EP1178154A1 - Rail profile grinder - Google Patents
Rail profile grinder Download PDFInfo
- Publication number
- EP1178154A1 EP1178154A1 EP01420165A EP01420165A EP1178154A1 EP 1178154 A1 EP1178154 A1 EP 1178154A1 EP 01420165 A EP01420165 A EP 01420165A EP 01420165 A EP01420165 A EP 01420165A EP 1178154 A1 EP1178154 A1 EP 1178154A1
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- EP
- European Patent Office
- Prior art keywords
- chassis
- rail
- support
- motor
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 238000002485 combustion reaction Methods 0.000 claims abstract description 7
- 235000001674 Agaricus brunnescens Nutrition 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 11
- 230000000284 resting effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 2
- 244000251953 Agaricus brunnescens Species 0.000 description 6
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 241000233866 Fungi Species 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 229940082150 encore Drugs 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000003100 immobilizing effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
- E01B31/02—Working rail or other metal track components on the spot
- E01B31/12—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
- E01B31/17—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding
Definitions
- the present invention relates to a rail profile grinder, intended for new work and maintenance of railway tracks and similar raceways, especially in the transport sector railway, mining and handling.
- a rail profile grinder is a machine designed for grind the head of a rail, mainly after track welding, with a view to to give the weld zone a profile identical to the current profile of the rail.
- the grinding operations of a rail profile concement also the top of the rail as well as the two sides of the rail head, turned respectively on the inside and outside of the track.
- the invention aims to improve a grinder rail profiles, of the type comprising a grinding head receiving a tool grinding abrasive, rotatably mounted about an axis and able to also describe a up / down movement parallel to its axis of rotation, the head grinding being carried by a chassis provided at its ends with means for rolling, guiding and holding on a rail of a railway track or the like, the grinder further comprising motorized means for driving in rotation of the grinding tool about its axis, and of the operating means for moving the grinder back and forth in the direction longitudinal of the rail to be ground, the chassis being pivotable with the grinding head around a longitudinal axis so as to allow the grinding of the choice above the rail, or on the side of the rail head on the inside of the track, or the side of the rail head on the outside of the track.
- the chassis and the grinding head carried by this chassis can be tilted at will on one side or the other of the rail, from a substantially vertical starting position, to allow the grinding of the top of the rail or of one or other of the sides of the mushroom rail.
- the present invention aims to avoid all these drawbacks, by providing a simple and reliable solution for motion transmission between the engine, in particular the thermal engine and the grinding tool, while limiting the inclination of this motor at low angle values, ensuring good operation and longevity of said engine.
- the invention also aims to provide a grinder of rail profiles allowing a more ergonomic and less working position tiring for the operator.
- the invention essentially relates to a grinder rail profiles of the kind indicated in the introduction, in which the means motors for rotating the grinding tool are constituted by a especially internal combustion engine, with horizontal output shaft, the motor being fixed on a support which is articulated around a longitudinal axis, on a balancing assembly itself mounted to pivot about an axis longitudinal on the chassis, and designed to occupy a position in use horizontal resting on the other rail of the track, while the output shaft horizontal of the engine is linked, by a transmission assembly, to the head of grinding carried by the chassis, so as to limit the inclination of the motor to low angle values.
- the means motors for rotating the grinding tool are constituted by a especially internal combustion engine, with horizontal output shaft, the motor being fixed on a support which is articulated around a longitudinal axis, on a balancing assembly itself mounted to pivot about an axis longitudinal on the chassis, and designed to occupy a position in use horizontal resting on the other rail of the track, while the output shaft horizontal of the engine is linked, by
- the invention proposes a particular mounting of the engine, in particular a thermal engine, this engine being fixed on a support mounted to pivot about a horizontal axis, on a balancing assembly itself occupying an invariably horizontal position during use. of the grinder.
- the motor is also linked to the chassis by the transmission assembly which, in a preferred embodiment of the invention, comprises a transmission casing forming a sort of connecting rod, articulated between the motor output shaft and a horizontal axis linked to the chassis or to the grinding head.
- the mounting of the heat engine is achieved by an articulated device forming a kind of deformable quadrilateral, which is such that the inclination on the horizontal of the pivoting support of the engine, therefore of the engine itself, remains small and in particular does not not exceed about 15 °, while the chassis carrying the grinding head is tiltable ⁇ 90 ° on one side or the other, relative to its vertical center position.
- spring means are provided, which act on the pivoting support of the engine in particular thermal to compensate for the weight of this engine.
- These spring means which relieve the efforts to exercise by the operator, can be produced in the form of a gas spring, or any other type, articulated between the balancing assembly and the pivoting support of the engine.
- the transmission assembly comprises, in a form of embodiment of the invention, a drive gear carried by the output shaft horizontal of the engine, a toothed belt housed in the housing transmission, a receiving gear wedged on a horizontal shaft mounted rotating along the horizontal axis of articulation of the transmission casing on the chassis or on the grinding head, and a bevel gear with bevel gears linking this latter shaft to a sleeve coaxial with the grinding tool, and linked by splines on a shaft carrying the grinding tool.
- the chassis has two offset longitudinal sections, the horizontal shaft mounted along the axis of articulation of the transmission housing entering the head of grinding at the level of the "offset" existing between the two sections of the frame.
- the assembly balancing comprises, on the one hand, a hoop connecting the ends together of the chassis, and pivoting by its own ends, around a longitudinal axis, relative to this chassis, and on the other hand a transverse balancing bar, detachably attached to the middle part of the arch, and provided with a roller or support roller provided to rest and roll on the other rail of the way.
