JP2004150504A - Bearing with sensor for rolling stock - Google Patents
Bearing with sensor for rolling stock Download PDFInfo
- Publication number
- JP2004150504A JP2004150504A JP2002315317A JP2002315317A JP2004150504A JP 2004150504 A JP2004150504 A JP 2004150504A JP 2002315317 A JP2002315317 A JP 2002315317A JP 2002315317 A JP2002315317 A JP 2002315317A JP 2004150504 A JP2004150504 A JP 2004150504A
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- JP
- Japan
- Prior art keywords
- sensor
- bearing
- axle
- temperature detection
- detection sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
Description
【0001】
【発明の属する技術分野】
この発明は、温度検知が可能な鉄道車両用センサ付き軸受に関する。
【0002】
【従来の技術】
従来、鉄道車両用車軸の温度検知は、鉄道車両用センサ付き軸受に設けられた1つの温度センサによって行われていた(特許文献1参照)。
【0003】
【特許文献1】
特開平9−79915号公報(図1)
【0004】
【発明が解決しようとする課題】
上記従来の鉄道車両用センサ付き軸受では、夏と冬とで外気温度に35℃程度の違いがあるにもかかわらず、1つの温度センサだけで温度検知を行っているため、異常診断の閾値を一定とすることができないという問題があった。この問題に対処するため、閾値を季節や気温に応じて変化させたり、季節や気温を考慮したデータベースを作成しておいてこれに基づいて判定するなどの手法が採られているが、簡便さと精度の良さとを両立させるものではなかった。
【0005】
この発明の目的は、夏と冬の気温差の影響を減らすことにより、煩雑な処理を行わずに車軸の温度の異常診断の精度を上げることが可能な鉄道車両用センサ付き軸受を提供することにある。
【0006】
【課題を解決するための手段および発明の効果】
この発明による鉄道車両用センサ付き軸受は、車軸とともに回転する内輪および軸箱に固定される外輪を有する軸受と、軸受に取り付けられるセンサ装置とからなる鉄道車両用センサ付き軸受において、センサ装置は、軸受内部の温度を検知する内部温度検知センサおよび軸受の外部の温度を検知する外部温度検知センサを備えていることを特徴とするものである。
【0007】
内部温度検知センサは、例えば、車軸の温度を検知する軸温度検知センサとされるが、軸受の軌道輪や内外軌道輪間等の軸受の温度を代表する部分を検知する温度検知センサとしてもよい。また、外部温度検知センサは、例えば、外気の温度を検知する外気温度検知センサとされるが、軸受内部温度に影響を受け難くかつ外気温度に応じて変化し易い部分、例えば、軸箱より外気側に突出した部位の温度を検知する温度検知センサとしてもよい。
【0008】
この発明の鉄道車両用センサ付き軸受によると、2つのセンサを使用することにより、気温差の影響を補償することができ、閾値を1水準とした異常診断が可能となる。
【0009】
センサ支持部材が軸箱の端部に車軸に対して径方向外方から取り付けられ、内部温度検知センサがセンサ支持部材の車軸を臨む側に、外部温度検知センサがセンサ支持部材の径方向外側にそれぞれ設けられていることが好ましい。このようにすると、2つの温度センサを車両と干渉することなく、容易に取り付けることができる。
【0010】
そして、センサ装置は、内部温度検知センサの出力と外部温度検知センサの出力の差に基づいて車軸の異常を検知する処理回路を有していることが好ましい。このようにすると、内部温度検知センサの出力と外部温度検知センサの出力の差は、夏と冬とで大きく相違しないことから、この出力の差から異常を診断するための閾値を夏と冬とで変える必要がなくなり、年間を通して同じ閾値を使用した安定かつ精度の良い診断ができる。
【0011】
【発明の実施の形態】
この発明の実施の形態を、以下図面を参照して説明する。
【0012】
図1に示すように、鉄道車両用センサ付き軸受は、軸受(1)およびそれに設けられたセンサ装置(2)を備えている。
【0013】
軸受(1)は、鉄道車両の車軸(図示略)に嵌合固定して車軸とともに回転する内輪を有しており、その外輪が軸箱(3)に固定されている。
【0014】
センサ装置(2)は、軸箱(3)の端部(したがって、車軸の端部を覆う抑え板(7)よりも車軸方向内側)に車軸に対して径方向外方から取り付けられたセンサ支持部材(4)と、センサ支持部材(4)の車軸を臨む側に設けられた内部温度検知センサとしての軸温度検知センサ(5)と、センサ支持部材(4)の径方向外側に設けられた外部温度検知センサとしての外気温度検知センサ(6)とを備えている。
【0015】
図2は、この発明の鉄道車両用センサ付き軸受のセンサ処理回路を示している。図2において、2つの温度検知センサ(5)(6)からの温度データは、第1の比較器(11)を経ることにより、外気温が補償された車軸温度として求められ、この車軸温度が第2の比較器(12)において閾値と比較され、判定回路(13)においてその異常の有無が判断される。こうして、2つの温度検知センサ(5)(6)を使用することにより、気温差の影響を補償することができ、閾値を1水準とした異常診断が可能となる。すなわち、夏の軸受内部温度をTS、冬の軸受内部温度をTW、夏の外気温度をAS、冬の外気温度をAWとすると、TS≫TWおよび(TS−AS)≒(TW−AW)なる関係があって、内部温度検知センサ(5)の出力と外部温度検知センサ(6)の出力の差は、夏と冬とで大きく相違しないことから、この出力の差から異常を診断するための閾値を夏と冬とで変える必要がなくなり、年間を通して同じ閾値を使用した安定かつ精度の良い診断ができる。
【0016】
