JP4863859B2 - Method for producing protein hydrolyzate - Google Patents
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- JP4863859B2 JP4863859B2 JP2006334771A JP2006334771A JP4863859B2 JP 4863859 B2 JP4863859 B2 JP 4863859B2 JP 2006334771 A JP2006334771 A JP 2006334771A JP 2006334771 A JP2006334771 A JP 2006334771A JP 4863859 B2 JP4863859 B2 JP 4863859B2
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- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 239000003531 protein hydrolysate Substances 0.000 title claims description 11
- 238000000034 method Methods 0.000 claims description 24
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- 102000035195 Peptidases Human genes 0.000 claims description 22
- 229920001353 Dextrin Polymers 0.000 claims description 19
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- 102000004169 proteins and genes Human genes 0.000 claims description 19
- 108090000623 proteins and genes Proteins 0.000 claims description 19
- 238000006460 hydrolysis reaction Methods 0.000 claims description 16
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- GUBGYTABKSRVRQ-XLOQQCSPSA-N Alpha-Lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 description 1
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- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- AANLCWYVVNBGEE-IDIVVRGQSA-L Disodium inosinate Chemical compound [Na+].[Na+].O[C@@H]1[C@H](O)[C@@H](COP([O-])([O-])=O)O[C@H]1N1C(NC=NC2=O)=C2N=C1 AANLCWYVVNBGEE-IDIVVRGQSA-L 0.000 description 1
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- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
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- CZBZUDVBLSSABA-UHFFFAOYSA-N butylated hydroxyanisole Chemical compound COC1=CC=C(O)C(C(C)(C)C)=C1.COC1=CC=C(O)C=C1C(C)(C)C CZBZUDVBLSSABA-UHFFFAOYSA-N 0.000 description 1
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Description
本発明は、蛋白質の加水分解物の製造方法に関する。 The present invention relates to a method for producing a protein hydrolyzate.
天然調味料等の飲食品の中には蛋白質を加水分解して製造されるものがある。このような食品の製造において蛋白質を加水分解する方法としては、塩酸等の酸により加水分解する方法、蛋白質分解酵素等の酵素により加水分解する方法が知られている。
酸により加水分解する方法では、蛋白質の分解率が高く、ほぼ完全にアミノ酸を遊離させることができるため呈味性の強い加水分解物が得られるが、酸の中和に塩基等を添加する必要があるため塩濃度が高くなるという問題がある。
Some foods and beverages such as natural seasonings are produced by hydrolyzing protein. As methods for hydrolyzing proteins in the production of such foods, methods of hydrolyzing with acids such as hydrochloric acid and methods of hydrolyzing with enzymes such as proteolytic enzymes are known.
In the method of hydrolyzing with acid, the degradation rate of protein is high and amino acids can be almost completely liberated, so a hydrolyzate with strong taste can be obtained. However, it is necessary to add a base to neutralize the acid. Therefore, there is a problem that the salt concentration becomes high.
蛋白質分解酵素により加水分解する方法では、製造期間が長いため製造中に腐敗が起こりやすいという問題がある。
蛋白質の加水分解中の腐敗を防止する方法として、反応液に食塩を添加する方法、反応液に酢酸等の有機酸(特許文献1参照)を添加する方法、反応液を高温で保持する方法(特許文献2参照)等が知られている。
In the method of hydrolyzing with a proteolytic enzyme, there is a problem that since the production period is long, corruption tends to occur during the production.
As a method for preventing spoilage during protein hydrolysis, a method of adding sodium chloride to the reaction solution, a method of adding an organic acid such as acetic acid (see Patent Document 1) to the reaction solution, and a method of maintaining the reaction solution at a high temperature ( Patent Document 2) is known.
しかし、食塩を添加する方法は、近年の減塩志向に反しており、また味質に好ましくない影響を与える恐れがある。また、有機酸の添加による方法では、効果的に腐敗を防止するためには有機酸を高濃度で添加する必要があり、好ましくない風味を与える恐れがある。高温で保持する方法では、高温により酵素活性が低下する、味質が低下する等の問題がある。 However, the method of adding salt is contrary to the recent salt-reducing intention and may adversely affect the taste quality. Moreover, in the method by addition of an organic acid, in order to prevent decay effectively, it is necessary to add an organic acid at a high concentration, which may give an unfavorable flavor. The method of holding at high temperature has problems such as a decrease in enzyme activity and a reduction in taste due to the high temperature.