- the pivoting motor support can be articulated on a fixed yoke, it also, in the middle part of the arch, at a distance from the axis of articulation of the roll bar on the chassis.
- the maneuvering means for the reciprocating movement of the grinder advantageously comprise an orientable operating arm, pivotally mounted about a longitudinal axis on the chassis, means being provided for blocking the operating arm in a selected angular position.
- the operating arm can thus be oriented ⁇ 45 °, on either side of a middle position, to maintain an ergonomic position of use, even if the chassis, which carries this operating arm, is lying on the floor. horizontal.
- the chassis of the grinder object of the invention carries, at each end, a set of two rollers for guiding parallel axes, mounted on a common support itself mounted rotating about a longitudinal axis relative to the end corresponding chassis, on which is also pivotally mounted a end of the balancing assembly, a gear link connecting the support of the guide rollers at the end of the balancing assembly, and / or to the chassis, so that the pivoting of this assembly relative to the chassis is accompanied by a proportional orientation of the guide rollers.
- the inclination of the chassis and the grinding head is thus accompanied by a "automatic" orientation of the guide rollers, which assume a position adapted according to whether the interior or exterior side of the mushroom is ground of the rail.
- the rail profile grinder is intended for work on rails 1 and 2 of a railway track, and it is more particularly designed to profile the fungus 3 of one of the rails 1 of the track, on which this grinder is positioned and guided.
- the grinder has an elongated frame 4, which is provided at its two ends, of two trains of three carrier rollers, respectively 5 and 6. At its ends, the chassis 4 is still provided with two sets of rollers guide, respectively 7 and 8.
- the chassis 4 In its middle part, the chassis 4 carries a grinding head 9, and an adjustable operating arm 10.
- a hoop 11 connects the two ends of the chassis 4, the hoop 11 being pivotally mounted about a longitudinal axis with respect to the chassis 4.
- On the middle part of the arch 11 is removably attached to a bar cross balancing 12, provided with a roller or support roller 13 at its free end.
- an internal combustion engine 14 such as a four-stroke explosion, intended for the rotational drive of an abrasive tool grinding 15, rotatably mounted in the grinding head 9 (see also Figure 7).
- the grinder For its use, the grinder whose general structure comes to be described is placed on the track, the chassis 4 being mounted and guided on the rail 1 by the rollers 5, 6, 7 and 8, while the roller or roller 13 is supported on the other rail 2.
- the grinding head 9 is thus positioned opposite the rail 3 mushroom 1.
- the motor 14 is fixed on a support 16, oriented transversely, which is articulated around a longitudinal axis 17 on a yoke 18 itself fixed on the arch 11, in the middle part thereof, at a distance from the axis hinge 11 on the chassis 4.
- This motor 14 has a shaft horizontal outlet 19, oriented longitudinally, which is connected to a casing transmission 20 forming a kind of connecting rod, articulated between the shaft 19 and a horizontal axis 21, parallel to the shaft 19 and linked to the chassis or the head of grinding 9.
- the chassis 4 has two offset longitudinal sections, respectively 4a and 4b, the "setback" existing between these two sections 4a and 4b allowing the connection of the transmission casing 20 along the axis horizontal articulation 21, facing the end of the first section 4a of the chassis 4.
- the arm of maneuver 10 is pivotally mounted on the first section 4a of the chassis 4, around a longitudinal axis 43, so that it can be adjusted in a plane transverse, and means are provided for immobilizing said arm of operation 10 in the selected angular position.
- These means comprise a transverse plate 44, integral with the chassis 4 and provided a light in an arc 45, crossed by a screw secured to the arm 10, on which is tightened a locking nut 46 carrying a handle 47.
- the described grinder allows to grind the entire head 3 of the rail, i.e. grind the profile of this at an angle of 180 °, without the need to turn the machine, the operating arm 10 being in each case oriented so as to allow easy operation of the grinder, and the motor 14 always remaining straight or slightly inclined, so that its operation and longevity are guaranteed.
- the operator no longer has to support the weight of the motor, occupies a more ergonomic working position, is subject to less vibration and less noise, and is further away from projections sparks.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
Description
La présente invention concerne une meuleuse de profils de rails, destinée aux travaux neufs et à l'entretien des rails de voies ferrées et de chemins de roulement analogues, notamment dans le domaine des transports ferroviaires, des mines et de la manutention.The present invention relates to a rail profile grinder, intended for new work and maintenance of railway tracks and similar raceways, especially in the transport sector railway, mining and handling.
Une meuleuse de profils de rails est une machine conçue pour meuler le champignon d'un rail, principalement après soudage en voie, en vue de donner à la zone de soudure un profil identique au profil courant du rail. De façon habituelle, les opérations de meulage d'un profil de rail concement aussi bien le dessus du rail que les deux flancs du champignon du rail, tournés respectivement du côté intérieur et du côté extérieur de la voie.A rail profile grinder is a machine designed for grind the head of a rail, mainly after track welding, with a view to to give the weld zone a profile identical to the current profile of the rail. Of usual way, the grinding operations of a rail profile concement also the top of the rail as well as the two sides of the rail head, turned respectively on the inside and outside of the track.
