JP5496609B2 - Method for producing aseptically packaged cooked rice - Google Patents
Method for producing aseptically packaged cooked rice Download PDFInfo
- Publication number
- JP5496609B2 JP5496609B2 JP2009257039A JP2009257039A JP5496609B2 JP 5496609 B2 JP5496609 B2 JP 5496609B2 JP 2009257039 A JP2009257039 A JP 2009257039A JP 2009257039 A JP2009257039 A JP 2009257039A JP 5496609 B2 JP5496609 B2 JP 5496609B2
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- JP
- Japan
- Prior art keywords
- acid
- weight
- sugars
- oligosaccharide mixture
- cooked rice
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
本発明は、食品における、酸味及び/又は酸臭の抑制方法、それを利用した食品、並びにそのために用いる剤に関する。本発明は、pHを調整した無菌米飯における酸味及び/又は酸臭の抑制のために有用である。 The present invention relates to a method for suppressing acidity and / or acid odor in food, a food using the same, and an agent used therefor. The present invention is useful for suppressing acidity and / or acid odor in sterile cooked rice with adjusted pH.
常温で保存でき、温めるだけで喫食できるようにした密閉容器入りの米飯食品が市販されている。このような食品においては、ボツリヌス菌の殺菌又は増殖抑制が必須であり、そのための主な方法として、いわゆるレトルト処理又はそれに類似した処理を施す方法と、米国保健福祉省・食品医薬品局(Food and Drug Administration: FDA)の酸性化食品(Acidified foods)に指定される条件、すなわちpHを4.6以下に調整する方法とがある。 Rice foods in airtight containers that can be stored at room temperature and can be eaten simply by warming are commercially available. In such foods, sterilization or growth inhibition of Clostridium botulinum is essential, and the main methods for this are the so-called retort treatment or similar treatment methods, the US Department of Health and Human Services, Food and Drug Administration (Food and There is a method of adjusting the conditions specified for Acidified Foods of Drug Administration (FDA), that is, pH to 4.6 or less.
特許文献1は、(1)精米を洗米する工程、(2)浸漬水に浸漬後、浸漬水から取り出す工程、(3)蒸し器により蒸す工程、(4)無菌設備中でガスバリヤー性耐熱容器中に脱酸素剤と共に充填し、完全に密封する工程からなる蒸し米飯の製造方法において、上記の(2)の工程中および上記の(3)の工程中において、精米をグルコノデルタラクトン、グルコン酸またはその塩あるいはこれらの混合物から選択される少なくとも一つを必須成分として含有する水溶液と接触させて、蒸した後の米飯のpHが4.0〜4.8となるように調整することにより、米飯の製造方法を開示する。この方法によると、ボツリヌス菌をはじめとする食中毒の原因菌の増殖を防止することが可能であることが述べられている。 Patent Document 1 describes (1) the process of washing the polished rice, (2) the process of removing from the immersion water after being immersed in immersion water, (3) the process of steaming with a steamer, (4) in a gas barrier heat-resistant container in aseptic equipment filled with oxygen scavenger, in the fully method for producing cooked rice steaming comprises the step of sealing, in a process of the above step in and above (2) (3), the rice gluconodeltalactone, gluconic acid Or by contacting with an aqueous solution containing at least one selected from a salt thereof or a mixture thereof as an essential component, and adjusting the pH of the cooked rice to 4.0 to 4.8, Disclosed is a method for producing cooked rice. According to this method, it is stated that it is possible to prevent the growth of causative bacteria such as Clostridium botulinum.
特許文献2は、水に浸漬後に水切りされた米を少なくとも含む食材を、順次搬送されてくる容器に設定量ずつ入れ、その容器に加えた炊き水により炊飯して米飯食品を製造する工程において、その炊き水に、少なくともリゾチームを含む酵素製剤を添加し、前記容器の開口部を炊飯の完了後に密封することを特徴とする米飯食品の製造方法を開示する。この方法においては、その炊き水にグルコン酸液を添加することができ、グルコン酸とリゾチームとの併用により、それぞれの使用量を抑えることができることが述べられている。 Patent Document 2 is a process for producing a cooked rice food by putting a set amount of food containing at least rice that has been drained after being immersed in water into a container that is sequentially transported and cooking with cooked water added to the container. Disclosed is a method for producing cooked rice food, wherein an enzyme preparation containing at least lysozyme is added to the cooked water, and the opening of the container is sealed after the completion of cooking. In this method, it is stated that a gluconic acid solution can be added to the cooking water, and the combined use of gluconic acid and lysozyme can suppress the amount of each used.
本発明者らは、無菌常温米飯食品に対し、pH4.6以下となるように、pH調整を行うことについて検討してきた。しかしながら、米飯食品においてpH調整のために有効な量で酸を添加した場合には、酸由来の酸味・酸臭が、特に加熱した際に、無視できないレベルとなることがあった。酸特有の酸味及び酸臭を、米飯として許容可能なレベルにまで低減させることができれば、製品としてさらに望ましいことはいうまでもない。 The inventors of the present invention have studied about adjusting the pH of a sterile room temperature cooked rice food so that the pH is 4.6 or less. However, when acid is added in an effective amount for adjusting pH in cooked rice foods, the acid-derived sourness and acid odor may be at a level that cannot be ignored, particularly when heated. It goes without saying that it is more desirable as a product if the acidity and acid odor peculiar to acids can be reduced to an acceptable level for cooked rice.
