EP2697052B1 - Method and device for producing a package for smoking articles - Google Patents
Method and device for producing a package for smoking articles Download PDFInfo
- Publication number
- EP2697052B1 EP2697052B1 EP12713152.2A EP12713152A EP2697052B1 EP 2697052 B1 EP2697052 B1 EP 2697052B1 EP 12713152 A EP12713152 A EP 12713152A EP 2697052 B1 EP2697052 B1 EP 2697052B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- unit
- foil strip
- creasing
- embossing
- cadence
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 26
- 230000000391 smoking effect Effects 0.000 title claims description 9
- 238000004049 embossing Methods 0.000 claims description 89
- 239000011888 foil Substances 0.000 claims description 86
- 238000005520 cutting process Methods 0.000 claims description 36
- 238000004806 packaging method and process Methods 0.000 claims description 25
- 235000019504 cigarettes Nutrition 0.000 claims description 17
- 230000001105 regulatory effect Effects 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 11
- 239000000123 paper Substances 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000011111 cardboard Substances 0.000 claims description 4
- 235000019506 cigar Nutrition 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 2
- 238000007373 indentation Methods 0.000 claims 1
- 230000000712 assembly Effects 0.000 description 5
- 238000000429 assembly Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 239000003205 fragrance Substances 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/02—Packaging cigarettes
- B65B19/22—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
- B65B19/228—Preparing and feeding blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2120/00—Construction of rigid or semi-rigid containers
- B31B2120/10—Construction of rigid or semi-rigid containers provided with covers, e.g. lids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2241/00—Making bags or boxes intended for a specific use
- B31B2241/003—Making cigarette boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/006—Controlling; Regulating; Measuring; Improving safety
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
- B31B50/146—Cutting, e.g. perforating, punching, slitting or trimming using tools mounted on a drum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
- B31B50/16—Cutting webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/25—Surface scoring
- B31B50/256—Surface scoring using tools mounted on a drum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/81—Forming or attaching accessories, e.g. opening devices, closures or tear strings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/88—Printing; Embossing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0723—Characteristics of the rollers
- B31F2201/0733—Pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0723—Characteristics of the rollers
- B31F2201/0738—Cross sectional profile of the embossments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0741—Roller cooperating with a non-even counter roller
- B31F2201/0743—Roller cooperating with a non-even counter roller having a matching profile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0741—Roller cooperating with a non-even counter roller
- B31F2201/0748—Roller cooperating with a non-even counter roller having a dissimilar profile
Definitions
- the present invention relates to a method and a device for producing a package for bar-shaped smoking articles that has at least one outer layer.
- bar-shaped smoking articles is meant to include cigarettes, cigarillos, or cigars. For the sake of simplicity, mostly only cigarettes are mentioned in the following.
- a cigarette package is generally composed of an inner package that may consist of paper, plastic material, metallized paper, or synthetic paper, in rare cases also of an aluminum foil, and of an outer package that may consist of thin cardboard as it is e.g. described in WO-2010/012370 A1 , or generally of plastic material, or of different layers of paper and plastic material, that offers sufficient mechanical protection, and may or not be provided with a protecting layer that protects from desiccation and/or the influence of odors.
- both the inner package and the outer package are supplied as blanks to the packaging machine where the cigarettes are wrapped in the inner package and introduced into the shaped outer package.
- the inner package can be embossed, i.e. satinized and provided with logos, according to known techniques.
- Supplying the two blanks synchronously to the cycle of the packaging machine requires complex synchronizing means, particularly when the inner package is being embossed and/or printed.
- the term "sign” is meant to include any kind of logotypes, individual points, groups of points, colors, as well as combinations thereof which are produced by the embossing roller(s) and are visually, tactually, acoustically, or olfactorily perceptible. This object is attained by the method according to claim 1 and by the device according to claim 13.
- Fig. 1 shows a simplified flow chart of a possible device for producing a package for cigarettes as it is illustrated in Figures 12 and 14 .
- Device 1 according to Fig. 1 comprises a foil strip reel 2 with a foil strip 3 that runs first through an embossing unit 4, then through a creasing unit 5, and finally through a cutting unit 6 in order to subsequently reach a packaging machine 7 as a blank 19.
- the packaging foil i.e. the foil strip 3 for producing an outer package
- a light material e.g. of paper, thin cardboard
- hybrid foils i.e. foils having multiple coatings of different materials, or of plastics foils that may be metallized or otherwise coated, or for certain applications, in certain countries where it is still allowed, a metal foil.
- this will simply be designated by the term "foil”.
- device 1 comprises a synchronizing device that serves for adapting the operating cadence A1 of embossing unit 4 to the work cadence P of the packaging process.
- Work cadence P may e.g. be defined by a length of packaging foil 3 that is to be fed to the packaging machine per time unit and to which operating cadence A1 of embossing unit 4 has to be adjusted in the pretreatment of foil 3.
- the surface structures may be structures of the embossed signs 23S, 24S.
- Synchronizing unit 8 comprises a detection device 9 for determining the operating cadence A1 of embossing unit 4. This may e.g. include an optical detection of the position of surface structures 23 that have been embossed on foil 3 in embossing unit 4. More specifically, the detection takes place on the transport path between embossing unit 4 and creasing unit 5.
- the detected operating cadence A1 may subsequently be adapted to work cadence P in a positioning device 10.
- a manual and/or automated adaptation procedure may be contemplated.
- the driven roller may be temporarily disengaged from the drive in order to thus lengthen the transport path of foil 3 by a desired amount that will be in conformity with work cadence P.
- the demand-driven lengthening of the transport path of foil 3 is compensated by a buffer unit 14a located downstream of embossing unit 4.
- device 1 comprises a second regulating unit 11.
