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JP2010051339A - Dishwasher - Google Patents

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JP2010051339A
JP2010051339A JP2008216140A JP2008216140A JP2010051339A JP 2010051339 A JP2010051339 A JP 2010051339A JP 2008216140 A JP2008216140 A JP 2008216140A JP 2008216140 A JP2008216140 A JP 2008216140A JP 2010051339 A JP2010051339 A JP 2010051339A
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atomizing
water
ultrasonic transducer
cleaning
liquid
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Hiroaki Inui
浩章 乾
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Panasonic Corp
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Panasonic Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To stabilize the operation of an ultrasonic transducer by eliminating deposition of evaporation residue on the ultrasonic transducer. <P>SOLUTION: A dishwasher includes an atomizing device 39 atomizing liquid for atomization stored in a storage section 35, and control means 31 controlling the atomizing device, wherein the atomizing device 39 has an ultrasonic transducer 32 for atomization disposed in the storage section to come into direct contact with wash water, and the control means 31 is configured to operate the ultrasonic transducer 32 for the atomization for a predetermined time after a rinsing step and remove droplet attached to its surface. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、食器等の洗浄をおこなう食器洗い機に関するものである。   The present invention relates to a dishwasher for cleaning dishes and the like.

従来、この種の食器洗い機は、図5に示すように、食器等に付着した汚れを除去するために霧状にした洗剤液を予め食器に吹きかけて汚れを膨潤させた後、水の噴射による機械力および洗剤による化学力等を利用した洗浄方式が提案されている(例えば、特許文献1参照)。   Conventionally, as shown in FIG. 5, this type of dishwasher swells the dirt by spraying the detergent solution sprayed in advance to remove the dirt adhering to the dish etc., and then spraying water. A cleaning method using mechanical force and chemical force by a detergent has been proposed (for example, see Patent Document 1).

以下、その構成について説明する。食器洗い乾燥機の本体51は、食器を収納する食器カゴ52を洗浄槽53内に収納し、洗浄槽53の開口部54にはこの開口部54を開閉する扉55を設けている。56は洗浄槽53に貯水した洗浄水を食器に向けて噴出するノズル、57は洗浄槽53内に貯水した洗浄水を霧化する霧化装置である。霧化装置57は、直接超音波振動子58を洗浄水と直に触れるように洗浄槽53の底面に設置した場合、超音波振動子58の表面にスケールや異物の堆積、あるいは外部からの衝撃により素子が損傷を受けるため、超音波振動子58を保護容器59で被い、保護液60を介して洗浄水を霧化する構成としている。   Hereinafter, the configuration will be described. The main body 51 of the dishwasher houses a tableware basket 52 for storing tableware in a washing tank 53, and an opening 54 of the washing tank 53 is provided with a door 55 for opening and closing the opening 54. Reference numeral 56 denotes a nozzle that jets the cleaning water stored in the cleaning tank 53 toward the tableware, and 57 is an atomizer that atomizes the cleaning water stored in the cleaning tank 53. When the atomizing device 57 is installed on the bottom surface of the cleaning tank 53 so that the ultrasonic vibrator 58 is in direct contact with the cleaning water, scale or foreign matter is deposited on the surface of the ultrasonic vibrator 58 or an external impact is applied. Therefore, the ultrasonic vibrator 58 is covered with a protective container 59 and the cleaning water is atomized through the protective liquid 60.

以上のように構成された食器洗い乾燥機について、その動作を以下に説明する。まず、食器カゴ52に汚れた食器をセットし、運転を開始する。運転が開始されると、まず、霧化装置57によって洗浄槽53内に貯水した専用洗剤を溶解させた洗浄水を霧化し、洗浄槽53内に噴霧させることで食器等に付着した汚れを膨潤させる。次に、ノズル56より噴出する洗浄液で食器を洗浄する本洗い工程を行う。そして、食器等に付着した汚れを食器から洗い流すために、洗浄槽53内の洗浄水を数回入れ替えてのすすぎ工程を行う。そして、入れ替えた洗浄水を約70℃に加熱した温水すすぎ工程を行い、食器の洗浄を終了する。最後に食器に付着した水滴を乾燥する乾燥工程を行い運転を終了する。   About the dishwasher comprised as mentioned above, the operation | movement is demonstrated below. First, dirty dishes are set in the tableware basket 52, and the operation is started. When the operation is started, first, the atomizing device 57 atomizes the washing water in which the special detergent stored in the washing tank 53 is dissolved, and sprays the washing water 53 to swell dirt adhering to tableware and the like. Let Next, a main washing step of washing the dishes with the washing liquid ejected from the nozzle 56 is performed. And in order to wash away the stain | pollution | contamination adhering to tableware etc. from tableware, the rinse process which replaces the wash water in the washing tank 53 several times is performed. And the washing | cleaning of tableware is complete | finished by performing the warm water rinse process which heated the replaced wash water to about 70 degreeC. Finally, a drying process for drying water droplets adhering to the tableware is performed and the operation is terminated.

上記のように食器洗い乾燥機では、食器を洗浄することによって汚れた洗浄水が、超音波振動子の表面に触れることを防止した構成とするため、超音波振動子58を保護容器59で被い、保護液60を介して洗浄水を霧化する構成としていたが、霧化動作時に発生する超音波振動子58の熱が保護液60および保護容器59を通して洗浄水へ伝達されるため熱が逃げにくく、このため、動作時の超音波振動子58の冷却性能が悪く、長時間の動作、あるいは高出力化が十分行えず、霧化能力が低いという課題の解決と、複雑な構成の簡素化を目的として、超音波振動子58を霧化用液体と接触するように設けた構成が考えられている(例えば、特許文献2参照)。
特開2005−287993号公報 特開2008−036394号公報
In the dishwasher as described above, the ultrasonic vibrator 58 is covered with the protective container 59 in order to prevent the washing water soiled by washing the dishes from touching the surface of the ultrasonic vibrator. The cleaning water is atomized through the protective liquid 60, but the heat of the ultrasonic vibrator 58 generated during the atomizing operation is transmitted to the cleaning water through the protective liquid 60 and the protective container 59, so that the heat escapes. For this reason, the cooling performance of the ultrasonic vibrator 58 during operation is poor, the long-time operation or high output cannot be sufficiently performed, and the problem of low atomization ability is solved, and the complicated configuration is simplified. For this purpose, a configuration in which the ultrasonic transducer 58 is provided so as to come into contact with the atomizing liquid has been considered (for example, see Patent Document 2).
JP 2005-287993 A JP 2008-036394 A

