JP5262066B2 - Manufacturing method of antireflection film and manufacturing method of polarizing plate including the same - Google Patents

Description

  The present invention relates to an antireflection film, a method for producing the same, and a polarizing plate using the antireflection film and a method for producing the same, and in particular, high density, high mechanical strength, and high resistance to deterioration such as hydrolysis of the polarizing plate protective film. The present invention relates to a durable antireflection film, a production method thereof, a polarizing plate using the antireflection film, and a production method thereof.

  In an optical display device such as an LCD, CRT, or plasma display panel, an antireflection film that prevents reflection of external light such as sunlight or a fluorescent lamp is often used. Recently, not only indoor use but also outdoor use is increasing due to the spread of mobile devices such as digital cameras, mobile phones, digital video cameras, and car navigation.

  For outdoor use where the reflection of outside light is large, there is a demand for an antireflection film having a reflectance close to zero, that is, an AR (Anti Reflection) film. In general, the AR film uses a dry coating technique capable of forming a multi-layered film having a thickness of several nanometers. Among these, the sputtering method has higher film thickness uniformity and fewer defects such as pinholes than other dry coating methods such as vacuum deposition, ion plating, and CVD (chemical vapor deposition). A thin film having better visibility can be formed. In addition, since a dense film can be formed, a thin film having excellent mechanical properties can be formed.

  On the other hand, in an LCD application, an antireflection layer having a structure laminated on a protective film of a polarizing plate is often used. In recent years, a polarizing plate or an antireflection film is required to have higher required durability performance with an increase in use in a vehicle or an outdoor environment. Generally, a triacetyl cellulose film (hereinafter sometimes referred to as “TAC film”) is used as a protective film for a polarizing plate because of its high hygroscopicity. However, under severe conditions of high temperature or high temperature and high humidity, the TAC film is hydrolyzed, so that it lacks durability.

Therefore, antireflection layers imparted with various water vapor barrier properties have been developed, and Patent Document 1 discloses a technique for forming an antireflection layer having a barrier property that is less than half that of a substrate. According to Patent Document 2, one light transmissive inorganic thin layer of ^{300g / m 2 / day~1000g / m} 2 / day on one side of the plastic film, the other surface ^0g / m 2 / ^day~10g / A technique for forming a barrier thin film layer of m ² / day is disclosed.

On the other hand, due to an increase in the frequency of use in the current outdoor environment, durability at an extremely high temperature close to 100 ° C. is required particularly for in-vehicle applications. At this time, if the water vapor barrier property is too high, there is almost no ingress of moisture from the outside. However, particularly in a high temperature environment, moisture generated from the polarizing plate and the TAC film itself stagnate in the film, so it is rather durable. I have found the problem of lack of sex. Therefore, development of an antireflection film having a reasonably high permeability to the outside of water vapor generated inside is desired.
JP 2004-53797 A Japanese Patent Laid-Open No. 10-10317

  The present invention provides an antireflection film having high mechanical properties such as denseness and scratch resistance, high moisture permeability, high humidity and heat durability, a method for producing the same, a polarizing plate using the antireflection film, and a method for producing the same. It is to be.

The invention according to claim 1 of the present invention sequentially laminates a transparent base film, a hard coat layer formed on one surface of the transparent base film, and an antireflection layer formed on the hard coat layer. The antireflection layer is a laminate in which a plurality of high refractive material layers and low refractive index layers are alternately laminated, and the outermost layer of the antireflection layer is a low refractive index layer. The antireflective film is characterized in that the film density of the low refractive index layer is 1.7 g / cm ³ or more and 2.2 g / cm ³ or less.

  The invention according to claim 2 of the present invention is the antireflection film according to claim 1, wherein the high refractive material layer is niobium oxide and the low refractive index layer is silicon oxide.

  The invention according to claim 3 of the present invention is characterized in that the antireflection layer is formed by a sputtering method, and the film forming pressure is 0.5 Pa or more and 2.0 Pa or less. It is an antireflection film.