- Regulating unit 11 comprises a comparing device 12 that allows detecting a quantitative deviation between operating cadences A1 and A2 of the embossing unit and of the creasing unit. This may e.g. be accomplished by means of an optical representation by a lamp that is arranged to irradiate the foil with light at regular time intervals in the manner of a strobe. The irradiation frequency preferably corresponds to work cadence P. In this manner, an optical representation of the relative position of the surface structures embossed in embossing unit 4 and of creasing breaks 21 a-e formed on foil 3, i.e. on blank 19 in creasing unit 5 is accomplished.
- Positioning device 13 may e.g. be arranged for a manual and/or automated adjustment of the circumferential position of driven creasing roller 34 relative to foil 3.
- a coupling for disengaging creasing roller 34 from roller drive 36 may be contemplated.
- this allows a demand-driven or process-dependent variation of the relative positions of creasing breaks 21 a-e on foil 3.
- Comparing device 21 may also be used for detecting the relative deviation of operating cadence A2 from work cadence P for an additional verification of the synchronization to the following packaging process. Furthermore, it is possible in this manner to obtain indirect indications of an involuntary deviation of operating cadence A2 from operating cadence A1 as operating cadence A1 is already synchronized to work cadence P by means of synchronizing unit 8.
- another buffer unit 14b is provided downstream of creasing unit 5.
- Second regulating unit 11 is followed by a third regulating unit 15 for synchronizing the operating cadence A3 of cutting unit 6 to work cadence P.
- third regulating unit 15 comprises a comparing unit 16 that allows detecting a quantitative deviation between operating cadences A2 and A3 of the creasing and cutting units, respectively.
- the signals may be acquired in analogy to the second regulating unit.
- the thus obtained information is subsequently used in a positioning device 17 in order to adapt operating cadence A3 to operating cadence A2 in such a manner that cuts 22a - 22e are located at the desired relative positions on blank 19.
- Foil strip 3, 3b may be previously printed or unprinted. However, it is also possible to arrange a printing unit upstream of the embossing unit in order to print the foil strip in time with work cadence P.
- the regulating unit provided for this purpose is similar to the described regulating units and allows synchronizing the operating cadence of the printing unit to the operating cadence of the other units and to the work cadence.
- a station for applying odorants may be integrated into the device, in which case an additional regulating unit ensures that this station operates in time with work cadence P.
- FIG. 1C a larger foil strip 3b is illustrated that is intended to receive the cigarettes in the transversal direction.
- Foil strip 3b is embossed, folded, and cut in a similar manner as foil strip 3 to obtain the blank 19b with the embossed signs 24S, creasing breaks 25, and cuts 26. It is understood that both the embossing unit and the creasing and cutting units are adapted to the width of the foil strip.
- the creasing unit is not used and the regulating units are adapted accordingly.
- the foil strip is directly supplied from the foil strip reel to the creasing unit.
- the regulating units are accordingly adapted in this case also.
- embossing unit 4 The number and the design of the rollers of embossing unit 4 is largely a function of the properties of the foil strip and of the desired kind of the embossed signs. If foils similar to innerliners are being processed, one side of which is metallized or has similar properties, known embossing rollers may be used which are defined in various patent specifications and applications to the applicant of the present invention, e.g. in WO 02/07671 , and illustrated in Figures 2 and 3 . The latter are rollers in a pinup-pinup constellation where the signs are created by entirely or partly removing teeth on the embossing roller. Assemblies of two or three rollers are described, but the assemblies may also comprise more than three rollers.
- rollers that are provided with signs and possibly with individual teeth are defined as being embossing rollers whereas the remaining rollers, whether driven via synchronizing means or directly or indirectly driven, are defined as being counter-rollers. However, this does not exclude that several rollers of a device may be provided with signs and are therefore embossing rollers. Moreover it is assumed that the foil strip is always passed between the rollers in the same orientation with respect to what will be its outside.
- Embossing assembly 4A comprises three rollers, i.e. an embossing roller 53 that is driven by a drive 27 and a first counter-roller 32 and a second counter-roller 33, the two counter-rollers being neither directly driven nor synchronized to the driven roller by synchronizing elements such as gearwheels, but only driven via foil strip 3.
- the three rollers do not have the same structure. While the driven embossing roller 53 has teeth 31, the first counter-roller 32 is provided with rings 32R running around the entire circumference and arranged in parallel to each other such that the teeth 31 of embossing roller 53 engage in the grooves between the rings. Rings 32R are outwardly tapered and flattened so as to engage between teeth 31.
- the second counter-roller 33 has longitudinal ridges 33L that are outwardly tapered and flattened like rings 32R in such a manner that longitudinal ridges 33L cooperate with teeth 31 of embossing roller 53.
- the rings or longitudinal ridges, respectively may affect the appearance of the embossing patterns produced by the embossing roller provided with teeth.
- embossing roller assemblies it is possible, by variations of teeth 31 or of rings 32R or of longitudinal ridges 33L, i.e. by altering the height, the flanks, or the edges of the teeth, rings, or longitudinal ridges, or by applying patterns to their upper surfaces, to produce different embossing patterns or signs and to achieve a better breaking of the fibers of the foil paper.
- Roller assembly 4B has the same drive 27 and the same driven embossing roller 53 as well as a counter-roller 29 having teeth 31.
- Logos 23L are obtained by removing or modifying teeth 31 in the corresponding locations.
- rollers are suitable where teeth are only provided in those locations where the logo is to be created, and the teeth are preferably provided on the non-driven roller.
- Embossing assembly 4C according to Fig. 4 is based on a pinup-pinup configuration that has been successfully used for embossing innerliners where all three rollers 28, 29 and 30 are provided with teeth 31 that project from the roller cylinder and one tooth of one roller engages between four teeth of the other rollers, whereby a self-synchronization is achieved and the embossing accuracy is improved and the drive mechanism simplified.
- First roller 28 is driven by a schematically illustrated drive 27 which may also be a motor.
- roller 28 that is driven via drive 27 is provided with logo lines 23, 23A and at both edges with tooth rows 52 in order to achieve a better transmission of the driving force to the counter-rollers and to prevent a pitching movement of the embossing roller if only few embossing lines or rows are provided.