しかしながら、前記従来の構成では、汚れた洗浄水と直接接触するため超音波振動子表面に異物が堆積するのを防止するために、超音波振動子の振動面が略鉛直方向になるように配設したものであり、洗浄工程で超音波振動子の表面に異物が付着した場合でも、洗浄後のすすぎ工程で異物を洗い流すことができるものである。   However, in the above-described conventional configuration, in order to prevent foreign matter from accumulating on the surface of the ultrasonic vibrator because it is in direct contact with the dirty cleaning water, the ultrasonic vibrator is arranged so that the vibration surface is substantially vertical. Even if foreign matter adheres to the surface of the ultrasonic vibrator in the cleaning process, the foreign matter can be washed away in the rinsing process after cleaning.

しかしながら、すすぎ工程で超音波振動子の表面に付着した汚れ等の異物が洗い流された後に、水滴が残ることがある。この水滴は、すすぎ工程に続く乾燥工程で、温風により
蒸発させることができるものの、超音波振動子の表面に付着していた水滴が蒸発すると、水垢等の蒸発残留物が残り、乾燥工程での加熱によって固着し堆積すると除去することが難しいという、新たな課題が生じていた。
However, water droplets may remain after foreign matters such as dirt adhering to the surface of the ultrasonic vibrator are washed away in the rinsing process. Although these water droplets can be evaporated by warm air in the drying step following the rinsing step, if the water droplets adhering to the surface of the ultrasonic vibrator evaporate, evaporation residues such as scale remain, and in the drying step A new problem has arisen that it is difficult to remove once it is fixed and deposited by heating.

本発明は、前記従来の課題を解決するもので、乾燥工程における超音波振動子への蒸発残留物の堆積をなくして、超音波振動子の動作を安定化することを目的とする。   The present invention solves the above-described conventional problems, and an object thereof is to stabilize the operation of the ultrasonic transducer by eliminating the accumulation of evaporation residue on the ultrasonic transducer in the drying process.

前記従来の課題を解決するために、本発明の食器洗い機は、貯留部に貯留した霧化用液体を霧化する霧化装置と、前記霧化装置を制御する制御手段とを備え、前記霧化装置は、前記貯留部内で洗浄水と直接触れるように配設された霧化用超音波振動子を有し、前記制御手段は、すすぎ工程後に前記霧化用超音波振動子を所定時間動作させて、その表面に付着した水滴を除去するようにしたものである。   In order to solve the conventional problem, the dishwasher of the present invention includes an atomizing device that atomizes the atomizing liquid stored in the storage unit, and a control unit that controls the atomizing device, and the fog The atomizing device has an atomizing ultrasonic transducer disposed so as to be in direct contact with the cleaning water in the reservoir, and the control means operates the atomizing ultrasonic transducer for a predetermined time after the rinsing process. In this way, water droplets attached to the surface are removed.

これにより、すすぎ工程で霧化用超音波振動子の表面に水滴が付着した場合でも、すすぎ工程後に除去されるので、乾燥工程で蒸発し水垢等が蒸発残留物として霧化用超音波振動子の表面に残ることがなく、乾燥工程での加熱によって固着し堆積するのを防止することができる。   As a result, even when water droplets adhere to the surface of the atomizing ultrasonic vibrator in the rinsing process, they are removed after the rinsing process, so that the evaporation ultrasonic scale is evaporated as a residue after evaporation in the drying process. It can be prevented from being fixed and deposited by heating in the drying process.

本発明の食器洗い機は、霧化用超音波振動子の表面に水垢等が蒸発残留物として残るのを防止することができ、霧化用超音波振動子の動作を安定化することができる。   The dishwasher of the present invention can prevent scales and the like from remaining as evaporation residues on the surface of the atomizing ultrasonic vibrator, and can stabilize the operation of the atomizing ultrasonic vibrator.

第1の発明は、食器等の被洗浄物を収容する洗浄槽と、洗浄水を加圧する洗浄ポンプと、前記洗浄ポンプにより加圧された洗浄水を噴射する洗浄ノズルと、霧化する液体を貯留する貯留部と、前記貯留部に貯留した霧化用液体を霧化する霧化装置と、前記霧化装置を制御する制御手段とを備え、前記霧化装置は、前記貯留部内で洗浄水と直接触れるように配設された霧化用超音波振動子を有し、前記制御手段は、すすぎ工程後に前記霧化用超音波振動子を所定時間動作させてその表面に付着した水滴を除去するようにしたことにより、すすぎ工程で霧化用超音波振動子の表面に水滴が付着した場合でも、すすぎ工程後に除去されるので、乾燥工程で蒸発し水垢等が蒸発残留物として霧化用超音波振動子の表面に残ることがなく、乾燥工程での加熱によって蒸発残留物が固着し堆積するのを防止することができる。   The first invention is a cleaning tank for storing objects to be cleaned such as tableware, a cleaning pump for pressurizing cleaning water, a cleaning nozzle for jetting cleaning water pressurized by the cleaning pump, and a liquid to be atomized. A storage unit for storing, an atomization device for atomizing the atomizing liquid stored in the storage unit, and a control means for controlling the atomization device, wherein the atomization device is configured to wash water in the storage unit. The atomizing ultrasonic transducer is arranged so as to be in direct contact with the control device, and the control means operates the atomizing ultrasonic transducer for a predetermined time after the rinsing process to remove water droplets adhering to the surface. As a result, even if water droplets adhere to the surface of the ultrasonic transducer for atomization in the rinsing process, they are removed after the rinsing process, so that they evaporate in the drying process, and scales etc. are used as an evaporation residue. It does not remain on the surface of the ultrasonic vibrator, It is possible to prevent the deposition of fixed evaporation residue by heat.

