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ES2629614T3 - Producto compuesto con efecto de superficie - Google Patents

Producto compuesto con efecto de superficie Download PDF

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Publication number
ES2629614T3
ES2629614T3 ES09756778.8T ES09756778T ES2629614T3 ES 2629614 T3 ES2629614 T3 ES 2629614T3 ES 09756778 T ES09756778 T ES 09756778T ES 2629614 T3 ES2629614 T3 ES 2629614T3
Authority
ES
Spain
Prior art keywords
composite product
substrate
providing
surface effect
sheet material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
ES09756778.8T
Other languages
English (en)
Inventor
Aldino Albertelli
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Acell Industries Ltd Ireland
Original Assignee
Acell Industries Ltd Ireland
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB0819212.2A external-priority patent/GB2464541B/en
Priority claimed from GBGB0819214.8A external-priority patent/GB0819214D0/en
Priority claimed from GB0819213A external-priority patent/GB0819213D0/en
Application filed by Acell Industries Ltd Ireland filed Critical Acell Industries Ltd Ireland
Application granted granted Critical
Publication of ES2629614T3 publication Critical patent/ES2629614T3/es
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
    • B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
    • B29C37/0032—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied upon the mould surface before introducing the moulding compound, e.g. applying a gelcoat
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    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
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    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/20—Making multilayered or multicoloured articles
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F9/00—Designs imitating natural patterns
    • B44F9/04—Designs imitating natural patterns of stone surfaces, e.g. marble
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • E—FIXED CONSTRUCTIONS
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    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2571/00—Protective equipment
    • B32B2571/02—Protective equipment defensive, e.g. armour plates or anti-ballistic clothing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24372—Particulate matter
    • Y10T428/24405—Polymer or resin [e.g., natural or synthetic rubber, etc.]

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

Un procedimiento de formación de un producto compuesto con una piel que tiene un efecto de superficie, comprendiendo el procedimiento: proporcionar un sustrato (44) que incluye un material que incluye una estructura sustancialmente de células abiertas; proporcionar un material curable en forma de lámina (40); proporcionar un material de superficie en forma particulada (30); y presionar el material curable en forma de lámina (40) y el material de superficie (30) contra el sustrato (44) para formar el producto compuesto de modo que el material en forma de lámina (40) se adhiere al sustrato (44) y el material de superficie (30) se incrusta en una superficie expuesta del material en forma de lámina (40).

