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JP2011255748A - Shock absorbing member - Google Patents

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Publication number
JP2011255748A
JP2011255748A JP2010130811A JP2010130811A JP2011255748A JP 2011255748 A JP2011255748 A JP 2011255748A JP 2010130811 A JP2010130811 A JP 2010130811A JP 2010130811 A JP2010130811 A JP 2010130811A JP 2011255748 A JP2011255748 A JP 2011255748A
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absorbing member
shock absorbing
mounting flange
impact
wall
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JP5593860B2 (en
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Katsuya Nishiguchi
勝也 西口
Motoyasu Asakawa
元康 麻川
Kojiro Tanaka
耕二郎 田中
Tatsuya Ezaki
達哉 江▲崎▼
Takahiro Kimura
貴広 木村
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Mazda Motor Corp
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Mazda Motor Corp
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Abstract

PROBLEM TO BE SOLVED: To effectively absorb collision energy at the time of collision of vehicles while effectively suppressing plastic deformation during transportation or the like in a shock absorbing member comprised of an aluminum alloy cast material.SOLUTION: The shock absorbing member is composed of the aluminum alloy cast material. The shock absorbing member is arranged between a pair of left and right side frames 1 extending in the front and rear directions of the vehicle and a bumper reinforcement 2 extending in a vehicle width direction, and has mounting flanges 19 coupled with the side frames 1 and a tip wall 21 coupled with the bumper reinforcement 2. A hollow part 26 comprised of vertically opposite upper and lower walls and a pair of left and right side walls 24, 25 is arranged between the tip wall 21 and the mounting flanges 19, and a plurality of recesses 28 are arranged at the back surface of the mounting flanges 19.

Description

本発明は、車両の前後方向に延びる左右一対のサイドフレームと、車幅方向に延びるバンパレインとの間に配設される衝撃吸収部材に関するものである。   The present invention relates to an impact absorbing member disposed between a pair of left and right side frames extending in the front-rear direction of a vehicle and a bumper rain extending in the vehicle width direction.

従来、自動車の燃費を向上させるとともに、これに伴って環境負荷の低減を図ること等を目的として車体を構成する鋼板の板厚を薄くし、あるいは鋼板材に代えてアルミニウム製の板材や押出材を使用する等により、車体の軽量化を図ることが行われている。しかし、薄肉鋼板やアルミニウム製板材を使用して上記衝撃吸収部材等からなる車両用構造体を形成する場合には、複数のパーツをプレス成形した後に、これらを溶接する等の複雑な工程が必要となる。特に、アルミニウム製板材を用いた場合には、各工程において要する費用が高くなるという問題があった。   Conventionally, in order to improve the fuel efficiency of automobiles and to reduce the environmental load accompanying this, the thickness of the steel plate constituting the vehicle body is reduced, or instead of the steel plate material, an aluminum plate material or extruded material It has been attempted to reduce the weight of the vehicle body, for example, by using a cable. However, when forming a vehicle structure consisting of the above-mentioned shock absorbing member using thin steel plate or aluminum plate material, a complicated process such as press forming multiple parts and then welding them is necessary. It becomes. In particular, when an aluminum plate material is used, there is a problem that the cost required for each process is increased.

そこで、アルミニウム合金鋳物材で上記車両用構造体を形成することも考えられるが、この場合には、該車両用構造体の材料特性として、大きな荷重を受けても容易に破壊されないように、例えば15%以上の全伸び特性(EL)が求められる。このようなアルミニウム合金鋳物からなる車両用構造体としては、下記特許文献1に示されるように、肉厚を、軸方向に沿って連続的または部分的に変化させた中空部を設けた構造とすることにより、車両の衝突時に一定の変形モードで軸方向に蛇腹状に塑性変形させることで優れた衝撃吸収能力が得られるようにしたものが知られている。   Therefore, it is conceivable to form the vehicle structure with an aluminum alloy casting material. In this case, as a material characteristic of the vehicle structure, for example, in order to prevent it from being easily broken even under a large load, for example, A total elongation characteristic (EL) of 15% or more is required. As a vehicle structure made of such an aluminum alloy casting, as shown in Patent Document 1 below, a structure is provided with a hollow portion in which the wall thickness is changed continuously or partially along the axial direction. By doing so, it is known that an excellent shock absorbing capability can be obtained by plastic deformation in the axial direction in a constant deformation mode at the time of a vehicle collision.

特開2002−39245号公報JP 2002-39245 A

上記特許文献1に開示された衝撃吸収部材では、車両の衝突時に上記中空部を蛇腹状に塑性変形させることにより、衝撃エネルギーを効果的に吸収して車室内等に大きな衝撃エネルギーが伝達されるのを抑制できるという利点がある。しかし、車両の前後方向に延びる左右一対のサイドフレームと、車幅方向に延びるバンパレインフォースメントとの間に配設される上記衝撃吸収部材には、車両の衝突時に入力される前後荷重以外にも種々の荷重が付与されるため、これらの荷重に耐え得る強度を備えることも要求される。例えば、自動車工場で生産された自動車を自動車運搬船等に船積みし、あるいは積載車で輸送国内外の販売店に搬送する際等に、上記バンパレインフォースメントに牽引用フックを取り付け、これをロープで船体の床部に固定することが行われている。   In the shock absorbing member disclosed in Patent Document 1, the hollow portion is plastically deformed into a bellows shape when the vehicle collides, thereby effectively absorbing the shock energy and transmitting the large shock energy to the vehicle interior or the like. There is an advantage that can be suppressed. However, the impact absorbing member disposed between the pair of left and right side frames extending in the front-rear direction of the vehicle and the bumper reinforcement extending in the vehicle width direction has a load other than the front-rear load input at the time of the vehicle collision. Since various loads are applied, it is also required to have strength that can withstand these loads. For example, when a car produced in an automobile factory is loaded on a car carrier or transported to a dealer in Japan or abroad by a loaded car, a tow hook is attached to the bumper reinforcement, and this is attached with a rope. It is being fixed to the floor of the hull.

上記牽引用フックには、自動車運搬船等に大きな揺れが発生した場合に、車体重量に対応した大きな荷重が入力されるため、上記サイドフレームとバンパレインフォースメントとの間に配設されたアルミニウム合金鋳物からなる衝撃吸収部材が上記荷重の影響を受けて顕著な塑性変形を生じることになる。このような塑性変形が上記衝撃吸収部材に発生すると、車両の衝突時に衝撃エネルギーを吸収するという機能が充分に発揮されなくなる可能性があり、この点について上記特許文献1に係る衝撃吸収部材では、何ら考慮されていなかった。   An aluminum alloy disposed between the side frame and the bumper reinforcement is applied to the towing hook because a large load corresponding to the weight of the vehicle body is input when a large swaying occurs in a car carrier or the like. The impact-absorbing member made of a casting is subjected to significant plastic deformation under the influence of the load. When such plastic deformation occurs in the impact absorbing member, there is a possibility that the function of absorbing impact energy at the time of a vehicle collision may not be sufficiently exhibited. In this regard, in the impact absorbing member according to Patent Document 1, Nothing was considered.

本発明は、上記の問題点に鑑みてなされたものであり、アルミニウム合金鋳物材からなる衝撃吸収部材において、輸送時等における塑性変形を効果的に抑制しつつ、車両の衝突時には衝突エネルギーを効果的に吸収できるようにすることを目的としている。   The present invention has been made in view of the above-described problems, and in an impact absorbing member made of an aluminum alloy casting material, the impact energy is effectively suppressed in a vehicle collision while effectively suppressing plastic deformation during transportation. The purpose is to be able to absorb.

