JP2004272212A - 感光性樹脂組成物、並びにそれを用いた感光性画像形成材料及び感光性画像形成材 - Google Patents
感光性樹脂組成物、並びにそれを用いた感光性画像形成材料及び感光性画像形成材 Download PDFInfo
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- JP2004272212A JP2004272212A JP2003412134A JP2003412134A JP2004272212A JP 2004272212 A JP2004272212 A JP 2004272212A JP 2003412134 A JP2003412134 A JP 2003412134A JP 2003412134 A JP2003412134 A JP 2003412134A JP 2004272212 A JP2004272212 A JP 2004272212A
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- photosensitive resin
- meth
- photosensitive
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- 240000009038 Viola odorata Species 0.000 abstract description 19
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- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 8
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Abstract
【解決手段】増感剤と、露光された時にこの増感剤との相互作用により、ラジカル、酸及び塩基のうちの少なくとも一種を生成する活性化合物とを含有する感光性樹脂組成物。増感剤は下記一般式[I]で表される化合物を含む。
【化27】
(一般式[I]中、R1〜R9は、それぞれ独立して水素原子又は任意の置換基を表す。但し、R1〜R9のうち隣り合う置換基同士、R1とR9、及びR5とR6、のうちの1又は2以上の組み合せでそれぞれ互いに結合して、置換基を有していても良い環を形成していても良い。)
Description
化学増幅型感光性樹脂組成物の酸発生剤としては、活性光線を受けたときに酸を発生させる化合物であって、レジスト組成物として公知の酸発生剤であれば特に限定されないが、露光光源の波長では酸を発生しないものをさす。例としては、ハロゲン置換アルカン、ハロメチル化s−トリアジン誘導体等のハロゲン含有化合物類、オニウム塩類、及びスルホン化合物類等が好ましいものとして挙げられ、中でも、本発明においては、光照射により、スルホン酸を発生させるスルホン化合物が特に好ましい。
化学増幅型ネガ型感光性樹脂組成物におけるアルカリ可溶性樹脂としては、現像時に未露光部がアルカリ可溶性となり、アルカリ現像液に溶出するものであれば良く特に限定されないが、通常、ノボラック樹脂、ポリビニルフェノール類、ポリアクリル酸、ポリビニルアルコール、スチレン−無水マレイン酸樹脂並びに、アクリル酸、ビニルアルコール又はビニルフェノールを単量体単位として含む重合体、或いはこれらの誘導体などが用いられる。これらのうち、特に、フェノール性水酸基を有する重合単位を含有するものが好ましく、ノボラック樹脂又はポリビニルフェノール類が好ましい。
化学増幅型ネガ型感光性樹脂組成物においては、アルカリ可溶性樹脂100重量部に対して、架橋剤を通常1〜80重量部、好ましくは5〜60重量部、酸発生剤を通常0.001〜30重量部、好ましくは0.005〜10重量部、増感剤を0.01〜30重量部、好ましくは0.1〜20重量部用いる。酸発生剤に対する架橋剤の割合は通常0.05〜30000重量部、好ましくは0.5〜10000重量部、酸発生剤に対する増感剤の割合は通常0.001〜30000重量部、好ましくは0.01〜4000重量部である。
化学増幅型ポジ型感光性樹脂組成物を構成する酸分解性基含有重合体は、感光性樹脂組成物が活性光線の照射を受けたときに、活性化合物としての酸発生剤が生成する酸によって分解し、重合体自体にアルカリ可溶性を付与するような酸分解性基を含有する重合体であれば良く特に限定されるものではない。
上述した化学増幅型ポジ型感光性樹脂組成物においては、酸分解性基含有重合体100重量部に対して、活性化合物としての酸発生剤を通常0.001〜30重量部、好ましくは0.005〜10重量部、増感剤を0.01〜30重量部、好ましくは0.1〜20重量部用いる。酸発生剤に対する増感剤の割合は通常0.001〜30000重量部、好ましくは0.01〜4000重量部である。