- "Embossing lines or rows” are meant to designate lines or rows on which any signs formed of teeth 31 are arranged.
- counter-rollers 29 and 30 only comprise teeth 31.
- teeth are only provided on the corresponding embossing roller in those locations where signs are to be embossed.
- the teeth of the counter-rollers may serve for breaking the fibers of the paper, as the case may be.
- embossing assembly 4D one of the two non-driven rollers is the embossing roller 30A that is provided with embossing lines 23, 23A.
- embossing assembly 4E only comprises two rollers, as illustrated in Fig. 6 where embossing assembly 4E comprises a driven roller 28F and an embossing roller 29A that is driven by the latter and provided with logo lines 23, 23A.
- embossing roller 29A has twice the circumference of driven roller 28F.
- teeth 31 are pyramidal with a square horizontal projection while their tips may be flattened up to 25 %.
- a number of further pyramidal teeth having a variety of other horizontal projections and shapes are known in the art, e.g. pyramidal teeth having a rectangular horizontal projection which may e.g. have a longer footprint in the direction of the longitudinal axis than in the other direction.
- frustoconical or conical teeth may be provided.
- the teeth may have a pitch, i.e. a distance between tips, of 0.05 mm to 0.4 mm, for a theoretical height without the flattened portions of 0.03 mm to 0.3 mm.
- individual teeth or groups of teeth may be differently shaped, as it is known from the prior art.
- Figure 7 illustrates an embossing assembly 4F having a similar roller configuration as in Fig. 2 , the driven embossing roller 28 cooperating with a first counter-roller 32 having rings 32R and with a second counter-roller 33 having longitudinal ridges 33L.
- embossing roller 28 is only provided with teeth 28 in those locations where embossing lines or rows 23, 23A are to be created.
- embossing rollers that are known in the art per se allow embossing signs that are visible to the eye as patterns, colors, color patterns, or are almost invisible, serve as authentication features, are tactually perceptible, or may produce acoustic signals.
- both counter-rollers interlock with the embossing roller, but this is not necessarily always the case. It is also possible that the first or the second counter-roller, respectively, only interlocks or is only engageable with the first or the preceding roller, respectively. Furthermore it may be advantageous for certain applications to provide more than a total of three rollers having different surface structures. Furthermore, both the diameter and the length of the individual rollers may differ. In addition to the metal rollers, soft rollers may be used.
- Figure 8 illustrates a roller assembly 4G in a so-called pinup-pindown configuration, the raised embossing elements 23R being provided on the driven roller 54 and the corresponding hollow embossing elements 23H on the counter-roller 55.
- the counter-roller is driven via synchronizing gears 56, 57. Elevations 23R and pits 23H are illustrated in sectional view 8A.
- This creasing unit comprises two creasing rollers 34 and 35, creasing roller 34 being driven by a drive 36.
- the second creasing roller 35 is driven and synchronized via synchronizing gears 41 and 42.
- the two creasing rollers are substantially smooth and are provided with mutually complementary structures in order to obtain the desired creasing breaks.
- Creasing roller 35 is provided with both circular rings 37 and longitudinally arranged ridges 38 a-e which engage in corresponding circular grooves 40 and longitudinal grooves 39 a-e of creasing roller 34.
- the creasing rollers with embossing elements, e.g. teeth or groups of teeth that may be arranged on one or on both rollers as in Figures 2 to 7 , or embossing elements according to the roller assembly of Figures 8, 8A where the raised embossing elements 23R are arranged on creasing roller 35 having the creasing tools and the hollow embossing elements 23H on the other creasing roller 34.
- embossing elements e.g. teeth or groups of teeth that may be arranged on one or on both rollers as in Figures 2 to 7
- embossing elements according to the roller assembly of Figures 8, 8A where the raised embossing elements 23R are arranged on creasing roller 35 having the creasing tools and the hollow embossing elements 23H on the other creasing roller 34.
- Fig. 10 a lateral view of Fig. 9 , illustrates the mutual engagement of the longitudinal ridges and longitudinal grooves.
- a possible arrangement of a cutting unit 6 is depicted.
- the latter consists of two cutting rollers 43 and 44, cutting roller 43 being driven via a drive 45 and driving the second cutting roller 44 via synchronizing gears 46 and 47.
- first cutting roller 43 is smooth while second cutting roller 44 has cutting blades 48 and 49 a-e that are arranged so as to cut blank 19 according to Fig. 1A or 1B .
- the cutting rollers may be provided with embossing teeth and/or embossing elements.
- Both the creasing rollers and the cutting rollers may be provided with means for preventing a pitching movement thereof, these means e.g. being rings or teeth.
- FIG. 12 illustrates the operation of creasing blank 19 to receive cigarettes 18, and Fig. 14 the finished package 20. If necessary, the cigarettes can be held together in a holder 50 according to Figure 15 and/or in an innerliner 51 according to Figure 16 that fits into the package 20.
- this device is particularly suitable for the online production of packages for smoking articles, the foil strip supplied from the reel being printed, embossed, and/or folded, as the case may be, and subsequently cut and the blank being folded, filled, and wrapped around the cigarettes, all these operations being performed in time with the cycle of the packaging machine.
- an online processing of thin cardboard, paper, or plastics materials is facilitated, or made possible in the first place, by the counter-roller(s) which fold and break the fibers of those materials.
- the device may be provided with an integrated odorizing unit that applies odorants online prior to creasing. From the description of the rollers it is understood that any desired combination of embossing, creasing, and cutting elements on rollers is possible.
- the device either processes an outer or an inner package, but it is possible to use at least one more device online so that both a foil strip for the outer and a foil strip for the inner package are processed and both foil strips are folded in the packaging machine so as to form a double layer package.