そこで、本発明者らは、酸味及び酸臭の低減効果を有する物質の検討を種々行った結果、ある種のオリゴ糖に酸に対する顕著な効果があることを見出し、本発明を完成した。
本発明は、以下のものを提供する:
[1]米飯食品の製造方法であって:
(1)下記を含む原材料:
米;
グルコノデルタラクトン、グルコン酸、クエン酸、アジピン酸、コハク酸、酢酸、氷酢酸、酒石酸、乳酸、フマル酸、リンゴ酸、リン酸、フィチン酸、イタコン酸、α−ケトグルタル酸、これらの塩又は水和物、及びこれらのいずれかの混合物からなる群より選択され、得られる米飯食品100重量分に対し1重量部以下であり、かつpH低下剤pHを4.6以下とするのに有効な量の、pH低下剤;
pH低下剤1重量部に対し0.5〜10重量部のオリゴ糖混合物であって、このときオリゴ糖混合物は、5〜7糖を合計15重量%以上含有し、好ましくはさらに2〜3糖を合計10重量%以上含有するものであり;及び
水
を準備し、そして、
(2)原材料の混合物を、殺菌上有効であり、かつ調理上有効な条件で加熱調理して米飯食品を得る
工程を含む、米飯食品の製造方法。
[2](1)開口部を有する容器内に原材料を充填した後に加熱調理し;そして
(2)加熱調理後に容器の開口部を予め殺菌処理したシール材で密閉する
工程を含む、[1]記載の製造方法。
[3]pH低下剤が、グルコノデルタラクトン、グルコン酸、クエン酸、これらの塩又は水和物、及びこれらのいずれかの混合物からなる群より選択される、[1]又は[2]に記載の製造方法。
[4]オリゴ糖混合物が、pH低下剤1重量部に対し2〜6重量部であり、5〜7糖を合計30重量%以上含有するものである、[1]〜[3]のいずれか1に記載の製造方法。
[5]オリゴ糖混合物が、pH低下剤1重量部に対し2〜6重量部であり、5〜7糖を合計15重量%以上、さらに3糖を20重量%以上含有するものである、[1]〜[3]のいずれか1に記載の製造方法。
[6]米飯食品100重量分に対し1重量部以下のpH低下剤(このときpH低下剤は、グルコン酸及び/又はグルコノデルタラクトンを含む。);及び
pH低下剤1重量部に対し0.5〜10重量部のオリゴ糖混合物(このときオリゴ糖混合物は、5〜7糖を15重量%以上含み、好ましくはさらに2〜3糖を10重量%以上含む。)
を含み、
pHが4.6以下である、容器入り米飯食品。
[7]5〜7糖を15重量%以上含み、好ましくはさらに2〜3糖を10重量%以上含むオリゴ糖混合物を含有する、グルコノデルタラクトン、グルコン酸、クエン酸、アジピン酸、コハク酸、酢酸、氷酢酸、酒石酸、乳酸、フマル酸、リンゴ酸、リン酸、フィチン酸、イタコン酸、α−ケトグルタル酸、これらの塩もしくは水和物、又はこれらのいずれかの混合物の、酸味及び/又は酸臭の抑制剤。
[8]5〜7糖を15重量%以上含み、好ましくはさらに2〜3糖を10重量%以上含むオリゴ糖混合物を用いる、グルコノデルタラクトン、グルコン酸、クエン酸、アジピン酸、コハク酸、酢酸、氷酢酸、酒石酸、乳酸、フマル酸、リンゴ酸、リン酸、フィチン酸、イタコン酸、α−ケトグルタル酸、これらの塩もしくは水和物、又はこれらのいずれかの混合物からなる群より選択されるいずれかの酸味及び/又は酸臭の抑制方法。
Thus, as a result of various studies of substances having an effect of reducing acidity and acid odor, the present inventors have found that certain oligosaccharides have a remarkable effect on acid, and have completed the present invention.
The present invention provides the following:
[1] A method for producing cooked rice foods:
(1) Raw materials including:
Rice;
Gluconodelta lactone, gluconic acid, citric acid, adipic acid, succinic acid, acetic acid, glacial acetic acid, tartaric acid, lactic acid, fumaric acid, malic acid, phosphoric acid, phytic acid, itaconic acid, α-ketoglutaric acid, their salts or Selected from the group consisting of hydrates and mixtures of any of these, an amount of 1 part by weight or less with respect to 100 parts by weight of the resulting cooked rice food, and an amount effective to make the pH lowering agent pH 4.6 or less PH lowering agent;
0.5 to 10 parts by weight of oligosaccharide mixture with respect to 1 part by weight of the pH-lowering agent, wherein the oligosaccharide mixture contains 5 to 7 sugars in total of 15% by weight or more, preferably further 2 to 3 sugars in total Containing 10% by weight or more; and preparing water, and
(2) A method for producing cooked rice food, comprising a step of obtaining a cooked rice food by heating and cooking a mixture of raw materials under conditions effective for sterilization and cooking.
[2] (1) including a step of cooking after filling raw materials in a container having an opening; and (2) sealing the opening of the container with a pre-sterilized sealing material after cooking [1] The manufacturing method as described.
[3] In [1] or [2], the pH-lowering agent is selected from the group consisting of glucono delta lactone, gluconic acid, citric acid, salts or hydrates thereof, and any mixture thereof. The manufacturing method as described.
[4] Any of [1] to [3], wherein the oligosaccharide mixture is 2 to 6 parts by weight with respect to 1 part by weight of the pH-lowering agent, and contains 5 to 7 sugars in total of 30% by weight or more. 1. The production method according to 1.
[5] The oligosaccharide mixture is 2 to 6 parts by weight with respect to 1 part by weight of the pH-lowering agent, and contains 5 to 7 sugars in total of 15% by weight or more, and further 3 sugars in an amount of 20% by weight or more. [1] The production method according to any one of [3].
[6] 1 part by weight or less of a pH lowering agent for 100 parts by weight of cooked rice food (in this case, the pH lowering agent includes gluconic acid and / or glucono delta lactone); and
0.5 to 10 parts by weight of oligosaccharide mixture with respect to 1 part by weight of the pH-lowering agent (in this case, the oligosaccharide mixture contains 5 to 7 sugars in an amount of 15% by weight or more, preferably 2 to 3 sugars in an amount of 10% by weight or more. )
Including
Cooked rice food with a pH of 4.6 or less.
[7] Glucono delta lactone, gluconic acid, citric acid, adipic acid, succinic acid containing oligosaccharide mixture containing 15-7% by weight of 5-7 sugars, preferably 10% by weight of 2-3 sugars , Acetic acid, glacial acetic acid, tartaric acid, lactic acid, fumaric acid, malic acid, phosphoric acid, phytic acid, itaconic acid, alpha-ketoglutaric acid, salts or hydrates thereof, or any mixture thereof, and / or Or an acid odor suppressor.