なお、処理回路は、センサ支持部材(4)に設けてもよいし、温度検知センサ(5)(6)のデータを信号線を介しまたは無線アンテナを介して、鉄道車両側に設けた処理回路に送信して処理するようにしてもよい。
【図面の簡単な説明】
【図1】この発明による鉄道車両用センサ付き軸受の1実施形態を示す図である。
【図2】この発明による鉄道車両用センサ付き軸受の処理回路を示す図である。
【符号の説明】
(1) 軸受
(2) センサ装置
(3) 軸箱
(4) センサ支持部材
(5) 軸温度検知センサ(内部温度検知センサ)
(6) 外気温度検知センサ(外部温度検知センサ)[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a bearing with a sensor for railway vehicles capable of detecting temperature.
[0002]
[Prior art]
Conventionally, temperature detection of an axle for a railway vehicle has been performed by one temperature sensor provided on a bearing with a sensor for a railway vehicle (see Patent Document 1).
[0003]
[Patent Document 1]
JP-A-9-79915 (FIG. 1)
[0004]
[Problems to be solved by the invention]
In the above-mentioned conventional bearing with a sensor for railway vehicles, although the outside air temperature differs between summer and winter by about 35 ° C., the temperature is detected by only one temperature sensor. There was a problem that it could not be fixed. To cope with this problem, techniques such as changing the threshold value according to the season and temperature, and creating a database considering the season and temperature and making a decision based on this have been adopted. It did not balance high accuracy.
[0005]
An object of the present invention is to provide a railway vehicle sensor-equipped bearing capable of reducing the influence of a temperature difference between summer and winter, thereby improving the accuracy of diagnosis of axle temperature abnormality without performing complicated processing. It is in.
[0006]
Means for Solving the Problems and Effects of the Invention
A bearing with a sensor for a railway vehicle according to the present invention is a bearing with a sensor for a railway vehicle including a bearing having an inner ring rotating with an axle and an outer ring fixed to an axle box, and a sensor device attached to the bearing. It is characterized by comprising an internal temperature detection sensor for detecting the temperature inside the bearing and an external temperature detection sensor for detecting the temperature outside the bearing.
[0007]
The internal temperature detection sensor is, for example, a shaft temperature detection sensor that detects the temperature of the axle, but may be a temperature detection sensor that detects a portion representing the temperature of the bearing, such as a bearing ring or between the inner and outer bearing rings. . Further, the external temperature detection sensor is, for example, an outside air temperature detection sensor that detects the temperature of the outside air, but is hardly affected by the internal temperature of the bearing and easily changes according to the outside air temperature. It may be a temperature detection sensor that detects the temperature of the part protruding to the side.