第2の発明は、第1の発明の霧化装置は、霧化用超音波振動子の振動面を略鉛直方向に設置するとともに、前記霧化用超音波振動子から発生した超音波振動エネルギは、霧化用液体の水中に構成した反射部により反射して、霧化用液体の液面を隆起させて霧化するようにしたことにより、超音波振動子の高出力化により霧化能力を向上させることができるとともに、洗浄工程で超音波振動子の表面に異物が付着した場合でも、洗浄後のすすぎ工程で異物を洗い流すことができる。   According to a second aspect of the present invention, in the atomization device according to the first aspect, the vibration surface of the atomizing ultrasonic vibrator is installed in a substantially vertical direction, and the ultrasonic vibration energy generated from the atomizing ultrasonic vibrator is provided. Is reflected by the reflection part configured in the water of the atomizing liquid, and the liquid level of the atomizing liquid is raised and atomized, so that the atomizing ability is improved by increasing the output of the ultrasonic vibrator. In addition, even when foreign matter adheres to the surface of the ultrasonic transducer in the cleaning process, the foreign matter can be washed away in the rinsing process after cleaning.

第3の発明は、第1の発明の霧化装置は、霧化用超音波振動子の振動面を水平方向に対して所定の角度に傾斜させて設置するとともに、前記霧化用超音波振動子から発生した超音波振動エネルギにより霧化用液体の液面を隆起させて霧化するようにしたことにより、超音波振動子の振動エネルギで直接霧化することができ、霧化効率を向上することができる。   According to a third aspect of the present invention, in the atomization device according to the first aspect of the present invention, the vibration surface of the atomizing ultrasonic vibrator is inclined at a predetermined angle with respect to the horizontal direction, and the atomizing ultrasonic vibration is provided. By atomizing the liquid level of the atomizing liquid with ultrasonic vibration energy generated from the child, it can be directly atomized with the vibration energy of the ultrasonic vibrator, improving atomization efficiency. can do.

第4の発明は、第1〜第3のいずれか1つの発明の霧化装置は、霧化用超音波振動子の周縁を保持する保持部を設けるとともに、前記霧化用超音波振動子の低位側に水引部を設
け、前記霧化用超音波振動子の下部に留まる水滴を貯留部側へ導くようにしたことにより、超音波振動子の表面に残る水滴を貯留部側へ導いて確実に除去することができる。
According to a fourth aspect of the present invention, in the atomization device according to any one of the first to third aspects, a holding unit that holds a peripheral edge of the atomizing ultrasonic transducer is provided, and the atomizing ultrasonic transducer is By providing a water-drawing part on the lower side and guiding the water droplets that remain below the atomizing ultrasonic transducer to the storage unit side, the water droplets remaining on the surface of the ultrasonic transducer are guided to the storage unit side to ensure Can be removed.

第5の発明は、第4の発明の霧化装置は、霧化用超音波振動子の周縁を保持する保持部の下部に下方へ窪む凹部を形成し、前記凹部に水引部を設けたことにより、保持部の下部に水滴を集めて確実に貯留部側へ導くことができる。   According to a fifth aspect of the present invention, in the atomization apparatus according to the fourth aspect of the present invention, a concave portion that is depressed downward is formed in a lower portion of the holding portion that holds the periphery of the ultrasonic transducer for atomization, and a water draw portion is provided in the concave portion. Thus, water droplets can be collected at the lower part of the holding part and reliably guided to the storage part side.

第6の発明は、第1〜第5のいずれか1つの発明の霧化装置は、霧化用超音波振動子の振動面に平滑処理をしたことにより、すすぎ工程で超音波振動子の表面への水滴の付着を少なくすることができるとともに、すすぎ工程後の霧化用超音波振動子の振動による水滴の除去を確実におこなうことができる。   According to a sixth aspect of the present invention, in the atomization apparatus according to any one of the first to fifth aspects, the surface of the ultrasonic transducer is rinsed in the rinsing step by performing a smoothing process on the vibration surface of the ultrasonic transducer for atomization. As a result, it is possible to reduce adhesion of water droplets to the water droplets and to reliably remove water droplets by vibration of the atomizing ultrasonic vibrator after the rinsing process.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(実施の形態1)
図1は、本発明の実施の形態1における食器洗い乾燥機の断面図、図2は、同食器洗い乾燥機の霧化装置の詳細断面図、図3は、図1のイ矢視図である。図1〜図3に示すように、食器洗い乾燥機の本体21は、前方に開口部22を有する洗浄槽23を上下一組の扉24により開閉可能に構成している。そして、洗浄槽23の下方に洗浄ポンプ25により加圧した洗浄水を噴射する噴射口26を有する洗浄ノズル27を設けている。
(Embodiment 1)
1 is a cross-sectional view of the dishwasher / dryer according to Embodiment 1 of the present invention, FIG. 2 is a detailed cross-sectional view of the atomizing device of the dishwasher / dryer, and FIG. As shown in FIGS. 1 to 3, the main body 21 of the dishwasher is configured such that a washing tub 23 having an opening 22 in the front can be opened and closed by a pair of upper and lower doors 24. A cleaning nozzle 27 having an injection port 26 for injecting cleaning water pressurized by a cleaning pump 25 is provided below the cleaning tank 23.

洗浄ノズル27の上方には被洗浄物である食器を収納する食器かご28を設けている。洗浄槽23の下部には、洗浄水を加熱するヒータ29を配置している。また、食器かご28の側壁にはガイド30aを配置するとともに、本体21の内側壁にはガイドレール30bを配置しており、食器かご28は洗浄槽23に対して略水平方向に引き出し可能に支持されている。   Above the cleaning nozzle 27, a tableware basket 28 for storing tableware to be cleaned is provided. Below the cleaning tank 23, a heater 29 for heating the cleaning water is disposed. A guide 30a is disposed on the side wall of the tableware basket 28, and a guide rail 30b is disposed on the inner side wall of the main body 21, and the tableware basket 28 is supported so that it can be pulled out substantially horizontally with respect to the washing tub 23. Has been.