これらのことから、味質、風味等への影響が少なく、かつ腐敗の生じにくい蛋白質の加水分解物の製造方法が求められている。
本発明の目的は、製造中に腐敗の生じにくい、蛋白質の加水分解物の製造方法を提供することにある。 An object of the present invention is to provide a method for producing a protein hydrolyzate which is less susceptible to spoilage during production.
本発明は、下記(1)〜(4)に関する。
(1) 加水分解反応をデキストリンの存在下で行うことを特徴とする、蛋白質の加水分解物の製造方法。
(2) 蛋白質の加水分解が、蛋白質分解酵素により行われる、上記(1)の方法。
(3) 蛋白質が植物性蛋白質である、上記(1)または(2)の方法。
(4) 植物性蛋白質が、大豆蛋白質である、上記(3)の方法。
The present invention relates to the following (1) to (4).
(1) A method for producing a protein hydrolyzate, wherein the hydrolysis reaction is carried out in the presence of dextrin.
(2) The method according to (1) above, wherein the hydrolysis of the protein is performed by a proteolytic enzyme.
(3) The method according to (1) or (2) above, wherein the protein is a vegetable protein.
(4) The method according to (3) above, wherein the vegetable protein is soybean protein.
本発明により、製造中に腐敗の生じにくい、蛋白質の加水分解物の製造方法を提供することができる。 INDUSTRIAL APPLICABILITY According to the present invention, a method for producing a protein hydrolyzate that is difficult to rot during production can be provided.
本発明にける蛋白質の加水分解は、デキストリンの存在下で行われる限りいずれの加水分解方法によってもよいが、加水分解反応が長時間行われる方法が好ましくあげられる。たとえば、蛋白質分解酵素を用いる方法があげられる。
蛋白質分解酵素を用いる方法において、蛋白質と蛋白質分解酵素とを加水分解反応のために接触させる方法としては、例えば両者をそのまま混合する方法、両者を水、無機塩水溶液、緩衝液等の水性媒体に溶解または分散させる方法等があげられる。以下、蛋白質と蛋白質分解酵素とが接触している状態にある組成物を、反応組成物という。
As long as the hydrolysis of the protein in the present invention is carried out in the presence of dextrin, any hydrolysis method may be used, but a method in which the hydrolysis reaction is carried out for a long time is preferred. For example, a method using a proteolytic enzyme can be mentioned.
In a method using a proteolytic enzyme, as a method of bringing a protein and a proteolytic enzyme into contact for a hydrolysis reaction, for example, a method in which both are mixed as they are, an aqueous medium such as water, an inorganic salt aqueous solution, or a buffer solution is used. Examples of the method include dissolving or dispersing. Hereinafter, a composition in which a protein and a proteolytic enzyme are in contact with each other is referred to as a reaction composition.
デキストリンの存在下で蛋白質の加水分解を行うにあたり、デキストリンは加水分解反応中に反応組成物に含有されていればよいが、反応開始時には反応組成物中に含有されていることが好ましい。デキストリンは、反応組成物中、蛋白質100重量部に対して、5〜50重量部含有されていることが好ましく、10〜30重量部含有されていることがさらに好ましい。 When protein is hydrolyzed in the presence of dextrin, dextrin may be contained in the reaction composition during the hydrolysis reaction, but is preferably contained in the reaction composition at the start of the reaction. The dextrin is preferably contained in the reaction composition in an amount of 5 to 50 parts by weight, more preferably 10 to 30 parts by weight, based on 100 parts by weight of the protein.
本発明に用いられる蛋白質は、植物性蛋白質、動物性蛋白質のいずれであってもよいが、植物性蛋白質が好ましく用いられる。
植物性蛋白質としては、大豆、落花生等の豆類、小麦、トウモロコシ等の穀類の種子由来の植物性蛋白質があげられるが、豆類由来の蛋白質が好ましく用いられ、大豆由来の蛋白質(以下、大豆蛋白質という)がさらに好ましく用いられる。
植物性蛋白質としては、これらの豆類、穀類等をそのまま、または粉砕等の物理的処理を行って得られる処理物を用いてもよい。たとえば、大豆蛋白質として、全脂大豆粉、脱脂大豆粉、濃縮大豆蛋白質、分離大豆蛋白質等があげられる。
The protein used in the present invention may be either a vegetable protein or an animal protein, but a vegetable protein is preferably used.
Examples of plant proteins include plant proteins derived from beans such as soybeans and peanuts, and seeds of cereals such as wheat and corn. Proteins derived from beans are preferably used, and proteins derived from soybeans (hereinafter referred to as soybean proteins). ) Is more preferably used.
