JP2018078885A - イオン交換装置を有するパスツール殺菌設備及びパスツール殺菌設備を駆動する方法 - Google Patents
イオン交換装置を有するパスツール殺菌設備及びパスツール殺菌設備を駆動する方法 Download PDFInfo
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Abstract
【解決手段】パスツール殺菌設備1の駆動において、1つ又は複数の処理ゾーン2内で温度調節された処理液4が、食品を詰めた容器6上へ供給される。処理液4の少なくとも一部が、少なくとも1つの循環路11内で再利用するために再び1つ又は複数の処理ゾーン2へ戻される。その場合に単位時間あたり少なくとも1つの循環路11を介して案内される処理液4の体積流の少なくとも部分量が、少なくとも1つの部分流18を形成するために分岐され、少なくとも1つの清掃装置16を通して案内されて、次に再び循環路11又は処理ゾーン2内へ戻るように案内される。少なくとも1つの清掃装置が、膜濾過装置23とイオン交換装置24とを有している。
【選択図】図1
Description
図は、それぞれ著しく簡略化された、図式的な表示である。
2 処理ゾーン
3 供給手段
4 処理液
5 外側
6 容器
7 移送装置
8 コンベアベルト
9 移送装置
10 底領域
11 循環路
12 移送手段
13 手段
14 手段
15 加熱装置
16 清掃装置
17 取り出し手段
18 還流手段
19 部分流
20 T字片
21 制御手段
22 遮断手段
23 膜濾過装置
24 イオン交換装置
25 ガイド手段
26 フィルタモジュール
27 滞留空間
28 シール手段
29 浸透空間
30 バックフラッシュ液源
31 流出部
32 陽イオン交換器
33 陰イオン交換器
34 pH値センサ
35 流量調整装置
36 流量制御機構
37 通過センサ手段
38 流量調整手段
39 通過導管
40 再生手段
41 再生手段
42 液体処理装置
43 吸着装置
44 活性炭フィルタ
45 クーリングタワー
46 熱交換器
47 処理液リザーバ
Claims (30)
- パスツール殺菌設備(1)を駆動する方法であって、
食品を満たして閉鎖された容器(6)を1つ又は複数の処理ゾーン(2)を通して移送し、
1つ又は複数の前記処理ゾーン(2)内で前記容器(6)の外側(5)へ処理液(4)を供給することによって、1つ又は複数の前記処理ゾーン(2)内で温度調節された水性の前記処理液(4)によって前記容器(6)を処理し、
前記処理液(4)の少なくとも一部が1つ又は複数の前記処理ゾーン(2)から少なくとも1つの循環路(11)内で再利用するために再び前記処理ゾーン(2)内へ戻される、方法において、
単位時間あたり前記少なくとも1つの循環路(11)を介して案内される前記処理液(4)の体積流の少なくとも部分量が、少なくとも1つの部分流(19)を形成するために分岐され、
少なくとも1つの前記部分流(19)が膜濾過装置(23)によって濾過され、
かつ、続いて少なくとも1つの前記部分流(19)から、少なくとも1つの強い酸性の陽イオン交換器(32)を有するイオン交換装置(24)によって、溶けたイオンが引き出され、
かつ、少なくとも1つの前記部分流(19)が次に再び前記循環路(11)又は前記処理ゾーン(2)内へ戻される、ことを特徴とするパスツール殺菌設備を駆動する方法。 - 少なくとも1つの強い酸性の前記陽イオン交換器(32)によって、前記部分流(19)のpH値が所望のpH水準に関して調節される、ことを特徴とする請求項1に記載の方法。
- 少なくとも1つの強い酸性の前記陽イオン交換器(32)が、前記部分流(19)のpH値変化に従って再生される、ことを特徴とする請求項1又は2に記載の方法。