31は洗浄槽23の下方に設けられた制御手段で、霧化用超音波振動子32、洗浄ポンプ25、ヒータ29等を制御する。洗浄槽23の下方には、霧化用液体(洗浄水)の水位を検知する水位検知手段としての電極式水位センサ38を設けている。霧化用超音波振動子32は、振動面32aが略鉛直方向になるように、パツキン等で形成した保持部33を介して洗浄槽23の側壁面に固着され、圧接して水封する構成としている。   A control means 31 is provided below the cleaning tank 23 and controls the atomizing ultrasonic transducer 32, the cleaning pump 25, the heater 29, and the like. Below the cleaning tank 23, an electrode-type water level sensor 38 is provided as a water level detection means for detecting the level of the atomizing liquid (wash water). The atomizing ultrasonic transducer 32 is fixed to the side wall surface of the cleaning tank 23 via a holding portion 33 formed of a packing or the like so that the vibration surface 32a is in a substantially vertical direction, and is pressed and water-sealed. It is said.

霧化用超音波振動子32は、厚み0.3〜1.5mm程度で、好ましくは0.8mm程度のステンレス等の金属板で構成し、振動面32aは、酸化チタンまたはその複合体で形成された保護層により保護されており、この保護層は厚み0.5〜500μm程度で好ましくは5μm程度である。振動面32aに酸化皮膜の保護層を設けたことにより、振動面32aの腐蝕を防止することができるとともに、振動面32aを滑らかな平滑面に処理することができる。   The atomizing ultrasonic transducer 32 is formed of a metal plate such as stainless steel having a thickness of about 0.3 to 1.5 mm, preferably about 0.8 mm, and the vibration surface 32a is formed of titanium oxide or a composite thereof. The protective layer is protected by a protective layer, and the protective layer has a thickness of about 0.5 to 500 μm and preferably about 5 μm. By providing the protective layer of the oxide film on the vibration surface 32a, the vibration surface 32a can be prevented from being corroded and the vibration surface 32a can be processed into a smooth and smooth surface.

霧化用超音波振動子32は、略円板状に形成され、その周縁部を保持部33で保持して洗浄槽23の側壁面に取着している。保持部33の下部は、下方へ窪む円弧状の凹部33aが形成してあり、霧化用超音波振動子32の下部(低位側)に位置する凹部33aにリブ状の水引部35aを設け、凹部33aに留まる水滴を水引部35aを伝わせて貯留部35側へ導くようにしている。   The atomizing ultrasonic transducer 32 is formed in a substantially disc shape, and its peripheral portion is held by the holding portion 33 and attached to the side wall surface of the cleaning tank 23. A lower portion of the holding portion 33 is formed with an arc-shaped concave portion 33a that is recessed downward, and a rib-like water-drawing portion 35a is provided in the concave portion 33a that is located at the lower portion (lower side) of the atomizing ultrasonic transducer 32. The water droplets staying in the recess 33a are guided to the storage portion 35 side through the water drawing portion 35a.

振動面32aが略鉛直方向になるように設けられた霧化用超音波振動子32と対向する位置に、霧化用超音波振動子32から発した超音波振動エネルギを液面に向けて反射させるステンレス製の反射板34(反射部)が貯留部35内に設けられている。反射板34に
は、超音波振動エネルギを収束するように球面形状(SR=90)に窪ませた略凹面形状部41を設けてあり、反射した超音波振動エネルギを液面近傍で収束するように形成し、貯留部35に溜められる液体(洗剤液)に浸かっている。
The ultrasonic vibration energy emitted from the atomizing ultrasonic transducer 32 is reflected toward the liquid surface at a position facing the atomizing ultrasonic transducer 32 provided so that the vibration surface 32a is substantially vertical. A stainless steel reflecting plate 34 (reflecting portion) is provided in the storage portion 35. The reflecting plate 34 is provided with a substantially concave shape portion 41 that is recessed into a spherical shape (SR = 90) so as to converge the ultrasonic vibration energy, so that the reflected ultrasonic vibration energy is converged near the liquid surface. And is immersed in a liquid (detergent solution) stored in the storage unit 35.

貯留部35には霧化する液体(洗剤液)が貯留される。貯留部35の上部を洗剤入れカバー36で覆う。貯留部35は、洗浄槽23の前側壁面の下部に洗剤投入口40を設けている。貯留部35は、洗浄槽23とは独立した槽として形成され、洗浄水は洗浄槽23と洗剤入れカバー36で構成する切り欠き部37を通して洗浄槽23と連通している。また、霧化した高濃度の洗剤は、洗剤入れカバー36の開口部(図示せず)から洗浄槽23内に飛散する。   A liquid (detergent liquid) to be atomized is stored in the storage unit 35. The upper part of the storage part 35 is covered with a detergent container cover 36. The reservoir 35 is provided with a detergent inlet 40 at the lower part of the front side wall surface of the cleaning tank 23. The reservoir 35 is formed as a tank independent of the cleaning tank 23, and the cleaning water communicates with the cleaning tank 23 through a notch 37 formed by the cleaning tank 23 and the detergent container cover 36. The atomized high-concentration detergent is scattered from the opening (not shown) of the detergent container cover 36 into the cleaning tank 23.

洗剤入れカバー36には、霧化用超音波振動子32の振動エネルギで液面が隆起することにより発生する水柱を遮るステンレス製の遮蔽板42が設けてあり、この遮蔽板42に当った水が貯留部35へ戻るようにしている。反射板34と遮蔽板42は、ステンレス製の薄板で一体に構成されており、洗剤入れカバー36と貯留部35に対して固着されており、霧化用超音波振動子32から発生した超音波エネルギが所定の反射角度で液面に生じた水柱Wが遮蔽板42に衝突し、安定した霧化性能を発揮できるようになっている。発生した洗剤液の霧は遮蔽板42の両側に設けた開口部から洗浄槽23内に飛散する。   The detergent case cover 36 is provided with a stainless steel shielding plate 42 that shields the water column generated by the liquid surface rising by the vibration energy of the atomizing ultrasonic vibrator 32, and the water that hits the shielding plate 42. Is returned to the storage unit 35. The reflecting plate 34 and the shielding plate 42 are integrally formed of a thin plate made of stainless steel, and are fixed to the detergent container cover 36 and the storage portion 35, and the ultrasonic waves generated from the atomizing ultrasonic transducer 32. The water column W generated on the liquid surface with energy at a predetermined reflection angle collides with the shielding plate 42 so that stable atomization performance can be exhibited. The generated mist of detergent liquid scatters into the cleaning tank 23 from openings provided on both sides of the shielding plate 42.