- the regulating units are equipped accordingly so as to ensure the necessary synchronization to the operating cadences and the work cadence.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
Description
- The present invention relates to a method and a device for producing a package for bar-shaped smoking articles that has at least one outer layer. The term "bar-shaped smoking articles" is meant to include cigarettes, cigarillos, or cigars. For the sake of simplicity, mostly only cigarettes are mentioned in the following.
- According to the prior art, a cigarette package is generally composed of an inner package that may consist of paper, plastic material, metallized paper, or synthetic paper, in rare cases also of an aluminum foil, and of an outer package that may consist of thin cardboard as it is e.g. described in
WO-2010/012370 A1 , or generally of plastic material, or of different layers of paper and plastic material, that offers sufficient mechanical protection, and may or not be provided with a protecting layer that protects from desiccation and/or the influence of odors. According to the aforementioned PCT application, both the inner package and the outer package are supplied as blanks to the packaging machine where the cigarettes are wrapped in the inner package and introduced into the shaped outer package. - Furthermore, if it is a so-called innerliner, the inner package can be embossed, i.e. satinized and provided with logos, according to known techniques. Supplying the two blanks synchronously to the cycle of the packaging machine requires complex synchronizing means, particularly when the inner package is being embossed and/or printed.
- Recently, increasing efforts have been made by governments and organizations to contain cigarette consumption particularly among adolescents, and attempts are being made to completely eliminate or substantially restrict publicity on cigarette packets, i.e. both on the inner package or inner side and on the outer package. Simultaneously, efforts are being made by the industry to make the production of cigarette packages more rational and more cost-effective both with regard to the material and to the production process.
- On the background of this prior art, it is the object of the present invention to provide a method and a device for producing packages for cigarettes, cigarillos, or cigars which meet the various requirements with regard to such packages without using an inner package, on one hand, and on the other hand, enable a more rational production and allow to provide the package with a large diversity of visible or virtually invisible tactually, acoustically, or olfactorily perceptible signs that may also serve as authentication features. In the context of the present application, the term "sign" is meant to include any kind of logotypes, individual points, groups of points, colors, as well as combinations thereof which are produced by the embossing roller(s) and are visually, tactually, acoustically, or olfactorily perceptible. This object is attained by the method according to claim 1 and by the device according to
claim 13. - The invention will be explained in more detail hereinafter with reference to drawings of exemplary embodiments.
- Fig. 1
- schematically shows the workflow of a process for producing a package from a foil strip and the associated device,
- Fig. 1A
- shows a first foil strip during processing,
- Fig. 1B
- shows an enlarged detail of
Fig. 1A , - Fig. 1C
- shows a larger foil strip during processing,
- Figures 2 to 7
- show six roller assemblies of an embossing unit in a pinup-pinup configuration,
- Fig. 8
- shows a roller assembly in a pinup-pindown configuration,
- Fig. 8A
- shows a section according to line VIIIA - VIIIA in
Fig. 8 , - Fig. 9
- shows an exemplary embodiment of a creasing roller assembly,
- Fig. 10
- shows a lateral view of
Fig. 9 , - Fig. 11
- shows an exemplary embodiment of a cutting roller assembly,
- Fig. 12
- schematically shows a folded blank,
- Fig. 13
- shows a portion of cigarettes,
- Fig. 14
- shows the package of
Fig. 12 in the closed state, - Fig. 15
- shows a cigarette holder strip, and
- Fig. 16
- shows an innerliner.
-
Fig. 1 shows a simplified flow chart of a possible device for producing a package for cigarettes as it is illustrated inFigures 12 and 14 . Device 1 according toFig. 1 comprises a foil strip reel 2 with afoil strip 3 that runs first through an embossing unit 4, then through acreasing unit 5, and finally through acutting unit 6 in order to subsequently reach apackaging machine 7 as a blank 19. - The packaging foil, i.e. the
foil strip 3 for producing an outer package may consist of a light material, e.g. of paper, thin cardboard, of hybrid foils, i.e. foils having multiple coatings of different materials, or of plastics foils that may be metallized or otherwise coated, or for certain applications, in certain countries where it is still allowed, a metal foil. In the following, this will simply be designated by the term "foil". - As a first regulating unit 8, device 1 comprises a synchronizing device that serves for adapting the operating cadence A1 of embossing unit 4 to the work cadence P of the packaging process. Work cadence P may e.g. be defined by a length of
packaging foil 3 that is to be fed to the packaging machine per time unit and to which operating cadence A1 of embossing unit 4 has to be adjusted in the pretreatment offoil 3. Thereto corresponds an accurate positioning of embossed surface structures on each length offoil 3 that is to be supplied. The surface structures may be structures of the embossedsigns - Synchronizing unit 8 comprises a
detection device 9 for determining the operating cadence A1 of embossing unit 4. This may e.g. include an optical detection of the position ofsurface structures 23 that have been embossed onfoil 3 in embossing unit 4. More specifically, the detection takes place on the transport path between embossing unit 4 andcreasing unit 5. - The detected operating cadence A1 may subsequently be adapted to work cadence P in a
positioning device 10. For this purpose, a manual and/or automated adaptation procedure may be contemplated. The driven roller may be temporarily disengaged from the drive in order to thus lengthen the transport path offoil 3 by a desired amount that will be in conformity with work cadence P. The demand-driven lengthening of the transport path offoil 3 is compensated by abuffer unit 14a located downstream of embossing unit 4. - In order to determine and control the operating cadence A2 of
creasing unit 5, device 1 comprises a second regulatingunit 11. Regulatingunit 11 comprises acomparing device 12 that allows detecting a quantitative deviation between operating cadences A1 and A2 of the embossing unit and of the creasing unit. This may e.g. be accomplished by means of an optical representation by a lamp that is arranged to irradiate the foil with light at regular time intervals in the manner of a strobe. The irradiation frequency preferably corresponds to work cadence P. In this manner, an optical representation of the relative position of the surface structures embossed in embossing unit 4 and of creasing breaks 21 a-e formed onfoil 3, i.e. on blank 19 in creasingunit 5 is accomplished. - The obtained information is subsequently used in a
positioning device 13 in order to adapt operating cadence A2 to operating cadence A1 in such a manner that the resulting creasing breaks 21 a-e are located at the desired relative positions onfoil 3.Positioning device 13 may e.g. be arranged for a manual and/or automated adjustment of the circumferential position of driven creasingroller 34 relative to foil 3. For this purpose, a coupling for disengaging creasingroller 34 fromroller drive 36 may be contemplated. In addition, this allows a demand-driven or process-dependent variation of the relative positions of creasing breaks 21 a-e onfoil 3. - Comparing device 21 may also be used for detecting the relative deviation of operating cadence A2 from work cadence P for an additional verification of the synchronization to the following packaging process. Furthermore, it is possible in this manner to obtain indirect indications of an involuntary deviation of operating cadence A2 from operating cadence A1 as operating cadence A1 is already synchronized to work cadence P by means of synchronizing unit 8.