As plant protein, you may use these beans, cereals, etc. as it is, or the processed material obtained by performing physical processing, such as grinding | pulverization. Examples of soy protein include full-fat soy flour, defatted soy flour, concentrated soy protein, and separated soy protein.
本発明に用いられる蛋白質分解酵素は、蛋白質のペプチド結合を加水分解する酵素であればいずれの蛋白質分解酵素であってもよく、エンドペプチダーゼ、エキソペプチダーゼのいずれも用いることができるが、アスペルギルス(Aspergillus)属、リゾプス(Rhizopus)属、バチルス(Bacillus)属等の微生物に由来する酵素、または植物由来の酵素が好ましく用いられる。 The proteolytic enzyme used in the present invention may be any proteolytic enzyme as long as it is an enzyme that hydrolyzes the peptide bond of the protein, and both endopeptidase and exopeptidase can be used, but Aspergillus ( Aspergillus ) genus Rhizopus (Rhizopus) genus Bacillus (Bacillus) enzymes derived from microorganisms of the genus, etc., or plant-derived enzyme, are preferably used.
アスペルギルス属に属する微生物由来の蛋白質分解酵素としては、具体的には、Flavorzyme(ノボザイム社製)、コクラーゼP(ジェネンコア協和社製)、プロテアーゼ「アマノ」AG(ジェネンコア協和社製)、プロテアーゼ「アマノ」P3G(天野エンザイム社製)、スミチーム FP(新日本化学工業社製)、Promod P279P(ジェネンコア協和社製)、ウマミザイム(天野エンザイム社製)等があげられる。 リゾプス属に属する微生物由来の蛋白質分解酵素としては、具体的には、ペプチダーゼR(天野エンザイム社製)等があげられる。バチルス属に属する微生物由来の蛋白質分解酵素としては、プロチンPC-10(ジェネンコア協和社製)、オリエンターゼ5N(ジェネンコア協和社製)、Multifect Neutral(ジェネンコア協和社製)、サーモアーゼPC-10(ジェネンコア協和社製)、Protex 6L(ジェネンコア・インターナショナル社製)、Alcalase2.4LFG(ノボザイム社製)等があげられる。 Specific examples of proteolytic enzymes derived from microorganisms belonging to the genus Aspergillus include Flavorzyme (manufactured by Novozyme), cochlase P (manufactured by Genencor Kyowa), protease “Amano” AG (manufactured by Genencor Kyowa), and protease “Amano” P3G (manufactured by Amano Enzyme Co., Ltd.), Sumiteam FP (manufactured by Shin Nippon Chemical Industry Co., Ltd.), Promod P279P (manufactured by Genencor Kyowa Co., Ltd.), and Ummamizyme (manufactured by Amano Enzyme Co., Ltd.). Specific examples of proteolytic enzymes derived from microorganisms belonging to the genus Rhizopus include peptidase R (manufactured by Amano Enzyme) and the like. Proteolytic enzymes derived from microorganisms belonging to the genus Bacillus include Protin PC-10 (Genencor Kyowa), Orientase 5N (Genencore Kyowa), Multifect Neutral (Genencore Kyowa), Thermose PC-10 (Genencore Kyowa) Protex 6L (Genencor International), Alcalase 2.4LFG (Novozyme), etc.
植物由来の酵素としては、パパイン、ブロメライン等があげられる。具体的には、Papain 30,000(ジェネンコア協和社製)等があげられる。
これらの蛋白質分解酵素は単独で用いても、組み合わせて用いてもよい。
反応組成物中の蛋白質の量および蛋白質分解酵素の量は、蛋白質の種類および蛋白質分解酵素の種類に応じて適宜設定する。
Plant-derived enzymes include papain, bromelain and the like. Specifically, Papain 30,000 (manufactured by Genencor Kyowa Co., Ltd.) and the like can be mentioned.
These proteolytic enzymes may be used alone or in combination.
The amount of protein and the amount of proteolytic enzyme in the reaction composition are appropriately set according to the type of protein and the type of proteolytic enzyme.
蛋白質の加水分解反応における温度、時間およびpHは、蛋白質および蛋白質分解酵素の種類および量等に応じて適宜設定すればよいが、例えば、植物性蛋白質を微生物由来の蛋白質分解酵素で加水分解する場合、25〜65℃、好ましくは40〜55℃で、20〜100時間、好ましくは30〜60時間反応させる。pHはpH4.5〜7、好ましくはpH5〜6に調整することが好ましい。 The temperature, time, and pH in the protein hydrolysis reaction may be appropriately set according to the type and amount of the protein and proteolytic enzyme. For example, when a plant protein is hydrolyzed with a microorganism-derived proteolytic enzyme The reaction is carried out at 25 to 65 ° C., preferably 40 to 55 ° C., for 20 to 100 hours, preferably 30 to 60 hours. The pH is preferably adjusted to pH 4.5-7, preferably pH 5-6.
