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EP1935657B1 - Dispositif et procédé destinés au revêtement de pièces à usiner - Google Patents

Dispositif et procédé destinés au revêtement de pièces à usiner Download PDF

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Publication number
EP1935657B1
EP1935657B1 EP06026431A EP06026431A EP1935657B1 EP 1935657 B1 EP1935657 B1 EP 1935657B1 EP 06026431 A EP06026431 A EP 06026431A EP 06026431 A EP06026431 A EP 06026431A EP 1935657 B1 EP1935657 B1 EP 1935657B1
Authority
EP
European Patent Office
Prior art keywords
micro
workpiece
nozzle
curable mass
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP06026431A
Other languages
German (de)
English (en)
Other versions
EP1935657A1 (fr
Inventor
Achim Gauss
Ludwig Albrecht
Karl Frey
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Homag GmbH
Original Assignee
Homag Holzbearbeitungssysteme GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Homag Holzbearbeitungssysteme GmbH filed Critical Homag Holzbearbeitungssysteme GmbH
Priority to EP06026431A priority Critical patent/EP1935657B1/fr
Priority to ES06026431T priority patent/ES2402367T3/es
Priority to US11/960,121 priority patent/US20080152819A1/en
Priority to CNA2007101600116A priority patent/CN101204690A/zh
Publication of EP1935657A1 publication Critical patent/EP1935657A1/fr
Application granted granted Critical
Publication of EP1935657B1 publication Critical patent/EP1935657B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
    • B27D5/006—Trimming, chamfering or bevelling edgings, e.g. lists
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00214—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using UV radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00216—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using infrared [IR] radiation or microwaves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling

Definitions

  • the invention relates to a device for coating workpieces, which are preferably at least partially made of wood, wood materials, plastic or the like, according to the preamble of claim 1, and a method using this device.
  • the mini-nose is usually made by milling the respective floor panels.
  • the milled surface must be provided with a coating, eg a primer coat, prior to patterning (eg printing).
  • a coating eg a primer coat
  • the so-called vacuum technique is often used, which is offered for example by the company. Schiele (www.schielemaschinenbau.de).
  • Schiele www.schielemaschinenbau.de
  • the paint application due to the suction of the paint and the turbulence of the air is not applied very sharp edges. It can only apply a certain color which comes close to the basic color of the surface decor.
  • a high amount of paint in circulation of the vacuum device In general, a high amount of paint in circulation of the vacuum device. During a paint or varnish change, large paint losses occur due to the necessary rinsing of the system components.
  • the Vakumattechnik itself has a high energy consumption, once by the generation of negative pressure, as well as the power that must be introduced to dry the paint, the equipment costs are relatively
  • stamping foil to the respective mini-case.
  • embossing foil has the main advantage that a swelling of the milled base material is avoided.
  • the stamping foils are only available in cm wide foils, although in many applications only a few mm are required. This leads to a high waste of material.
  • the edge zones of the coating area, as in the case of application with Vakumat, are not very sharp, since the tear-off forces are not clear.
  • Another disadvantage is the storage of the many different necessary decors suitable for decor surface, as well as the quite large set-up times for changing a decor.
  • FR 2 886 880 A a device according to the preamble of claim 1.
  • the invention is based on the idea to take a new approach in a device of the type mentioned by not only known techniques are adapted for the coating of narrow or partial surfaces, which were developed for large-area components.
  • the invention provides that in a device of the type mentioned, the applicator has at least one micro nozzle for applying the curable composition, and at least one microvalve.
  • the curable composition can be very selectively and sharply applied to the respective surface portion of the workpieces, without the need for a complicated or complex arrangement would be required.
  • the applicator has at least one microvalve.
  • the applicator has at least one pressurized supply of hardenable mass.
  • This allows a particularly good response and a high throughput of the device according to the invention, as for a Coating process only a micro-valve must be opened by a suitable current pulse or the like.
  • the pressurized supply has a comparatively small volume, and that in addition an actual reservoir is provided which supplies the pressurized stock with hardenable mass and itself does not necessarily have to be under pressure.
  • the pressurized supply can also be designed to be large-volume and / or for the most part be arranged at a location remote from the respective micro-nozzle.
  • the pressurized stock can be acted upon, for example by a pressure piston which defines a desired pressure and can also provide for the elimination of air bubbles or the like, so that there is a high setting accuracy of the pressure and the discharge rate. Furthermore, it is also possible to draw conclusions about possibly clogged micro-nozzles via such a pressure piston.
  • the applicator per micro nozzle has at least one microvalve. In this way, both the type of coating and the coating area can be variably adjusted.
  • microvalves can be configured in the context of the present invention in various ways, with the use of magnetic microvalves has proved to be particularly advantageous that they can be particularly simple and precise control and operate.
  • the respective microvalve is arranged between the at least one, preferably pressurized supply of hardenable mass and the at least one micro nozzle.
  • the dimensions of the micro nozzle are not particularly limited in the context of the present invention and can rather be selected depending on the particular requirements, such as in particular the nature and viscosity of the curable composition to be applied, the required throughput, the desired order accuracy or resolution, etc.
  • the at least one micro nozzle has a diameter of at least 50 ⁇ m, preferably at least 100 ⁇ m.
  • the nozzle diameter should not be too large, otherwise, for example, the edge sharpness is impaired.
  • the at least one micro nozzle has a diameter of at most 300 ⁇ m, preferably at most 200 ⁇ m.
  • the device When milling the workpieces or similar upstream processing steps often arises, depending on the material of the workpiece, a porous and absorbent surface to be coated.
  • a porous and absorbent surface to be coated In order to prepare the surface to be coated on the subsequent coating and, for example, to reduce its absorbency or to compensate for irregularities, is provided according to a development of the invention that the device also has a Smoothing device for smoothing a to be provided with the curable material surface of the respective workpiece.
  • the smoothing device may be configured in a variety of ways, for example, as a thermal transfer smoothing device. This ensures that the surface of the workpiece is closed and swelling of the material is avoided. Furthermore, the introduction of heat promotes subsequent curing of a hardenable material in many cases. Last but not least, the hardenable mass can no longer or only less penetrate into the material, which leads to a lower consumption of hardenable mass.
  • the applicator can in principle also be designed to apply not only monochrome but also patterned coatings to the respective workpiece. Due to the high demands on the quality of the respective print image (for example, a wood grain), it has proved to be advantageous to provide for the application of a patterning a separate printing device, in particular an ink-jet printing device.