- For a demand-driven lengthening of the transport path of
foil 3 in the case of an intervention ofpositioning device 13, anotherbuffer unit 14b is provided downstream of creasingunit 5. - Second regulating
unit 11 is followed by athird regulating unit 15 for synchronizing the operating cadence A3 of cuttingunit 6 to work cadence P. In analogy tosecond regulating unit 11,third regulating unit 15 comprises a comparingunit 16 that allows detecting a quantitative deviation between operating cadences A2 and A3 of the creasing and cutting units, respectively. The signals may be acquired in analogy to the second regulating unit. The thus obtained information is subsequently used in apositioning device 17 in order to adapt operating cadence A3 to operating cadence A2 in such a manner that cuts 22a - 22e are located at the desired relative positions on blank 19. -
Foil strip - In the following
packaging machine 7, blank 19 provided with creasing breaks 21 a-e is continuously supplied to the packaging machine in time with work cadence P. In the latter, blank 19 is directly folded around thecigarettes 18 to be packaged. Due to creasing breaks 21 a-e, only a small force has to be applied, whereby a destruction of the packaged goods is effectively prevented. Creasing breaks 21 a-c are preferably located at the bottom of the thus formed package, where two creasing operations are performed along the creasing edges. InFigures 9 to 11 , this operation is schematically illustrated. - In
Figure 1C alarger foil strip 3b is illustrated that is intended to receive the cigarettes in the transversal direction.Foil strip 3b is embossed, folded, and cut in a similar manner asfoil strip 3 to obtain the blank 19b with the embossedsigns 24S, creasing breaks 25, and cuts 26. It is understood that both the embossing unit and the creasing and cutting units are adapted to the width of the foil strip. - In certain applications or depending on the foil properties it is not necessary to fold the foil strip prior to wrapping, in which case the creasing unit is not used and the regulating units are adapted accordingly. In other applications it may not be necessary to emboss the foil strip, in which case the foil strip is directly supplied from the foil strip reel to the creasing unit. The regulating units are accordingly adapted in this case also.
- The number and the design of the rollers of embossing unit 4 is largely a function of the properties of the foil strip and of the desired kind of the embossed signs. If foils similar to innerliners are being processed, one side of which is metallized or has similar properties, known embossing rollers may be used which are defined in various patent specifications and applications to the applicant of the present invention, e.g. in
WO 02/07671 Figures 2 and 3 . The latter are rollers in a pinup-pinup constellation where the signs are created by entirely or partly removing teeth on the embossing roller. Assemblies of two or three rollers are described, but the assemblies may also comprise more than three rollers. - The rollers that are provided with signs and possibly with individual teeth are defined as being embossing rollers whereas the remaining rollers, whether driven via synchronizing means or directly or indirectly driven, are defined as being counter-rollers. However, this does not exclude that several rollers of a device may be provided with signs and are therefore embossing rollers. Moreover it is assumed that the foil strip is always passed between the rollers in the same orientation with respect to what will be its outside.
-
Embossing assembly 4A comprises three rollers, i.e. anembossing roller 53 that is driven by adrive 27 and afirst counter-roller 32 and asecond counter-roller 33, the two counter-rollers being neither directly driven nor synchronized to the driven roller by synchronizing elements such as gearwheels, but only driven viafoil strip 3. - In contrast to the large majority of roller assemblies of the prior art, the three rollers do not have the same structure. While the driven
embossing roller 53 hasteeth 31, thefirst counter-roller 32 is provided withrings 32R running around the entire circumference and arranged in parallel to each other such that theteeth 31 ofembossing roller 53 engage in the grooves between the rings.Rings 32R are outwardly tapered and flattened so as to engage betweenteeth 31. - The
second counter-roller 33 haslongitudinal ridges 33L that are outwardly tapered and flattened likerings 32R in such a manner thatlongitudinal ridges 33L cooperate withteeth 31 ofembossing roller 53. Also, the rings or longitudinal ridges, respectively, may affect the appearance of the embossing patterns produced by the embossing roller provided with teeth. By means of such embossing roller assemblies it is possible, by variations ofteeth 31 or ofrings 32R or oflongitudinal ridges 33L, i.e. by altering the height, the flanks, or the edges of the teeth, rings, or longitudinal ridges, or by applying patterns to their upper surfaces, to produce different embossing patterns or signs and to achieve a better breaking of the fibers of the foil paper. -
Roller assembly 4B has thesame drive 27 and the same drivenembossing roller 53 as well as a counter-roller 29 havingteeth 31.Logos 23L are obtained by removing or modifyingteeth 31 in the corresponding locations. - In the case of packaging foils that are not metallized and are furthermore to exhibit tactile or acoustic features, as the case may be, rollers are suitable where teeth are only provided in those locations where the logo is to be created, and the teeth are preferably provided on the non-driven roller.