- 陰イオンが、少なくとも1つの強い塩基性の陰イオン交換器(33)によって、前記部分流(19)から引き出される、ことを特徴とする請求項1〜3の何れか一項に記載の方法。
- 少なくとも1つの強い塩基性の前記陰イオン交換器(33)によって、前記部分流(19)のpH値が所望のpH水準に関して調節される、ことを特徴とする請求項4に記載の方法。
- 少なくとも1つの強い塩基性の前記陰イオン交換器(33)が、前記部分流(19)のpH値変化に従って再生される、ことを特徴とする請求項4又は5に記載の方法。
- 前記部分流(19)内の溶けたイオンの含有量が、それぞれ前記イオン交換装置(24)の前後でセンサによって監視される、ことを特徴とする請求項1〜6の何れか一項に記載の方法。
- 前記部分流(19)内の溶けたイオンの含有量が、それぞれ前記イオン交換装置(24)によるイオンの引き出しの前後で前記部分流(19)のpH値の測定によって監視される、ことを特徴とする請求項7に記載の方法。
- 前記部分流(19)を形成するために、少なくとも1つの前記循環路(11)から分岐される前記処理液(4)の部分量が、流量調整装置(35)によって制御される、ことを特徴とする請求項1〜8の何れか一項に記載の方法。
- 少なくとも1つの流量調整手段(38)によって、前記処理液(4)の少なくとも一部が前記部分流(19)から取り出されて、前記イオン交換装置(24)を介して案内され、次に再び前記部分流(19)内へ戻される、ことを特徴とする請求項1〜9の何れか一項に記載の方法。
- 前記イオン交換器(32、33)を通る前記処理液(4)の流量が、前記イオン交換装置(24)の各イオン交換器(32、33)のために別々に前記流量調整手段(38)によって制御される、ことを特徴とする請求項10に記載の方法。
- 溶けたイオンを引き出す前に、前記部分流(19)が付加的に、金属粒子又は、金属網細工を備えた銅及び/又は亜鉛を有する液体処理装置(42)を通して案内される、ことを特徴とする請求項1〜11の何れか一項に記載の方法。
- 溶けたイオンの引き出しに続いて付加的に、溶けた物質が吸着装置(43)によって前記部分流(19)から引き出される、ことを特徴とする請求項1〜12の何れか一項に記載の方法。
- 溶けた物質が活性炭フィルタ(44)によって前記部分流(19)から引き出される、ことを特徴とする請求項13に記載の方法。
- 前記容器(6)内の食品が1つの前記処理ゾーン(2)内で加熱され、あるいは複数の前記処理ゾーン(2)内で順次加熱され、次に1つの前記処理ゾーン(2)又は複数の前記処理ゾーン(2)内でパスツール殺菌されて、それに続いて1つの前記処理ゾーン(2)内で冷却され、又は複数の前記処理ゾーン(2)内で順次冷却される、ことを特徴とする請求項1〜14の何れか一項に記載の方法。
- 必要に応じて前記処理液の部分体積流が、空気冷却されるクーリングタワー(45)の熱交換器(46)を通して案内される、ことを特徴とする請求項1〜15の何れか一項に記載の方法。
- 前記パスツール殺菌設備(1)によって、少なくとも時々、金属材料を有する前記容器(6)、特にアルミニウム材料を有する前記容器(6)が処理される、ことを特徴とする請求項1〜16の何れか一項に記載の方法。
- パスツール殺菌設備(1)であって、
容器(6)の外側(5)へ温度調節された処理液(4)を供給するための供給手段(3)を有する、1つ又は複数の処理ゾーン(2)と、
前記処理ゾーン(2)を通して前記容器(6)を移送するための移送装置(7)と、
1つ又は複数の前記処理ゾーン(2)から前記処理液(4)を導き出して、導き出された前記処理液(4)の少なくとも一部を前記処理ゾーン(2)内へ戻すための、少なくとも1つの循環路(11)と、を有するパスツール殺菌設備(1)において、