  • the device according to the invention may further comprise a pretreatment device, as described, for example, in the European patent application EP 06 004 713.1 The present applicant is disclosed and claimed and the entire disclosure of which is expressly incorporated by reference.
  • the Device further comprises at least one curing device, in particular at least one NIR curing device and / or a UV curing device.
  • the NIR curing device is primarily suitable for the curable coating composition
  • a UV curing device primarily serves for curing or drying an ink or the like applied by the printer device.
  • a particularly advantageous method for coating workpieces using the apparatus described above is the subject of claim 12. With this method, the advantages described above can be achieved particularly well. It is particularly preferred that the respective workpiece is first preferably machined in the area of the surface and is also preferably pretreated, in particular smoothed, and that at least the processed and optionally pretreated area is coated at least in sections with the hardenable mass. Alternatively or additionally, according to a development of the method according to the invention, provision is made for the workpiece to be essentially plate-shaped or strip-shaped, and for the workpiece to be coated in sections with the hardenable mass, at least in the region of a narrow surface, the narrow surface preferably being angled relative to a large surface of the workpiece is.
  • FIG Fig. 1 A coating apparatus 1 as a preferred embodiment of the present invention is shown in FIG Fig. 1 shown schematically.
  • the device is used for coating and possibly also patterning of workpieces 2, which may be, for example, floor panels, which consist at least partially of wood, wood materials, plastic or optionally also paint or the like. It should be noted, however, that the device 1 according to the invention is also suitable for coating different types of workpieces 2, although it is primarily intended for the applications mentioned.
  • the device 1 comprises a conveying device 20, which is designed as a conveyor belt or conveying table and can convey the respective workpieces 2 in a direction of passage shown by an arrow.
  • a conveying device 20 which is designed as a conveyor belt or conveying table and can convey the respective workpieces 2 in a direction of passage shown by an arrow.
  • the present embodiment thus relates to a so-called continuous machine, it should be noted that the respective workpiece can also be arranged stationary. In this case, those components of the apparatus that perform machining on the workpiece could and should be moved with respect to the workpiece. Mixed forms of both embodiments are possible within the scope of the invention.
  • the conveyor 20 several processing components are arranged in the present embodiment, and first of all a processing device (not shown in detail) for machining the workpiece, such as a milling unit, then a smoothing device 30 for smoothing a surface 2 'of the respective workpiece 2 machined by the processing device, an application device 10 for applying a curable compound 4, an NIR Hardening device 50, an ink-jet printing device 40, a UV curing device 60, a topcoat applicator 70 and another UV curing device 60.
  • the device 1 is configured such that, depending on the respective requirements, either all the components mentioned or optionally even one or more components make a machining on the continuous workpiece 2.
  • the respective components are connected to a control device not shown in detail, which is able to automatically control the operation of the individual components in dependence on the requirements.
  • the applicator 10 has in the present embodiment, as well as in Fig. 2 can be seen, a plurality of micro-nozzles 12 for applying the curable composition 4, for example a paint, on the surface 2 'of the respective workpiece.
  • the micro-nozzles 12, as in Fig. 2 can be best seen, adapted in their inclination to the orientation of the surface to be coated 2 'and can be stored for this purpose and pivoted or rotated.
  • each micro nozzle 12 is associated with a microvalve communicating with a pressurized supply of curable composition, also not shown, such that opening of the microvalve causes a predetermined amount of curable composition to escape from the respective microjets 12 can be ejected.
  • the opening and closing of the microvalve 12 also via the control device, not shown, or corresponding electrical pulses be executed.
  • the microvalves 12 may be, for example, magnetic microvalves.
  • micro-nozzles in the present embodiment have a diameter in the range of about 100 ⁇ m to 200 ⁇ m, although the present invention is not limited thereto.
  • 20 micro-nozzles are provided in a uniform arrangement, wherein the number of micro-nozzles and their (optionally staggered) arrangement can be varied to suit the respective requirements.
  • the smoothing device 30 provided upstream of the applicator 10 is configured as a thermal transfer smoothing device in the present embodiment. It is therefore in principle a heated, smooth surface, which is pressed against the workpiece surface 2 'sliding.
  • the smoothing device can also be designed in a completely different manner and cause, for example, a fine grinding of the surface 2 '.
  • the application device 10 is adjoined by the NIR curing device 50, which in the present embodiment is designed to cure a paint applied by the application device 10.
  • the curing device 50 can, of course, be adapted to the requirements.
  • the ink-jet printing device 40 which is designed to apply a desired printed image to the applied coating material 4, for example a wood grain or the like.
  • a UV curing device 60 which is designed to cure or dry the ink applied by the ink-jet printing device 40.
  • a final lacquer application device 70 follows, in order to additionally seal the printed image of the ink-jet printing device 40 by, for example, an abrasion-resistant clear ink or a lacquer in the case of very high-grade products, and finally cure or dry it by a further UV curing device 60.
  • a workpiece 2 is guided along the various components of the device 1 using the conveying device 20, and according to the requirements, one or more of the above-described machining operations on the workpiece 2 or the surface 2 'to be processed are carried out. executed.