  The invention according to claim 4 of the present invention comprises a metal, an alloy having two or more metals, a metal compound, or a mixture thereof between the hard coat layer and the antireflection layer. The antireflection film according to claim 1, wherein a primer layer comprising at least one layer is formed.

  The invention according to claim 5 of the present invention is the antireflection film according to any one of claims 1 to 4, wherein an antifouling layer is formed on the antireflection layer.

  The invention according to claim 6 of the present invention is the antireflection film according to claim 5, wherein the arithmetic average roughness Ra of the surface of the antifouling layer is 1.0 nm or more and 5.0 nm or less. It is.

  The invention according to claim 7 of the present invention is the antireflection film according to any one of claims 1 to 6, wherein the transparent substrate film is a triacetyl cellulose film.

The invention according to claim 8 of the present invention is characterized in that the water vapor permeability at a temperature of 40 ° C. and a relative humidity of 90% RH is 10 g / m ² / day or more. This is an antireflection film.

  The invention according to claim 9 of the present invention is a polarizing plate having the antireflection film according to any one of claims 1 to 8.

In the invention according to claim 10 of the present invention, a transparent base film, and a hard coat layer and an antireflection layer are sequentially laminated on one surface of the transparent base film, and the antireflection layer has a low refractive index layer and a low refractive material layer. It is a laminate in which a plurality of refractive index layers are alternately laminated, the outermost layer of the antireflection layer is a low refractive index layer, and the film density of the low refractive index layer is 1.7 g / cm ³ or more and 2.2 g / cm It is a manufacturing method of the antireflection film characterized by being ³ or less.

  The invention according to claim 11 of the present invention is the method for producing an antireflection film according to claim 10, wherein the high refractive material layer is niobium oxide and the low refractive index layer is silicon oxide. It is.

  The invention according to claim 12 of the present invention is characterized in that the antireflection layer is formed by a sputtering method, and the film forming pressure is 0.5 Pa or more and 2.0 Pa or less. This is a method for producing an antireflection film.

  The invention according to claim 13 of the present invention comprises a metal, an alloy having two or more metals, a metal compound, or a mixture thereof between the hard coat layer and the antireflection layer. The method for producing an antireflection film according to claim 10, wherein a primer layer in which at least two layers are laminated is formed.

  The invention according to claim 14 of the present invention is the method for producing an antireflection film according to any one of claims 10 to 13, wherein an antifouling layer is formed on the antireflection layer.

  The invention according to claim 15 of the present invention is the method for producing an antireflection film according to claim 14, wherein the arithmetic mean roughness Ra of the antifouling layer surface is 1.0 nm or more and 5.0 nm or less. It is a thing.

  The invention according to claim 16 of the present invention is the method for producing an antireflection film according to any one of claims 10 to 15, wherein the transparent substrate film is a triacetyl cellulose film.

The invention according to claim 17 of the present invention is characterized in that the water vapor permeability at a temperature of 40 ° C. and a relative humidity of 90% RH is 10 g / m ² / day or more. This is a method for producing an antireflection film.

  The invention according to claim 18 of the present invention is a method for producing a polarizing plate comprising the antireflection film according to any one of claims 10 to 17.

  ADVANTAGE OF THE INVENTION According to the present invention, an antireflection film having high mechanical properties such as denseness and scratch resistance, high moisture permeability, high humidity and heat durability, a method for producing the same, a polarizing plate using the antireflection film, and a method for producing the same Can be provided.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the embodiments, the same components are denoted by the same reference numerals, and redundant description among the embodiments is omitted.

  FIG. 1 is a schematic cross-sectional view showing an antireflection film 100 according to an embodiment of the present invention. As shown in FIG. 1, in an antireflection film 100 according to an embodiment of the present invention, a hard coat layer 2, a primer layer 3, and an antireflection layer 4 are sequentially laminated on a transparent base film 1. Further, the antifouling layer 5 is laminated on the antireflection layer 5.