上記構成において、霧化用超音波振動子32は汚れた洗浄水と直接触れるが、霧化用超音波振動子32の振動面32aを洗浄槽23に対して略鉛直方向に設けているため、食品等の固形物は霧化用超音波振動子32の振動面32aに堆積することはない。また、井戸水など非常に硬度が高い水を使用する場合においても、霧化用超音波振動子32の表面に水滴が残りにくい構成のため、その無機質分が析出して霧化用超音波振動子32の振動面32aに付着しにくく、霧化を安定的に長期間に亘って行うことができる。   In the above configuration, the atomizing ultrasonic transducer 32 is in direct contact with the dirty cleaning water, but the vibration surface 32a of the atomizing ultrasonic transducer 32 is provided in a substantially vertical direction with respect to the cleaning tank 23. Solid matter such as food does not accumulate on the vibration surface 32 a of the atomizing ultrasonic transducer 32. Further, even when water with very high hardness such as well water is used, since the water droplets hardly remain on the surface of the atomizing ultrasonic transducer 32, the inorganic component is precipitated and the ultrasonic transducer for atomization is used. Therefore, the atomization can be performed stably over a long period of time.

次に、本発明の食器洗い乾燥機の動作について説明する。まず、所定量の洗剤(専用洗剤が好ましい)を洗剤投入口40から貯留部35に入れる。次に、給水弁(図示せず)から洗浄槽23へ所定水量の洗浄水を給水する。洗浄水は、制御手段31により給水弁を制御して給水される。また、洗浄槽23内に給水された洗浄水は、切り欠き部37から貯留部35内に浸入し、洗剤の一部が洗浄水に溶け始める。この時点において、霧化用超音波振動子32を振動させると、その振動が貯留部35内の液体を伝播し、反射板34で反射して洗浄水面に向けて伝わる。そして、水面に水柱Wが発生し洗剤液の霧化が行われる。   Next, the operation of the dishwasher of the present invention will be described. First, a predetermined amount of detergent (preferably dedicated detergent) is put into the storage unit 35 from the detergent charging port 40. Next, a predetermined amount of cleaning water is supplied to the cleaning tank 23 from a water supply valve (not shown). Wash water is supplied by controlling the water supply valve by the control means 31. Moreover, the cleaning water supplied into the cleaning tank 23 enters the storage unit 35 from the notch 37, and a part of the detergent starts to dissolve in the cleaning water. At this time, when the atomizing ultrasonic vibrator 32 is vibrated, the vibration propagates through the liquid in the reservoir 35 and is reflected by the reflecting plate 34 and propagates toward the cleaning water surface. And the water column W generate | occur | produces on the water surface and atomization of a detergent liquid is performed.

高濃度洗剤液の生成は、洗剤液を溶解させることと、高濃度洗剤液の洗浄槽23内の洗浄水に対する拡散を抑えることで行う。まず、濃度に関しては、例えば、貯留部35の貯水容積を洗浄槽23全体に貯水する給水量の1/50に設定し、投入する洗剤を所定量投入した場合、理論的には約50倍濃度の洗剤液を生成することができる。しかしながら、切り欠き部37により洗浄槽23内とつながっているため、洗剤液の拡散により洗剤液濃度は若干減少する。そこで濃度の減少を抑制するために、高濃度洗剤液でできた水柱Wが直接洗浄槽23内へ流出しないように、遮蔽板42に当った高濃度洗剤液を洗剤入れカバー36の内壁を伝って貯留部35に回収するようにしている。   The high-concentration detergent liquid is generated by dissolving the detergent liquid and suppressing the diffusion of the high-concentration detergent liquid into the cleaning water in the cleaning tank 23. First, regarding the concentration, for example, when the water storage volume of the storage unit 35 is set to 1/50 of the amount of water supplied to the entire washing tank 23 and a predetermined amount of detergent is added, theoretically, the concentration is about 50 times. The detergent liquid can be produced. However, since it is connected to the inside of the cleaning tank 23 by the notch portion 37, the concentration of the detergent solution is slightly reduced by the diffusion of the detergent solution. Therefore, in order to suppress the decrease in the concentration, the high concentration detergent solution hitting the shielding plate 42 is transmitted along the inner wall of the detergent container cover 36 so that the water column W made of the high concentration detergent solution does not flow directly into the cleaning tank 23. Then, it is collected in the storage unit 35.

この構成により、貯留部35の中で高濃度洗剤液の水の流れが発生し、洗剤液濃度の低下を防ぐとともに洗剤の溶解を早める。また、霧化動作と同時にヒータ29を通電することにより、洗浄水も加熱されるため洗剤の溶解を促進し、洗剤液濃度をさらに高める。このように、高濃度洗剤液の濃度は、洗剤液の飛散の進行に従って洗剤液の濃度が濃くなるものである。このため、まず、濃度の薄い洗剤液を汚染に付着させて洗剤液を汚れになじませ、引き続いて高濃度の洗剤液を汚染に付着させることで、高濃度にすることで流動性の悪くなる界面活性剤の汚染への浸透性を高め、洗浄性能を向上させるものである。   With this configuration, a flow of high-concentration detergent liquid water is generated in the reservoir 35, preventing a decrease in the detergent liquid concentration and speeding up the dissolution of the detergent. Further, when the heater 29 is energized simultaneously with the atomization operation, the washing water is also heated, so that the dissolution of the detergent is promoted and the detergent liquid concentration is further increased. As described above, the concentration of the high-concentration detergent liquid is such that the concentration of the detergent liquid increases as the detergent liquid scatters. For this reason, firstly, the detergent solution with a low concentration is attached to the contamination so that the detergent solution becomes familiar with the stain, and then the detergent solution with a high concentration is attached to the contamination. It increases the permeability of surfactants to contamination and improves cleaning performance.