光重合型感光性樹脂組成物を構成する活性化合物としての光重合開始剤は、前記増感剤等との共存下で光照射されたときに、増感剤の光励起エネルギーを受け取って活性ラジカルを発生し、後述のエチレン性不飽和化合物を重合に到らしめるラジカル発生剤であって、例えば、ヘキサアリールビイミダゾール系化合物、チタノセン系化合物、ハロゲン化炭化水素誘導体、ジアリールヨードニウム塩、有機硼素酸塩、及び有機過酸化物等が挙げられる。中でも、感光性樹脂組成物としての感度、基板に対する密着性、及び保存安定性等の面から、ヘキサアリールビイミダゾール系化合物、有機硼素酸塩及びチタノセン系化合物が好ましく、ヘキサアリールビイミダゾール系化合物が特に好ましい。
光重合型感光性樹脂組成物を構成するエチレン性不飽和化合物は、感光性樹脂組成物が活性光線の照射を受けたときに、上述の光重合開始剤を含む光重合開始系の作用により付加重合し、場合により架橋、硬化するようなラジカル重合性のエチレン性不飽和結合を分子内に少なくとも1個有する化合物である。
光重合型ネガ型感光性樹脂組成物におけるエチレン性不飽和化合物、増感剤、及び活性化合物としての光重合開始剤の各含有割合は、エチレン性不飽和化合物100重量部に対して、増感剤は、通常0.05〜20重量部、好ましくは0.1〜10重量部で、光重合開始剤は通常1〜60重量部、好ましくは5〜40重量部である。
ガラス基板上に形成した乾燥膜厚10μmの感光性レジスト層について、分光光度計(島津製作所社製「UV−3100PC」)を用いて波長405nmにおける吸光度を測定し、その測定値を膜厚で除することにより、1μm当たりの吸光度を算出した。
画像形成材を50×60mmの大きさに切り出したサンプルを、回折分光照射装置(ナルミ社製「RM−23」)を用い、キセノンランプ(ウシオ電機社製「UI−501C」)を光源として320〜650nmの波長域で分光した光を、横軸方向に露光波長が直線的に、縦軸方向に露光強度が対数的に変化するように設定して10秒間照射して露光し、次いで、各例に記載の現像条件で現像処理することにより、各露光波長の感度に応じた画像を得、その画像高さから画像形成可能な露光エネルギーを算出し、横軸に波長、縦軸にその露光エネルギーの逆数をプロットすることにより得られる分光感度曲線における極大ピークを読み取った。
上記<分光感度の極大ピーク>に記載の方法と同様にして320〜650nmの波長域で波長を変化させて露光し、現像処理したときの、波長410nmにおける画像形成可能な最小露光量〔S410〕(mJ/cm2)と波長450nmにおける画像形成可能な最小露光量〔S450〕(mJ/cm2)、及び波長450nm超過650nm以下の各波長における画像形成可能な最小露光量〔S450-650〕(mJ/cm2)をそれぞれ求め、その比〔S410〕/〔S450〕、及び〔S450-650〕/〔S450〕を算出し、以下の基準で評価した。
A:〔S410 〕/〔S450 〕が0.03以下。
B:〔S410 〕/〔S450 〕が0.03超過0.05以下。
C:〔S410 〕/〔S450 〕が0.05超過0.1以下。
D:〔S410 〕/〔S450 〕が0.1超過。
A:〔S450-650〕/〔S450〕が10超過。
B:〔S450-650〕/〔S450〕が5超過10以下。
C:〔S450-650〕/〔S450〕が1超過5以下。
D:〔S450-650〕/〔S450〕が1以下。
画像形成材の感光性レジスト層を、中心波長405nm、レーザー出力5mWのレーザー光源(日亜化学工業社製「NLHV500C」)を用いて、像面照度2μW、ビームスポット径2.5μmで、ビーム走査間隔及び走査速度を変えながら走査露光し、次いで、各例に記載の現像条件で現像処理して画像を現出させ、その際得られた画像について、10μmの線幅が再現するのに要する最小露光量を求め、露光感度とした。この露光感度として、感光性レジスト層の膜厚10μmのときの露光感度(S1)と感光性レジスト層の膜厚20μmのときの露光感度(S2)とを測定し、その比(S2/S1)を算出した。
得られたレジスト画像について、表1に記載の膜厚における再現し得る線幅及びパターン形状を観察し、更に、解像性の目安として、「膜厚(μm)/再現し得る線幅(μm)」の値を算出した。
画像形成材を黄色灯照明(約470nm以下の波長の光を遮断した条件)下に、1分間、2分間、5分間、10分間、20分間、30分間放置した後、前記と同様にして、走査露光及び現像処理を行い、前記に比して画像に変化が生じるまでの放置時間を求め、以下の基準で評価した。
A:放置時間が20分以上
B:放置時間が10分以上20分未満
C:放置時間が1分以上10分未満
D:放置時間が1分未満
感光性樹脂組成物塗布液を25℃で7日間、暗所にて保管した後、レジスト画像を形成し、該レジスト画像について結晶状析出物の有無を走査型電子顕微鏡で観察し、以下の基準で評価した。
A:析出物は全く認められず、保存前後での感度、画像に変化なし。
B:析出物は認められないが、保存後の感度が僅かに低下。
C:微量の析出物が認められ、保存後の感度が低下。
増感剤1重量部、ポリ−p−ヒドロキシスチレン(GPC測定による重量平均分子量Mw5,000)100重量部をプロピレングリコールモノメチルエーテルアセテート290重量部に加え、25℃で30分間マグネチックスターラーで攪拌した後、溶液中の未溶解増感剤量を目視で判定した。
A:増感剤は完全に溶解している。
B:増感剤の10%以下が未溶解で懸濁している。