  As the transparent base film 1 according to the embodiment of the present invention, a base material that serves as a surface protective layer of a polyvinyl alcohol film on which a polarizer is adsorbed can be applied. The transparent substrate film 1 is not limited in material as long as the effects of the present invention are achieved, but cellulose acetate resins such as triacetyl cellulose have particularly high protection performance and can be suitably used. However, it is not limited to these. Furthermore, when using these, the acetylation degree is not ask | required. What is necessary is just to select the thickness of the transparent base film 1 suitably according to the intended use, and the thing about 25 micrometers or more and 300 micrometers or less can be used normally. Moreover, the transparent base film 1 may contain additives such as a plasticizer, an ultraviolet absorber, and a deterioration preventing agent.

  A hard coat layer 2 for fully exhibiting the mechanical strength of the antireflection layer 4 can be formed on the transparent substrate film 1. As the hard coat layer 2 according to the embodiment of the present invention, ionizing rays, ultraviolet curable resins, or thermosetting resins can be used, and ultraviolet curable acrylic esters, acrylamides, and methacrylic esters. An acrylic resin such as methacrylamide, an organic silicon resin, and a polysiloxane resin are optimal, but the present invention is not limited to these. A polymerization initiator may be added to these materials in order to improve curability. The hard coat layer 2 has a physical thickness of 0.5 μm or more, preferably 3 μm or more and 20 μm or less. Further, the hard coat layer 2 can be subjected to an antiglare treatment by dispersing transparent fine particles having an average particle size of 0.01 μm or more and 3 μm or less.

  After laminating the hard coat layer 2 on the transparent substrate film 1, it is preferable to perform an alkali saponification treatment. In particular, when a triacetyl cellulose film is used as the transparent substrate film 1, the triacetyl cellulose film is preferably subjected to an alkali saponification treatment for imparting a hydroxyl group in order to hydrolyze an ester group. Adhesiveness in bonding with the polarizing film 10 is remarkably improved (see FIG. 2). Further, since the alkali saponification treatment is a treatment in a liquid, the erosion / penetration is high, and the hard coat layer 2 also has improved adhesion to the layer to be subsequently laminated.

  Further, after the alkali saponification step, surface treatment may be applied to the hard coat layer 2 on the side opposite to the surface in contact with the transparent substrate film 1. At this time, examples of the surface treatment method include corona discharge treatment, electron beam treatment, flame treatment, glow discharge treatment, and atmospheric pressure plasma treatment, but the present invention is not limited thereto. In the embodiment of the present invention, it is particularly preferable to perform a low temperature plasma surface treatment. By performing the low temperature plasma treatment, the hydrophilicity can be improved, and the surface can be appropriately roughened to improve the adhesion with a thin film to be subsequently laminated.

  Thereafter, the primer layer 3 can be formed on the hard coat layer 2. Examples of the material of the primer layer 3 according to the embodiment of the present invention include metals such as silicon, nickel, chromium, aluminum, tin, gold, silver, platinum, zinc, titanium, tungsten, zirconium, and palladium, or these An alloy composed of two or more kinds of metals, or oxides, fluorides, sulfides, and nitrides of these may be mentioned, and these may be a mixture. Further, the primer layer 3 may have two or more layers.

  The primer layer 3 according to the embodiment of the present invention can be used for improving adhesion. The thickness should just be a grade which does not impair the transparency of the transparent base film 1, Preferably, it is about 1 nm or more and about 10 nm or less by physical film thickness. These primer layers 3 are preferably formed by a dry coating method such as a sputtering method, a reactive sputtering method, a vacuum deposition method, an ion plating method, and a CVD (chemical vapor deposition) method. A sputtering method is particularly preferable.

  As the antireflection layer 4 according to the embodiment of the present invention, a low refractive index transparent thin film layer having a refractive index of light at a wavelength of 550 nm of less than 1.6 and an extinction coefficient of light at a wavelength of 550 nm of 0.5 or less. A high refractive index transparent thin film layer having a light refractive index of 1.9 or more at a wavelength of 550 nm, a low refractive index transparent thin film layer having a light refractive index of less than 1.6, a light refractive index of 1.6 to Examples thereof include a plurality of layers in which optical thin films having different refractive indexes such as a medium refractive index transparent thin film layer of about 1.9 are laminated. An antireflection layer composed of a plurality of layers is preferable because of its extremely low reflectance and high antireflection performance. As the antireflection layer 4 comprising a plurality of layers, a structure in which a high refractive index transparent thin film layer, a low refractive index transparent thin film layer, a high refractive index transparent thin film layer, and a low refractive index transparent thin film layer are laminated in order from the substrate side Can be mentioned.