[8] Gluconodelta lactone, gluconic acid, citric acid, adipic acid, succinic acid, using an oligosaccharide mixture containing 15 to 5% by weight of 5-7 sugars, preferably 10% by weight or more of 2 to 3 sugars, Selected from the group consisting of acetic acid, glacial acetic acid, tartaric acid, lactic acid, fumaric acid, malic acid, phosphoric acid, phytic acid, itaconic acid, α-ketoglutaric acid, salts or hydrates thereof, or any mixture thereof Any acidity and / or acid odor control method.
<原材料>
pH低下剤:
本明細書でいう「pH低下剤」とは、特に記載した場合除き、グルコノデルタラクトン、グルコン酸、クエン酸、アジピン酸、コハク酸、酢酸、氷酢酸、酒石酸、乳酸、フマル酸、リンゴ酸、リン酸、フィチン酸、イタコン酸、α−ケトグルタル酸、これらの塩又は水和物、及びこれらのいずれかの混合物からなる群より選択されるものを指す。pH低下剤は、本発明においては、米飯食品のpHを下げ、保存性を向上させるために使用される。
<Raw materials>
pH lowering agent:
As used herein, “pH reducing agent” means glucono delta lactone, gluconic acid, citric acid, adipic acid, succinic acid, acetic acid, glacial acetic acid, tartaric acid, lactic acid, fumaric acid, malic acid, unless otherwise specified. , Phosphoric acid, phytic acid, itaconic acid, α-ketoglutaric acid, salts or hydrates thereof, and any mixture thereof. In the present invention, the pH lowering agent is used to lower the pH of the cooked rice food and improve the storage stability.
本発明において使用される好ましいpH低下剤は、米飯食品において適切な量を使用した場合に、酸味及び酸臭を強く呈しないものが好ましく、また後述するオリゴ糖混合物の添加により酸味及び酸臭をマスキング可能なものが好ましい。このようなpH低下剤の例は、グルコノデルタラクトン、グルコン酸、クエン酸である。 The preferred pH-lowering agent used in the present invention is preferably one that does not strongly exhibit acidity and acid odor when used in an appropriate amount in cooked rice foods. Also, by adding an oligosaccharide mixture described later, acidity and acid odor are added. Those that can be masked are preferred. Examples of such pH lowering agents are glucono delta lactone, gluconic acid, citric acid.
グルコノデルタラクトン(D-グルコノ-1,5-ラクトン。GDL、グルコノラクトンということもある。)は、水溶液中ではグルコン酸と平衡状態にある。食品添加物として、豆腐、チーズ等の凝固剤、ビスケット、パン等の膨張剤、ハム、ソーセージ等のpH調整剤、ジュース等の酸味料として利用されている。グルコン酸((2R,3S,4R,5R)-2,3,4,5,6-ペンタヒドロキシヘキサン酸)は、天然物(蜂蜜、果物、米)の中に微量存在する成分である。クエン酸(2-ヒドロキシプロパン-1,2,3-トリカルボン酸。3-ヒドロキシペンタン二酸-3-カルボン酸ということもある。)は、天然物では、かんきつ類等の中に比較的多く含有されている成分である。 Gluconodelta lactone (D-glucono-1,5-lactone, sometimes referred to as GDL or gluconolactone) is in equilibrium with gluconic acid in aqueous solution. As food additives, it is used as a coagulant such as tofu and cheese, a swelling agent such as biscuits and bread, a pH adjuster such as ham and sausage, and a sour agent such as juice. Gluconic acid ((2R, 3S, 4R, 5R) -2,3,4,5,6-pentahydroxyhexanoic acid) is a component present in trace amounts in natural products (honey, fruits, rice). Citric acid (2-hydroxypropane-1,2,3-tricarboxylic acid; sometimes 3-hydroxypentanedioic acid-3-carboxylic acid) is a natural product and is relatively contained in citrus fruits. It is an ingredient.
本発明におけるpH低下剤の量は、最終製品としての米飯食品のpHを4.6以下とするのに有効な量であり、かつ米飯食品に対してマスキング不能な酸味・酸臭を与えない範囲の量である。当業者であれば、用いるpH低下剤の種類に応じて、使用量を適宜設計することができるが、多くの場合、pH低下剤は、1重量部以下で使用される。 The amount of the pH lowering agent in the present invention is an amount that is effective for setting the pH of the cooked rice food as a final product to 4.6 or less, and that does not give an unmaskable acidity / acid odor to the cooked rice food. It is. A person skilled in the art can appropriately design the amount used depending on the type of the pH-lowering agent to be used. In many cases, the pH-lowering agent is used in an amount of 1 part by weight or less.
例えば、pH低下剤としてGDLを用いる場合、米飯食品100重量部に対して、0.05
〜1重量部、好ましくは0.1〜0.75重量部、より好ましくは、0.2〜0.5重量部用いることができる。
For example, when GDL is used as a pH-lowering agent, 0.05 parts by weight of cooked rice food, 0.05
-1 part by weight, preferably 0.1-0.75 part by weight, more preferably 0.2-0.5 part by weight.
本発明においては、pH低下剤の量は、浸漬米(米に水を吸収させたもの)を炊飯する際に加える水(炊き水)へ添加する割合として示すこともできる。例えば、pH低下剤としてGDLを用いる場合、炊き水におけるpH低下剤の量は、0.05〜2重量%であり、好ましくは0.1〜2重量%であり、より好ましくは0.2〜1重量%である。 In this invention, the quantity of a pH reducing agent can also be shown as a ratio added to the water (cooking water) added when cooking immersion rice (what made water absorb the rice). For example, when GDL is used as the pH lowering agent, the amount of the pH lowering agent in the cooking water is 0.05 to 2% by weight, preferably 0.1 to 2% by weight, and more preferably 0.2 to 1% by weight.
本発明においては、pH低下剤の添加により、最終製品としての米飯食品のpHは4.6以下に調整される。4.6以下であれば、特に制限はないが、pH4.5以下とするのが好ましい。本発明において米飯食品に関してpH値をいうときは、特に示した場合を除き、本明細書の実施例に記載された方法で測定した値をいう。 In the present invention, the pH of the cooked rice food as the final product is adjusted to 4.6 or less by adding a pH lowering agent. If it is 4.6 or less, there is no particular limitation, but it is preferably pH 4.5 or less. In the present invention, when referring to the pH value for cooked rice food, it means a value measured by the method described in the examples of the present specification, unless otherwise indicated.