本発明に用いられるデキストリンとしては、デンプンを直接、または酸を加えて乾燥後高温で焙焼、分解して得られる乾式分解物、デンプン糊液を酸、酵素、またはこれらを組み合わせて加水分解して得られる湿式分解物、乾式分解物をさらに湿式で酵素分解して得られる難消化性デキストリン等のいずれも用いることができるが、デンプンの加水分解の度合(DE)が5〜40のものが好ましく、10〜40のものがより好ましく、20〜30のものがさらに好ましく、25のものが特に好ましい。 As dextrin used in the present invention, starch is dried directly, or dried by adding acid and then roasted and decomposed at high temperature, and starch paste is hydrolyzed with acid, enzyme, or a combination thereof. Any of hydrolyzable dextrins obtained by wet digestion and dry digestion products obtained by further enzymatic digestion in wet conditions can be used, but those having a starch hydrolysis degree (DE) of 5 to 40 Preferably, 10 to 40 are more preferable, 20 to 30 are more preferable, and 25 are particularly preferable.
デンプンとしては、サツマイモ、バレイショ、トウモロコシ、タピオカ、小麦等に由来するデンプンがあげられるが、サツマイモ由来のデンプンが好ましく用いられる。
加水分解反応後の反応組成物(以下、反応後の反応組成物という)は、無機塩、酸、アミノ酸、核酸、糖類、天然調味料、香辛料等の飲食品に使用可能な各種添加物を含有してもよい。
Examples of the starch include starch derived from sweet potato, potato, corn, tapioca, wheat and the like, and starch derived from sweet potato is preferably used.
The reaction composition after the hydrolysis reaction (hereinafter referred to as the reaction composition after the reaction) contains various additives that can be used for foods and drinks such as inorganic salts, acids, amino acids, nucleic acids, saccharides, natural seasonings, and spices. May be.
無機塩としては、塩化ナトリウム、塩化カリウム、塩化カルシウム等があげられる。
酸としては、フマル酸、リンゴ酸、酒石酸、クエン酸、脂肪酸等のカルボン酸等があげられる。
アミノ酸としては、グルタミン酸ナトリウム、グリシン、アラニン等があげられる。
核酸としては、イノシン酸ナトリウム、グアニル酸ナトリウム等があげられる。
Examples of inorganic salts include sodium chloride, potassium chloride, calcium chloride and the like.
Examples of the acid include carboxylic acids such as fumaric acid, malic acid, tartaric acid, citric acid, and fatty acids.
Examples of amino acids include sodium glutamate, glycine, and alanine.
Examples of the nucleic acid include sodium inosinate and sodium guanylate.
糖類としては、ショ糖、ブドウ糖、乳糖等があげられる。
天然調味料 としては、醤油、味噌、畜肉エキス、家禽エキス、魚介エキスがあげられる。
香辛料としては、スパイス類、ハーブ類等があげられる。
反応後の反応組成物は、蛋白質の加水分解物としてそのまま用いてもよいが、濃縮処理、乾燥処理、滅菌処理等の処理に供し、得られる処理物を蛋白質の加水分解物として用いてもよい。蛋白質の加水分解物は、そのまま調味料等の飲食品として用いることができるが、通常の飲食品の製造方法にしたがって、調味料等の飲食品の製造に用いてもよい。
以下に、本発明の実施例を示す。
Examples of the saccharide include sucrose, glucose, and lactose.
Examples of natural seasonings include soy sauce, miso, livestock meat extract, poultry extract, and seafood extract.
Spices include spices and herbs.
The reaction composition after the reaction may be used as it is as a protein hydrolyzate, but it may be subjected to a treatment such as concentration treatment, drying treatment, sterilization treatment, etc., and the resulting treatment product may be used as a protein hydrolyzate. . The protein hydrolyzate can be used as it is as a food or drink such as a seasoning, but may be used for the production of food or drink such as a seasoning according to a normal method for producing food or drink.
Examples of the present invention are shown below.