  The antireflection layer 4 composed of these optical thin film layers can be formed by using a dry coating method such as a sputtering method, a reactive sputtering method, a vacuum deposition method, an ion plating method, and a CVD (chemical vapor deposition) method. However, the present invention is not limited to these. It is preferable to use a sputtering method that has high film thickness uniformity and few defects such as pinholes, and that is excellent in visibility, dense, and capable of forming a thin film with excellent mechanical properties such as scratch resistance. Among them, the dual magnetron sputtering (DMS) method, in which film formation is performed by applying a voltage in the middle frequency region, is optimal because higher productivity can be obtained by higher film formation speed and higher discharge stability.

Examples of the material for the high refractive index transparent thin film layer include indium, tin, titanium, silicon, zinc, zirconium, niobium, magnesium, bismuth, cerium, tantalum, aluminum, germanium, potassium, antimony, neodymium, lanthanum, thorium and hafnium. Examples thereof include metals or alloys composed of two or more of these metals, oxides thereof, fluorides, sulfides, and nitrides. Specific examples include titanium oxide, niobium oxide, zirconium oxide, tantalum oxide, zinc oxide, indium oxide and cerium oxide, but the present invention is not limited thereto. In addition, when a plurality of layers are stacked, it is not always necessary to select the same material, and the material may be appropriately selected according to the purpose. In particular, when the sputtering method is used, niobium oxide (Nb ₂ O ₅ ) is the most suitable material because of the small number of pinholes in the manufactured thin film.

Examples of the material for the low refractive index transparent thin film layer include materials such as silicon oxide, titanium nitride, magnesium fluoride, barium fluoride, calcium fluoride, hafnium fluoride, and lanthanum fluoride. It is not limited to. Furthermore, when a plurality of layers are stacked, it is not always necessary to select the same material, and the material may be appropriately selected according to the purpose. In particular, silicon oxide (SiO ₂ ) is an optimal material in terms of optical characteristics, mechanical strength, cost, film formation appropriateness, and the like.

Ｐ：透湿率（単位厚さ、単位水蒸気圧差あたりの水蒸気透過速度）
Ｐ_０：絶対零度の透湿率
Ｅ：透湿率の活性化エネルギー
Ｒ：気体定数
Ｔ：絶対温度 By the way, the water vapor transmission amount of these antireflection films changes under the influence of the material and thickness of the base material and the functional layer, and further the temperature and humidity. The temperature dependency of moisture permeability is expressed by the Arrhenius equation shown below.

P: Moisture permeability (unit thickness, water vapor transmission rate per unit water vapor pressure difference)
P ₀ : Moisture permeability at absolute zero E: Activation energy of moisture permeability R: Gas constant T: Absolute temperature

As shown in FIG. 2, in the case of a triacetyl cellulose film (transparent substrate film 1) that is widely used as a surface protective film of the polarizing plate 101, the water vapor transmission rate with a thickness of 100 μm is 120 g at a temperature of 25 ° C. and a relative humidity of 90%. / M ² / day to 160 g / m ² / day or less, and a temperature of 40 ° C. and a relative humidity of 90% gives 380 g / m ² / day. By laminating various layers on this triacetyl cellulose film, water vapor hardly penetrates the triacetyl cellulose film. In particular, the water vapor transmission rate of the antireflection layer 4 having excellent mechanical properties and a dense film laminated is nearly zero, and exhibits excellent water vapor barrier performance. In particular, since a dense film is formed by a sputtering method, a film having high water vapor barrier performance can be formed.

  At this time, if the water vapor barrier performance of the antireflection layer 4 is too high, the moisture inside the antireflection film 100 disappears to the outside, and stays inside the antireflection film 100, which is one factor that reduces durability. In applications that require environmental durability, it is necessary to improve performance so as to moderately increase the water vapor transmission rate of the entire antireflection film 100.