請求項1に係る発明は、アルミニウム合金鋳物材からなる衝撃吸収部材であって、該衝撃吸収部材が、車両の前後方向に延びる左右一対のサイドフレームと、車幅方向に延びるバンパレインフォースメントとの間に配設されるとともに、上記サイドフレームに連結される取付フランジと、上記バンパレインフォースメントに連結される先端壁とを有し、この先端壁と上記取付フランジとの間には、上下に相対向した上壁および下壁と、左右一対の側壁とからなる中空状部が配設され、上記取付フランジの背面に複数の凹部が設けられたものである。   The invention according to claim 1 is an impact absorbing member made of an aluminum alloy casting material, wherein the impact absorbing member includes a pair of left and right side frames extending in the front-rear direction of the vehicle, and a bumper reinforcement extending in the vehicle width direction. And a mounting flange connected to the side frame and a tip wall connected to the bumper reinforcement. Between the tip wall and the mounting flange, A hollow portion composed of an upper wall and a lower wall facing each other and a pair of left and right side walls is disposed, and a plurality of recesses are provided on the back surface of the mounting flange.

請求項2に係る発明は、上記請求項1に記載の衝撃吸収部材において、上記側壁の基端側部分には、その先端側部分よりも板厚が大きく形成された厚肉部が設けられたものである。   According to a second aspect of the present invention, in the impact absorbing member according to the first aspect, the base end portion of the side wall is provided with a thick portion having a plate thickness larger than that of the front end portion. Is.

請求項3に係る発明は、上記請求項2に記載の衝撃吸収部材において、上記厚肉部が、側面視で上下方向に延びるとともに、平面視で側方に膨出した膨出部からなるものである。   According to a third aspect of the present invention, in the impact absorbing member according to the second aspect, the thick-walled portion includes a bulging portion that extends in a vertical direction in a side view and bulges in a lateral direction in a plan view. It is.

請求項4に係る発明は、上記請求項1〜3のいずれか1項に記載の衝撃吸収部材において、上記上壁および下壁には、上記取付フランジから先端部側に向けて延びるリブがそれぞれ設けられたものである。   According to a fourth aspect of the present invention, in the impact absorbing member according to any one of the first to third aspects, the upper wall and the lower wall are provided with ribs extending from the mounting flange toward the tip end side, respectively. It is provided.

請求項5に係る発明は、上記請求項4に記載の衝撃吸収部材において、上記リブが、側面視で先窄まり形状に形成されたものである。   The invention according to claim 5 is the impact absorbing member according to claim 4, wherein the rib is formed in a tapered shape in a side view.

請求項1に係る発明では、車両の前後方向に延びる左右一対のサイドフレームと、車幅方向に延びるバンパレインフォースメントとの間に配設される衝撃吸収部材に、上記サイドフレームに連結される取付フランジと、上記バンパレインフォースメントに連結される先端壁とを設けるとともに、この先端壁と上記取付フランジとの間に、上下に相対向した上壁および下壁と、左右一対の側壁とからなる中空状部を配設し、上記取付フランジの背面に複数の凹部を設けたため、該取付フランジの重量をそれ程増大させることなく、その板厚を大きく設定することにより、上記衝撃吸収部材のサイドフレームに対する取り付け強度を充分に確保し、その取付状態を安定して維持することができる。したがって、アルミニウム合金鋳物材により形成された上記衝撃吸収部材の輸送時等における塑性変形を効果的に抑制できるとともに、これにより車両の衝突時には該衝撃吸収部材の機能を充分に発揮させて衝突エネルギーを効果的に吸収できるという利点がある。   In the invention according to claim 1, the side frame is coupled to an impact absorbing member disposed between a pair of left and right side frames extending in the front-rear direction of the vehicle and a bumper reinforcement extending in the vehicle width direction. A mounting flange and a tip wall connected to the bumper reinforcement are provided. Between the tip wall and the mounting flange, an upper wall and a lower wall facing each other vertically and a pair of left and right side walls are provided. Since the hollow portion is provided and a plurality of concave portions are provided on the back surface of the mounting flange, the side of the shock absorbing member can be increased by setting the plate thickness large without increasing the weight of the mounting flange. The mounting strength to the frame is sufficiently secured, and the mounting state can be stably maintained. Accordingly, the plastic deformation during transportation of the impact absorbing member formed of the aluminum alloy casting material can be effectively suppressed, and thereby, the impact absorbing member can be fully exerted in the event of a vehicle collision to reduce the collision energy. There is an advantage that it can be absorbed effectively.

請求項2に係る発明では、上記側壁の基端側部分に、その先端側部分よりも板厚が大きく形成された厚肉部を設けることにより、衝撃吸収部材の基端部を補強するように構成したため、アルミニウム合金鋳物材からなる上記衝撃吸収部材の輸送時等における塑性変形を、より効果的に抑制しつつ、車両の衝突時には該衝撃吸収部材の機能を充分に発揮させて衝突エネルギーを効果的に吸収できるという利点がある。   In the invention according to claim 2, the base end portion of the shock absorbing member is reinforced by providing a thick portion having a plate thickness larger than that of the tip end portion of the base end side portion of the side wall. As a result, it is possible to effectively exhibit the function of the impact absorbing member in the event of a vehicle collision while effectively suppressing the plastic deformation during transportation of the impact absorbing member made of an aluminum alloy casting material. There is an advantage that it can be absorbed.

請求項3に係る発明では、上記厚肉部を、側面視で上下方向に延びるとともに、平面視で側方に膨出した膨出部により構成したため、上記衝撃吸収部材の重量をそれ程増大させることなく、自動車の搬送時等に、最大モーメント荷重が生じる上記衝撃吸収部材の基端部、つまり上記フランジに大きな塑性変形が生じるのを効果的に抑制できるという利点がある。   In the invention according to claim 3, since the thick portion is configured by a bulging portion that extends in the vertical direction in a side view and bulges in a lateral direction in a plan view, the weight of the shock absorbing member is increased so much. In addition, there is an advantage that it is possible to effectively suppress the occurrence of large plastic deformation at the base end portion of the shock absorbing member where the maximum moment load occurs, that is, at the flange, during transportation of the automobile.

請求項4に係る発明では、上記取付フランジから先端部側に向けて延びるリブを上記衝撃吸収部材の上壁および下壁にそれぞれ設けたため、アルミニウム合金鋳物材からなる衝撃吸収部材の塑性変形が生じ易い部位である上記中空状部と取付フランジとの連結部を効果的に補強することができ、輸送時等における上記衝撃吸収部材の塑性変形を、さらに効果的に抑制できるという利点がある。   In the invention according to claim 4, since the ribs extending from the mounting flange toward the tip side are provided on the upper wall and the lower wall of the shock absorbing member, plastic deformation of the shock absorbing member made of an aluminum alloy casting material occurs. There is an advantage that the connecting portion between the hollow portion and the mounting flange, which is an easy portion, can be effectively reinforced, and the plastic deformation of the shock absorbing member during transportation or the like can be more effectively suppressed.

請求項5に係る発明では、上記リブを側面視で先窄まり形状に形成したため、簡単かつ軽量な構成で、上記中空状部と取付フランジとの連結部を効果的に補強することができるという利点がある。   In the invention which concerns on Claim 5, since the said rib was formed in the tapered shape by side view, it can be said that the connection part of the said hollow-shaped part and a mounting flange can be effectively reinforced with a simple and lightweight structure. There are advantages.

さらに、上記請求項1〜請求項5に係る発明では、当該衝撃吸収部材を鋳造法により簡便に成形できるため、製造コストの面で有利である。   Furthermore, in the inventions according to the first to fifth aspects, the impact absorbing member can be easily formed by a casting method, which is advantageous in terms of manufacturing cost.

