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EP4292793A3 - Apparatus and method for processing a composite structure - Google Patents

Apparatus and method for processing a composite structure Download PDF

Info

Publication number
EP4292793A3
EP4292793A3 EP23205797.6A EP23205797A EP4292793A3 EP 4292793 A3 EP4292793 A3 EP 4292793A3 EP 23205797 A EP23205797 A EP 23205797A EP 4292793 A3 EP4292793 A3 EP 4292793A3
Authority
EP
European Patent Office
Prior art keywords
vacuum
mandrel
tooling surface
processing
composite structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP23205797.6A
Other languages
German (de)
French (fr)
Other versions
EP4292793A2 (en
Inventor
James R. Kendall
Byron James Autry
Santiago M. Mejia
Brian T. Peters
Brian S. Carpenter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Boeing Co
Original Assignee
Boeing Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Boeing Co filed Critical Boeing Co
Publication of EP4292793A2 publication Critical patent/EP4292793A2/en
Publication of EP4292793A3 publication Critical patent/EP4292793A3/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/342Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/544Details of vacuum bags, e.g. materials or shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/56Compression moulding under special conditions, e.g. vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/543Fixing the position or configuration of fibrous reinforcements before or during moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/549Details of caul plates, e.g. materials or shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/3642Bags, bleeder sheets or cauls for isostatic pressing
    • B29C2043/3649Inflatable bladders using gas or fluid and related details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/56Compression moulding under special conditions, e.g. vacuum
    • B29C2043/561Compression moulding under special conditions, e.g. vacuum under vacuum conditions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • B29C70/443Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding and impregnating by vacuum or injection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • B29C70/446Moulding structures having an axis of symmetry or at least one channel, e.g. tubular structures, frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3076Aircrafts

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Textile Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

A mandrel (104) for processing a composite structure (102), comprises a tooling surface (106) on which a composite layup (152) is configured to be supported; and a mandrel vacuum channel (108) formed in the tooling surface (106), wherein the tooling surface (106) is configured such that a vacuum seal (190) is formed between the tooling surface (106) and an edge portion (116) of a vacuum-bag assembly (202), if placed over the composite layup (152) and the mandrel (104), in response to a vacuum applied to the mandrel vacuum channel (108); and such that a sealed vacuum chamber (184) that encloses the composite layup (152) is formed by the mandrel (104), the vacuum-bag assembly (202), and the vacuum seal (190).
EP23205797.6A 2021-04-14 2022-03-31 Apparatus and method for processing a composite structure Pending EP4292793A3 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US202163174631P 2021-04-14 2021-04-14
EP22165875.0A EP4074498B1 (en) 2021-04-14 2022-03-31 Apparatus and method for processing a composite structure

Related Parent Applications (2)

Application Number Title Priority Date Filing Date
EP22165875.0A Division EP4074498B1 (en) 2021-04-14 2022-03-31 Apparatus and method for processing a composite structure
EP22165875.0A Division-Into EP4074498B1 (en) 2021-04-14 2022-03-31 Apparatus and method for processing a composite structure

Publications (2)

Publication Number Publication Date
EP4292793A2 EP4292793A2 (en) 2023-12-20
EP4292793A3 true EP4292793A3 (en) 2024-07-31

Family

ID=81074069

Family Applications (2)

Application Number Title Priority Date Filing Date
EP23205797.6A Pending EP4292793A3 (en) 2021-04-14 2022-03-31 Apparatus and method for processing a composite structure
EP22165875.0A Active EP4074498B1 (en) 2021-04-14 2022-03-31 Apparatus and method for processing a composite structure

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP22165875.0A Active EP4074498B1 (en) 2021-04-14 2022-03-31 Apparatus and method for processing a composite structure

Country Status (3)

Country Link
US (1) US11999115B2 (en)
EP (2) EP4292793A3 (en)
CN (1) CN115195152A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4446100A1 (en) * 2023-04-14 2024-10-16 Siemens Gamesa Renewable Energy A/S Moulding apparatus