本発明においては、pH低下剤は製法に拠らず、合成物、天然物、発酵により生産されたもののいずれも用いることができる。
オリゴ糖混合物:
本発明で「オリゴ糖混合物」というときは、オリゴ糖(2〜20の単糖がグリコシド結合したもの)を主成分とする糖質の混合物であり、オリゴ糖以外の糖類(単糖、21糖以上のもの)を含んでもよい。オリゴ糖混合物の主成分となる糖質の例は、マルトオリゴ糖(グルコースがα-1,4グルコシド結合したもの。例えば、マルトース(G2とあらわすことがある。)、マルトトリオース(G3)、マルトテトラオース(G4)、マルトペンタオース(G5)、マルトヘキサオース(G6)、マルトヘプタオース(G7))、分岐オリゴ糖(グルコースのα-1,6グルコシド結合構造を含むもの。例えば、イソマルトース、パノース)、ゲンチオオリゴ糖(グルコースのβ-1,6グルコシド結合構造を含むもの。例えば、ゲンチオビオース、ゲンチアノース)、ニゲロオリゴ糖(例えば、ニゲロース、ニゲロシルグルコース、ニゲロシルマルトース)、トレハロースである。なお、本明細書においては、グルコース又はグルコース単位をG、フルクトース又はフルクトース単位をF、マルトースをMと表すことがある。
In the present invention, the pH-lowering agent does not depend on the production method, and any of synthetic products, natural products, and products produced by fermentation can be used.
Oligosaccharide mixture:
In the present invention, the term “oligosaccharide mixture” refers to a mixture of carbohydrates mainly composed of oligosaccharides (2-20 monosaccharides having glycosidic bonds), and saccharides other than oligosaccharides (monosaccharides, 21 sugars). The above may be included. Examples of carbohydrates that are the main components of the oligosaccharide mixture are malto-oligosaccharides (glucose with α-1,4 glucoside bonds. For example, maltose (may be referred to as G2), maltotriose (G3), malto Tetraose (G4), maltopentaose (G5), maltohexaose (G6), maltoheptaose (G7)), branched oligosaccharide (containing α-1,6 glucoside bond structure of glucose. For example, isomaltose , Panose), gentiooligosaccharide (containing a β-1,6 glucoside bond structure of glucose. For example, gentiobiose, gentianose), nigerooligosaccharide (for example, nigerose, nigerosyl glucose, nigerosyl maltose), trehalose. In the present specification, glucose or glucose unit may be expressed as G, fructose or fructose unit as F, and maltose as M.
本発明においては、オリゴ糖混合物は、pH低下剤によって呈される酸味及び/又は酸臭を抑制するために用いられる。
本発明のオリゴ糖混合物は、5〜7糖、合計15重量%以上含有する。なお、本発明においてオリゴ糖混合物の組成を示す場合は、特に記載した場合を除き、そのオリゴ糖混合物中の糖質(固形分)中の割合として示している。例えば、「5〜7糖を合計15重量%」というときは、そのオリゴ糖混合物中に含まれる全糖質を100重量部としたとき、そのオリゴ糖混合物中に含まれる糖単位が5〜7である糖質の合計が15重量%であることをいう。このような割合は、高速クロマトグラフィー等の従来技術を用いて測定することができる。
In the present invention, the oligosaccharide mixture is used to suppress the acidity and / or acid odor exhibited by the pH lowering agent.
The oligosaccharide mixture of the present invention contains 5 to 7 sugars, a total of 15% by weight or more. In addition, when showing the composition of an oligosaccharide mixture in this invention, it has shown as a ratio in the saccharide | sugar (solid content) in the oligosaccharide mixture except the case where it describes especially. For example, when “total 5 to 7 sugars is 15% by weight”, the total amount of sugars contained in the oligosaccharide mixture is 100 parts by weight, and the sugar units contained in the oligosaccharide mixture are 5 to 7 This means that the total amount of carbohydrates is 15% by weight. Such a ratio can be measured using conventional techniques such as high-speed chromatography.
本発明のオリゴ糖混合物は、酸臭抑制効果の高い5〜7糖を高い割合で含有する。好ましい態様においては、オリゴ糖混合物は、G6、G7が酸臭を抑制する効果が特に高いことから、5〜7糖、好ましくはG6及び/又はG7を、10重量%以上、より好ましくは20重量%以上、さらに好ましくは30重量%以上含有する。 The oligosaccharide mixture of the present invention contains a high ratio of 5 to 7 sugars having a high acid odor suppressing effect. In a preferred embodiment, since the oligosaccharide mixture has a particularly high effect of suppressing acid odor by G6 and G7, 5 to 7 sugars, preferably G6 and / or G7, is 10% by weight or more, more preferably 20% by weight. % Or more, more preferably 30% by weight or more.
本発明のオリゴ糖はまた、5〜7糖を高い割合で含有し、かつ酸味抑制効果の高い2〜3糖を高い割合で含有することが好ましい。好ましい態様においては、オリゴ糖混合物は、5〜7糖(好ましくはG6及び/又はG7)を合計7.5重量%以上、より好ましくは10重量%以上、さらに好ましくは15重量%以上含有し、かつ2〜3糖(好ましくは2糖及び3糖、又は3糖)を、10重量%以上、より好ましくは15重量%以上、さらに好ましくは20重量%以上含有する。 The oligosaccharide of the present invention also preferably contains 5 to 7 sugars in a high ratio and contains 2 to 3 sugars having a high acidity suppressing effect in a high ratio. In a preferred embodiment, the oligosaccharide mixture contains 5 to 7 sugars (preferably G6 and / or G7) in total of 7.5% by weight or more, more preferably 10% by weight or more, and further preferably 15% by weight or more, and 2 ˜3 sugars (preferably disaccharides and trisaccharides or trisaccharides) are contained in an amount of 10% by weight or more, more preferably 15% by weight or more, and further preferably 20% by weight or more.