本発明に係る衝撃吸収部材を備えた車両の後部車体構造を示す側面断面図である。It is side surface sectional drawing which shows the rear part vehicle body structure provided with the impact-absorbing member which concerns on this invention. 上記車両の後部車体構造を示す平面図である。It is a top view which shows the rear part vehicle body structure of the said vehicle. 図1のIII−III線断面図である。It is the III-III sectional view taken on the line of FIG. 上記衝撃吸収部材の具体的構成を示す斜視図である。It is a perspective view which shows the specific structure of the said impact-absorbing member. 上記衝撃吸収部材の具体的構成を示す端面図である。It is an end view which shows the specific structure of the said impact-absorbing member. 図1のVI−VI線断面図である。It is the VI-VI sectional view taken on the line of FIG. 衝撃吸収部材の製造工程を示す平面断面図である。It is plane sectional drawing which shows the manufacturing process of an impact-absorbing member. 本発明に係る衝撃吸収部材の比較例を示す斜視図である。It is a perspective view which shows the comparative example of the impact-absorbing member which concerns on this invention. 本発明に係る衝撃吸収部材の第1実施例を示す斜視図である。1 is a perspective view showing a first embodiment of an impact absorbing member according to the present invention. 本発明に係る衝撃吸収部材の第2実施例を示す斜視図である。It is a perspective view which shows 2nd Example of the impact-absorbing member which concerns on this invention. 衝撃吸収部材の変形量と荷重との対応関係を示すグラフである。It is a graph which shows the correspondence of the deformation amount of an impact-absorbing member, and a load. 衝撃吸収部材の最大変位量および塑性変形量を示す表である。It is a table | surface which shows the maximum displacement amount and plastic deformation amount of an impact-absorbing member.

図1および図2は、本発明の実施形態に係る衝撃吸収部材を備えた車両の後部車体構造を示している。該車両は、後部車体の左右両側部において車体の前後方向に延びる左右一対のリヤサイドフレーム1からなる車体側部材と、該リヤサイドフレーム1の後方側において上記両リヤサイドフレーム1の後端部同士を連結するように車幅方向に延びるバンパレインフォースメント2とを有し、上記リヤサイドフレーム1とバンパレインフォースメント2との間には左右一対の衝撃吸収部材3が配設されている。   1 and 2 show a rear body structure of a vehicle including an impact absorbing member according to an embodiment of the present invention. The vehicle connects a vehicle body side member composed of a pair of left and right rear side frames 1 extending in the longitudinal direction of the vehicle body on the left and right sides of the rear vehicle body, and the rear end portions of the rear side frames 1 on the rear side of the rear side frame 1. Thus, a bumper reinforcement 2 extending in the vehicle width direction is provided, and a pair of left and right impact absorbing members 3 are disposed between the rear side frame 1 and the bumper reinforcement 2.

上記リヤサイドフレーム1は、上下一対の水平壁4,5と左右一対の側壁部6,7とを有する鋼板材等の鉄系材料からなる断面長方形状の部材、または断面ハット型の部材等からなり、その後端部には後端フランジ8がスポット溶接される等の手段で固着されている。該リヤサイドフレーム1の後端フランジ8には、上記衝撃吸収部材3がボルト止めされることにより取外し可能に取り付けられている。   The rear side frame 1 is formed of a member having a rectangular cross section made of a ferrous material such as a steel plate material having a pair of upper and lower horizontal walls 4 and 5 and a pair of left and right side walls 6 and 7, or a hat-shaped member. The rear end flange 8 is fixed to the rear end portion by means such as spot welding. The shock absorbing member 3 is detachably attached to the rear end flange 8 of the rear side frame 1 by bolting.

上記バンパレインフォースメント2は、前後に相対向した前壁部10および後壁部11と、上下に相対向した上壁部12および底壁部13とを有する鋼板材等の金属系材料からなる角パイプ状の部材、または断面ハット状の部材からなっている。上記バンパレインフォースメント2の上壁部12には、牽引用フック16の基端部が螺着されるねじ孔が形成された筒状体からなる左右一対のフック取付部材17が溶接される等により固定されている。そして、上記バンパレインフォースメント2の前壁部10に、上記衝撃吸収部材3がボルト止めされる等の手段で固着されるように構成されている。   The bumper reinforcement 2 is made of a metal material such as a steel plate having a front wall portion 10 and a rear wall portion 11 opposed to each other in the front-rear direction, and an upper wall portion 12 and a bottom wall portion 13 opposed to each other in the vertical direction. It consists of a square pipe-shaped member or a cross-sectional hat-shaped member. A pair of left and right hook mounting members 17 formed of a cylindrical body in which a screw hole into which a base end portion of the pulling hook 16 is screwed are welded to the upper wall portion 12 of the bumper reinforcement 2. It is fixed by. The shock absorbing member 3 is fixed to the front wall portion 10 of the bumper reinforcement 2 by means such as bolting.

上記衝撃吸収部材3は、アルミニウム合金鋳物材からなり、図3〜図5に示すように、上記リヤサイドフレーム1の後端フランジ8に連結ボルト18を介して連結される取付フランジ19と、上記バンパレインフォースメント2に連結ボルト20を介して連結される先端壁21とを有している。上記衝撃吸収部材3の先端壁21と上記取付フランジ19との間には、上下に相対向した上壁22および下壁23と、左右一対の側壁24,25とを有する中空状部26が配設されている。そして、車両の後部に他車が衝突するという後突事故が発生した場合等に、上記衝撃吸収部材3の中空状部26が蛇腹状に塑性変形する等により衝撃エネルギーを吸収するように構成されている。   The impact absorbing member 3 is made of an aluminum alloy casting material, and as shown in FIGS. 3 to 5, the mounting flange 19 connected to the rear end flange 8 of the rear side frame 1 via a connecting bolt 18, and the bumper. The tip wall 21 is connected to the reinforcement 2 via a connecting bolt 20. Between the front end wall 21 of the shock absorbing member 3 and the mounting flange 19, a hollow portion 26 having an upper wall 22 and a lower wall 23 facing each other in the vertical direction and a pair of left and right side walls 24, 25 is arranged. It is installed. Then, when a rear-end collision such as a collision of another vehicle with the rear portion of the vehicle occurs, the hollow portion 26 of the shock absorbing member 3 is configured to absorb impact energy by plastic deformation or the like. ing.

上記取付フランジ19は、中空状部26の外周を囲繞するように延びる7mm〜15mm程度の板厚Ftを有する板状体からなり、その四隅には、上記連結ボルト18の挿通部27が設けられている。また、上記取付フランジ19の背面、つまりリヤサイドフレーム1の後端フランジ8に対する接合面には、複数の凹部28…が形成されている。当実施形態では、上記取付フランジ19の四隅に設けられた挿通部27,27間に、それぞれ一対の凹部28,28が形成されるとともに、該凹部28の深さが取付フランジ19の板厚Ftの1/2〜3/4程度に設定されている。これにより、上記取付フランジ19の相対向する挿通部27,27間には、その周縁部および中央部が厚肉に形成されるとともに、その他の部位(上記凹部28の設置部)が薄肉に形成されている。   The mounting flange 19 is made of a plate-like body having a plate thickness Ft of about 7 mm to 15 mm extending so as to surround the outer periphery of the hollow portion 26, and insertion portions 27 for the connection bolts 18 are provided at the four corners. ing. A plurality of recesses 28 are formed on the back surface of the mounting flange 19, that is, on the joint surface to the rear end flange 8 of the rear side frame 1. In this embodiment, a pair of recesses 28 and 28 are formed between the insertion portions 27 and 27 provided at the four corners of the mounting flange 19, respectively, and the depth of the recess 28 depends on the plate thickness Ft of the mounting flange 19. Is set to about 1/2 to 3/4. Thereby, between the insertion parts 27 and 27 which the mounting flange 19 opposes, the peripheral part and the center part are formed thick, and other parts (installation part of the said recessed part 28) are formed thinly. Has been.