少なくとも1つの清掃装置(16)が設けられており、少なくとも1つの該清掃装置(16)が、少なくとも1つの前記循環路(11)から前記処理液(4)の前記部分流(19)を取り出すための取り出し手段(17)と流れ技術的に導管接続されており、かつ少なくとも1つの前記清掃装置(16)が、前記循環路(11)又は前記処理ゾーン(2)内へ前記部分流を戻すための還流手段(18)と流れ技術的に導管接続されており、
少なくとも1つの前記清掃装置(16)が、前記部分流(19)を濾過するための膜濾過装置(23)を有しており、かつ
少なくとも1つの前記清掃装置(16)が、流れ技術的に前記膜濾過装置(23)に続いて、少なくとも1つの強い酸性の陽イオン交換器(32)を備えたイオン交換装置(24)を有している、ことを特徴とするパスツール殺菌設備。 - 前記イオン交換装置(24)が、少なくとも1つの強い塩基性の陰イオン交換器(33)を有している、ことを特徴とする請求項18に記載のパスツール殺菌設備。
- 前記イオン交換装置(24)が、1つ又は複数のイオン交換器(32、33)を再生させるための少なくとも1つの再生手段(40、41)と流れ技術的に導管接続されている、ことを特徴とする請求項18又は19に記載のパスツール殺菌設備。
- 流れ技術的に前記イオン交換装置(24)の前と後ろにそれぞれ、前記部分流(19)内の溶けたイオンの含有量を監視するためのセンサ手段が配置されている、ことを特徴とする請求項18〜20の何れか一項に記載のパスツール殺菌設備。
- 流れ技術的に前記イオン交換装置(24)の前と後ろにそれぞれpH値センサ(34)が配置されている、ことを特徴とする請求項21に記載のパスツール殺菌設備。
- すべての存在する強い塩基性の陰イオン交換器(33)のイオン交換総容量に対する、すべての存在する強い酸性の前記陽イオン交換器(32)のイオン交換総容量の比が、必要に応じて前記部分流(19)又は前記処理液(4)の所望のpH値に関して選択される、ことを特徴とする請求項19に記載のパスツール殺菌設備。
- 前記少なくとも1つの清掃装置(16)に流量調整装置(35)が対応づけられている、ことを特徴とする請求項18〜23の何れか一項に記載のパスツール殺菌設備。
- 前記イオン交換装置(24)が少なくとも1つの流量調整手段(38)を介して流れ技術的に、前記少なくとも1つの清掃装置(16)内の前記部分流(19)のための通過導管(39)に対して並列に配置されている、ことを特徴とする請求項18〜24の何れか一項に記載のパスツール殺菌設備。
- 前記イオン交換装置(24)の各イオン交換器(32、33)に、前記流量調整手段(38)が対応づけられている、ことを特徴とする請求項25に記載のパスツール殺菌設備。
- 少なくとも1つの前記清掃装置(16)が、金属粒子又は、金属網細工を有する銅及び/又は亜鉛を備えた他の液体処理装置(42)を有し、該液体処理装置(42)が流れ技術的に前記膜濾過装置(23)と前記イオン交換装置(24)の間に配置されている、ことを特徴とする請求項18〜26の何れか一項に記載のパスツール殺菌設備。
- 少なくとも1つの前記清掃装置(16)が吸着装置(43)を有し、該吸着装置(43)が流れ技術的に前記イオン交換装置(24)の後ろに配置されている、ことを特徴とする請求項18〜27の何れか一項に記載のパスツール殺菌設備。
- 前記吸着装置(43)が活性炭フィルタ(44)を有している、ことを特徴とする請求項28に記載のパスツール殺菌設備。
- 前記パスツール殺菌設備が空気冷却されるクーリングタワー(45)を有しており、該クーリングタワーが、必要に応じて前記処理液(4)によって貫流可能な熱交換器(46)を有している、ことを特徴とする請求項18〜29の何れか一項に記載のパスツール殺菌設備。
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BR102017023306A2 (pt) | 2018-05-29 |
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