- In
Figures 4 to 7 , four further embodiments of embossing unit 4 are illustrated.Embossing assembly 4C according toFig. 4 is based on a pinup-pinup configuration that has been successfully used for embossing innerliners where all threerollers teeth 31 that project from the roller cylinder and one tooth of one roller engages between four teeth of the other rollers, whereby a self-synchronization is achieved and the embossing accuracy is improved and the drive mechanism simplified.First roller 28 is driven by a schematically illustrateddrive 27 which may also be a motor. - According to
Fig. 4 , three rollers are used forembossing foil strip 3.Roller 28 that is driven viadrive 27 is provided withlogo lines tooth rows 52 in order to achieve a better transmission of the driving force to the counter-rollers and to prevent a pitching movement of the embossing roller if only few embossing lines or rows are provided. "Embossing lines or rows" are meant to designate lines or rows on which any signs formed ofteeth 31 are arranged. In this example, counter-rollers 29 and 30 only compriseteeth 31. - In contrast to the embossing rollers according to
Figures 2 and 3 , e.g. for embossing innerliners, in a process for embossing outer foils, teeth are only provided on the corresponding embossing roller in those locations where signs are to be embossed. In this case, the teeth of the counter-rollers may serve for breaking the fibers of the paper, as the case may be. - In the process of satinizing and simultaneously embossing logos on innerliners, the metallized surface of the packaging foil is being embossed so that in almost all cases the driven roller is provided with the logos, whereas it may be advantageous when embossing outer foils to provide the signs on one of the non-driven embossing rollers in order to obtain positive salient signs on the foil, as illustrated in
Figure 5 . In this manner, both tactually and acoustically acting signs can be created. Inembossing assembly 4D, one of the two non-driven rollers is theembossing roller 30A that is provided withembossing lines - This may also apply to the case where the
embossing assembly 4E only comprises two rollers, as illustrated inFig. 6 whereembossing assembly 4E comprises a drivenroller 28F and anembossing roller 29A that is driven by the latter and provided withlogo lines roller 29A has twice the circumference of drivenroller 28F. - In the exemplary embodiments,
teeth 31 are pyramidal with a square horizontal projection while their tips may be flattened up to 25 %. However, a number of further pyramidal teeth having a variety of other horizontal projections and shapes are known in the art, e.g. pyramidal teeth having a rectangular horizontal projection which may e.g. have a longer footprint in the direction of the longitudinal axis than in the other direction. Alternatively, for certain applications where the counter-rollers are driven via synchronizing means, frustoconical or conical teeth may be provided. The teeth may have a pitch, i.e. a distance between tips, of 0.05 mm to 0.4 mm, for a theoretical height without the flattened portions of 0.03 mm to 0.3 mm. Furthermore, individual teeth or groups of teeth may be differently shaped, as it is known from the prior art. -
Figure 7 illustrates anembossing assembly 4F having a similar roller configuration as inFig. 2 , the drivenembossing roller 28 cooperating with afirst counter-roller 32 havingrings 32R and with asecond counter-roller 33 havinglongitudinal ridges 33L. In contrast to the embodiment according toFig. 2 , embossingroller 28 is only provided withteeth 28 in those locations where embossing lines orrows - The described and other embossing rollers that are known in the art per se allow embossing signs that are visible to the eye as patterns, colors, color patterns, or are almost invisible, serve as authentication features, are tactually perceptible, or may produce acoustic signals.
- In
Figures 2 ,4 ,5 , or7 it is symbolically indicated that both counter-rollers interlock with the embossing roller, but this is not necessarily always the case. It is also possible that the first or the second counter-roller, respectively, only interlocks or is only engageable with the first or the preceding roller, respectively. Furthermore it may be advantageous for certain applications to provide more than a total of three rollers having different surface structures. Furthermore, both the diameter and the length of the individual rollers may differ. In addition to the metal rollers, soft rollers may be used. -
Figure 8 illustrates aroller assembly 4G in a so-called pinup-pindown configuration, the raisedembossing elements 23R being provided on the drivenroller 54 and the correspondinghollow embossing elements 23H on the counter-roller 55. The counter-roller is driven via synchronizing gears 56, 57.Elevations 23R and pits 23H are illustrated in sectional view 8A. - In
Figures 9 and 10 , a possible arrangement of acreasing unit 5 is illustrated. This creasing unit comprises two creasingrollers roller 34 being driven by adrive 36. Thesecond creasing roller 35 is driven and synchronized via synchronizing gears 41 and 42. The two creasing rollers are substantially smooth and are provided with mutually complementary structures in order to obtain the desired creasing breaks. Creasingroller 35 is provided with bothcircular rings 37 and longitudinally arranged ridges 38 a-e which engage in corresponding circular grooves 40 and longitudinal grooves 39 a-e of creasingroller 34. - It is possible additionally to provide the creasing rollers with embossing elements, e.g. teeth or groups of teeth that may be arranged on one or on both rollers as in
Figures 2 to 7 , or embossing elements according to the roller assembly ofFigures 8, 8A where the raisedembossing elements 23R are arranged on creasingroller 35 having the creasing tools and thehollow embossing elements 23H on the other creasingroller 34. - Both the shape and the cross-sections and dimensions of the rings or ridges and of the grooves may differ depending on the material to be folded.
Fig. 10 , a lateral view ofFig. 9 , illustrates the mutual engagement of the longitudinal ridges and longitudinal grooves. - In
Fig. 11 , a possible arrangement of acutting unit 6 is depicted. In the present case, the latter consists of two cuttingrollers roller 43 being driven via adrive 45 and driving thesecond cutting roller 44 via synchronizing gears 46 and 47. In the present example, first cuttingroller 43 is smooth whilesecond cutting roller 44 has cuttingblades Fig. 1A or 1B . Also, like the creasing rollers, the cutting rollers may be provided with embossing teeth and/or embossing elements. - Both the creasing rollers and the cutting rollers may be provided with means for preventing a pitching movement thereof, these means e.g. being rings or teeth.