また、上記側壁24,25の基端側部分には、その先端側部分よりも板厚が大きくなった厚肉部29が設けられている。当実施形態では、平面視で側方に膨出するとともに、側面視で上下方向に延びる膨出部からなる厚肉部29が上記側壁24,25の基端側部分に形成されている。該厚肉部29の側方への突出量Tは、上記側壁24,25の板厚t(例えば3mm)と同程度に設定されている。さらに、上記厚肉部29の前後幅Wは、側壁24,25の前後長Lの1/3〜1/5程度に設定されている。   Further, a thick portion 29 having a plate thickness larger than that of the distal end portion is provided at the proximal end portions of the side walls 24 and 25. In the present embodiment, a thick portion 29 is formed at the base end side portion of the side walls 24 and 25, which is a bulging portion that bulges laterally in a plan view and extends in a vertical direction in a side view. The protruding amount T to the side of the thick portion 29 is set to be approximately the same as the plate thickness t (for example, 3 mm) of the side walls 24 and 25. Further, the front-rear width W of the thick portion 29 is set to about 1/3 to 1/5 of the front-rear length L of the side walls 24, 25.

上記衝撃吸収部材3の上壁22および下壁23には、上記取付フランジ19の端面から先端部側に向けて延びる複数枚のリブ30がそれぞれ設けられている。当実施形態では、上壁22の上面および下壁23の下面に、それぞれ3枚のリブ30が突設されている。該リブ30は、20mm程度の前後寸法と、10mm程度の上下寸法と、3mm程度の板厚とを有するとともに、側面視で先窄まりの三角形状に形成されている。   The upper wall 22 and the lower wall 23 of the shock absorbing member 3 are provided with a plurality of ribs 30 extending from the end face of the mounting flange 19 toward the distal end side. In the present embodiment, three ribs 30 project from the upper surface of the upper wall 22 and the lower surface of the lower wall 23, respectively. The rib 30 has a front-rear dimension of about 20 mm, a vertical dimension of about 10 mm, and a plate thickness of about 3 mm, and is formed in a tapered triangular shape in side view.

上記衝撃吸収部材3の取付フランジ19に設けられた挿通部27には、図6に示すように、上記連結ボルト18の挿通孔を有する鉄系材料からなるボビン状部材31が配設されている。該ボビン状部材31は、筒状本体部32と、その前後両端に設けられたドーナツ板状の鍔部33,34とを有している。そして、上記ボビン状部材31の端面、具体的には上記鍔部33,34の外壁面が、上記取付フランジ19の端面よりも1〜3mm程度、外方に突出した状態で、該取付フランジ19内に上記ボビン状部材31の筒状本体部32が鋳包まれるように構成されている。   As shown in FIG. 6, a bobbin-like member 31 made of an iron-based material having an insertion hole for the connecting bolt 18 is disposed in the insertion portion 27 provided in the mounting flange 19 of the shock absorbing member 3. . The bobbin-shaped member 31 has a cylindrical main body portion 32 and donut plate-like flange portions 33 and 34 provided at both front and rear ends thereof. Then, in the state where the end surface of the bobbin-shaped member 31, specifically, the outer wall surface of the flange portions 33 and 34 protrudes outward by about 1 to 3 mm from the end surface of the mounting flange 19, the mounting flange 19. The cylindrical main body portion 32 of the bobbin-shaped member 31 is cast inside.

また、上記衝撃吸収部材3の先端壁21には、図3および図4に示すように、該先端壁21とバンパレインフォースメント2とを連結する連結ボルト20の挿通孔が形成された連結部35が四隅に設けられるとともに、上記上壁22の前端部と下壁23の前端部と接続するように上下方向に延びる所定幅の接続部36が設けられている。なお、上記先端壁21の連結部35に、ボビン状部材を鋳包んだ構造とし、該ボビン状部材に形成された螺子孔に上記連結ボルト20を螺着するように構成することも可能である。   Further, as shown in FIGS. 3 and 4, a connecting portion in which an insertion hole for a connecting bolt 20 that connects the tip wall 21 and the bumper reinforcement 2 is formed in the tip wall 21 of the shock absorbing member 3. 35 are provided at the four corners, and a connecting portion 36 having a predetermined width extending in the vertical direction is provided so as to be connected to the front end portion of the upper wall 22 and the front end portion of the lower wall 23. It is also possible to adopt a structure in which a bobbin-like member is cast in the connecting portion 35 of the tip wall 21 and the connecting bolt 20 is screwed into a screw hole formed in the bobbin-like member. .

上記衝撃吸収部材3からなる車両用構造体を製造し、かつ該衝撃吸収部材3をリヤサイドフレーム1からなる車体側部材に連結して車体を構成するには、まず図7に示すように、ボビン状部材31の支持ピン41が突設された固定型42と、該固定型42に対して接離可能に設置された可動型43とを有する鋳造用金型44を型閉じすることにより、上記ボビン状部材31の端面をフランジ成形用空間45の外方に突設させた状態で、該フランジ成形用空間45を有する衝撃吸収部材成形用のキャビティを形成する。   In order to manufacture a vehicle structure comprising the shock absorbing member 3 and to connect the shock absorbing member 3 to a vehicle body side member comprising the rear side frame 1, a vehicle body is first constructed as shown in FIG. By closing a casting mold 44 having a fixed mold 42 in which a support pin 41 of the member 31 is protruded and a movable mold 43 installed so as to be able to contact with and separate from the fixed mold 42, the mold is closed. With the end surface of the bobbin-shaped member 31 projecting outward from the flange forming space 45, a shock absorbing member forming cavity having the flange forming space 45 is formed.

上記型閉じ工程で固定型42と可動型43との間に衝撃吸収部材成形用のキャビティを形成した後、鋳造工程において、該キャビティ内に溶融状態のアルミニウム合金を高圧で注入するダイキャスト法により上記衝撃吸収部材3を鋳造する。なお、該ダイキャスト法に代え、溶融状態のアルミニウム合金をその自重で上記鋳造用金型44のキャビティ内に注入する重力鋳造法により上記衝撃吸収部材3を鋳造することも可能であるが、該衝撃吸収部材3を適正に成形して、その強度を充分に確保するという点では、上記ダイキャスト法によることが望ましい。   After forming a cavity for forming an impact absorbing member between the fixed mold 42 and the movable mold 43 in the mold closing process, a die casting method in which a molten aluminum alloy is injected into the cavity at a high pressure in the casting process. The impact absorbing member 3 is cast. In place of the die casting method, the impact absorbing member 3 can be cast by a gravity casting method in which a molten aluminum alloy is poured into the cavity of the casting mold 44 by its own weight. From the viewpoint of forming the impact absorbing member 3 appropriately and ensuring its strength sufficiently, it is desirable to use the die casting method.