Plus particulièrement, l'invention vise à perfectionner une meuleuse de profils de rails, du genre comprenant une tête de meulage recevant un outil abrasif de meulage, monté rotatif autour d'un axe et apte à décrire aussi un mouvement de montée/descente parallèlement à son axe de rotation, la tête de meulage étant portée par un châssis pourvu, à ses extrémités, de moyens de roulement, de guidage et de maintien sur un rail d'une voie ferrée ou analogue, la meuleuse comprenant encore des moyens motorisés pour l'entraínement en rotation de l'outil de meulage autour de son axe, et des moyens de manoeuvre pour le déplacement en va-et-vient de la meuleuse dans la direction longitudinale du rail à meuler, le châssis étant pivotant avec la tête de meulage autour d'un axe longitudinal de manière à permettre au choix le meulage du dessus du rail, ou du flanc de champignon du rail du côté intérieur de la voie, ou du flanc du champignon du rail du côté extérieur de la voie.More particularly, the invention aims to improve a grinder rail profiles, of the type comprising a grinding head receiving a tool grinding abrasive, rotatably mounted about an axis and able to also describe a up / down movement parallel to its axis of rotation, the head grinding being carried by a chassis provided at its ends with means for rolling, guiding and holding on a rail of a railway track or the like, the grinder further comprising motorized means for driving in rotation of the grinding tool about its axis, and of the operating means for moving the grinder back and forth in the direction longitudinal of the rail to be ground, the chassis being pivotable with the grinding head around a longitudinal axis so as to allow the grinding of the choice above the rail, or on the side of the rail head on the inside of the track, or the side of the rail head on the outside of the track.
Dans une telle machine, le châssis et la tête de meulage portée par ce châssis peuvent être inclinés à volonté d'un côté ou de l'autre du rail, à partir d'une position de départ sensiblement verticale, pour permettre le meulage du dessus du rail ou de l'un ou l'autre des flancs du champignon du rail.In such a machine, the chassis and the grinding head carried by this chassis can be tilted at will on one side or the other of the rail, from a substantially vertical starting position, to allow the grinding of the top of the rail or of one or other of the sides of the mushroom rail.
En ce qui concerne les moyens motorisés d'entraínement en rotation de l'outil de meulage, certaines meuleuses utilisent un moteur à combustion interne, ce qui constitue en soi une solution intéressante car les meuleuses sont, le plus souvent, utilisées en des lieux extérieurs où l'on ne dispose pas de source d'énergie électrique ou hydraulique. Le recours à un moteur thermique pose toutefois des problèmes spécifiques, pour les meuleuses du genre ici concerné. Regarding the motorized drive means in rotation of the grinding tool, some grinders use a internal combustion, which is in itself an interesting solution because the grinders are most often used in outdoor places where has no electric or hydraulic power source. The use of a However, the engine poses specific problems for grinders of the kind here concerned.
Ainsi, dans une meuleuse de ce genre produite antérieurement par le Demandeur, et commercialisée sous la dénomination « MP 12 », le moteur thermique est directement porté par le châssis, l'arbre de sortie du moteur étant parallèle à l'axe de rotation de l'outil de meulage. Il en résulte que ce moteur s'incline avec le châssis et avec la tête de meulage, lorsque ces parties sont utilisées en position inclinée. Or le fonctionnement d'un moteur à combustion interne est mis en cause par une inclinaison trop forte, qui pose notamment des problèmes de carburation et de lubrification, pouvant conduire à une réduction de la durée de vie du moteur.So in a grinder of this kind produced previously by the Applicant, and marketed under the name "MP 12", the engine is directly carried by the chassis, the motor output shaft being parallel to the axis of rotation of the grinding tool. As a result, this motor tilts with the chassis and with the grinding head, when these parts are used in an inclined position. However, the operation of a internal combustion is called into question by an excessive tilt, which poses in particular problems of carburation and lubrication, which can lead a reduction in engine life.
Dans une autre réalisation connue, décrite dans la demande de brevet allemand N°19518457, le moteur à combustion interne est porté par le bras de manoeuvre de la meuleuse, maintenu dans un plan vertical, et non pas porté par le châssis de la meuleuse, de sorte que ce moteur reste sensiblement droit, même si le châssis est incliné. Toutefois, une telle réalisation nécessite, entre l'arbre de sortie du moteur thermique et l'outil de meulage, une transmission de mouvement complexe, peu fiable et coûteuse, qui dans la réalisation selon la demande de brevet allemand mentionnée comprend successivement : un arbre flexible, un renvoi d'angle à pignons coniques, un joint de cardan et une courroie.In another known embodiment, described in the application for German patent N ° 19518457, the internal combustion engine is carried by the grinder operating arm, held in a vertical plane, not carried by the chassis of the grinder, so that this motor remains substantially straight, even if the chassis is tilted. However, such realization requires, between the output shaft of the engine and the tool grinding, a complex, unreliable and costly motion transmission, which in the implementation according to the mentioned German patent application successively includes: a flexible shaft, a pinion angle gear conical, a universal joint and a belt.
La présente invention vise à éviter tous ces inconvénients, en fournissant une solution simple et fiable pour la transmission du mouvement entre le moteur notamment thermique et l'outil de meulage, tout en limitant l'inclinaison de ce moteur à des valeurs d'angle faibles, garantissant le bon fonctionnement et la longévité dudit moteur.The present invention aims to avoid all these drawbacks, by providing a simple and reliable solution for motion transmission between the engine, in particular the thermal engine and the grinding tool, while limiting the inclination of this motor at low angle values, ensuring good operation and longevity of said engine.
L'invention a également pour objectif de fournir une meuleuse de profils de rails permettant une position de travail plus ergonomique et moins fatiguante pour l'opérateur.The invention also aims to provide a grinder of rail profiles allowing a more ergonomic and less working position tiring for the operator.