Description

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específicamente, la madera puede combarse si se expone a cambios de temperatura y/o humedad. Esto puede resultar desventajoso estéticamente y también puede conducir a dificultades al abrir y cerrar las puertas, ventanas y mamparas. Las últimas son particularmente problemáticas a la luz de los modernos reglamentos de seguridad de construcción, donde las puertas, ventanas y paneles combados pueden constituir un peligro de incendio. Además, la
5 madera puede ser relativamente cara de obtener y existen serias preocupaciones medioambientales en lo que se refiere al uso de ciertos de tipos de madera.
[0172] A lo largo de las últimas décadas ha habido, por lo tanto, una tendencia a proporcionar puertas, paneles y ventanas adicionales. Un tipo de puerta, panel y ventana artificial es un artículo moldeado. El artículo
10 moldeado puede formarse mediante varios procedimientos diferentes.
[0173] Paneles laminados de resina de espuma de la clase que comprende una capa de resina de espuma y una piel se están empleando cada vez más en las industrias de construcción, decoración y mobiliario debido a la amplia gama de propiedades útiles que se pueden conseguir.
15 [0174] En un procedimiento conocido de formación de paneles, los paneles comprenden un par de pieles exteriores y un núcleo de espuma interno. La piel o pieles y el núcleo de espuma se forman por separado y después pueden adherirse entre sí por medio de un adhesivo o por calor. Sin embargo, existen desventajas con tales paneles, por ejemplo con deslaminación de la piel por ejemplo al fallar el adhesivo.
20 [0175] En los sistemas conocidos, las pieles pueden formarse mediante moldeo por compresión de un compuesto de moldeo en lámina (SMC). El SMC incluye una resina termoestable, por ejemplo una resina de poliéster, junto con fibras de refuerzo, por ejemplo fibras de vidrio.
25 [0176] Para formar la piel, el moldeado de lámina puede plegarse para formar un bloque carga y ponerse dentro de una cavidad de moldeo precalentada. El molde se cierra y se aplica presión para presionar el compuesto de moldeo de modo que se esparza a todas las partes del molde. Se aplica calor y presión hasta que el material moldeado haya curado. Después se abre el molde y se retira la piel formada.
30 [0177] Las pieles conformadas pueden asegurarse después a lados opuestos de un marco, antes de inyectar una espuma dentro de una cavidad situada entre las pieles. La espuma actúa como relleno y puede ayudar a proporcionar mayor rigidez mejorada y aislamiento de la puerta. Después, la puerta puede acabarse según proceda.
[0178] En un procedimiento adicional descrito en la solicitud de patente del RU N.º 0719343.6, las pieles se
35 adhieren directamente a un núcleo de espuma durante una etapa de moldeo. Se proporciona una capa de SMC en forma de lámina sobre la superficie del molde, se coloca un núcleo de espuma sobre la capa de SMC, y se aplica presión para moldear los componentes entre sí. Durante la etapa de moldeo, el núcleo y la capa de SMC se moldean según la forma deseada, y el material de SMC se adhiere al núcleo.
40 [0179] Tales procedimientos pueden ofrecer productos laminados que tienen buenas propiedades físicas y químicas y buen acabado estético, pero su apariencia no es igual que la madera real. Así, los productos laminados no se usan para algunas aplicaciones en las que se desea una apariencia de madera real.
[0180] En este documento se describe un procedimiento para solucionar o mitigar los problemas identificados
45 anteriormente y/u otros problemas y/o para proporcionar un producto compuesto mejorado y procedimiento de formación de un producto compuesto.
[0181] En este documento se describe un procedimiento de formación de un producto laminado, comprendiendo el procedimiento: proporcionar una capa que comprende un material en forma de lámina;
50 proporcionar un sustrato que incluye una estructura porosa, y proporcionar un elemento de enchapado; incluyendo el procedimiento la etapa de aplicar el sustrato a una primera superficie del material en forma de lámina, aplicar el elemento de enchapado a una segunda superficie del material en forma de lámina, y aplicar presión para presionar el elemento de enchapado, el material en forma de lámina y el sustrato entre sí para formar el producto laminado.
55 [0182] De esta manera, puede formarse un producto laminado que comprende una superficie de enchapado. El enchapado puede proporcionar un acabado estético deseable al producto y/o propiedades superficiales físicas y/o químicas deseadas del producto.
[0183] Preferentemente, ha de entenderse que el término enchapado, en su caso, se refiere a una capa
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Claims (1)

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ES09756778.8T 2008-10-20 2009-10-20 Producto compuesto con efecto de superficie Active ES2629614T3 (es)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
GB0819213 2008-10-20
GB0819212.2A GB2464541B (en) 2008-10-20 2008-10-20 Laminate products
GBGB0819214.8A GB0819214D0 (en) 2008-10-20 2008-10-20 Simulated stone surface
GB0819214 2008-10-20
GB0819212 2008-10-20
GB0819213A GB0819213D0 (en) 2008-10-20 2008-10-20 Simulated surface effect
GB0904912 2009-03-23
GB0904912.3A GB2464569B (en) 2008-10-20 2009-03-23 Composite product with surface effect
PCT/GB2009/051414 WO2010046699A2 (en) 2008-10-20 2009-10-20 Composite product with surface effect

Publications (1)

Publication Number Publication Date
ES2629614T3 true ES2629614T3 (es) 2017-08-11

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WO2010046699A3 (en) 2010-10-07
DK2362831T3 (en) 2017-07-10
HRP20170957T1 (hr) 2017-09-22
EP2362831B1 (en) 2017-03-29
SI2362831T1 (sl) 2017-07-31
CY1119003T1 (el) 2018-01-10
CA2741182C (en) 2018-08-14
PT2362831T (pt) 2017-07-11
EP3254851B1 (en) 2021-10-20
WO2010046699A2 (en) 2010-04-29
CA3009693A1 (en) 2010-04-29
CA2741182A1 (en) 2010-04-29
US20110262701A1 (en) 2011-10-27
EP3254851A1 (en) 2017-12-13
US9610759B2 (en) 2017-04-04
PL2362831T3 (pl) 2017-09-29

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