C:増感剤の半分以上が未溶解で、増感剤が容器の底に沈殿している。
実施例1
ポリ−p−ヒドロキシスチレン(GPC測定による重量平均分子量Mw5,000)100重量部、ヘキサメトキシメチルメラミン50重量部、増感剤として下記構造式(D−1)で表される化合物(モル吸光係数/405nm=4,300)1重量部、酸発生剤として下記構造式(S−1)で表される化合物6重量部をプロピレングリコールモノメチルエーテルアセテート290重量部溶解し、化学増幅ネガ型感光性樹脂組成物溶液とした。
用いた増感剤、得られた感光性樹脂組成物及び感光性画像形成材の評価結果を表3に示した。
増感剤を用いなかったこと以外は、実施例1と同様にして膜厚10μmの感光性レジスト層を有する画像形成材を作製し、走査露光して現像処理を行ったところ、露光部は全て現像液に溶解し、画像が形成されなかった。
増感剤として上記構造式(D−1)で表される化合物の代わりに、表3に示す通り、下記構造式(D−2)〜(D−4)で表される化合物を用いたこと以外は、実施例1と同様にしてネガ型感光性樹脂組成物溶液を得、得られた感光性樹脂組成物溶液を用いて実施例1と同様にして感光性画像形成材を作製し、各評価結果を表3に示した。
実施例4
下記配合成分を、メチルエチルケトン/イソプロパノール(重量比8/2)の混合溶媒100重量部に加えて、室温で攪拌して調液した塗布液を、仮支持フィルムとしてのポリエチレンテレフタレートフィルム(厚み19μm)上に、アプリケーターを用いて乾燥膜厚が10μm、20μm又は25μmとなる量で塗布し、90℃のオーブンで5分間乾燥させ、形成された感光性樹脂組成物層上に、被覆フィルムとしてのポリエチレンフィルム(厚み25μm)を積層し、1日放置することにより、ドライフィルムレジスト材を作製した。
エチレン性不飽和化合物
共栄化学社製ライトエステル9EG(下記構造式(A−1)の化合物):15重量部
共栄化学社製ライトエステルBP−6EM(下記構造式(A−2)の化合物)
:30重量部
増感剤
前記構造式(D−1)の化合物:0.3重量部
光重合開始剤
2,2’−ビス(o−クロロフェニル)−4,4’,5,5’−テトラフェニルビイ
ミダゾール(融点172℃、波長1.54ÅのX線回折スペクトルにおいてブラッグ
角(2θ±0.2゜)21.16゜に最大回折ピークを有するもの):12重量部
アルカリ可溶性樹脂
スチレン/メチルメタクリレート/2−ヒドロキシエチルメタクリレート/メタクリ
ル酸共重合体(モル比10/50/20/20、酸価129KOH・mg/g、重量
平均分子量68,000):55重量部
添加剤
N−フェニルグリシンの双極イオン化合物:0.2重量部
ロイコクリスタルバイオレット:0.4重量部
9−フェニルアクリジン:0.2重量部
得られた感光性画像形成材の感光性レジスト層を、前記露光感度の評価方法に記載した条件で走査露光した後、ポリエチレンテレフタレートフィルムを剥離し、次いで、30℃の炭酸ナトリウム1重量%水溶液を現像液として0.15MPaとなるように吹き付けてスプレー現像処理を行うことにより、表面にレジスト画像が形成された被加工基板を得た。
用いた増感剤、得られた感光性樹脂組成物及び感光性画像形成材の評価結果を表3に示した。
増感剤を用いなかったこと以外は、実施例4と同様にして膜厚10μmの感光性レジスト層を有する画像形成材を作製し、走査露光して現像処理を行ったところ、露光部は全て現像液に溶解し、画像が形成されなかった。
Claims (11)
- 請求項1において、前記増感剤の波長405nmでのモル吸光係数(ε)が100以上100000以下であることを特徴とする感光性樹脂組成物。
- 請求項1ないし4のいずれか1項において、前記一般式[I]におけるR2及び/又はR3が任意の置換基であることを特徴とする感光性樹脂組成物。
- 請求項1ないし5のいずれか1項において、アルカリ可溶性樹脂及び架橋剤を含有するネガ型感光性樹脂組成物であることを特徴とする感光性樹脂組成物。
- 請求項1ないし5のいずれか1項において、酸分解性基含有重合体を含有するポジ型感光性樹脂組成物であることを特徴とする感光性樹脂組成物。
- 請求項1ないし5のいずれか1項において、エチレン性不飽和化合物を含有するネガ型感光性樹脂組成物であることを特徴とする感光性樹脂組成物。
- 仮支持フィルム上に、請求項1ないし8のいずれか1項に記載の感光性樹脂組成物の層が形成されてなることを特徴とする感光性画像形成材料。
- 被加工基板上に、請求項9に記載の感光性画像形成材料が該感光性樹脂組成物層側が該基板側となるように積層されてなることを特徴とする感光性画像形成材。
- 被加工基板上に積層された感光性樹脂組成物層の厚さが、10μm以上であることを特徴とする請求項10に記載の感光性画像形成材。
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JP2007086341A (ja) * | 2005-09-21 | 2007-04-05 | Fujifilm Corp | 感光性組成物 |
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