- In
Figures 12 to 14 , the operation ofpackaging machine 7 is schematically illustrated.Fig. 12 illustrates the operation of creasing blank 19 to receivecigarettes 18, andFig. 14 thefinished package 20. If necessary, the cigarettes can be held together in aholder 50 according toFigure 15 and/or in aninnerliner 51 according toFigure 16 that fits into thepackage 20. - As follows from the description, this device is particularly suitable for the online production of packages for smoking articles, the foil strip supplied from the reel being printed, embossed, and/or folded, as the case may be, and subsequently cut and the blank being folded, filled, and wrapped around the cigarettes, all these operations being performed in time with the cycle of the packaging machine. Moreover, an online processing of thin cardboard, paper, or plastics materials is facilitated, or made possible in the first place, by the counter-roller(s) which fold and break the fibers of those materials. The device may be provided with an integrated odorizing unit that applies odorants online prior to creasing. From the description of the rollers it is understood that any desired combination of embossing, creasing, and cutting elements on rollers is possible.
- Since all units operate in time with the cycle of the packaging machine, particularly the creasing and cutting operations require no additional positioning means as the package blank is synchronously embossed, folded, and cut directly from the reel.
- In the description it is assumed that the device either processes an outer or an inner package, but it is possible to use at least one more device online so that both a foil strip for the outer and a foil strip for the inner package are processed and both foil strips are folded in the packaging machine so as to form a double layer package. To this end, the regulating units are equipped accordingly so as to ensure the necessary synchronization to the operating cadences and the work cadence.
Claims (27)
- Method for producing a package for bar-shaped smoking articles out of a previously printed or unprinted foil strip (3; 3b) taken from a foil strip reel (2), whereby the foil strip is online embossed and/or provided with creasing breaks in time with a work cadence (P) of a packaging machine and subsequently cut to size, and the foil strip is folded around the bar-shaped smoking articles in a packaging machine;
wherein
an operating cadence of an embossing unit (A1) arranged for the online embossing is determined with a detection unit (9) by detection of a surface structure (23S) to be embossed by the embossing unit (4) on the foil strip (3; 3b); and
the operating cadence of the embossing unit (A1) is synchronized to the work cadence (P) of the packaging machine;
the method is further characterized in that
the foil strip is an outer layer of the package, whereby the outer layer of the package is adapted to receive bar-shaped smoking articles and to hold the package together;
an operating cadence of a creasing unit (A2) or an operating cadence of the cutting unit (A3) is synchronized to the operating cadence of the embossing unit (A1); and
the operating cadence of the cutting unit (A3) is synchronized to the operating cadence of the creasing unit (A2) or to the operating cadence of the embossing unit (A1);
whereby
the creasing breaks (21a-21e) are formed by the creasing unit on the foil strip at desired relative positions on the foil strip compared to the embossed surface structures, and
cuts (22a-22e) are made by the cutting unit at the desired relative positions on the foil strip, whereby each of the cuts has a length less than a width of the foil strip, except for the cuts made at the two extremities of the foil strip when cut to size in length, which extend through the width of the foil strip. - Method according to claim 1, including a step of measuring a quantitative deviation between the operating cadence of the embossing unit (A1) and the operating cadence of the creasing unit (A2) and/ or between the operating cadence of the creasing unit (A2) and operating cadence of the cutting unit (A3) with a comparing device (12; 16).
- Method according to claim 2, characterized in that the comparing device (12; 16) is arranged to irradiate the foil strip (3; 3b) with a light at regular time interval.
- Method according to claim 3, characterized in that the regular time interval corresponds to the work cadence (P).
- Method according to anyone of claims 1 to 4, characterized in that it comprises a step of adapting the operating cadence of the embossing unit (A1) or the operating cadence of the creasing unit (A2) or the operating cadence of the cutting unit (A3) in order to control a position of the foil strip reel (2) in the packaging machine.
- Method according to anyone of claims 1 to 5, characterized in that the embossing unit (4) is arranged to produce signs on the foil strip (3; 3b) that are visually and/or tactually and/or acoustically perceptible and/or serve as authentication features.
- Method according anyone of claims 1 to 6, characterized in that the outer layer of the package consists of a light material such as paper, thin cardboard, hybrid foils, foils having multiple coatings of different materials, or paper or plastic foils that may be metallized or otherwise surface coated, or is a metal foil.
- Method according to anyone of claims 1 to 7, characterized in that the bar-shaped smoking articles, which are cigarettes, cigarillos, or cigars, are inserted into the package consisting of at least the outer layer without an inner packaging.
- Method according to anyone of claims 1 to 8, characterized in that the operating cadence of the creasing unit (A2) is synchronized to the work cadence (P) of the packaging machine and the operating cadence of the cutting unit (A3) to the operating cadence of the creasing unit (A2).
- Method according to anyone of claims 1 to 9, characterized in that the foil strip (3; 3b) is printed prior to embossing, the operating cadence of the printing unit being synchronized to the work cadence (P) of the packaging machine and to the operating cadences of the other units.
- Method according to anyone of claims 1 to 10, characterized in that more than one device is used in order to process both a foil strip for an outer package and a foil strip for an inner package and to assemble them into a multi-layer package in the packaging machine online in time with the work cadence (P).
- Method according to anyone of claims 1 to 11, characterized in that the package is odorized.