A cet effet, l'invention a essentiellement pour objet une meuleuse de profils de rails du genre indiqué en introduction, dans laquelle les moyens moteurs d'entraínement en rotation de l'outil de meulage sont constitués par un moteur notamment à combustion interne, avec arbre de sortie horizontal, le moteur étant fixé sur un support qui est articulé autour d'un axe longitudinal, sur un ensemble d'équilibrage lui-même monté pivotant autour d'un axe longitudinal sur le châssis, et prévu pour occuper en utilisation une position horizontale prenant appui sur l'autre rail de la voie, tandis que l'arbre de sortie horizontal du moteur est lié, par un ensemble de transmission, à la tête de meulage portée par le châssis, de manière à limiter l'inclinaison du moteur à des valeurs d'angle faibles.To this end, the invention essentially relates to a grinder rail profiles of the kind indicated in the introduction, in which the means motors for rotating the grinding tool are constituted by a especially internal combustion engine, with horizontal output shaft, the motor being fixed on a support which is articulated around a longitudinal axis, on a balancing assembly itself mounted to pivot about an axis longitudinal on the chassis, and designed to occupy a position in use horizontal resting on the other rail of the track, while the output shaft horizontal of the engine is linked, by a transmission assembly, to the head of grinding carried by the chassis, so as to limit the inclination of the motor to low angle values.
Ainsi, l'invention propose un montage particulier du moteur notamment thermique, ce moteur étant fixé sur un support monté pivotant, autour d'un axe horizontal, sur un ensemble d'équilibrage occupant lui-même une position invariablement horizontale lors de l'utilisation de la meuleuse. Le moteur est aussi lié au châssis par l'ensemble de transmission qui, dans une forme de réalisation préférée de l'invention, comprend un carter de transmission formant une sorte de bielle, articulée entre l'arbre de sortie du moteur et un axe horizontal lié au châssis ou à la tête de meulage. Ainsi, le montage du moteur thermique est réalisé par un dispositif articulé formant une sorte de quadrilatère déformable, qui est tel que l'inclinaison sur l'horizontale du support pivotant du moteur, donc du moteur lui-même, reste faible et en particulier ne dépasse pas environ 15°, alors que le châssis portant la tête de meulage est inclinable de ± 90° d'un côté ou de l'autre, par rapport à sa position médiane verticale.Thus, the invention proposes a particular mounting of the engine, in particular a thermal engine, this engine being fixed on a support mounted to pivot about a horizontal axis, on a balancing assembly itself occupying an invariably horizontal position during use. of the grinder. The motor is also linked to the chassis by the transmission assembly which, in a preferred embodiment of the invention, comprises a transmission casing forming a sort of connecting rod, articulated between the motor output shaft and a horizontal axis linked to the chassis or to the grinding head. Thus, the mounting of the heat engine is achieved by an articulated device forming a kind of deformable quadrilateral, which is such that the inclination on the horizontal of the pivoting support of the engine, therefore of the engine itself, remains small and in particular does not not exceed about 15 °, while the chassis carrying the grinding head is tiltable ± 90 ° on one side or the other, relative to its vertical center position.
Avantageusement, des moyens à ressort sont prévus, qui agissent sur le support pivotant du moteur notamment thermique pour compenser le poids de ce moteur. Ces moyens à ressort, qui soulagent les efforts à exercer par l'opérateur, sont réalisables sous la forme d'un ressort à gaz, ou de tout autre type, articulé entre l'ensemble d'équilibrage et le support pivotant du moteur.Advantageously, spring means are provided, which act on the pivoting support of the engine in particular thermal to compensate for the weight of this engine. These spring means, which relieve the efforts to exercise by the operator, can be produced in the form of a gas spring, or any other type, articulated between the balancing assembly and the pivoting support of the engine.
L'ensemble de transmission comprend, dans une forme de réalisation de l'invention, une roue dentée motrice portée par l'arbre de sortie horizontal du moteur, une courroie crantée logée dans le carter de transmission, une roue dentée réceptrice calée sur un arbre horizontal monté tournant suivant l'axe horizontal d'articulation du carter de transmission sur le châssis ou sur la tête de meulage, et un renvoi d'angle à pignons coniques liant ce dernier arbre à un manchon coaxial à l'outil de meulage, et lié par des cannelures à un arbre portant l'outil de meulage.The transmission assembly comprises, in a form of embodiment of the invention, a drive gear carried by the output shaft horizontal of the engine, a toothed belt housed in the housing transmission, a receiving gear wedged on a horizontal shaft mounted rotating along the horizontal axis of articulation of the transmission casing on the chassis or on the grinding head, and a bevel gear with bevel gears linking this latter shaft to a sleeve coaxial with the grinding tool, and linked by splines on a shaft carrying the grinding tool.
On obtient ainsi un ensemble de transmission simple, léger, protégé, ne nécessitant pas d'entretien et fiable. Avantageusement, pour réaliser commodément l'entrée du mouvement dans la tête de meulage, le châssis possède deux tronçons longitudinaux décalés, l'arbre horizontal monté suivant l'axe d'articulation du carter de transmission entrant dans la tête de meulage au niveau du « décrochement » existant entre les deux tronçons du châssis.This gives a simple, light transmission assembly, protected, maintenance-free and reliable. Advantageously, for the movement is conveniently entered into the grinding head, the chassis has two offset longitudinal sections, the horizontal shaft mounted along the axis of articulation of the transmission housing entering the head of grinding at the level of the "offset" existing between the two sections of the frame.