[0008]
According to the bearing with a sensor for a railway vehicle of the present invention, by using two sensors, the influence of a temperature difference can be compensated, and abnormality diagnosis with a threshold set to one level can be performed.
[0009]
A sensor support member is attached to the end of the axle box from the radial outside with respect to the axle, the internal temperature detection sensor is on the side facing the axle of the sensor support member, and the external temperature detection sensor is on the radial outside of the sensor support member. It is preferable that each is provided. In this case, the two temperature sensors can be easily attached without interfering with the vehicle.
[0010]
The sensor device preferably has a processing circuit for detecting an axle abnormality based on a difference between the output of the internal temperature detection sensor and the output of the external temperature detection sensor. In this case, since the difference between the output of the internal temperature detection sensor and the output of the external temperature detection sensor does not greatly differ between summer and winter, the threshold value for diagnosing an abnormality based on the difference between the output is set between summer and winter. , It is not necessary to change it, and stable and accurate diagnosis using the same threshold can be performed throughout the year.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
[0012]
As shown in FIG. 1, the sensor-equipped bearing for a railway vehicle includes a bearing (1) and a sensor device (2) provided therein.
[0013]
The bearing (1) has an inner ring fitted and fixed to an axle (not shown) of a railway vehicle and rotating with the axle, and an outer ring thereof is fixed to an axle box (3).
[0014]
The sensor device (2) is mounted on the end of the axle box (3) (and, therefore, in the axle direction from the holding plate (7) that covers the end of the axle) from the outside of the axle in the radial direction. A member (4), a shaft temperature detection sensor (5) serving as an internal temperature detection sensor provided on the side facing the axle of the sensor support member (4), and provided radially outside the sensor support member (4). An outside air temperature detection sensor (6) as an external temperature detection sensor is provided.
[0015]
FIG. 2 shows a sensor processing circuit of a bearing with a sensor for a railway vehicle according to the present invention. In FIG. 2, the temperature data from the two temperature detection sensors (5) and (6) passes through the first comparator (11) and is obtained as an axle temperature in which the outside air temperature is compensated. The second comparator (12) compares the threshold with a threshold, and the determination circuit (13) determines whether or not the abnormality is present. Thus, by using the two temperature detection sensors (5) and (6), the influence of the temperature difference can be compensated, and the abnormality diagnosis with the threshold set to one level can be performed. That is, assuming that the summer bearing internal temperature is T S , the winter bearing internal temperature is T W , the summer outside air temperature is A S , and the winter outside air temperature is A W , T S ≫T W and (T S −A S ) ≒ (T W −A W ), and the difference between the output of the internal temperature detection sensor (5) and the output of the external temperature detection sensor (6) does not greatly differ between summer and winter. There is no need to change the threshold for diagnosing an abnormality from the difference in output between summer and winter, and stable and accurate diagnosis using the same threshold throughout the year can be performed.
[0016]
The processing circuit may be provided on the sensor support member (4), or the processing circuit provided on the railway vehicle side via the signal line or the wireless antenna through the data of the temperature detection sensors (5) and (6). To be processed.
[Brief description of the drawings]
FIG. 1 is a view showing one embodiment of a bearing with a sensor for a railway vehicle according to the present invention.
FIG. 2 is a diagram showing a processing circuit of a sensor-equipped bearing for a railway vehicle according to the present invention.