  In the antireflection layer 4 formed by laminating a plurality of inorganic compounds, if at least one of the layers has an excellent water vapor barrier property, the water vapor barrier performance of the entire antireflection film 100 having the antireflection layer 4 is improved. Get higher. Further, the higher the density of the film, the higher the water vapor barrier performance tends to be.

That is, in the embodiment of the present invention, the film density of the low-refractive index layer made of silicon oxide of the antireflection layer 4 is set to 1.7 g / cm ³ or more and 2.2 g / cm ³ or less. While maintaining the characteristics that enable the formation of a dense film, which is a major advantage, the low moisture permeability, which was a characteristic of the dense film, has been improved, and high durability performance with moderate moisture permeability and good mechanical strength and adhesion is achieved. The formed antireflection layer 4 can be formed.

When the film density of the low refractive index layer made of silicon oxide of the antireflection layer 4 in the embodiment of the present invention is 2.2 g / cm ³ or more, the water vapor permeability becomes too low, and as shown in FIG. When the polarizing plate 101 is formed in this step, moisture generated from the polarizing film 10 and the transparent substrate film 1 (TAC film) itself stagnates in the film, so that durability tests such as heat resistance and moisture heat resistance are sufficient. Unable to get performance. Conversely, if the film density is 1.7 g / cm ³ or less, sufficient mechanical properties such as scratch resistance and adhesion cannot be obtained.

In addition, examples of a method for setting the film density of the low refractive index layer made of silicon oxide of the antireflection layer 4 to 1.7 g / cm ³ or more and 2.2 g / cm ³ or less include selection of a film forming method. However, particularly in the case of a sputtering method, the film forming pressure may be optimized and can be easily realized. An appropriate film forming pressure by the sputtering method is 0.5 Pa or more and 2.0 Pa or less. When the film forming pressure is in a range of 0.5 Pa or more and 2.0 Pa or less, a porous film can be produced while maintaining the mechanical characteristics peculiar to sputtering, and the antireflection layer 4 having high durability can be produced. Can be made. When the film forming pressure is 0.5 Pa or less, heat resistance and moist heat resistance are deteriorated when the film is formed, and when the film forming pressure is 2.0 Pa, the scratch resistance is deteriorated when the film is formed. End up.

  Here, the sputtering method is excellent in uniformity control of film thickness and has few defects such as pinholes, so that it has high visibility and a high yield in the production stage. Furthermore, since a very dense film can be formed, there is a great advantage that an antireflection layer excellent in mechanical properties such as scratch resistance can be formed. On the other hand, a thin film formed by film formation using this sputtering method has a feature that the barrier performance of water vapor is higher than other film formation methods because of the high density of the film.

  If necessary, the antifouling layer 5 can be formed on the outermost surface layer on the antireflection layer 4. The antifouling layer 5 is a layer obtained from a fluorine-containing silicon compound having two or more silicon atoms bonded to a reactive functional group. The reactive functional group in the embodiment of the present invention means a group that can react with and bind to the uppermost layer of the antireflection layer 4. Moreover, it is a layer formed by making the reactive functional groups of a fluorine-containing silicon compound react. Thereby, it is hard to get dirt on the surface, and even if it gets dirty, the wiping performance can be improved.

  When the antifouling layer 5 is formed on the outermost surface layer of the antireflection layer 4, the arithmetic average roughness Ra of the antifouling layer 5 surface is preferably 1.0 nm or more and 5.0 nm or less. When the arithmetic average roughness Ra on the surface of the antifouling layer 5 is 1.0 nm or less, the surface is easily contaminated and the scratch resistance is lowered. Further, when the arithmetic average roughness Ra on the surface of the antifouling layer 5 is 5.0 nm or more, the wiping performance when the surface is contaminated is deteriorated, and heat resistance, moisture heat resistance and the like are deteriorated.

