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FR3064509B1 - Dispositif de fabrication additive d'une piece de turbomachine par depot direct de metal sur un substrat - Google Patents

Dispositif de fabrication additive d'une piece de turbomachine par depot direct de metal sur un substrat Download PDF

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Publication number
FR3064509B1
FR3064509B1 FR1752564A FR1752564A FR3064509B1 FR 3064509 B1 FR3064509 B1 FR 3064509B1 FR 1752564 A FR1752564 A FR 1752564A FR 1752564 A FR1752564 A FR 1752564A FR 3064509 B1 FR3064509 B1 FR 3064509B1
Authority
FR
France
Prior art keywords
substrate
metal
additive manufacturing
direct deposition
mask
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
FR1752564A
Other languages
English (en)
Other versions
FR3064509A1 (fr
Inventor
Yohann Pouzet Sebastien
Antoine Frederic Seince Herve
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Safran Aircraft Engines SAS
Original Assignee
Safran Aircraft Engines SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Safran Aircraft Engines SAS filed Critical Safran Aircraft Engines SAS
Priority to FR1752564A priority Critical patent/FR3064509B1/fr
Priority to US15/925,291 priority patent/US10981247B2/en
Publication of FR3064509A1 publication Critical patent/FR3064509A1/fr
Application granted granted Critical
Publication of FR3064509B1 publication Critical patent/FR3064509B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/24Casings; Casing parts, e.g. diaphragms, casing fastenings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/25Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/10Devices involving relative movement between laser beam and workpiece using a fixed support, i.e. involving moving the laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/34Laser welding for purposes other than joining
    • B23K26/342Build-up welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • B23K26/703Cooling arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/245Platforms or substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D19/00Starting of machines or engines; Regulating, controlling, or safety means in connection therewith
    • F01D19/02Starting of machines or engines; Regulating, controlling, or safety means in connection therewith dependent on temperature of component parts, e.g. of turbine-casing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/28Supporting or mounting arrangements, e.g. for turbine casing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D9/00Stators
    • F01D9/02Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
    • F01D9/04Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/20Cooling means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00Manufacture
    • F05D2230/30Manufacture with deposition of material
    • F05D2230/31Layer deposition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • General Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Powder Metallurgy (AREA)
  • Laser Beam Processing (AREA)

Abstract

Dispositif (1) de fabrication additive d'une pièce de turbomachine par dépôt direct de métal sur un substrat (2), caractérisé en ce que le dispositif comprend : - une source de matériau métallique (4), - une source d'énergie (3), apte à produire du métal en fusion à partir du matériau métallique issu de la source de matériau métallique (4), - un substrat (2), - un masque (6), disposé sur le substrat (2), et muni d'au moins une ouverture (8), de manière à permettre un dépôt localisé (21) de métal en fusion sur le substrat (2), ledit masque (6) comprenant un matériau magnétique, et - un support (5) de substrat, disposé sous le substrat (2), ledit support (5) étant apte à générer une force électromagnétique permettant d'attirer le masque (6) vers le substrat (2).
FR1752564A 2017-03-28 2017-03-28 Dispositif de fabrication additive d'une piece de turbomachine par depot direct de metal sur un substrat Active FR3064509B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
FR1752564A FR3064509B1 (fr) 2017-03-28 2017-03-28 Dispositif de fabrication additive d'une piece de turbomachine par depot direct de metal sur un substrat
US15/925,291 US10981247B2 (en) 2017-03-28 2018-03-19 Device for additive manufacturing of a turbomachinery part by direct metal deposition onto a substrate

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1752564 2017-03-28
FR1752564A FR3064509B1 (fr) 2017-03-28 2017-03-28 Dispositif de fabrication additive d'une piece de turbomachine par depot direct de metal sur un substrat

Publications (2)

Publication Number Publication Date
FR3064509A1 FR3064509A1 (fr) 2018-10-05
FR3064509B1 true FR3064509B1 (fr) 2019-04-05

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
FR1752564A Active FR3064509B1 (fr) 2017-03-28 2017-03-28 Dispositif de fabrication additive d'une piece de turbomachine par depot direct de metal sur un substrat

Country Status (2)

Country Link
US (1) US10981247B2 (fr)
FR (1) FR3064509B1 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11351598B2 (en) * 2017-03-05 2022-06-07 Raytheon Company Metal additive manufacturing by sequential deposition and molten state
US11242769B2 (en) * 2018-12-17 2022-02-08 Raytheon Technologies Corporation Additively controlled surface roughness for designed performance
FR3095973B1 (fr) * 2019-05-16 2021-05-07 Safran Aircraft Engines Procédé de de fabrication additive pour une pièce métallique
FR3109324B1 (fr) * 2020-04-17 2022-04-01 Commissariat Energie Atomique Dispositif de fabrication additive presentant une zone fondue stabilisée mettant en œuvre un champ magnetique haute frequence

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4927992A (en) * 1987-03-04 1990-05-22 Westinghouse Electric Corp. Energy beam casting of metal articles
CA2167111A1 (fr) * 1996-01-12 1997-07-13 Bob Bishop Methode et appareil de soudage en bout de toles
DE10342880A1 (de) * 2003-09-15 2005-04-14 Trumpf Werkzeugmaschinen Gmbh + Co. Kg Substratplatte
US20050173380A1 (en) * 2004-02-09 2005-08-11 Carbone Frank L. Directed energy net shape method and apparatus
FR2998818B1 (fr) * 2012-11-30 2020-01-31 Association Pour La Recherche Et Le Developpement De Methodes Et Processus Industriels "Armines" Procede de fabrication d'une piece par fusion de poudre les particules de poudre arrivant froides dans le bain
JP6006743B2 (ja) * 2014-04-17 2016-10-12 日精樹脂工業株式会社 型締装置への金型取付方法
JP6470135B2 (ja) * 2014-07-14 2019-02-13 ユナイテッド テクノロジーズ コーポレイションUnited Technologies Corporation 付加製造された表面仕上げ
CN205661045U (zh) * 2016-04-22 2016-10-26 宁波高新区多维时空科技有限公司 一种基于熔融沉积成型技术3d打印机的打印平台
US20180221958A1 (en) * 2017-02-07 2018-08-09 General Electric Company Parts and methods for producing parts using hybrid additive manufacturing techniques

Also Published As

Publication number Publication date
US20180281115A1 (en) 2018-10-04
US10981247B2 (en) 2021-04-20
FR3064509A1 (fr) 2018-10-05

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