Selon une autre caractéristique avantageuse, l'ensemble d'équilibrage comprend, d'une part, un arceau reliant entre elles les extrémités du châssis, et pivotant par ses propres extrémités, autour d'un axe longitudinal, relativement à ce châssis, et d'autre part une barre d'équilibrage transversale, fixée de façon démontable sur la partie médiane de l'arceau, et pourvue d'un galet ou rouleau d'appui prévu pour s'appuyer et rouler sur l'autre rail de la voie. Le support pivotant du moteur peut être articulé sur une chape fixée, elle aussi, dans la partie médiane de l'arceau, à distance de l'axe d'articulation de l'arceau sur le châssis.According to another advantageous characteristic, the assembly balancing comprises, on the one hand, a hoop connecting the ends together of the chassis, and pivoting by its own ends, around a longitudinal axis, relative to this chassis, and on the other hand a transverse balancing bar, detachably attached to the middle part of the arch, and provided with a roller or support roller provided to rest and roll on the other rail of the way. The pivoting motor support can be articulated on a fixed yoke, it also, in the middle part of the arch, at a distance from the axis of articulation of the roll bar on the chassis.
Selon encore une autre caractéristique, compte tenu de ce que le châssis de la meuleuse objet de l'invention peut être incliné sur ± 90° d'un côté ou de l'autre, par rapport à sa position médiane verticale, les moyens de manoeuvre pour le déplacement en va-et-vient de la meuleuse comprennent avantageusement un bras de manoeuvre orientable, monté pivotant autour d'un axe longitudinal sur le châssis, des moyens étant prévus pour le blocage du bras de manoeuvre dans une position angulaire sélectionnée. Le bras de manoeuvre peut ainsi être orienté de ± 45°, de part et d'autre d'une position médiane, pour conserver une position d'utilisation ergonomique, même si le châssis, qui porte ce bras de manoeuvre, est couché à l'horizontale.According to yet another characteristic, taking into account that the chassis of the grinder that is the subject of the invention can be inclined over ± 90 ° on one side or the other, relative to its vertical median position, the maneuvering means for the reciprocating movement of the grinder advantageously comprise an orientable operating arm, pivotally mounted about a longitudinal axis on the chassis, means being provided for blocking the operating arm in a selected angular position. The operating arm can thus be oriented ± 45 °, on either side of a middle position, to maintain an ergonomic position of use, even if the chassis, which carries this operating arm, is lying on the floor. horizontal.
Suivant une dernière caractéristique avantageuse, le châssis de la meuleuse objet de l'invention porte, à chaque extrémité, un ensemble de deux galets de guidage d'axes parallèles, montés sur un support commun lui-même monté tournant autour d'un axe longitudinal relativement à l'extrémité correspondante du châssis, sur laquelle est aussi montée pivotante une extrémité de l'ensemble d'équilibrage, une liaison par engrenages liant le support des galets de guidage à l'extrémité de l'ensemble d'équilibrage, et/ou au châssis, de telle sorte que le pivotement de cet ensemble relativement au châssis s'accompagne d'une orientation proportionnelle des galets de guidage. L'inclinaison du châssis et de la tête de meulage s'accompagne ainsi d'une orientation « automatique » des galets de guidage, qui prennent une position adaptée suivant que l'on meule le flanc intérieur ou extérieur du champignon du rail. According to a final advantageous characteristic, the chassis of the grinder object of the invention carries, at each end, a set of two rollers for guiding parallel axes, mounted on a common support itself mounted rotating about a longitudinal axis relative to the end corresponding chassis, on which is also pivotally mounted a end of the balancing assembly, a gear link connecting the support of the guide rollers at the end of the balancing assembly, and / or to the chassis, so that the pivoting of this assembly relative to the chassis is accompanied by a proportional orientation of the guide rollers. The inclination of the chassis and the grinding head is thus accompanied by a "automatic" orientation of the guide rollers, which assume a position adapted according to whether the interior or exterior side of the mushroom is ground of the rail.
L'invention sera mieux comprise à l'aide de la description qui suit,
en référence au dessin schématique annexé représentant, à titre d'exemple,
une forme d'exécution de cette meuleuse de profils de rails :
Comme le montrent les figures 1 à 6, la meuleuse de profils de rails
est destinée à des travaux sur des rails 1 et 2 d'une voie ferrée, et elle est plus
particulièrement conçue pour réaliser le profilage du champignon 3 de l'un des
rails 1 de la voie, sur laquelle cette meuleuse est positionnée et guidée.As shown in Figures 1 to 6, the rail profile grinder
is intended for work on
La meuleuse possède un châssis allongé 4, qui est pourvu, à ses
deux extrémités, de deux trains de trois galets porteurs, respectivement 5 et 6.