なお、切り欠き部37より高濃度洗剤液が洗浄槽23内に流出していくが、切り欠き部37の開口面積を最小としているため、洗剤液濃度の低下を最小限度にしている。また、霧化用超音波振動子32の振動面32aが洗浄水に浸されなくなると、霧化の発生も止まり高濃度の洗剤液も飛散しなくなるため、霧化用超音波振動子32を駆動する時は必ず霧化用超音波振動子32が洗浄水に浸されるように水位検知センサ38で水位を検知するとともに、霧化用超音波振動子32の振動面32aが洗浄水に浸されなくなる前に霧化装置39の運転を停止するように制御する。なお、水中内の振動面32aから反射板34と、この反射板34から水面までの距離や、水柱Wの傾斜角度などをそれぞれ最適化することで、霧の発生効率を高めることができる。   Although the high-concentration detergent liquid flows out into the cleaning tank 23 from the notch 37, the opening area of the notch 37 is minimized, so that the decrease in the detergent solution concentration is minimized. Further, when the vibration surface 32a of the atomizing ultrasonic transducer 32 is not immersed in the cleaning water, the atomization stops and the high-concentration detergent liquid is not scattered, so the atomizing ultrasonic transducer 32 is driven. When the water level is detected, the water level detection sensor 38 detects the water level so that the atomizing ultrasonic transducer 32 is immersed in the cleaning water, and the vibration surface 32a of the atomizing ultrasonic transducer 32 is immersed in the cleaning water. Control is performed so that the operation of the atomizing device 39 is stopped before it disappears. The mist generation efficiency can be improved by optimizing the reflecting surface 34 from the vibration surface 32a in water, the distance from the reflecting plate 34 to the water surface, the inclination angle of the water column W, and the like.

また、霧化用超音波振動子32で霧化させた高濃度洗剤液は3ミクロン程度の微細粒径であるため、そのままでは洗浄槽23の上部まで対流することはなく、液面近傍に漂うだけである。しかしながら、本実施の形態の構成では、霧化動作と同時にヒータ29を通電させるため、洗浄水が加熱し、温度上昇にともなう熱によって空気の対流が発生する。そして、空気の対流効果により、霧化した高濃度洗剤液が洗浄槽23内をくまなく充満して食器の表面にムラなく付着する。また、霧化した高濃度洗剤液の温度を高めることで、化学力がさらに増すため洗浄効果は飛躍的に向上するものである。   Further, since the high-concentration detergent liquid atomized by the atomizing ultrasonic vibrator 32 has a fine particle size of about 3 microns, it does not convection to the upper part of the cleaning tank 23 as it is and drifts in the vicinity of the liquid surface. Only. However, in the configuration of the present embodiment, since the heater 29 is energized simultaneously with the atomization operation, the cleaning water is heated, and air convection is generated by the heat accompanying the temperature rise. Then, due to the convection effect of the air, the atomized high-concentration detergent liquid fills the entire cleaning tank 23 and adheres uniformly to the surface of the tableware. Further, the chemical effect is further increased by increasing the temperature of the atomized high-concentration detergent solution, so that the cleaning effect is dramatically improved.

このように、前処理工程で食器の汚染に付着した高濃度の洗剤液が浸透、膨潤し、洗剤の効果をより得られるように一定時間放置する。   In this way, the detergent solution of high concentration adhering to the contamination of the tableware in the pretreatment process penetrates and swells, and is allowed to stand for a certain period of time so that the effect of the detergent can be obtained more.

次に、洗浄ポンプ25を駆動して洗浄ノズル27から食器に洗浄水を噴射する本洗い工程を行う。なお、本洗い工程は、前処理工程で食器等に噴霧した分に加え、貯留部35に残った洗剤液も、洗浄ノズル27から噴射された洗浄水により洗い流されて洗浄槽23内に拡散していくため、通常の洗剤濃度の洗浄水で洗浄を行う。   Next, a main washing process is performed in which the washing pump 25 is driven to inject washing water from the washing nozzle 27 onto the dishes. In the main washing process, in addition to the amount sprayed on the tableware and the like in the pretreatment process, the detergent liquid remaining in the storage unit 35 is also washed away by the washing water sprayed from the washing nozzle 27 and diffused into the washing tank 23. Therefore, wash with normal detergent concentration.

そして、洗浄槽23の洗浄水を入れ替えての数回のすすぎ工程を行った後、最後に加温した高温の洗浄水ですすぐ加熱すすぎ工程を行って洗浄工程を終了する。このすすぎ工程で、本洗い工程で霧化用超音波振動子32の表面に付着していた汚れ等の異物が洗い流される。   And after performing the rinse process of several times by replacing the wash water of the washing tank 23, the heating rinse process is performed with the high temperature wash water heated at the end, and a washing process is complete | finished. In this rinsing step, foreign matters such as dirt adhering to the surface of the atomizing ultrasonic transducer 32 in the main washing step are washed away.

本洗い工程に続いて、洗浄した食器を乾燥する乾燥工程がおこなわれる。この乾燥工程では、加熱した温風を洗浄槽23内に送風して、食器の表面に付着した水滴を蒸発させる。このとき、霧化用超音波振動子32の表面に水滴が付着していると、温風によって水滴が蒸発し、霧化用超音波振動子32の表面に水垢等の蒸発残留物が残り、乾燥工程での加熱によって固着し堆積するため、すすぎ工程後に霧化用超音波振動子32を所定時間、例えば数秒動作させて振動によりその表面に付着した水滴を除去するようにしている。   Subsequent to the main washing step, a drying step of drying the washed tableware is performed. In this drying process, heated hot air is blown into the washing tub 23 to evaporate water droplets attached to the surface of the tableware. At this time, if water droplets adhere to the surface of the atomizing ultrasonic transducer 32, the water droplets are evaporated by the warm air, and evaporation residues such as scale remain on the surface of the atomizing ultrasonic transducer 32, In order to fix and deposit by heating in the drying step, the atomizing ultrasonic vibrator 32 is operated for a predetermined time, for example, several seconds after the rinsing step, and water droplets adhering to the surface are removed by vibration.