[Explanation of symbols]
(1) Bearing (2) Sensor device (3) Shaft box (4) Sensor support member (5) Shaft temperature detection sensor (internal temperature detection sensor)
(6) Outside air temperature detection sensor (external temperature detection sensor)
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002315317A JP2004150504A (en) | 2002-10-30 | 2002-10-30 | Bearing with sensor for rolling stock |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002315317A JP2004150504A (en) | 2002-10-30 | 2002-10-30 | Bearing with sensor for rolling stock |
Publications (1)
Publication Number | Publication Date |
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JP2004150504A true JP2004150504A (en) | 2004-05-27 |
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ID=32459356
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2002315317A Pending JP2004150504A (en) | 2002-10-30 | 2002-10-30 | Bearing with sensor for rolling stock |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006113014A (en) * | 2004-10-18 | 2006-04-27 | Nsk Ltd | Bearing device with sensor |
JP2013504073A (en) * | 2009-09-09 | 2013-02-04 | クノル−ブレムゼ ジステーメ フューア シーネンファールツォイゲ ゲゼルシャフト ミット ベシュレンクテル ハフツング | Method and apparatus for estimating the temperature of an axle bearing of an axle of a railway vehicle |
KR101449600B1 (en) | 2012-05-02 | 2014-10-08 | 한국철도기술연구원 | Journal Box Haved Optical Fiber FBG Sensor For Detecting Train Axle Overheat |
JP2017149290A (en) * | 2016-02-25 | 2017-08-31 | 川崎重工業株式会社 | Bearing monitoring device for railroad vehicle |
JP2017149289A (en) * | 2016-02-25 | 2017-08-31 | 川崎重工業株式会社 | Bearing monitoring device for railroad vehicle |
KR20180075729A (en) * | 2016-12-26 | 2018-07-05 | 한국철도기술연구원 | a temperature sensing device for a wheel bearing |
JP2019105457A (en) * | 2017-12-08 | 2019-06-27 | 株式会社日立ビルシステム | Bearing inspection device |
JP2020163515A (en) * | 2019-03-29 | 2020-10-08 | 株式会社 神崎高級工機製作所 | Gear processing device |
-
2002
- 2002-10-30 JP JP2002315317A patent/JP2004150504A/en active Pending
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006113014A (en) * | 2004-10-18 | 2006-04-27 | Nsk Ltd | Bearing device with sensor |
JP2013504073A (en) * | 2009-09-09 | 2013-02-04 | クノル−ブレムゼ ジステーメ フューア シーネンファールツォイゲ ゲゼルシャフト ミット ベシュレンクテル ハフツング | Method and apparatus for estimating the temperature of an axle bearing of an axle of a railway vehicle |
KR101449600B1 (en) | 2012-05-02 | 2014-10-08 | 한국철도기술연구원 | Journal Box Haved Optical Fiber FBG Sensor For Detecting Train Axle Overheat |
TWI687666B (en) * | 2016-02-25 | 2020-03-11 | 日商川崎重工業股份有限公司 | Bearing monitoring device for railway vehicles |
JP2017149290A (en) * | 2016-02-25 | 2017-08-31 | 川崎重工業株式会社 | Bearing monitoring device for railroad vehicle |
WO2017145574A1 (en) * | 2016-02-25 | 2017-08-31 | 川崎重工業株式会社 | Bearing monitoring device for railway vehicle |
JP2017149289A (en) * | 2016-02-25 | 2017-08-31 | 川崎重工業株式会社 | Bearing monitoring device for railroad vehicle |
WO2017145572A1 (en) * | 2016-02-25 | 2017-08-31 | 川崎重工業株式会社 | Bearing monitoring device for railway vehicle |
US10967887B2 (en) | 2016-02-25 | 2021-04-06 | Kawasaki Jukogyo Kabushiki Kaisha | Bearing monitoring device of railcar |
TWI659876B (en) * | 2016-02-25 | 2019-05-21 | 川崎重工業股份有限公司 | Bearing monitoring device for railway vehicle |
US10889309B2 (en) | 2016-02-25 | 2021-01-12 | Kawasaki Jukogyo Kabushiki Kaisha | Bearing monitoring device of railcar |
KR101898098B1 (en) * | 2016-12-26 | 2018-09-13 | 한국철도기술연구원 | a temperature sensing device for a wheel bearing |
KR20180075729A (en) * | 2016-12-26 | 2018-07-05 | 한국철도기술연구원 | a temperature sensing device for a wheel bearing |
JP2019105457A (en) * | 2017-12-08 | 2019-06-27 | 株式会社日立ビルシステム | Bearing inspection device |
JP2020163515A (en) * | 2019-03-29 | 2020-10-08 | 株式会社 神崎高級工機製作所 | Gear processing device |
JP7267585B2 (en) | 2019-03-29 | 2023-05-02 | 株式会社 神崎高級工機製作所 | Gear processing equipment |
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