サツマイモ由来のデンプンを用いて製造されたDE25のデキストリン(松谷化学工業社製)0.36g、3.6gの分離大豆蛋白質〔ニューフジプロAE(不二製油社製)〕、蛋白質分解酵素〔0.03gのスミチームFP(新日本化学工業社製)および0.03gのFlavorzyme(ノボザイム社製)〕を20mlの水に溶解させ、これを反応液として、48℃で加水分解反応を行った。反応中、適時塩酸にてpHを約5.5に調整した。 DE25 dextrin manufactured using starch derived from sweet potato (manufactured by Matsutani Chemical Co., Ltd.) 0.36 g, 3.6 g of isolated soy protein [New Fuji Pro AE (manufactured by Fuji Oil Co., Ltd.)], proteolytic enzyme [0.03 g of Sumiteam FP (manufactured by Shin Nippon Chemical Industry Co., Ltd.) and 0.03 g Flavorzyme (manufactured by Novozyme)] were dissolved in 20 ml of water, and this was used as a reaction solution for hydrolysis at 48 ° C. During the reaction, the pH was adjusted to about 5.5 with hydrochloric acid at an appropriate time.
また、デキストリンを添加しない以外は同様の操作を行った試験区をコントロールとした。
反応開始時(0時間目)、24時間目および48時間目の反応液をサンプリングした。サンプリングした反応液を生理食塩水で適時希釈し、食品検査用標準寒天培地(栄研化学社製)に塗布し、37℃で48時間インキュベートした。
インキュベート後、寒天培地上に生育したコロニー数を計測し、反応液1ml中に存在する微生物の数を算出した。結果を第1表に示す。
Moreover, the test group which performed the same operation except not adding dextrin was made into control.
At the start of the reaction (0 hour), the reaction solution at 24 hours and 48 hours was sampled. The sampled reaction solution was diluted with physiological saline as appropriate, applied to a standard agar medium for food inspection (Eiken Chemical Co., Ltd.), and incubated at 37 ° C. for 48 hours.
After the incubation, the number of colonies grown on the agar medium was counted, and the number of microorganisms present in 1 ml of the reaction solution was calculated. The results are shown in Table 1.
第1表より明らかなとおり、デキストリンの存在下で蛋白質の加水分解反応を行った試験区では微生物の増殖が抑制され、腐敗が防止されていた。 As is apparent from Table 1, the growth of microorganisms was suppressed and spoilage was prevented in the test section where the protein hydrolysis reaction was carried out in the presence of dextrin.
デキストリンとして、タピオカ、トウモロコシおよびサツマイモ由来のデンプンの混合物を用いて製造されたDE28のデキストリンであるコクミゲン(ニッシ社製)を用いる以外は、実施例1と同様の操作を行った。その結果、デキストリンの非存在下で蛋白質の加水分解反応を行った試験区では、反応開始から48時間目において腐敗が認められたのに対し、デキストリンの存在下で蛋白質の加水分解反応を行った試験区では、反応開始から48時間目において腐敗は認められなかった。 The same operation as in Example 1 was carried out except that Kokumigen (manufactured by Nissi), which is a dextrin of DE28 produced using a mixture of starch derived from tapioca, corn and sweet potato, was used as the dextrin. As a result, in the test section where the protein hydrolysis reaction was carried out in the absence of dextrin, spoilage was observed 48 hours after the start of the reaction, whereas the protein hydrolysis reaction was carried out in the presence of dextrin. In the test group, no decay was observed 48 hours after the start of the reaction.
デキストリンとして、トウモロコシ由来のデキストリン(DE8,19および40のもの、松谷化学工業株式会社製)を用い、反応中、pHを調整しない以外は実施例1と同様の操作を行った。なお、デキストリンを添加しない以外は同様の操作を行った試験区をコントロールとした。
結果を第2表に示す。
As dextrin, corn-derived dextrin (DE8, 19 and 40, manufactured by Matsutani Chemical Co., Ltd.) was used, and the same operation as in Example 1 was performed except that the pH was not adjusted during the reaction. In addition, the test group which performed the same operation except not adding dextrin was made into control.
The results are shown in Table 2.
第2表に示すとおり、反応液のpHを調整しない場合、反応開始から24時間目で腐敗が認められたが、デキストリンの存在下で蛋白質の加水分解反応を行った試験区では、いずれのデキストリンを用いた場合も、腐敗は認められなかった。 As shown in Table 2, when the pH of the reaction solution was not adjusted, spoilage was observed 24 hours after the start of the reaction. In the test section where the protein hydrolysis reaction was performed in the presence of dextrin, No rot was observed when using.
本発明により、製造中に腐敗の生じにくい、蛋白質の加水分解物の製造方法を提供することができる。 INDUSTRIAL APPLICABILITY According to the present invention, a method for producing a protein hydrolyzate that is difficult to rot during production can be provided.
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