A ses extrémités, le châssis 4 est encore pourvu de deux ensembles de galets
de guidage, respectivement 7 et 8.The grinder has an
Dans sa partie médiane, le châssis 4 porte une tête de meulage 9,
et un bras de manoeuvre 10 orientable.In its middle part, the
Un arceau 11 relie les deux extrémités du châssis 4, l'arceau 11
étant monté pivotant autour d'un axe longitudinal par rapport au châssis 4. Sur
la partie médiane de l'arceau 11 est fixée, de façon démontable, une barre
d'équilibrage transversale 12, pourvue d'un galet ou rouleau d'appui 13 à son
extrémité libre.A hoop 11 connects the two ends of the
Entre le châssis 4 et l'arceau 11 est monté, d'une manière décrite
en détail ci-après, un moteur à combustion interne 14, tel qu'un moteur à
explosion à quatre temps, destiné à l'entraínement en rotation d'un outil abrasif
de meulage 15, monté rotatif dans la tête de meulage 9 (voir aussi figure 7).Between the
Pour son utilisation, la meuleuse dont la structure générale vient
d'être décrite est placée sur la voie, le châssis 4 étant monté et guidé sur le rail
1 par les galets 5, 6, 7 et 8, tandis que le galet ou rouleau 13 prend appui sur
l'autre rail 2. La tête de meulage 9 est ainsi positionnée en regard du
champignon 3 du rail 1.For its use, the grinder whose general structure comes
to be described is placed on the track, the
Le moteur 14 est fixé sur un support 16, orienté transversalement,
qui est articulé autour d'un axe longitudinal 17 sur une chape 18 elle-même
fixée sur l'arceau 11, dans la partie médiane de celui-ci, à distance de l'axe
d'articulation de l'arceau 11 sur le châssis 4. Ce moteur 14 possède un arbre
de sortie horizontal 19, orienté longitudinalement, qui est raccordé à un carter
de transmission 20 formant une sorte de bielle, articulée entre l'arbre 19 et un
axe horizontal 21, parallèle à l'arbre 19 et lié au châssis ou à la tête de
meulage 9.The
Un ressort à gaz 22, articulé entre l'arceau 11 et le support 16 (voir
figures 2, 4 et 6), assure la compensation du poids du moteur 14 et de son
support 16.A
Le châssis 4 possède deux tronçons longitudinaux décalés,
respectivement 4a et 4b, le « décrochement » existant entre ces deux tronçons
4a et 4b permettant le raccordement du carter de transmission 20 suivant l'axe
d'articulation horizontal 21, face à l'extrémité du premier tronçon 4a du châssis
4.The
La figure 7 montre le détail du mécanisme de transmission, qui
assure, à partir du moteur 14, l'entraínement en rotation de l'outil de meulage
15 autour de son axe 23 :
Enfin, en se référant de nouveau aux figures 1 à 6, le bras de
manoeuvre 10 est monté pivotant sur le premier tronçon 4a du châssis 4,
autour d'un axe longitudinal 43, de sorte qu'il peut être réglé dans un plan
transversal, et des moyens sont prévus pour immobiliser ledit bras de
manoeuvre 10 dans la position angulaire sélectionnée. Ces moyens
comprennent une platine transversale 44, solidaire du châssis 4 et pourvue
d'une lumière en arc de cercle 45, traversée par une vis solidaire du bras 10,
sur laquelle est serré un écrou de blocage 46 portant une manette 47. Finally, referring again to Figures 1 to 6, the arm of
Les figures 1 et 2 illustrent l'utilisation de la meuleuse précédemment décrite, pour le meulage du dessus du champignon 3 du rail 1. Pour cette première utilisation, les positions sont les suivantes :
- L'arceau 11 et la barre d'équilibrage 12 sont situés dans un plan horizontal.
Le support 4 se situe dans un plan vertical, au-dessus du rail 1 à meuler.- Le bras de
manoeuvre 10 occupe sa position médiane de sorte qu'il est, lui aussi, orienté verticalement. - Les galets porteurs 5 et 6 s'appliquent tous horizontalement sur le dessus du rail 1.
- Les deux galets de guidage 36 de chacun des deux ensembles
7
et 8 prennent place, verticalement, de part et d'autre du rail 1. - Le moteur 14 possède, avec
son support 16, une position assez faiblement inclinée sur l'horizontale.
- The arch 11 and the balancing
bar 12 are located in a horizontal plane. - The
support 4 is located in a vertical plane, above the rail 1 to be ground. - The
operating arm 10 occupies its middle position so that it, too, is oriented vertically. - The
support rollers 5 and 6 all apply horizontally to the top of the rail 1. - The two
guide rollers 36 of each of the twoassemblies 7 and 8 take place, vertically, on either side of the rail 1. - The
motor 14 has, with itssupport 16, a relatively slightly inclined position on the horizontal.
Dans cette position de la meuleuse, la mise en marche du moteur
14, et le déplacement en va-et-vient (flèche F) de l'ensemble de la machine à
l'aide du bras de manoeuvre 10 le long de la voie, assurent le meulage du
dessus du rail 1 par l'outil 15, entraíné en rotation à partir du moteur 14.In this position of the grinder, starting the
Les figures 3 et 4 illustrent l'utilisation de la même meuleuse, pour le meulage du flanc du champignon 3 du rail 1 situé du côté intérieur de la voie, c'est-à-dire le côté tourné vers l'autre rail 2. Pour cette deuxième utilisation, les positions sont les suivantes :
- L'arceau 11 et la barre d'équilibrage 12 sont encore situés dans un plan horizontal.
Le support 4 se situe, lui aussi, dans un plan horizontal, et il se trouve ainsi orienté en direction de l'autrerail 2.- Le bras de
manoeuvre 10 est orienté, parrapport au châssis 4, de manière à se trouver relevé, obliquement. - Les galets porteurs 5 et 6 s'appliquent tous verticalement sur le
flanc intérieur du
champignon 3 du rail 1. - Les deux galets de guidage 36 de chacun des deux ensembles
7
et 8 prennent une orientation oblique, sensiblement à 45°, en s'orientant ainsi de façon automatique par l'effet de l'engrenage constitué de la couronne dentée 38 et du pignon 42. - Le moteur 14 possède, avec
son support 16, une position pratiquement horizontale, très légèrement inclinée en sens inverse de l'inclinaison de la position des figures 1et 2.
- The arch 11 and the balancing
bar 12 are still located in a horizontal plane. - The
support 4 is also located in a horizontal plane, and it is thus oriented in the direction of theother rail 2. - The
operating arm 10 is oriented, relative to thechassis 4, so as to be raised, obliquely. - The
support rollers 5 and 6 all apply vertically to the inner flank of themushroom 3 of the rail 1. - The two
guide rollers 36 of each of the twoassemblies 7 and 8 assume an oblique orientation, substantially at 45 °, thereby being oriented automatically by the effect of the gear formed by thering gear 38 and thepinion 42 . - The
motor 14 has, with itssupport 16, a practically horizontal position, very slightly inclined in the opposite direction to the inclination of the position of FIGS. 1 and 2.