本発明においては、オリゴ糖混合物の量は、pH低下剤1重量部に対し0.1〜10重量部とすることができる。好ましくは1〜8重量部であり、より好ましくは2〜6重量部である。
本発明においては、オリゴ糖混合物の量を炊き水へ添加する割合として示すこともできる。炊き水におけるオリゴ糖混合物の量(固形分)は、0.1〜10重量%であり、好ましくは0.5〜7.5重量%であり、より好ましくは1〜6重量%である。
In the present invention, the amount of the oligosaccharide mixture can be 0.1 to 10 parts by weight with respect to 1 part by weight of the pH lowering agent. Preferably it is 1-8 weight part, More preferably, it is 2-6 weight part.
In this invention, the quantity of an oligosaccharide mixture can also be shown as a ratio added to cooking water. The amount (solid content) of the oligosaccharide mixture in the cooking water is 0.1 to 10% by weight, preferably 0.5 to 7.5% by weight, and more preferably 1 to 6% by weight.
本発明においては、オリゴ糖混合物として、製法、由来に拠らず、種々のものを用いることができる。
米その他:
本発明で「米」というときは、特に記載した場合を除き、調理されていないものをいい、「米」は、玄米、分づき米、白米(精白米ということもある。)、これらの混合物を含む。本発明においては、米は、ジャポニカ種(日本型、短粒種)、インディカ種(インド型、長粒種)、ジャバニカ種(ジャワ型、大粒種)であってもよく、うるち米であってももち米であってもよく、品種も限定されないが、食味に優れた品種を特に好適に用いることができる。このましい品種の例には、コシヒカリ、ひとめぼれ、ヒノヒカリ、あきたこまち、キヌヒカリ、きらら、はえぬき、ほしのゆめ、つがるロマンがある。
In the present invention, various oligosaccharide mixtures can be used regardless of the production method and origin.
Rice and others:
In the present invention, “rice” means uncooked food unless otherwise specified, and “rice” means brown rice, divided rice, white rice (sometimes referred to as polished rice), and mixtures thereof. including. In the present invention, the rice may be japonica (Japanese type, short grain), indica (Indian, long grain), or Javanica (Java type, large grain), or glutinous or glutinous rice. There is no limitation on the varieties, but varieties having excellent taste can be particularly preferably used. Examples of this good variety are Koshihikari, Hitomebore, Hinohikari, Akitakomachi, Kinuhikari, Kirara, Haenuki, Hoshino Yume, and Tsugaru Romantic.
本発明における原材料の「水」としては、米飯製造において通常用いられるものを使用することができる。
本発明においては、原材料として、上述したもののほか、米以外の穀類(例えば、麦、あわ、ひえ、きび)、具材(例えば、豆類、野菜、果実、畜肉、魚貝類)、調味料、食品として許容される添加物(例えば、リゾチーム)を適宜使用することができる。
As the “water” of the raw material in the present invention, those usually used in cooked rice production can be used.
In the present invention, as raw materials, in addition to those described above, cereals other than rice (eg, wheat, whey, fin, acne), ingredients (eg, beans, vegetables, fruits, livestock meat, fish and shellfish), seasonings, foods The additive (for example, lysozyme) accept | permitted as can be used suitably.
本発明で「米飯食品」というときは、白飯、具飯(米と種々の具材とを混合した食材を炊飯することで製造される米飯)を含む。
<製造方法>
本発明においては、米飯食品は、原材料を準備し、そして原材料の混合物を、殺菌上有効であり、かつ調理上有効な条件で加熱調理する工程を含む方法により、製造される。
In the present invention, the term “boiled rice food” includes white rice and cooked rice (rice cooked by cooking ingredients mixed with rice and various ingredients).
<Manufacturing method>
In the present invention, the cooked rice food is produced by a method including the steps of preparing raw materials and cooking the mixture of raw materials under conditions that are sterilizing effective and cooking effective.
本発明の製造方法は、好ましくは、開口部を有する容器内に原材料を充填した後に加熱調理し;そして加熱調理後に容器の開口部を予め殺菌処理したシール材で密閉する工程を含む。このような工程により製造された米飯食品は、常温保存で無菌状態を充分に長く(例えば、6か月を超えて)保つことができ、電子レンジ等に加熱直ちに喫食可能である。 The production method of the present invention preferably includes a step of heating and cooking after filling a raw material in a container having an opening; and then sealing the opening of the container with a pre-sterilized sealing material after the cooking. The cooked rice food produced by such a process can be kept at room temperature and kept in a sterilized state for a sufficiently long time (for example, over 6 months), and can be immediately heated in a microwave oven or the like.
本発明の第1の工程では、必要な原材料を準備する。米は、常法により洗米・浸漬・水切りしておくことができる。具材を用いる場合は、必要に応じて下処理しておく。原材料の全部又は一部を混合し、炊飯のための機器又は開口部を有する個別の容器内に、所定量だけ充填する。 In the first step of the present invention, necessary raw materials are prepared. The rice can be washed, soaked and drained by conventional methods. When using ingredients, it is pretreated as necessary. All or a part of the raw materials are mixed and filled in a predetermined amount in a separate container having an apparatus for cooking rice or an opening.
続く殺菌及び調理工程では、個別の容器に充填された形態である場合は、殺菌処理を別に実施してもよい。この殺菌工程では容器入り原料に調理水を加えないで、そのまま所定短時間だけ高温加熱する。この場合の加熱方法は、140〜145℃の高温度に維持させたチャンバー内に、1回につき例えば4〜8秒間程度の短時間づつ間欠的に所定回数(例えば合計6〜8回程度)だけ出し入れするようにして行うとよい。この殺菌工程は、高圧下(例えば1.2〜4気圧程度)において行ってもよい。 In the subsequent sterilization and cooking process, if the individual containers are filled, sterilization may be performed separately. In this sterilization process, cooking water is not added to the raw material contained in the container, and it is heated at a high temperature for a predetermined short time. The heating method in this case is a predetermined number of times (for example, about 6 to 8 times in total) intermittently in a short time of about 4 to 8 seconds, for example, in a chamber maintained at a high temperature of 140 to 145 ° C. This should be done in and out. This sterilization step may be performed under high pressure (for example, about 1.2 to 4 atmospheres).