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5716488A (en) * 1996-08-26 1998-02-10 The Boeing Company Reusable vacuum bag for making laminated articles
GB2316036A (en) * 1996-08-05 1998-02-18 Short Brothers Plc Bagging blanket and method for forming a fibre reinforced resin composite component
US6458309B1 (en) * 1998-06-01 2002-10-01 Rohr, Inc. Method for fabricating an advanced composite aerostructure article having an integral co-cured fly away hollow mandrel
US20100291258A1 (en) * 2009-05-15 2010-11-18 The Boeing Company Cure tool with integrated edge breather and method of making the same
RU2658043C1 (en) * 2017-10-03 2018-06-19 Общество с ограниченной ответственностью "БМП Технолоджи" Device for forming details from composite material (variants) and locking element of vacuum bag
US20190039335A1 (en) * 2017-08-04 2019-02-07 Industrial Technologies Inc. Reusable vacuum bag process
US20200070436A1 (en) * 2018-08-29 2020-03-05 The Boeing Company Overlapping Caul Plates and Method for Composite Manufacturing
CN110920101A (en) * 2019-10-21 2020-03-27 成都鲁晨新材料科技有限公司 Composite material forming die

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5354195A (en) 1992-12-23 1994-10-11 United Technologies Corporation Composite molding apparatus for high pressure co-cure molding of lightweight honeycomb core composite articles having ramped surfaces utilizing low density, stabilized ramped honeycomb cores
FR2846276B1 (en) 2002-10-24 2005-01-07 France Etat Armement DEVICE FOR PRODUCING STRUCTURES IN COMPOSITE MATERIALS
US8985174B2 (en) * 2011-08-26 2015-03-24 The Boeing Company Integrally stiffened, reusable vacuum bag and method of making the same
US8684343B2 (en) 2012-01-06 2014-04-01 Rubbercraft Corporation Of California Ltd Composite fabrication vent assembly and method
US9333713B2 (en) * 2012-10-04 2016-05-10 The Boeing Company Method for co-curing composite skins and stiffeners in an autoclave
US9446572B2 (en) 2012-10-31 2016-09-20 The Boeing Company Composite tool having vacuum integrity
US10293519B2 (en) 2015-10-30 2019-05-21 The Boeing Company Mandrel bladder end fitting
JP6788486B2 (en) * 2016-12-01 2020-11-25 川崎重工業株式会社 Mold for manufacturing composite structures

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2316036A (en) * 1996-08-05 1998-02-18 Short Brothers Plc Bagging blanket and method for forming a fibre reinforced resin composite component
US5716488A (en) * 1996-08-26 1998-02-10 The Boeing Company Reusable vacuum bag for making laminated articles
US6458309B1 (en) * 1998-06-01 2002-10-01 Rohr, Inc. Method for fabricating an advanced composite aerostructure article having an integral co-cured fly away hollow mandrel
US20100291258A1 (en) * 2009-05-15 2010-11-18 The Boeing Company Cure tool with integrated edge breather and method of making the same
US20190039335A1 (en) * 2017-08-04 2019-02-07 Industrial Technologies Inc. Reusable vacuum bag process
RU2658043C1 (en) * 2017-10-03 2018-06-19 Общество с ограниченной ответственностью "БМП Технолоджи" Device for forming details from composite material (variants) and locking element of vacuum bag
US20200070436A1 (en) * 2018-08-29 2020-03-05 The Boeing Company Overlapping Caul Plates and Method for Composite Manufacturing
CN110920101A (en) * 2019-10-21 2020-03-27 成都鲁晨新材料科技有限公司 Composite material forming die

Also Published As

Publication number Publication date
EP4074498A1 (en) 2022-10-19
CN115195152A (en) 2022-10-18
EP4292793A2 (en) 2023-12-20
US20220332060A1 (en) 2022-10-20
EP4074498B1 (en) 2023-12-13
US11999115B2 (en) 2024-06-04

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