上記鋳造工程で製造された衝撃吸収部材3を上記鋳造用金型44から取り出してバリ取り等を行った後、連結工程において、該衝撃吸収部材3の取付フランジ19を上記リヤサイドフレーム1の後端フランジ8に連結ボルト18により固着して両者を連結する。次いで、上記衝撃吸収部材3およびリヤサイドフレーム1を有する車体構造を電着塗装工程に搬送し、電着塗装液中に浸漬した状態で電圧を印加する電着塗装を施すことにより、図6に示すように、上記取付フランジ19の端面およびこれに対向する車体側部材の壁面、つまり上記後端フランジ8の後面間に電着塗装液を進入させて、それぞれの面に電着塗膜46を形成する。   After the shock absorbing member 3 manufactured in the casting process is taken out from the casting mold 44 and deburred, etc., the mounting flange 19 of the shock absorbing member 3 is connected to the rear end of the rear side frame 1 in the connecting process. They are fixed to the flange 8 by connecting bolts 18 to connect them. Next, the vehicle body structure having the shock absorbing member 3 and the rear side frame 1 is conveyed to an electrodeposition coating process, and is applied with electrodeposition coating in which a voltage is applied while being immersed in the electrodeposition coating liquid, and is shown in FIG. As described above, the electrodeposition coating liquid is allowed to enter between the end surface of the mounting flange 19 and the wall surface of the vehicle body side member facing the mounting flange 19, that is, the rear surface of the rear end flange 8, and the electrodeposition coating 46 is formed on each surface. To do.

すなわち、上記衝撃吸収部材3の取付フランジ19には、ボビン状部材31の端面が取付フランジ19の端面よりも外方に突出した状態で鋳包まれているため、連結ボルト18により上記取付フランジ19をリヤサイドフレーム1の後端フランジ8に対して強固に連結した状態においても、該取付フランジ19の端面と、これに対向する後端フランジ8の後面との間には、上記ボビン状部材31の突出量に対応した隙間が形成されることになる。したがって、上記衝撃吸収部材3の取付フランジ19とリヤサイドフレーム1の後端フランジ8との間に形成された間隙内に、電着塗装工程で電着塗装液を確実に進入させることができ、これにより上記取付フランジ19の端面とこれに対向する後端フランジ8の後面とに電着塗膜46をそれぞれ容易かつ適正に形成し、上記隙間を確実にシールすることができ、上記取付フランジ19の端面が水分を介してリヤサイドフレーム1の後端フランジ8と接触することによる電食を防止することもできる。   That is, the mounting flange 19 of the shock absorbing member 3 is cast with the end surface of the bobbin-shaped member 31 protruding outward from the end surface of the mounting flange 19. Even when the rear side frame 1 is firmly connected to the rear end flange 8 of the rear side frame 1, the bobbin-shaped member 31 is disposed between the end surface of the mounting flange 19 and the rear surface of the rear end flange 8 opposed thereto. A gap corresponding to the protrusion amount is formed. Therefore, the electrodeposition coating liquid can surely enter the gap formed between the mounting flange 19 of the shock absorbing member 3 and the rear end flange 8 of the rear side frame 1 in the electrodeposition coating process. Thus, the electrodeposition coating 46 can be easily and properly formed on the end surface of the mounting flange 19 and the rear surface of the rear end flange 8 facing the mounting flange 19, respectively, and the gap can be reliably sealed. It is also possible to prevent electrolytic corrosion due to the end surface coming into contact with the rear end flange 8 of the rear side frame 1 through moisture.

また、上記取付フランジ19の背面には、複数の凹部28が設けられているため、該取付フランジ19の重量をそれ程増大させることなく、その板厚Ftを大きくすることが可能である。したがって、上記取付フランジ19の板厚Ftを比較的大きな値、例えば10mm程度に設定したとしても、上記凹部28の深さを例えば取付フランジ19の板厚Ftの1/2以上に設定することにより、上記衝撃吸収部材3の重量が増大するのを抑制しつつ、該衝撃吸収部材3の上記リヤサイドフレーム1に対する取り付け強度を充分に確保することができ、上記衝撃吸収部材3の取付状態を安定して維持することが可能である。   In addition, since a plurality of recesses 28 are provided on the back surface of the mounting flange 19, the plate thickness Ft can be increased without increasing the weight of the mounting flange 19 so much. Therefore, even if the plate thickness Ft of the mounting flange 19 is set to a relatively large value, for example, about 10 mm, the depth of the concave portion 28 is set to, for example, 1/2 or more of the plate thickness Ft of the mounting flange 19. In addition, it is possible to sufficiently secure the mounting strength of the shock absorbing member 3 to the rear side frame 1 while suppressing the weight of the shock absorbing member 3 from increasing, and to stabilize the mounting state of the shock absorbing member 3. Can be maintained.

上記のように車両の前後方向に延びる左右一対のリヤサイドフレーム1と、車幅方向に延びるバンパレインフォースメント2との間に配設されたアルミニウム合金鋳物材からなる衝撃吸収部材3において、上記リヤサイドフレーム1の後端フランジ8に連結される取付フランジ19と、上記バンパレインフォースメント2に連結される先端壁21とを設けるとともに、この先端壁21と上記取付フランジ19との間に、上下に相対向した上壁22および下壁23と、左右一対の側壁24,25とからなる中空状部26を配設し、上記フランジの背面に複数の凹部28を設けた構造としたため、アルミニウム合金鋳物材からなる上記衝撃吸収部材3の輸送時等における塑性変形を効果的に抑制することができるとともに、これにより車両の衝突時には該衝撃吸収部材3の機能を充分に発揮させて衝突エネルギーを効果的に吸収できるという利点がある。   In the impact absorbing member 3 made of an aluminum alloy casting material disposed between the pair of left and right rear side frames 1 extending in the front-rear direction of the vehicle and the bumper reinforcement 2 extending in the vehicle width direction as described above, the rear side A mounting flange 19 connected to the rear end flange 8 of the frame 1 and a tip wall 21 connected to the bumper reinforcement 2 are provided, and between the tip wall 21 and the mounting flange 19, vertically. An aluminum alloy casting has a structure in which a hollow portion 26 including an upper wall 22 and a lower wall 23 facing each other and a pair of left and right side walls 24 and 25 is provided and a plurality of recesses 28 are provided on the back surface of the flange. It is possible to effectively suppress plastic deformation during transportation of the shock absorbing member 3 made of a material, and to thereby prevent a vehicle collision. Has the advantage of effectively absorb the impact energy sufficiently to exhibit the function of the impact absorbing member 3 in.

すなわち、上記取付フランジ19の背面に複数の凹部28を設け、該取付フランジ19の重量をそれ程増大させることなく、その板厚Ftを大きくすることにより、上記衝撃吸収部材3の上記リヤサイドフレーム1に対する取り付け強度を充分に確保することができる。このため、車体の軽量化を図るとともに充分な延性を持たせることを目的として上記衝撃吸収部材3をアルミニウム合金鋳物材により構成した場合においても、その取付状態を安定して維持することができる。したがって、上記衝撃吸収部材3を有する自動車を自動車運搬船等に船積みし、上記バンパレインフォースメント2に取り付けられた牽引用フック16に連結されたロープを船体の床部に固定した状態で自動車を搬送する際等に、上記衝撃吸収部材3において最大モーメント荷重が作用する部位である上記取付フランジ19の設置部に大きな塑性変形が生じるのを効果的に防止することができる。   That is, by providing a plurality of recesses 28 on the rear surface of the mounting flange 19 and increasing its thickness Ft without increasing the weight of the mounting flange 19 so much, the shock absorbing member 3 can be mounted on the rear side frame 1. A sufficient mounting strength can be secured. For this reason, even when the impact absorbing member 3 is made of an aluminum alloy casting material for the purpose of reducing the weight of the vehicle body and providing sufficient ductility, the mounting state can be stably maintained. Therefore, the automobile having the shock absorbing member 3 is loaded on an automobile carrier or the like, and the automobile is transported in a state where the rope connected to the tow hook 16 attached to the bumper reinforcement 2 is fixed to the floor of the hull. In this case, it is possible to effectively prevent a large plastic deformation from occurring in the installation portion of the mounting flange 19, which is a portion where the maximum moment load acts on the shock absorbing member 3.