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Claims (12)

  1. Dispositif (1) pour le revêtement de pièces (2), qui sont de préférence au moins en partie en bois, en dérivés de bois, en matières plastiques ou en matériaux analogues, comportant :
    - un dispositif d'application (10) pour appliquer une masse pouvant être durcie (4), notamment un vernis, et
    - un dispositif de transport (20) pour produire un mouvement relatif entre le dispositif d'application (10) et la pièce considérée (2),
    caractérisé en ce que
    - le dispositif d'application (10) comporte au moins une microbuse (12) pour appliquer la masse pouvant être durcie (4) et au moins une microvanne,
    - le dispositif d'application (10) comporte au moins un réservoir sous pression de masse pouvant être durcie, et
    - la ou les microvannes sont placées entre le ou les réservoirs et la ou les microbuses (12).
  2. Dispositif selon la revendication 1, caractérisé en ce que le dispositif d'application (10) comporte au moins une microvanne, notamment une micro-électrovanne, par microbuse (12).
  3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que la ou les microbuses (12) ont un diamètre d'au moins 50 µm, de préférence au moins 100 µm.
  4. Dispositif selon l'une des revendications précédentes, caractérisé en ce que la ou les microbuses (12) ont un diamètre d'au plus 300 µm, de préférence au plus 200 µm.
  5. Dispositif selon l'une des revendications précédentes, caractérisé en ce qu'il comporte plusieurs microbuses (12) qui sont placées de préférence avec un certain décalage dans la direction d'un mouvement relatif entre le dispositif d'application (10) et la pièce considérée (2).
  6. Dispositif selon l'une des revendications précédentes, caractérisé en ce qu'il comporte en outre un dispositif de lissage (30) pour lisser une surface (2'), à munir de la masse pouvant être durcie (4), de la pièce considérée (2).
  7. Dispositif selon l'une des revendications précédentes, caractérisé en ce qu'il comporte en outre un dispositif d'usinage pour usiner, de préférence par enlèvement de copeaux, la pièce considérée.
  8. Dispositif selon l'une des revendications précédentes, caractérisé en ce qu'il comporte en outre au moins un dispositif d'impression (40), notamment un dispositif d'impression à jet d'encre.
  9. Dispositif selon l'une des revendications précédentes, caractérisé en ce qu'il comporte en outre au moins un dispositif durcisseur (50, 60), notamment au moins un dispositif durcisseur à ultraviolets (60) et/ou au moins un dispositif durcisseur à infrarouges proches (50).
  10. Procédé de revêtement de pièces utilisant un dispositif (1) selon l'une des revendications précédentes, comprenant les étapes suivantes :
    - préparation d'une pièce (2), qui est de préférence au moins en partie en bois, en dérivés de bois, en matières plastiques ou en matériaux analogues,
    - revêtement de la pièce (2), dans la zone de sa surface (2'), avec la masse pouvant être durcie (4).
  11. Procédé selon la revendication 10, caractérisé en ce que la pièce est d'abord usinée de préférence par enlèvement de copeaux dans la zone de la surface (2') et est aussi encore de préférence prétraitée, par exemple lissée, et en ce qu'au moins la zone usinée et éventuellement prétraitée (2') est revêtue au moins par endroits par la masse pouvant être durcie (4).
  12. Procédé selon la revendication 10 ou 11, caractérisé en ce que la pièce (2) est globalement en forme de plaque ou de barre et en ce que la pièce est revêtue au moins par endroits dans la zone d'une face étroite (2') par la masse pouvant être durcie (4), la face étroite (2') formant de préférence un certain angle avec une face large (2") de la pièce.
EP06026431A 2006-12-20 2006-12-20 Dispositif et procédé destinés au revêtement de pièces à usiner Active EP1935657B1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP06026431A EP1935657B1 (fr) 2006-12-20 2006-12-20 Dispositif et procédé destinés au revêtement de pièces à usiner
ES06026431T ES2402367T3 (es) 2006-12-20 2006-12-20 Dispositivo y procedimiento para recubrir piezas
US11/960,121 US20080152819A1 (en) 2006-12-20 2007-12-19 Device And Process For Coating Workpieces
CNA2007101600116A CN101204690A (zh) 2006-12-20 2007-12-20 用于涂覆工件的设备和方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP06026431A EP1935657B1 (fr) 2006-12-20 2006-12-20 Dispositif et procédé destinés au revêtement de pièces à usiner

Publications (2)

Publication Number Publication Date
EP1935657A1 EP1935657A1 (fr) 2008-06-25
EP1935657B1 true EP1935657B1 (fr) 2013-02-13

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP06026431A Active EP1935657B1 (fr) 2006-12-20 2006-12-20 Dispositif et procédé destinés au revêtement de pièces à usiner

Country Status (4)

Country Link
US (1) US20080152819A1 (fr)
EP (1) EP1935657B1 (fr)
CN (1) CN101204690A (fr)
ES (1) ES2402367T3 (fr)

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ES2564242T3 (es) * 2007-05-10 2016-03-21 Homag Holzbearbeitungssysteme Ag Procedimiento y dispositivo para el revestimiento de una superficie
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PL2695745T3 (pl) 2012-08-06 2016-03-31 Unilin Bvba Sposób wytwarzania paneli o powierzchni dekoracyjnej
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ES2752557T3 (es) 2014-01-10 2020-04-06 Unilin Bvba Método para fabricar paneles con una superficie decorativa
ES2762235T3 (es) 2014-02-06 2020-05-22 Unilin Bvba Procedimiento de fabricación de paneles de piso que tienen una superficie decorativa
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WO2020086593A1 (fr) * 2018-10-22 2020-04-30 Harry Arnon Procédé de revêtement d'un joint d'arbre destiné à être utilisé avec des pièces rotatives
ES2977149T3 (es) 2019-05-22 2024-08-19 Barberan Latorre Jesus Francisco Máquina para imprimir sustratos y procedimiento para imprimir sustratos usando dicha máquina
DE102019133335A1 (de) * 2019-12-06 2021-06-10 Homag Gmbh Vorrichtung sowie ein Verfahren zum Beschichten einer Fläche eines Werkstücks
DE102021104499A1 (de) * 2021-02-25 2022-08-25 Homag Gmbh Vorrichtung und Verfahren zur Vergütung eines Werkstücks
JP7227996B2 (ja) * 2021-03-09 2023-02-22 中央精機株式会社 車両用ホイールの製造方法
DE102021113681A1 (de) 2021-05-27 2022-12-01 Homag Gmbh Vorrichtung und Verfahren zum Veredeln eines Werkstücks

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