- Device for implementing the method according to any one of claims 1 to 8, characterized in that it comprises a foil strip reel (2), an embossing unit (4) for embossing surface structures and/or a creasing unit (5) and a cutting unit (6), and is operatively connected to a packaging machine (7), the device comprising control elements (11, 15) and synchronizing elements (8) in order to process the foil strip (3, 3b) online in time with a work cadence (P) of the packaging machine and to wrap a produced blank (19, 19b) around bar-shaped smoking articles (18);
the synchronizing elements (8) further comprisinga detection unit (9) for determining an operating cadence (A1) of the embossing unit (4) by detection of the surface structures (23S) to be embossed by the embossing unit (4) on the foil strip (3; 3b),the control elements (11,15) further comprisinga regulating unit (11, 15) in order to synchronize each operating cadence (A1, A2, A3) of the printing, embossing, creasing, cutting units (4, 5, 6), to the work cadence (P) of the packaging machine (7) and to one another, andcomparing devices (12, 16) for detecting quantitative deviations between the operating cadences (A1, A2, A3) of the embossing unit (4), the creasing unit (5), and the cutting unit (6);
whereby the synchronizing elements are configured such that the creasing unit is enabled to form creasing breaks (21a-21e) on the foil strip at desired relative positions on the foil strip compared to the embossed surface structures, and the cutting unit to make cuts (22a-22e) located at the desired relative positions on the foil strip, whereby each of the cuts has a length less than a width of the foil strip, except for the cuts made at the two extremities of the foil strip when cut to size in length, which extend through the width of the foil strip. - Device according to claim 13, characterized in that the embossing unit (4) comprises a roller assembly (4A - 4G) having at least two rollers (28, 29A, 30A, 53, 54) provided with logos (23L), teeth (31), or raised embossing elements (23R) that are arranged in lines or rows or individually in order to emboss the surface structures (23S, 24S) on the foil strip (3, 3b).
- Device according to claim 14, characterized in that at least one of the at least two rollers (28, 28F; 29, 29A; 30, 30A, 53) is provided with teeth (31) that project from a roller cylinder.
- Device according to claim 14, characterized in that the roller assembly (4A - 4G) comprises at least one roller (54) which is provided with raised embossing elements (23R) and at least a counter-roller (55) with corresponding indentations (23H).
- Device according to claim 16, characterized in that the roller assembly (4A - 4G) comprises at least a counter-rollers (32) which is provided with circumferential rings (32R) and/or at least a second counter-rollers (33) with longitudinal ridges (33L).
- Device according to anyone of claims 13 to 17, characterized in that the creasing unit (5) comprises a first and a second creasing rollers (34, 35) that are provided with mutually complementarily shaped creasing tools (37, 38a - 38e; 39a - 39e, 40).
- Device according to claim 18, characterized in that the first creasing roller (34) is provided with circumferential grooves (40) and longitudinal grooves (39a - 39e) and the second creasing roller (35) with circumferential rings (37) and longitudinal ridges (38a - 38e).
- Device according to anyone of claims 18 to 19, characterized in that the first and/or the second creasing rollers (34, 35) are provided with creasing or cutting and/or embossing teeth or embossing elements.
- Device according to anyone of claims 18 to 20, characterized in that the regulating units (11, 15) comprise positioning devices (13, 17) for adjusting circumferential positions of the first and/or the second creasing rollers (34, 35) relative to the foil strip (3, 3b).
- Device according to anyone of claims 13 to 21, characterized in that the cutting unit (6) comprises two cutting rollers (43, 44) of which one cutting roller (43) is a smooth roller and the other cutting roller (44) is provided with cutting tools (48, 49a - 49e).
- Device according to claim 22, characterized in that the other cutting rollers is provided with creasing or cutting and/or embossing teeth or embossing elements.
- Device according to anyone of claims 21 to 23, characterized in that the regulating units (11, 15) comprise positioning devices (13, 17) for adjusting circumferential positions of the one cutting rollers (43) and/or of the other cutting roller (44) relative to the foil strip (3, 3b).
- Device according to anyone of claims 13 to 24, further comprising an odorizing unit.
- Device according to anyone of claims 15 to 25, characterized in that the comparing device (12, 16) comprises a lamp that is arranged to irradiate the foil strip (3; 3b) with light at regular time interval.
- Device according to claim 26, characterized in that the regular time interval corresponds to the work cadence (P).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12713152.2A EP2697052B1 (en) | 2011-04-12 | 2012-04-10 | Method and device for producing a package for smoking articles |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11162113A EP2511088A1 (en) | 2011-04-12 | 2011-04-12 | Method and device for producing a package for tobacco articles |
EP12713152.2A EP2697052B1 (en) | 2011-04-12 | 2012-04-10 | Method and device for producing a package for smoking articles |
PCT/EP2012/056459 WO2012140016A1 (en) | 2011-04-12 | 2012-04-10 | Method and device for producing a package for smoking articles |
Publications (2)
Publication Number | Publication Date |
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EP2697052A1 EP2697052A1 (en) | 2014-02-19 |
EP2697052B1 true EP2697052B1 (en) | 2017-02-22 |
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Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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EP11162113A Withdrawn EP2511088A1 (en) | 2011-04-12 | 2011-04-12 | Method and device for producing a package for tobacco articles |
EP12713152.2A Active EP2697052B1 (en) | 2011-04-12 | 2012-04-10 | Method and device for producing a package for smoking articles |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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EP11162113A Withdrawn EP2511088A1 (en) | 2011-04-12 | 2011-04-12 | Method and device for producing a package for tobacco articles |
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US (1) | US20140059977A1 (en) |
EP (2) | EP2511088A1 (en) |
CN (1) | CN103492169B (en) |
BR (1) | BR112013026364B1 (en) |
DE (2) | DE202012012864U1 (en) |
MX (1) | MX352893B (en) |
RU (1) | RU2591147C2 (en) |
WO (1) | WO2012140016A1 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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EP2697052A1 (en) | 2014-02-19 |
BR112013026364B1 (en) | 2020-09-29 |
EP2511088A1 (en) | 2012-10-17 |
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BR112013026364A2 (en) | 2016-12-27 |
CN103492169B (en) | 2017-03-29 |
US20140059977A1 (en) | 2014-03-06 |
DE202012012864U1 (en) | 2014-01-22 |
DE202012012621U1 (en) | 2013-09-10 |
RU2591147C2 (en) | 2016-07-10 |
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