加熱調理工程では、水を含むすべての原料を、調理上有効な条件(例えば100〜105℃程度の蒸気で、数十分間加熱する)で調理する。
個別の容器に充填された形態である場合は、調理工程に続いてシール工程を経ることができる。ここでは、殺菌処理したシール材を常法により調理済み容器入り食品の容器開口部に熱融着させて、該容器開口部を完全シールする。シール工程を終えた容器入り調理物は、さらに蒸らし工程(例えば、90℃〜100℃で数十分)に投じてもよく、その後必要に応じ、水等を用いて冷却に投じてもよい。必要であれば、その後にさらに、各種検査(例えばピンホール検査や重量検査)を行って最終製品とすることができる。
In the cooking process, all raw materials including water are cooked under conditions effective for cooking (for example, heating with steam of about 100 to 105 ° C. for several tens of minutes).
In the case of a form filled in individual containers, a sealing process can be performed following the cooking process. Here, the sterilized sealant is heat-sealed to the container opening of the cooked container food by a conventional method to completely seal the container opening. The container-containing cooked product that has been subjected to the sealing step may be further subjected to a steaming step (eg, several tens of minutes at 90 ° C. to 100 ° C.), and then may be subjected to cooling using water or the like as necessary. If necessary, after that, various inspections (for example, pinhole inspection and weight inspection) can be further performed to obtain a final product.
<本発明の効果等>
本発明により、pHが4.6以下で、無菌であって、pH低下のために使用した添加物の酸味・酸臭が抑えられた米飯食品及びその製造方法が提供される。
<Effects of the present invention>
INDUSTRIAL APPLICABILITY According to the present invention, a cooked rice food having a pH of 4.6 or less, aseptic, and having reduced acidity and acid odor of additives used for pH reduction and a method for producing the same are provided.
本発明者らの検討によると、2〜3糖は、pH低下剤の酸味に対して抑制効果を有するが、酸臭はあまり抑えない。また、G4は、何れに対しても効果が低いようであり、一方G6及び/又はG7は、pH添加材の酸味・酸臭を抑える効果が高い。また、オリゴ糖混合物は、GDLのみではなく、クエン酸に対しても効果があり、他のpH低下剤の酸味・酸臭に対しても効果を有しうる。 According to the study by the present inventors, 2 to 3 sugars have an inhibitory effect on the acidity of the pH lowering agent, but do not suppress the acid odor so much. Also, G4 seems to be less effective for both, while G6 and / or G7 are highly effective in suppressing the acidity / acid odor of the pH additive. In addition, the oligosaccharide mixture is effective not only for GDL but also for citric acid, and can also be effective for the acidity and acid odor of other pH lowering agents.
本発明者らの検討に拠ると、G6及びG7に比較して、糖そのものの甘みで勝るマルトース、果糖ぶどう糖糖液、スクロースにおいて、酸味及び酸臭に対する効果が高いわけではなかった。また、米飯食品にpH低下剤として添加される酸類は、飲料やすし飯等の酸味を有する食品における酸量と比較して少量であることを考慮すると、本発明におけるオリゴ糖混合物の酸味・酸臭抑制機序は、従来技術において酸味を糖の甘味でマスキングする場合の作用機序とは異なることが推察される。したがって、本発明は、従来技術の酸味抑制とは異なる用途を提供するものであるといえる。 According to the study by the present inventors, compared to G6 and G7, maltose, fructose-glucose sugar solution, and sucrose, which are superior in sweetness of sugar itself, did not have a high effect on sourness and acid odor. Further, considering that the acid added as a pH lowering agent to the cooked rice food is a small amount compared to the acid amount in foods having acidity such as beverages and sushi rice, the sourness and acid odor of the oligosaccharide mixture in the present invention is as follows. It is presumed that the suppression mechanism is different from the mechanism of action when masking acidity with sugar sweetness in the prior art. Therefore, it can be said that this invention provides the use different from the acidity suppression of a prior art.
本発明はまた、5〜7糖を15重量%以上含み、好ましくはさらに2〜3糖を10重量%以上含むオリゴ糖混合物を含有する、グルコノデルタラクトン、グルコン酸、クエン酸、アジピン酸、コハク酸、酢酸、氷酢酸、酒石酸、乳酸、フマル酸、リンゴ酸、リン酸、フィチン酸、イタコン酸、α−ケトグルタル酸、これらの塩もしくは水和物、又はこれらのいずれかの混合物の、酸味及び/又は酸臭の抑制剤(本発明で「剤」というときは、食品添加物として適した形態の組成物を指し、既存の食品を含まない。)を提供し;また、5〜7糖を15重量%以上含み、好ましくはさらに2〜3糖を10重量%以上含むオリゴ糖混合物を用いる、グルコノデルタラクトン、グルコン酸、クエン酸、アジピン酸、コハク酸、酢酸、氷酢酸、酒石酸、乳酸、フマル酸、リンゴ酸、リン酸、フィチン酸、イタコン酸、α−ケトグルタル酸、これらの塩もしくは水和物、又はこれらのいずれかの混合物からなる群より選択されるいずれかの酸味及び/又は酸臭の抑制方法を提供する。 The present invention also includes glucono delta lactone, gluconic acid, citric acid, adipic acid, which contains an oligosaccharide mixture containing 5-7 sugars at 15% by weight or more, preferably 2-3 sugars at 10% by weight or more. Acidity of succinic acid, acetic acid, glacial acetic acid, tartaric acid, lactic acid, fumaric acid, malic acid, phosphoric acid, phytic acid, itaconic acid, α-ketoglutaric acid, salts or hydrates thereof, or any mixture thereof And / or an acid odor inhibitor (in the present invention, the term “agent” refers to a composition in a form suitable as a food additive and does not include existing foods); 15% by weight or more, preferably using an oligosaccharide mixture containing 2 to 3 sugars by 10% by weight or more, glucono delta lactone, gluconic acid, citric acid, adipic acid, succinic acid, acetic acid, glacial acetic acid, tartaric acid, Lactic acid, fumaric acid, apple A method for suppressing acidity and / or acid odor selected from the group consisting of phosphoric acid, phytic acid, itaconic acid, α-ketoglutaric acid, salts or hydrates thereof, or any mixture thereof provide.