Dans cette autre position de la meuleuse, la mise en marche du
moteur 14, et le déplacement en va-et-vient (flèche F) de l'ensemble de la
machine à l'aide du bras de manoeuvre 10, le long de la voie, assurent le
meulage du flanc intérieur du champignon 3 du rail 1.In this other position of the grinder, starting the
Enfin, les figures 5 et 6 illustrent l'utilisation de la même meuleuse, pour le meulage du flanc du champignon 3 du rail 1 tourné vers le côté extérieur de la voie, c'est-à-dire le côté tourné à l'opposé à l'autre rail 2. Pour cette troisième utilisation, les positions sont les suivantes :
- L'arceau 11 et la barre d'équilibrage 12 sont toujours situés dans un plan horizontal.
Le support 4 se situe, lui aussi, dans un plan horizontal, et il se trouve ainsi orienté vers l'opposé de l'autrerail 2.- Le bras de
manoeuvre 10 est orienté, parrapport au châssis 4, à l'opposé de la position des figures 3et 4, pour se trouver ici aussi relevé obliquement. - Les galets porteurs 5 et 6 s'appliquent tous verticalement sur le
flanc extérieur du
champignon 3 du rail 1. - Les deux galets de guidage 36 de chacun des deux ensembles
7
et 8 prennent une orientation oblique, sensiblement à 45° (mais inverse de celle des figures 3 et 4), en s'orientant ici aussi de façon automatique par l'effet de l'engrenage constitué de la couronne dentée 38 et du pignon 42. - Le moteur 14 possède, avec
son support 16, une position assez faiblement inclinée sur l'horizontale, en sens inverse de l'inclinaison de la position des figures 1et 2.
- The arch 11 and the balancing
bar 12 are always located in a horizontal plane. - The
support 4 is also located in a horizontal plane, and it is thus oriented opposite theother rail 2. - The
operating arm 10 is oriented, relative to thechassis 4, opposite the position of Figures 3 and 4, to be here also raised obliquely. - The supporting
rollers 5 and 6 all apply vertically to the outer flank of themushroom 3 of the rail 1. - The two
guide rollers 36 of each of the twoassemblies 7 and 8 take an oblique orientation, substantially at 45 ° (but opposite to that of FIGS. 3 and 4), being oriented here also automatically by the effect of the gear consisting of thetoothed ring 38 and thepinion 42. - The
motor 14 has, with itssupport 16, a position which is slightly inclined on the horizontal, in the opposite direction to the inclination of the position of FIGS. 1 and 2.
Dans cette dernière position de la meuleuse, la mise en marche du
moteur 14, et le déplacement en va-et-vient (flèche F) de l'ensemble de la
machine à l'aide du bras de manoeuvre 10, le long de la voie, assurent le
meulage du flanc extérieur du champignon 3 du rail 1.In this last position of the grinder, starting the
Bien entendu, il est aussi possible d'amener la meuleuse dans des
positions intermédiaires, par rapport aux trois positions typiques précédemment
décrites et illustrées au dessin, ceci pour le meulage des rayons de
raccordement entre le dessus du rail 1 et les flancs du champignon 3. Of course, it is also possible to bring the grinder into
intermediate positions, compared to the three typical positions previously
described and illustrated in the drawing, this for grinding the spokes of
connection between the top of the rail 1 and the sides of the
Il ressort de ce qui précède que la meuleuse décrite permet de
meuler la totalité du champignon 3 du rail, c'est-à-dire de meuler le profil de
celui-ci sur un angle de 180°, sans qu'il soit nécessaire de retourner la
machine, le bras de manoeuvre 10 étant dans chaque cas orienté de manière à
permettre la conduite aisée de la meuleuse, et le moteur 14 restant toujours
droit ou assez faiblement incliné, de sorte que son fonctionnement et sa
longévité sont garantis.It appears from the above that the described grinder allows to
grind the
Grâce à l'invention, l'opérateur n'a plus à soutenir le poids du moteur, occupe une position de travail plus ergonomique, est soumis à moins de vibrations et à moins de bruits, et est plus éloigné des projections d'étincelles.Thanks to the invention, the operator no longer has to support the weight of the motor, occupies a more ergonomic working position, is subject to less vibration and less noise, and is further away from projections sparks.
L'on ne s'éloignerait pas du cadre de l'invention, telle que définie dans les revendications annexées, en modifiant la forme extérieure du support, ou les moyens de montage pivotant du moteur, ou encore le détail des galets porteurs et des galets de guidage ; l'invention s'étend aussi à l'utilisation de moteurs autres que thermiques ; la machine pourrait être plus complexe, c'est-à-dire être étendue de façon à entraíner deux ou plusieurs meules sur une file ou deux files de rails, par un ou plusieurs moteurs.One would not depart from the scope of the invention, as defined in the appended claims, by modifying the external shape of the support, or the pivoting mounting means of the motor, or the detail of the rollers carriers and guide rollers; the invention also extends to the use of motors other than heat engines; the machine could be more complex, i.e. be extended so as to entrain two or more grindstones in a row or two rows of rails, by one or more motors.