上記のように自動車の搬送時に、船体の揺れ等に応じて上記牽引用フック16およびバンパレインフォースメント2から上記衝撃吸収部材3に車両の重量に対応した高荷重が入力された場合においても、上記リヤサイドフレーム1とバンパレインフォースメント2との間に配設されたアルミニウム合金鋳物からなる衝撃吸収部材3に大きな塑性変形を生じるのを効果的に防止することができる。このため、該衝撃吸収部材3の衝撃吸収機能が充分に発揮されなくなるという事態の発生を効果的に抑制し、自車の後部に他車が衝突するという後突事故の発生時等に、上記衝撃吸収部材3の中空状部26を蛇腹状に塑性変形させることにより、車体後部に作用する衝撃エネルギーを効果的に吸収して、その影響が車室内等に及ぶのを確実に抑制できるという利点がある。   Even when a high load corresponding to the weight of the vehicle is input from the tow hook 16 and the bumper reinforcement 2 to the shock absorbing member 3 according to the shaking of the hull or the like during transportation of the automobile as described above, It is possible to effectively prevent a large plastic deformation from occurring in the shock absorbing member 3 made of an aluminum alloy casting disposed between the rear side frame 1 and the bumper reinforcement 2. For this reason, the occurrence of a situation where the shock absorbing function of the shock absorbing member 3 is not sufficiently exhibited is effectively suppressed, and when the rear collision occurs such that another vehicle collides with the rear portion of the own vehicle, By plastically deforming the hollow portion 26 of the shock absorbing member 3 into a bellows shape, it is possible to effectively absorb the impact energy acting on the rear portion of the vehicle body and reliably suppress the influence of the impact on the vehicle interior. There is.

上記衝撃吸収部材3用の鋳造材料として、Mn:1.4〜1.6、Fe:0.4〜0.7、Mg:0.2〜0.5、Ti:0.〜0.2、Si:<0.10、Zn:<0.10、Cu:<0.05、N:<0.05(wt%)を含有し、残部がAlからなるAl−1.5Mn−0.7Fe系ダイカスト材で、180MPaの引張強度(TS)と、90MPaの耐力(YS)と、25%の全伸び特性(EL)とを有する素材を使用し、各部の寸法が図8に示すように設定されるとともに、その取付フランジ19の板厚Ftが5mmに設定された比較例に係る衝撃吸収部材3′と、図9に示すように、取付フランジ19の板厚Ftが10mmに設定されるとともに、その背面に7.5mmの深さを有する凹部28…が形成された点のみが上記比較例とは異なる本発明の第1実施例に係る衝撃吸収部材3aとを鋳造した。そして、これらに所定の荷重を作用させてその変形量を計測するシミュレーション試験を行った。   As a casting material for the impact absorbing member 3, Mn: 1.4 to 1.6, Fe: 0.4 to 0.7, Mg: 0.2 to 0.5, Ti: 0.00. Al-1.5Mn containing ~ 0.2, Si: <0.10, Zn: <0.10, Cu: <0.05, N: <0.05 (wt%), the balance being Al -0.7 Fe die-cast material, 180MPa tensile strength (TS), 90MPa proof stress (YS), and 25% total elongation characteristics (EL) are used. As shown in FIG. 9, the shock absorbing member 3 ′ according to the comparative example in which the plate thickness Ft of the mounting flange 19 is set to 5 mm, and the plate thickness Ft of the mounting flange 19 to 10 mm as shown in FIG. The impact absorbing member 3a according to the first embodiment of the present invention, which is different from the comparative example described above, was cast only in that it was set and the recesses 28... Having a depth of 7.5 mm were formed on the back surface. And the simulation test which measures the deformation amount by applying a predetermined load to these was performed.

具体的には、上記比較例および第1実施例に係る衝撃吸収部材3′,3aをリヤサイドフレーム1とバンパレインフォースメント2との間に配設した状態で、該バンパレインフォースメント2の上面左右に取り付けられた牽引用フック16を、平面視で約20°の傾斜角度αで斜め外後ろ向きに引っ張るとともに(図2参照)、側面視で約45°の傾斜角度βで斜め外下向きに引っ張る引張荷重を作用させた(図1参照)。そして、図11に示すように、該引張荷重を7.65kNまで徐々に増大させて上記衝撃吸収部材3′,3aの最大変位量を測定するとともに、上記引張荷重を除去した後に衝撃吸収部材3′,3aに生じた塑性変形量を測定したところ、図12に示すようなデータが得られた。   Specifically, the upper surface of the bumper reinforcement 2 in the state where the shock absorbing members 3 ′ and 3 a according to the comparative example and the first embodiment are disposed between the rear side frame 1 and the bumper reinforcement 2. The pulling hooks 16 attached to the left and right are pulled obliquely outward and rearward at an inclination angle α of about 20 ° in plan view (see FIG. 2), and are pulled obliquely outward and downward at an inclination angle β of about 45 ° in side view. A tensile load was applied (see FIG. 1). Then, as shown in FIG. 11, the tensile load is gradually increased to 7.65 kN to measure the maximum displacement amount of the impact absorbing members 3 ′ and 3a, and after the tensile load is removed, the impact absorbing member 3 is removed. When the amount of plastic deformation generated in 'and 3a was measured, data as shown in FIG. 12 was obtained.

上記データから、比較例に係る衝撃吸収部材3′では、8.4mmの塑性変形量が発生した。これに対して本発明の第1実施例に係る衝撃吸収部材3aでは、その塑性変形量を半分以下の3.6mmに抑えることができることが確認された。したがって、例えば上記取付フランジ19の板厚Ftを10mmに設定して、上記中空状部26の厚み(例えば3mm)の2倍以上とするとともに、その背面に複数の凹部28を設けた構造とすることにより、上記衝撃吸収部材3aの重量をそれ程増大させることなく、アルミニウム合金鋳物材からなる上記衝撃吸収部材3aの輸送時等における塑性変形を効果的に抑制しつつ、車両の衝突時には該衝撃吸収部材3aの機能を充分に発揮させて衝突エネルギーを効果的に吸収できることが分かる。   From the above data, in the shock absorbing member 3 ′ according to the comparative example, a plastic deformation amount of 8.4 mm was generated. In contrast, in the impact absorbing member 3a according to the first example of the present invention, it was confirmed that the amount of plastic deformation can be suppressed to 3.6 mm, which is half or less. Accordingly, for example, the plate thickness Ft of the mounting flange 19 is set to 10 mm so that it is at least twice the thickness of the hollow portion 26 (for example, 3 mm), and a plurality of recesses 28 are provided on the back surface. Thus, without significantly increasing the weight of the shock absorbing member 3a, the shock absorbing member 3a made of an aluminum alloy casting material is effectively suppressed from plastic deformation during transportation or the like, and the shock absorbing member is absorbed during a vehicle collision. It can be seen that the collision energy can be effectively absorbed by fully exerting the function of the member 3a.