Since the antireflection film 100 according to the embodiment of the present invention has appropriate moisture permeability and good adhesion, the water vapor permeability at a temperature of 40 ° C. and a relative humidity of 90% RH is 10 g / It is preferably m ² / day or more, and more preferably 35 g / m ² / day or more and 250 g / m ² / day or less.

  Next, with reference to FIG. 2, the polarizing plate 101 having the antireflection film 100 will be described. FIG. 2 is a schematic cross-sectional view showing a polarizing plate 101 having an antireflection film 100 according to an embodiment of the present invention. This polarizing plate 101 is formed by laminating an antireflection film 100, a polarizing film (polyvinyl alcohol film) 10 dyed with iodine, and a transparent base film 1 made of the same material as the transparent base film 1 on the opposite surface in this order. , Can be produced by bonding. In addition, about layer structures other than the antireflection film 100, not only this but a well-known technique is employable.

  EXAMPLES Hereinafter, although an Example and a comparative example further demonstrate this invention, this invention is not limited to the following Example.

  As shown in FIG. 1, a 80 μm thick triacetyl cellulose (TAC) is applied to a transparent substrate film 1, an ultraviolet curable acrylic resin is applied, dried and UV cured to form a 5 μm hard coat layer 2. Then, the transparent base film 1 and the hard coat layer 2 were immersed in a 1.5N NaOH solution at 40 ° C. for 2 minutes, washed with water and dried.

  Thereafter, a glow plasma treatment was performed on the hard coat layer 2 subjected to the saponification treatment, and an SiO layer having a thickness of 3 nm was formed as the primer layer 3 by a sputtering method. Then, the antireflection layer 4 was laminated with an arbitrary layer configuration and an arbitrary film thickness by a sputtering method. For the antireflection film 100 thus obtained, the film density of the low refractive index layer and the water vapor transmission amount of the antireflection film were measured.

[Example 1]
The film formation pressure when forming the antireflection layer 4 is 0.8 Pa, and the layer structure of the antireflection layer 4 is Nb ₂ O ₅ / SiO ₂ / Nb ₂ O ₅ / SiO ₂ from the hard coat layer 2 side. The film formation was performed such that the film thicknesses were 15 nm / 25 nm / 105 nm / 85 nm, respectively.

[Comparative Example 1]
The film formation pressure when forming the antireflection layer 4 is 0.3 Pa, and the layer structure of the antireflection layer 4 is Nb ₂ O ₅ / SiO ₂ / Nb ₂ O ₅ / SiO ₂ from the hard coat layer 2 side. The film formation was performed such that the film thicknesses were 15 nm / 25 nm / 105 nm / 85 nm, respectively.

[Comparative Example 2]
The film formation pressure when forming the antireflection layer 4 is 2.5 Pa, and the layer structure of the antireflection layer 4 is Nb ₂ O ₅ / SiO ₂ / Nb ₂ O ₅ / SiO ₂ from the hard coat layer 2 side. The film formation was performed such that the film thicknesses were 15 nm / 25 nm / 105 nm / 85 nm, respectively.

  As shown in FIG. 2, a 25 μm-thick polyvinyl alcohol film dyed with iodine is used as the polarizing film 10 on the surface of the produced antireflection film 100 where the hard coat layer 2 is not formed. A triacetyl cellulose having a thickness of 80 μm was bonded to the polarizing film 10 as the material film 1 to prepare the polarizing plate 101.

[Evaluation]
Samples obtained in Examples and Comparative Examples were evaluated by the following methods. In addition, the back surface of a sample means the surface in which the polarizing film 10 and the transparent base film 1 were formed. The results are shown in Table 1.

(1) Reflectance measurement Measurement was carried out using a U4000 spectrophotometer manufactured by Hitachi, Ltd. The back side of the sample was subjected to a treatment for cutting off reflection from the back side with a matte black paint spray, and a specular reflection 5 ° unit was used for the measurement.