重要なことは、霧化用超音波振動子32の振動で水滴を除去するタイミングであり、1つは水滴が再付着することのない、すすぎ工程の後におこなうことであり、今1つは、乾燥工程での加熱で付着していた水滴が蒸発する前におこなわれることである。   What is important is the timing at which the water droplets are removed by the vibration of the atomizing ultrasonic transducer 32, one being performed after the rinsing process in which the water droplets do not reattach, and the other is This is done before the water droplets attached by heating in the drying process evaporate.

このように、本実施の形態においては、すすぎ工程で超音波振動子の表面に水滴が付着した場合でも、すすぎ工程後蒸発する前に除去されるので、乾燥工程で蒸発し水垢等が蒸発残留物として超音波振動子の表面に残ることがなく、乾燥工程での加熱によって蒸発残留物が固着し堆積するのを防止することができる。   As described above, in this embodiment, even when water droplets adhere to the surface of the ultrasonic vibrator in the rinsing process, they are removed before the evaporation after the rinsing process. It does not remain on the surface of the ultrasonic vibrator as an object, and it is possible to prevent the evaporation residue from being fixed and deposited by heating in the drying process.

また、霧化用超音波振動子の振動面を略鉛直方向に設置するとともに、霧化用液体の水中に構成した反射部により反射して、霧化用液体の液面を隆起させて霧化するようにした
ことにより、超音波振動子の高出力化により霧化能力を向上させることができる。そして、洗浄工程で超音波振動子の表面に異物が付着した場合でも、洗浄後のすすぎ工程で異物を洗い流すことができるとともに、すすぎ工程で付着した水滴が表面に残りにくくすることができる。
In addition, the vibration surface of the atomizing ultrasonic transducer is installed in a substantially vertical direction, and is reflected by the reflecting portion configured in the water of the atomizing liquid to raise the liquid surface of the atomizing liquid and atomize it. By doing so, the atomization ability can be improved by increasing the output of the ultrasonic transducer. Even when foreign matter adheres to the surface of the ultrasonic vibrator in the cleaning step, the foreign matter can be washed away in the rinsing step after cleaning, and water droplets attached in the rinsing step can be made difficult to remain on the surface.

また、霧化用超音波振動子32の周縁を保持する保持部33を設けるとともに、前記霧化用超音波振動子33の低位側に水引部35aを設け、前記霧化用超音波振動子32の下部に留まる水滴を貯留部35側へ導くようにしたことにより、霧化用超音波振動子32の表面から落下した水滴がその下部に留まることなく貯留部35側へ導くことができる。   In addition, a holding portion 33 that holds the periphery of the atomizing ultrasonic transducer 32 is provided, and a water-drawing portion 35 a is provided on the lower side of the atomizing ultrasonic transducer 33, so that the atomizing ultrasonic transducer 32 is provided. Since the water droplets staying in the lower part of the water droplet are guided to the storage unit 35 side, the water droplets falling from the surface of the atomizing ultrasonic transducer 32 can be guided to the storage unit 35 side without staying in the lower part.

また、振動面32aを滑らかな平滑処理をすることにより、すすぎ工程で付着した水滴が表面に残りにくくすることと、霧化用超音波振動子32の振動による水滴の除去を一層効果的におこなうことができる。   In addition, by performing smooth smoothing on the vibration surface 32a, water droplets attached in the rinsing process are less likely to remain on the surface, and water droplets are removed more effectively by vibration of the atomizing ultrasonic vibrator 32. be able to.

(実施の形態2)
図4は、本発明の実施の形態2における食器洗い乾燥機の霧化装置の断面図である。本実施の形態の特徴は、霧化装置の霧化用超音波振動子の振動面を水平方向に対して所定の角度に傾斜させて設置したことである。他の構成は第1の実施の形態と同様であり、同一の構成要素については同一の符号を付して、その詳細な説明は第1の実施の形態のものを援用する。
(Embodiment 2)
FIG. 4 is a cross-sectional view of the atomizing device of the dishwasher according to Embodiment 2 of the present invention. The feature of this embodiment is that the vibration surface of the atomizing ultrasonic transducer of the atomizing device is installed at a predetermined angle with respect to the horizontal direction. Other configurations are the same as those of the first embodiment, and the same components are denoted by the same reference numerals, and the detailed description thereof is the same as that of the first embodiment.

霧化用超音波振動子32から発生した超音波振動エネルギにより、直接霧化用液体の液面を隆起させて霧化するようにしたものであり、霧化用超音波振動子32の周縁を保持部33により保持して貯留部35の底部に水密にシール固着している。霧化用超音波振動子32の傾斜角度は、水平面に対して10〜20度であり、好ましくは15度である。   The liquid level of the atomizing liquid is directly raised by the ultrasonic vibration energy generated from the atomizing ultrasonic vibrator 32, and the periphery of the atomizing ultrasonic vibrator 32 is It is held by the holding part 33 and is sealed to the bottom of the storage part 35 in a watertight manner. The inclination angle of the atomizing ultrasonic transducer 32 is 10 to 20 degrees, preferably 15 degrees with respect to the horizontal plane.

周縁を保持部33により保持された霧化用超音波振動子32は、固着具43と洗浄槽23で挟圧されており、霧化用超音波振動子32の上面側は保持部33と洗浄槽23の受部23aで囲まれており、すすぎ工程後にこの囲まれた部分Bに少量のすすぎ水が残るが、すすぎ工程後に霧化用超音波振動子32を所定時間動作させて、霧化用超音波振動子32の上面側の囲まれた部分Bに残るすすぎ水を除去するようにしている。   The atomizing ultrasonic transducer 32 having the periphery held by the holding unit 33 is sandwiched between the fixing tool 43 and the cleaning tank 23, and the upper surface side of the atomizing ultrasonic transducer 32 is washed with the holding unit 33. A small amount of rinsing water remains in the enclosed portion B after the rinsing process, and the atomizing ultrasonic vibrator 32 is operated for a predetermined time after the rinsing process, and is atomized. The rinsing water remaining in the enclosed portion B on the upper surface side of the ultrasonic transducer 32 is removed.