また、図10に示すように、上記中空状部26を構成する側壁24,25の基端側部分に、20mm程度の前後幅Wと3mm程度の突出量Tとを有する厚肉部29が設けられている点を除いて、上記第1実施例と同様に構成された本発明の第2実施例に係る衝撃吸収部材3bを鋳造し、上記と同様の荷重を作用させてその変形量を計測するシミュレーション試験を行ったところ、図12に示すようなデータが得られた。該データから、上記側壁24,25の基端側部分に、その先端側部分よりも板厚が大きく形成された厚肉部29を設けた構造とすることにより、アルミニウム合金鋳物材からなる上記衝撃吸収部材3bの輸送時等における塑性変形を、より効果的に抑制しつつ、車両の衝突時には該衝撃吸収部材3の機能を充分に発揮させて衝突エネルギーを効果的に吸収できることが確認された。   Further, as shown in FIG. 10, a thick portion 29 having a front-rear width W of about 20 mm and a protruding amount T of about 3 mm is provided on the base end side portion of the side walls 24, 25 constituting the hollow portion 26. Except for the above, the impact absorbing member 3b according to the second embodiment of the present invention, which is configured in the same manner as the first embodiment, is cast, and the amount of deformation is measured by applying the same load as above. When a simulation test was performed, data as shown in FIG. 12 was obtained. From the data, the impact made of an aluminum alloy casting material is obtained by providing a structure in which a thick portion 29 having a plate thickness larger than that of the distal end portion is provided in the proximal end portion of the side walls 24 and 25. It was confirmed that the impact energy can be effectively absorbed by sufficiently exerting the function of the shock absorbing member 3 at the time of a vehicle collision while suppressing the plastic deformation during the transportation of the absorbing member 3b more effectively.

特に、上記第2実施例に示すように、側面視で上下方向に延びるとともに、平面視で側方に膨出した膨出部からなる厚肉部29を上記側壁24,25の基端側部分に設けた構造とした場合には、上記衝撃吸収部材3bの重量をそれ程増大させることなく、自動車の搬送時等に、最大モーメント荷重が生じる上記衝撃吸収部材3の基端部、つまり上記取付フランジ19に大きな塑性変形が生じるのを効果的に抑制することができる。このため、上記衝撃吸収部材3bをアルミニウム合金鋳物材で形成して効果的に軽量化するとともに、容易に製造できるように構成したにも拘わらず、その搬送時等における変形を抑制して衝撃吸収機能を充分に維持することができるという効果が顕著に得られるという利点がある。   In particular, as shown in the second embodiment, the thick wall portion 29, which extends in the vertical direction in a side view and bulges out in a side view in a plan view, is a proximal end portion of the side walls 24, 25. When the structure is provided, the base portion of the shock absorbing member 3 where the maximum moment load is generated when the vehicle is transported without increasing the weight of the shock absorbing member 3b, that is, the mounting flange. It is possible to effectively suppress the occurrence of large plastic deformation in 19. For this reason, the impact absorbing member 3b is formed of an aluminum alloy casting material to effectively reduce the weight and suppress the deformation at the time of transportation and the like even though the structure can be easily manufactured. There is an advantage that the effect that the function can be sufficiently maintained can be remarkably obtained.

さらに、図4に示すように、上記衝撃吸収部材3の中空状部26を構成する上壁22および下壁23に、20mm程度の前後寸法と、10mm程度の上下寸法と、3mm程度の厚みとを有するとともに、先窄まりの三角形状に形成された3枚のリブ30を上記取付フランジ19の端面から先端部側に向けて延びるように設置した点を除いて、上記第2実施例と同様に構成された本発明の第3実施例に係る衝撃吸収部材3とを鋳造し、上記と同様の荷重を作用させてその変形を計測するシミュレーション試験を行ったところ、図12に示すようなデータが得られた。   Further, as shown in FIG. 4, the upper wall 22 and the lower wall 23 constituting the hollow portion 26 of the shock absorbing member 3 have a front and rear dimension of about 20 mm, a vertical dimension of about 10 mm, and a thickness of about 3 mm. Except that three ribs 30 formed in a tapered triangular shape are installed so as to extend from the end face of the mounting flange 19 toward the tip end side. When the impact absorbing member 3 according to the third embodiment of the present invention configured as described above is cast and a deformation test is performed by applying the same load as described above to measure the deformation, data as shown in FIG. was gotten.

上記データから、衝撃吸収部材3の上壁22および下壁23に上記取付フランジ19から先端部側に向けて延びるリブ30をそれぞれ設けることにより、アルミニウム合金鋳物材からなる衝撃吸収部材3の塑性変形が生じ易い部位である上記中空状部26と取付フランジ19との連結部を効果的に補強することができ、輸送時等における上記衝撃吸収部材3の塑性変形を、さらに効果的に抑制して、車両の衝突時に該衝撃吸収部材3の機能を充分に発揮できることが確認された。特に、本発明の第3実施例に示すように、上記リブ30を側面視で先窄まり形状に形成した場合には、簡単かつ軽量な構成で、上記中空状部26と取付フランジ19との連結部を効果的に補強することにより、その変形を充分に抑制できるという利点がある。   From the above data, by providing ribs 30 extending from the mounting flange 19 toward the tip side on the upper wall 22 and the lower wall 23 of the shock absorbing member 3, plastic deformation of the shock absorbing member 3 made of an aluminum alloy casting material is provided. It is possible to effectively reinforce the connecting portion between the hollow portion 26 and the mounting flange 19, which is a region where the shock absorbing member 3 is likely to occur, and further effectively suppress the plastic deformation of the shock absorbing member 3 during transportation. It has been confirmed that the function of the shock absorbing member 3 can be sufficiently exerted in the event of a vehicle collision. In particular, as shown in the third embodiment of the present invention, when the rib 30 is formed in a tapered shape in a side view, the hollow portion 26 and the mounting flange 19 can be formed with a simple and lightweight structure. By effectively reinforcing the connecting portion, there is an advantage that the deformation can be sufficiently suppressed.

また、上記第3実施例に示すように、アルミニウム合金鋳物材からなる上記衝撃吸収部材3の取付フランジ19を鉄系材料からなる車体側部材(リヤサイドフレーム1の後端フランジ8)に連結する連結部材(連結ボルト18)の挿通孔を有する鉄系材料からなるボビン状部材31を上記取付フランジ19に設けるとともに、該ボビン状部材31の端面を取付フランジ19の端面よりも外方に突出させた状態で上記取付フランジ19内にボビン状部材31の筒状本体部32を鋳包むように構成した場合には、図6に示すように、上記鉄系材料からなるリヤサイドフレーム1の後端フランジ8とアルミニウム合金鋳物材からなる衝撃吸収部材3の取付フランジ19とが直接、接触するのを防止しつつ、両部材を上記連結ボルト18により強固に連結することができる。したがって、上記アルミニウム合金鋳物材からなる衝撃吸収部材3と、鉄系材料からなるリヤサイドフレーム1とが接触した異種金属の接触部に電流が流れることに起因した電食が生じるのを効果的に防止することができる。   Further, as shown in the third embodiment, the connection flange 19 of the impact absorbing member 3 made of an aluminum alloy casting material is connected to the vehicle body side member (the rear end flange 8 of the rear side frame 1) made of an iron-based material. A bobbin-shaped member 31 made of an iron-based material having an insertion hole for a member (connection bolt 18) is provided on the mounting flange 19, and the end surface of the bobbin-shaped member 31 is protruded outward from the end surface of the mounting flange 19. In the state where the cylindrical main body 32 of the bobbin-shaped member 31 is cast in the mounting flange 19, as shown in FIG. 6, the rear end flange 8 of the rear side frame 1 made of the iron-based material, Both the members are strengthened by the connecting bolts 18 while preventing direct contact with the mounting flange 19 of the shock absorbing member 3 made of an aluminum alloy casting. It can be sintering. Therefore, it is possible to effectively prevent the occurrence of electrolytic corrosion due to current flowing in the contact portion of the dissimilar metal in contact with the impact absorbing member 3 made of the aluminum alloy casting material and the rear side frame 1 made of the iron-based material. can do.