[実施例1:オリゴ糖混合物組成及び添加量に関する検討]
<方法>
実験には、下表のオリゴ糖混合物等を用いた。
[Example 1: Study on composition and addition amount of oligosaccharide mixture]
<Method>
In the experiment, the oligosaccharide mixture shown in the table below was used.
以下の方法で、無菌米飯食品を製造した。
1)新潟産コシヒカリ精米(白度40.5)を200g軽量した。
2)ざるの中で流水で軽く混ぜながら30秒洗米した。
3)ボールに移し変えて5回すすいだ。
4)ボールの中で生米の4倍の水を加えて20℃で、1時間浸漬した。
5)浸漬米に下表の炊飯水を164ml添加し、炊飯器(MITSUBISHI NJ-JG10を使用して、炊飯器にあらかじめ設定されている通常の炊飯条件(約20分の密封加熱と約20分前後の非密封加熱とからなる。)で炊飯し、炊飯米を得た。
Aseptic rice food was produced by the following method.
1) Niigata Koshihikari rice (whiteness 40.5) was lightened by 200g.
2) Washed rice for 30 seconds while mixing gently with running water in a sieve.
3) Move to the ball and rinse 5 times.
4) Four times as much water as raw rice was added to the bowl and soaked at 20 ° C for 1 hour.
5) Add 164ml of the rice cooking water shown in the table below to the soaked rice, and use the rice cooker (MITSUBISHI NJ-JG10), the normal rice cooking conditions set in advance in the rice cooker (sealed heating for about 20 minutes and about 20 minutes) It consists of unsealed heating before and after.) Rice was cooked to obtain cooked rice.
炊飯米のpH計測は、下記のように行った。
1)5g以上の米飯を9倍の蒸留水を添加し、30分以上20℃で放置した。
2)指で米粒が潰れることを確認した後、ストマッカーで3分ホモジナイズした。
3)その上清を採取し、pH測定した。
The pH measurement of cooked rice was performed as follows.
1) Nine times of distilled water was added to 5g or more of cooked rice and left at 20 ° C for 30 minutes or more.
2) After confirming that the rice grains were crushed with a finger, homogenized with a stomacher for 3 minutes.
3) The supernatant was collected and measured for pH.
官能評価は、炊き上げ30分後に実施した。また、官能評価は、専門のパネラー2〜3名により、GDLを使用したものはn=4、クエン酸を使用したものはn=3で実施し、各回の結果を総じて最終的な評価結果とした。 Sensory evaluation was carried out 30 minutes after cooking. In addition, sensory evaluation was performed by 2 to 3 specialist panelists, using GDL using n = 4 and using citric acid using n = 3. did.
<結果>
pH計測及び官能評価の結果を下表に示した。
<Result>
The results of pH measurement and sensory evaluation are shown in the table below.
酸臭の評価で++++以上のものは炊き上がり後に酸臭があり、それがしばらく持続するが、+++は持続しなかった。オリゴ糖混合物又はその他の糖を添加したものは、無添加のものよりもおこげのような着色を呈した。色の強弱にはほとんど違いは観られなかったが、強いて挙げれば、クラスターデキストリン又はサイクロデキストリンを添加したものは、他の場合よりも濃い着色が観られた。 In the evaluation of acid odor, those with ++++ or more had an acid odor after cooking, which lasted for a while, but +++ did not last. The oligosaccharide mixture or other sugars added had a darker color than the additive-free ones. Although there was almost no difference in the intensity of the color, for example, darker coloring was observed with the addition of cluster dextrin or cyclodextrin than in other cases.
(1)より、用いた量では、マルトース単独では、酸味を少し抑えるが酸臭はあまり抑えないと考えられた。良好な結果の得られた(2)と(3)との比較より、G6及び/又はG7のオリゴ糖には 、酸味、酸臭を抑える効果があるが、G4の効果は低いように思われた。 From (1), it was considered that maltose alone suppressed the acidity a little but did not suppress the acid odor with the amount used. From the comparison of (2) and (3), where good results were obtained, G6 and / or G7 oligosaccharides have the effect of suppressing acidity and acid odor, but G4 seems to be less effective. It was.
(3)と良好な結果の得られた(4)との比較より、(4)においては、M(G2)の量が増えているのでその影響の可能性もあるが、G3が効いている可能性が示唆された。
(11)と(12)の違いはG7の効果が出ていると考えることができる。そう考えると、G7は単独で(G6と混合でなくても)効果がある。
From the comparison between (3) and good results (4), in (4), the amount of M (G2) is increased, so there is a possibility of the effect, but G3 is effective. The possibility was suggested.
The difference between (11) and (12) can be considered to be the effect of G7. Given that, G7 is effective alone (even if not mixed with G6).
オリゴ糖混合物は、GDLのみではなく、クエン酸に対しても効果があることが分かったが、GDLに対して特に良い効果を示した。
以上より、GDLの酸味抑制と酸臭抑制は、別の物質に拠ると考えられた。酸味に関しては2〜3糖、酸臭に関しては6〜7糖に顕著な効果が見られたが、サイクロデキストリンやクラスターデキストリンについてはほとんど酸味酸臭軽減効果はなかった。G67に比較して、糖そのものの甘みで勝るマルトース、果糖ぶどう糖糖液、スクロースが酸味及び酸臭に対する効果が高いわけではなかったので、G67の作用機序は、従来技術の酢酸などの酸味を糖の甘味でマスキングする作用機序とは異なることが推察された。
The oligosaccharide mixture was found to be effective not only for GDL but also for citric acid, but showed particularly good effects on GDL.
From the above, it was considered that GDL acidity suppression and acid odor suppression depend on different substances. A remarkable effect was observed for 2 to 3 sugars for acidity and 6 to 7 sugars for acid odor, but cyclodextrin and cluster dextrin had almost no sour acid odor reducing effect. Compared to G67, maltose, fructose-glucose sugar solution, and sucrose, which are superior to the sweetness of sugar itself, did not have a high effect on sourness and acid odor. It was inferred that the mechanism of action masked by the sweetness of sugar was different.