したがって、霧化用超音波振動子32上に残ったすすぎ水が乾燥工程で蒸発することがなく、水垢等が蒸発残留物として超音波振動子の表面に残ることがないので、乾燥工程での加熱によって蒸発残留物が固着し堆積するのを防止することができる。なお、すすぎ水の除去に際しては、短時間の振動を数回繰り返しておこなうようにすると、より確実に除去することができる。   Therefore, the rinsing water remaining on the atomizing ultrasonic transducer 32 does not evaporate in the drying process, and scales do not remain on the surface of the ultrasonic transducer as evaporation residues. It is possible to prevent the evaporation residue from being fixed and deposited by heating. When removing the rinse water, it is possible to remove the rinse water more reliably by repeating a short vibration several times.

以上のように、本発明にかかる食器洗い機は、超音波振動子の表面に水垢等が蒸発残留物として残るのを防止することができ、超音波振動子の動作を安定化することができるので、高い洗浄性能が得られる食器洗い機等として有用である。   As described above, the dishwasher according to the present invention can prevent scales and the like from remaining as evaporation residues on the surface of the ultrasonic vibrator, and can stabilize the operation of the ultrasonic vibrator. It is useful as a dishwasher or the like that can obtain high cleaning performance.

本発明の実施の形態1の食器洗い機の断面図Sectional drawing of the dishwasher of Embodiment 1 of this invention 同食器洗い機の霧化装置の要部断面図Cross section of the main part of the atomizer of the dishwasher 同食器洗い機の霧化装置のイ矢視図A view of the dishwasher atomizer 本発明の実施の形態2の食器洗い機の霧化装置の要部断面図Sectional drawing of the principal part of the atomization apparatus of the dishwasher of Embodiment 2 of this invention 従来の食器洗い機の断面図Cross-sectional view of a conventional dishwasher

符号の説明Explanation of symbols

23 洗浄槽
25 洗浄ポンプ
27 洗浄ノズル
31 制御手段
32 霧化用超音波振動子
33 保持部
34 反射部
35 貯留部
35a 水引部
39 霧化装置
DESCRIPTION OF SYMBOLS 23 Cleaning tank 25 Cleaning pump 27 Cleaning nozzle 31 Control means 32 Atomizing ultrasonic transducer 33 Holding part 34 Reflecting part 35 Storage part 35a Water-drawing part 39 Atomizing apparatus

Claims (6)

食器等の被洗浄物を収容する洗浄槽と、洗浄水を加圧する洗浄ポンプと、前記洗浄ポンプにより加圧された洗浄水を噴射する洗浄ノズルと、霧化する液体を貯留する貯留部と、前記貯留部に貯留した霧化用液体を霧化する霧化装置と、前記霧化装置を制御する制御手段とを備え、前記霧化装置は、前記貯留部内で洗浄水と直接触れるように配設された霧化用超音波振動子を有し、前記制御手段は、すすぎ工程後に前記霧化用超音波振動子を所定時間動作させてその表面に付着した水滴を除去するようにした食器洗い機。 A cleaning tank for storing objects to be cleaned such as tableware, a cleaning pump for pressurizing cleaning water, a cleaning nozzle for injecting cleaning water pressurized by the cleaning pump, and a reservoir for storing liquid to be atomized, An atomizing device for atomizing the atomizing liquid stored in the storage unit; and a control means for controlling the atomizing device, wherein the atomizing device is arranged so as to be in direct contact with cleaning water in the storage unit. A dishwasher having an atomizing ultrasonic vibrator provided, wherein the control means operates the atomizing ultrasonic vibrator for a predetermined time after the rinsing step to remove water droplets adhering to the surface. . 霧化装置は、霧化用超音波振動子の振動面を略鉛直方向に設置するとともに、前記霧化用超音波振動子から発生した超音波振動エネルギは、霧化用液体の水中に構成した反射部により反射して、霧化用液体の液面を隆起させて霧化するようにした請求項1記載の食器洗い機。 The atomizing device has the vibration surface of the atomizing ultrasonic vibrator installed in a substantially vertical direction, and the ultrasonic vibration energy generated from the atomizing ultrasonic vibrator is configured in the water of the atomizing liquid. The dishwasher according to claim 1, wherein the liquid level of the atomizing liquid is raised by being reflected by the reflecting portion so as to be atomized. 霧化装置は、霧化用超音波振動子の振動面を水平方向に対して所定の角度に傾斜させて設置するとともに、前記霧化用超音波振動子から発生した超音波振動エネルギにより霧化用液体の液面を隆起させて霧化するようにした請求項1記載の食器洗い機。 The atomizing device is installed by inclining the vibration surface of the atomizing ultrasonic transducer at a predetermined angle with respect to the horizontal direction, and atomizing by the ultrasonic vibration energy generated from the atomizing ultrasonic transducer. The dishwasher according to claim 1, wherein the liquid level of the liquid for use is raised and atomized. 霧化装置は、霧化用超音波振動子の周縁を保持する保持部を設けるとともに、前記霧化用超音波振動子の低位側に水引部を設け、前記霧化用超音波振動子の下部に留まる水滴を貯留部側へ導くようにした請求項1〜3のいずれか1項に記載の食器洗い機。 The atomizing device is provided with a holding unit that holds a peripheral edge of the atomizing ultrasonic transducer, a water draw unit on a lower side of the atomizing ultrasonic transducer, and a lower portion of the atomizing ultrasonic transducer. The dishwasher of any one of Claims 1-3 which was made to guide the water droplet which stays to the storage part side. 霧化装置は、霧化用超音波振動子の周縁を保持する保持部の下部に下方へ窪む凹部を形成し、前記凹部に水引部を設けた請求項4記載の食器洗い機。 5. The dishwasher according to claim 4, wherein the atomizing device forms a concave portion that is depressed downward in a lower portion of a holding portion that holds a periphery of the ultrasonic transducer for atomization, and a water draw portion is provided in the concave portion. 霧化装置は、霧化用超音波振動子の振動面に平滑処理をした請求項1〜5のいずれか1項に記載の食器洗い機。 The atomizer is a dishwasher according to any one of claims 1 to 5, wherein the vibration surface of the atomizing ultrasonic vibrator is smoothed.
JP2008216140A 2008-08-26 2008-08-26 Dishwasher Pending JP2010051339A (en)

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