(2) Mechanical strength Steel wool # 0000 is fixed to an abrasion tester, a load of 500 gf is applied, a 10-reciprocal abrasion test is performed on the antireflection layer 4 of each sample, and the wear state of the sample (number of scratches) Was visually observed. Judgment criteria are shown below.
◎: No scratch ○: Less than 10 scratches ×: 10 or more scratches

(3) Heat resistance test The polarizing plate 101 produced in the examples and comparative examples was attached to glass via an adhesive film, and the temperature and humidity were set under conditions of a dry environment at a temperature of 95 ° C and a relative humidity of 5%. It was kept in the tank for 500 hours, and durability was evaluated. The presence or absence of degradation such as hydrolysis of the triacetyl cellulose film (transparent substrate film 1) was judged by visual observation, confirmation of acetic acid odor, and change in absorption spectrum of carbonyl group in infrared spectroscopic measurement.
◎: No deterioration ○: Partial deterioration ×: Large deterioration

(4) Moisture and heat resistance test The polarizing plate produced in Examples and Comparative Examples was attached to glass via an adhesive film, and the temperature and humidity were set in an environment of 60 ° C. and 95% relative humidity. For 500 hours, and durability was evaluated. The presence or absence of degradation such as hydrolysis of the triacetylcellulose film (transparent substrate film 1) was judged by visually confirming the acetic acid odor and changing the absorption spectrum of the carbonyl group in infrared spectroscopy.
◎: No deterioration ○: Partial deterioration ×: Large deterioration

(5) Water vapor transmission rate In each of the antireflection films 100 before the polarizing film 10 was attached, the water vapor transmission rate was measured in an environment of a temperature of 40 ° C. and a relative humidity of 90% Rh. The water vapor transmission rate was measured using a method according to JIS Z0208.

(6) Film density The film density of the low-refractive-index layer of the antireflection layer 4 was measured using a Rigaku XRR (X-ray diffractometer).

  The polarizing plate 101 provided with the antireflection film 100 produced in Example 1 has an extremely low antireflection function with a reflectance of 0.2% or less, and has excellent mechanical properties and excellent environmental durability. The effect of the present invention can be confirmed. On the other hand, in Comparative Example 1, although scratch resistance was excellent, deterioration was observed in heat resistance and moist heat resistance. On the other hand, in Comparative Example 2, it was confirmed that although the heat resistance and the moist heat resistance were excellent, the scratch resistance was poor.

It is a schematic sectional drawing which shows the structure of the antireflection film which concerns on embodiment of this invention. It is a schematic sectional drawing which shows the polarizing plate which has the reflection preventing layer which concerns on embodiment of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Transparent base film 2 Hard coat layer 3 Primer layer 4 Antireflection layer 5 Antifouling layer 10 Polarizing film 100 Antireflection film 101 Polarizing plate using an antireflection layer

Claims (7)

A hard coat layer is formed on one surface of the transparent substrate film and subjected to alkali saponification treatment ,
On the hard coat layer, a primer layer made of a metal, an alloy having two or more metals, a metal compound, or a mixture thereof is formed,
On the primer layer, an antireflection layer is formed using a sputtering method with a film formation pressure of 0.5 Pa or more and 2.0 Pa or less,
The antireflection layer is a laminate in which a plurality of high refractive material layers and low refractive index layers are alternately laminated, the outermost layer of the antireflection layer is a low refractive index layer, and the film of the low refractive index layer A method for producing an antireflection film, wherein the density is 1.7 g / cm ³ or more and 2.2 g / cm ³ or less. 2. The method for producing an antireflection film according to claim 1, wherein the high refractive material layer is niobium oxide and the low refractive index layer is silicon oxide. Method for producing an antireflection film according to claim 1 or 2, characterized in that the formation of the antifouling layer on the antireflective layer. The method for producing an antireflection film according to claim 3 , wherein the arithmetic average roughness Ra of the antifouling layer surface is 1.0 nm or more and 5.0 nm or less. Method for producing an antireflection film according to any one of claims 1 to 4, wherein the transparent substrate film is a triacetyl cellulose film. Temperature 40 ° C., water vapor permeability at a relative humidity of 90% RH is, method of manufacturing the anti-reflection film according to any one of claims 1 to 5, characterized in that at ^10g / m 2 / day or more. Method for producing a polarizing plate, which comprises a method for producing an antireflection film according to any one of claims 1 to 6.

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