さらに、上記リヤサイドフレーム1の後端フランジ8と衝撃吸収部材3の取付フランジ19とを連結ボルト18により強固に連結した状態で、これらを電着塗装工程に搬送し、電着塗装液中に浸漬した状態で電圧を印加して電着塗装を施すことにより、図6に示すように、上記取付フランジ19の端面およびこれに対向する後端フランジ8の後面間に電着塗装液を進入させ、それぞれの面に電着塗膜46を容易かつ適正に形成することができる。そして、該電着塗膜46を形成することにより、上記取付フランジ19の端面およびこれに対向する後端フランジ8の後面間に雨水等が進入した場合においても、該雨水等を媒体としてアルミニウム合金鋳物からなる衝撃吸収部材3の取付フランジ19と鉄系材料からなるリヤサイドフレーム1の後端フランジ8との間に電流が流れるのを防止して上記電食の発生を効果的に抑制できるという利点がある。   Further, in a state where the rear end flange 8 of the rear side frame 1 and the mounting flange 19 of the shock absorbing member 3 are firmly connected by the connecting bolt 18, they are conveyed to the electrodeposition coating process and immersed in the electrodeposition coating liquid. In this state, by applying a voltage and applying electrodeposition, as shown in FIG. 6, the electrodeposition coating liquid is allowed to enter between the end face of the mounting flange 19 and the rear face of the rear end flange 8 opposed thereto, The electrodeposition coating 46 can be easily and properly formed on each surface. Even when rainwater or the like enters between the end face of the mounting flange 19 and the rear face of the rear end flange 8 opposed thereto by forming the electrodeposition coating 46, an aluminum alloy is used with the rainwater or the like as a medium. The advantage that current can be prevented from flowing between the mounting flange 19 of the shock absorbing member 3 made of a casting and the rear end flange 8 of the rear side frame 1 made of an iron-based material, thereby effectively suppressing the occurrence of the electrolytic corrosion. There is.

なお、上記実施形態では、後部車体の左右両側部において車体の前後方向に延びる左右一対のリヤサイドフレーム1からなる車体側部材と、該リヤサイドフレーム1の後方側において上記両リヤサイドフレーム1の後端部同士を連結するように車幅方向に延びるバンパレインフォースメント2との間に配設される衝撃吸収部材3について、本発明を適用した例について説明したが、車体前部に配設されるフロントサイドフレームと、その前方側のパンパレインフォースメントとの間に配設される衝撃吸収部材についても、本発明を適用可能である。   In the above embodiment, the vehicle body side member composed of a pair of left and right rear side frames 1 extending in the longitudinal direction of the vehicle body at the left and right sides of the rear vehicle body, and the rear end portions of the rear side frames 1 at the rear side of the rear side frame 1 are used. Although an example in which the present invention is applied to the shock absorbing member 3 disposed between the bumper reinforcement 2 extending in the vehicle width direction so as to connect each other has been described, a front disposed at the front of the vehicle body The present invention can also be applied to an impact absorbing member disposed between a side frame and a front pan reinforcement for the side frame.

1 リヤサイドフレーム
2 バンパレインフォースメント
3 衝撃吸収部材
21 先端壁
22 上壁
23 下壁
24,25 側壁
26 中空状部
28 凹部
29 厚肉部
30 リブ
DESCRIPTION OF SYMBOLS 1 Rear side frame 2 Bumper reinforcement 3 Shock absorption member 21 Tip wall 22 Upper wall 23 Lower wall 24, 25 Side wall 26 Hollow part 28 Recessed part 29 Thick part 30 Rib

Claims (5)

アルミニウム合金鋳物材からなる衝撃吸収部材であって、該衝撃吸収部材は、車両の前後方向に延びる左右一対のサイドフレームと、車幅方向に延びるバンパレインフォースメントとの間に配設されるとともに、上記サイドフレームに連結される取付フランジと、上記バンパレインフォースメントに連結される先端壁とを有し、該先端壁と上記取付フランジとの間には、上下に相対向した上壁および下壁と、左右一対の側壁とからなる中空状部が配設され、上記フランジの背面に複数の凹部が設けられたことを特徴とする衝撃吸収部材。   An impact absorbing member made of a cast aluminum alloy material, wherein the impact absorbing member is disposed between a pair of left and right side frames extending in the front-rear direction of the vehicle and a bumper reinforcement extending in the vehicle width direction. A mounting flange connected to the side frame, and a tip wall connected to the bumper reinforcement, and an upper wall and a bottom facing each other between the tip wall and the mounting flange. An impact-absorbing member, wherein a hollow portion comprising a wall and a pair of left and right side walls is disposed, and a plurality of recesses are provided on the back surface of the flange. 上記側壁の基端側部分には、その先端側部分よりも板厚が大きく形成された厚肉部が設けられたことを特徴とする請求項1に記載の衝撃吸収部材。   2. The shock absorbing member according to claim 1, wherein a thick portion having a plate thickness larger than that of the distal end portion is provided at a proximal end portion of the side wall. 上記厚肉部は、側面視で上下方向に延びるとともに、平面視で側方に膨出した膨出部からなることを特徴とする請求項2に記載の衝撃吸収部材。   The impact-absorbing member according to claim 2, wherein the thick portion includes a bulging portion that extends in a vertical direction in a side view and bulges in a lateral direction in a plan view. 上記上壁および下壁には、上記取付フランジから先端部側に向けて延びるリブがそれぞれ設けられたことを特徴とする請求項1〜3のいずれか1項に記載の衝撃吸収部材。   The impact absorbing member according to any one of claims 1 to 3, wherein the upper wall and the lower wall are each provided with a rib extending from the mounting flange toward the tip end side. 上記リブは、側面視で先窄まり形状に形成されたことを特徴とする請求項4に記載の衝撃吸収部材。   The shock absorbing member according to claim 4, wherein the rib is formed in a tapered shape in a side view.
JP2010130811A 2010-06-08 2010-06-08 Shock absorbing member Expired - Fee Related JP5593860B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014024393A (en) * 2012-07-25 2014-02-06 Honda Motor Co Ltd Vehicle bumper beam
JP2014125172A (en) * 2012-12-27 2014-07-07 Toyota Motor Corp Vehicular front structure

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JPH11223163A (en) * 1998-02-05 1999-08-17 Honda Motor Co Ltd Resin member connection structure
JP2002155981A (en) * 2000-11-21 2002-05-31 Aisin Seiki Co Ltd Impact absorbing member and bumper
JP2003269510A (en) * 2002-03-19 2003-09-25 Sumitomo Light Metal Ind Ltd Bellows-like deformable part and manufacturing method therefor
JP2007030725A (en) * 2005-07-28 2007-02-08 Aisin Seiki Co Ltd Impact absorbing member
JP2009275681A (en) * 2008-05-19 2009-11-26 Mikuni Corp Sensor unit

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JPH11223163A (en) * 1998-02-05 1999-08-17 Honda Motor Co Ltd Resin member connection structure
JP2002155981A (en) * 2000-11-21 2002-05-31 Aisin Seiki Co Ltd Impact absorbing member and bumper
JP2003269510A (en) * 2002-03-19 2003-09-25 Sumitomo Light Metal Ind Ltd Bellows-like deformable part and manufacturing method therefor
JP2007030725A (en) * 2005-07-28 2007-02-08 Aisin Seiki Co Ltd Impact absorbing member
JP2009275681A (en) * 2008-05-19 2009-11-26 Mikuni Corp Sensor unit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014024393A (en) * 2012-07-25 2014-02-06 Honda Motor Co Ltd Vehicle bumper beam
JP2014125172A (en) * 2012-12-27 2014-07-07 Toyota Motor Corp Vehicular front structure

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