[実施例2:組み合わせの効果の確認、個食用製品の製造]
以下の方法で、トレー入り無菌米飯食品を製造した。
1)新潟産コシヒカリ(白度43)を水に1時間浸漬した。
2)得られた浸漬米112gをトレーに充填した。
3)加圧加熱機にて加熱時間5秒を4ショット行い、殺菌した(F値は約10)。殺菌後、トレーに炊き水113.5g(対生米150%)を加えて、コンベクションスチーマーで100℃前後で、32分炊飯した。
炊き水は下表の配合で調合した。炊き水中のGDL濃度はすべて0.4%とした。
4)炊飯後、さらに、フィルムでトレー開口部をシールしてから、70℃以上で15分蒸した。
[Example 2: Confirmation of effect of combination, production of individual food product]
A sterile cooked rice food with a tray was produced by the following method.
1) Niigata Koshihikari (whiteness 43) was immersed in water for 1 hour.
2) 112 g of the soaked rice obtained was filled in a tray.
3) It was sterilized by performing four shots with a heating time of 5 seconds in a pressure heating machine (F value is about 10). After sterilization, 113.5 g of cooking water (150% of fresh rice) was added to the tray and cooked for 32 minutes at around 100 ° C. with a convection steamer.
Cooking water was prepared according to the formulation shown in the table below. The GDL concentration in the cooking water was all 0.4%.
4) After cooking the rice, the tray opening was further sealed with a film and then steamed at 70 ° C or higher for 15 minutes.
使用した各オリゴ糖混合物の詳細は、実施例1と同じである。オリゴ糖混合物は、固形分換算せずにそのまま30gずつ使用した。No.5 はG67 と#360をそれぞれ半量ずつ混合した。なお、G67は水分含有率24±1%、#360の固形分は72%以上である。 Details of each oligosaccharide mixture used are the same as in Example 1. The oligosaccharide mixture was used in an amount of 30 g as it was without conversion to solid content. For No. 5, G67 and # 360 were mixed in half. G67 has a moisture content of 24 ± 1%, and the solid content of # 360 is 72% or more.
官能評価は、炊き上げたものを水道水で15分冷却後、500W電子レンジで2分加熱し、30分経過した後のものについて行った。専門のパネラー3名により、n=3で実施し、各回の結果を平均した。 The sensory evaluation was performed on the cooked product after cooling for 15 minutes with tap water and then heating for 2 minutes with a 500 W microwave oven, after 30 minutes. The results were averaged by n = 3 by 3 expert panelists.
<結果>
結果を下表に示した。
<Result>
The results are shown in the table below.
GDLのみに比べてオリゴ糖混合物を使用した試作品すべてにおいて、酸臭及び酸味が抑制された。
さらに、試作品を1ヶ月間35℃で保存し、官能評価した結果を下表に示した。
Acid odor and sourness were suppressed in all prototypes using oligosaccharide mixtures compared to GDL alone.
Furthermore, the prototype was stored at 35 ° C for one month, and the results of sensory evaluation are shown in the table below.
GDLのみに比べてオリゴ糖混合物を使用した試作品すべてにおいて、酸臭及び酸味が抑制された。特に組み合わせて使用した試作品においては、酸臭が充分に抑制された。 Acid odor and sourness were suppressed in all prototypes using oligosaccharide mixtures compared to GDL alone. Especially in the prototype used in combination, the acid odor was sufficiently suppressed.
Claims (12)
(1)下記を含む原材料:
米;
グルコノデルタラクトン、グルコン酸、クエン酸、アジピン酸、コハク酸、酢酸、氷酢酸、酒石酸、乳酸、フマル酸、リンゴ酸、リン酸、フィチン酸、イタコン酸、α−ケトグルタル酸、これらの塩又は水和物、及びこれらのいずれかの混合物からなる群より選択され、得られる米飯食品100重量分に対し1重量部以下であり、かつpH低下剤pHを4.6以下とするのに有効な量の、pH低下剤;
pH低下剤1重量部に対し0.5〜10重量部のオリゴ糖混合物であって、このときオリゴ糖混合物は、5〜7糖を合計15重量%以上含有するものであり;及び
水
を準備し、そして、
(2)原材料の混合物を、殺菌上有効であり、かつ調理上有効な条件で加熱調理して米飯食品を得る
工程を含む、米飯食品の製造方法。 A method for producing cooked rice food:
(1) Raw materials including:
Rice;
Gluconodelta lactone, gluconic acid, citric acid, adipic acid, succinic acid, acetic acid, glacial acetic acid, tartaric acid, lactic acid, fumaric acid, malic acid, phosphoric acid, phytic acid, itaconic acid, α-ketoglutaric acid, their salts or Selected from the group consisting of hydrates and mixtures of any of these, an amount of 1 part by weight or less with respect to 100 parts by weight of the resulting cooked rice food, and an amount effective to make the pH lowering agent pH 4.6 or less PH lowering agent;
0.5 to 10 parts by weight of an oligosaccharide mixture with respect to 1 part by weight of the pH reducing agent, wherein the oligosaccharide mixture contains 5 to 7 sugars in total of 15% by weight or more; And
(2) A method for producing cooked rice food, comprising a step of obtaining a cooked rice food by heating and cooking a mixture of raw materials under conditions effective for sterilization and cooking.
(2)加熱調理後に容器の開口部を予め殺菌処理したシール材で密閉する
工程を含む、請求項1又は2に記載の製造方法。 The method according to claim 1 or 2, further comprising: (1) cooking after filling the raw material in a container having an opening; and (2) sealing the opening of the container with a pre-sterilized sealing material after cooking. The manufacturing method as described.
pH低下剤1重量部に対し0.5〜10重量部のオリゴ糖混合物(このときオリゴ糖混合物は、5〜7糖を15重量%以上含む。)
を含み、
pHが4.6以下である、容器入り米飯食品。 1 part by weight or less of a pH lowering agent for 100 parts by weight of cooked rice food (in this case, the pH lowering agent contains gluconic acid and / or glucono delta lactone); and
0.5 to 10 parts by weight of oligosaccharide mixture with respect to 1 part by weight of the pH lowering agent (in this case, the oligosaccharide mixture contains 5 to 7 sugars by 15% by weight or more)
Including
Cooked rice food with a pH of 4.6 or less.
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