Claims (12)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0010160A FR2812670B1 (en) | 2000-08-01 | 2000-08-01 | RAIL PROFILE GRINDER |
FR0010160 | 2000-08-01 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1178154A1 true EP1178154A1 (en) | 2002-02-06 |
EP1178154B1 EP1178154B1 (en) | 2004-03-03 |
Family
ID=8853206
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01420165A Expired - Lifetime EP1178154B1 (en) | 2000-08-01 | 2001-07-20 | Rail profile grinder |
Country Status (7)
Country | Link |
---|---|
US (1) | US6669533B2 (en) |
EP (1) | EP1178154B1 (en) |
AT (1) | ATE261024T1 (en) |
CA (1) | CA2354651A1 (en) |
DE (1) | DE60102187T2 (en) |
ES (1) | ES2218355T3 (en) |
FR (1) | FR2812670B1 (en) |
Cited By (7)
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EP1375749A2 (en) | 2002-06-28 | 2004-01-02 | Robel Bahnbaumaschinen GmbH | Grinding machine |
CN106112736A (en) * | 2016-06-28 | 2016-11-16 | 王祁 | A kind of high ferro motor-car track special grinding cleaning machine |
WO2017035210A1 (en) * | 2015-08-24 | 2017-03-02 | Stanley Black & Decker, Inc. | Railroad track tool apparatus |
WO2018145809A1 (en) * | 2017-02-09 | 2018-08-16 | Robel Bahnbaumaschinen Gmbh | Grinding machine for grinding rails of a track |
CN109537380A (en) * | 2018-11-28 | 2019-03-29 | 武汉理工大学 | A kind of profiling grinding device for rail maintenance |
FR3077077A1 (en) * | 2018-01-24 | 2019-07-26 | Societe Turripinoise De Mecanique | RAILS GRINDER |
CN118386065A (en) * | 2024-06-28 | 2024-07-26 | 河北兆宏机械泵业有限公司 | Special-shaped metal processing device and processing method thereof |
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US6663476B1 (en) * | 2002-04-09 | 2003-12-16 | Matweld, Inc. | Portable multi-purpose rail grinding machine |
CA2487387C (en) * | 2004-12-01 | 2010-02-23 | David Fenton | Rail grooming machine and method of use |
US7784135B2 (en) * | 2006-12-15 | 2010-08-31 | General Electric Company | Tool for brushing circumferential welds in restricted access areas |
US9073164B2 (en) * | 2011-10-07 | 2015-07-07 | Bombardier Transportation Gmbh | Precision rail profiling device for railway crossovers |
US9073167B2 (en) * | 2011-10-07 | 2015-07-07 | Bombardier Transportation Gmbh | Precision rail profiling device for railway turnouts and crossings |
JP6535243B2 (en) * | 2015-07-16 | 2019-06-26 | 矢作建設工業株式会社 | Rail cutting machine |
US20180245292A1 (en) * | 2017-02-24 | 2018-08-30 | Holland, L.P. | Portable Weld Milling Machine Apparatus and Methods of Using the Same |
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CA2999319C (en) * | 2017-04-04 | 2019-06-11 | Bombardier Transportation Gmbh | Apparatus and method for correcting damage to rails and railway crossovers |
IT201700091285A1 (en) * | 2017-08-07 | 2019-02-07 | Cembre Spa | RAILWAY TOOL TROLLEY |
CN109596372B (en) * | 2018-12-17 | 2023-09-22 | 西南交通大学 | Single grinding head steel rail grinding experimental device |
CN115210042B (en) * | 2020-03-12 | 2024-06-14 | 三菱电机株式会社 | Guide rail grinding device, guide rail grinding method, and guide rail grinding device adjustment method |
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CN113481769B (en) * | 2021-06-29 | 2023-03-14 | 苏州睿友智能装备有限公司 | Intelligent steel rail profile grinding equipment |
CN114561842B (en) * | 2022-02-28 | 2022-12-09 | 无锡职业技术学院 | Rail welding grinding device |
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- 2001-07-20 ES ES01420165T patent/ES2218355T3/en not_active Expired - Lifetime
- 2001-07-20 EP EP01420165A patent/EP1178154B1/en not_active Expired - Lifetime
- 2001-07-20 DE DE60102187T patent/DE60102187T2/en not_active Expired - Lifetime
- 2001-07-25 US US09/911,533 patent/US6669533B2/en not_active Expired - Lifetime
- 2001-07-31 CA CA002354651A patent/CA2354651A1/en not_active Abandoned
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1375749A2 (en) | 2002-06-28 | 2004-01-02 | Robel Bahnbaumaschinen GmbH | Grinding machine |
US6805621B2 (en) | 2002-06-28 | 2004-10-19 | Robel Bahnbaumaschinen Gmbh | Rail grinding machine |
US10246830B2 (en) | 2015-08-24 | 2019-04-02 | Stanley Black & Decker, Inc. | Railroad track tool apparatus |
WO2017035210A1 (en) * | 2015-08-24 | 2017-03-02 | Stanley Black & Decker, Inc. | Railroad track tool apparatus |
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CN106112736B (en) * | 2016-06-28 | 2018-05-11 | 汪培杰 | A kind of high ferro motor-car track special grinding cleaning machine |
CN106112736A (en) * | 2016-06-28 | 2016-11-16 | 王祁 | A kind of high ferro motor-car track special grinding cleaning machine |
WO2018145809A1 (en) * | 2017-02-09 | 2018-08-16 | Robel Bahnbaumaschinen Gmbh | Grinding machine for grinding rails of a track |
FR3077077A1 (en) * | 2018-01-24 | 2019-07-26 | Societe Turripinoise De Mecanique | RAILS GRINDER |
EP3517682A1 (en) * | 2018-01-24 | 2019-07-31 | Societe Turripinoise de Mecanique SA. | Rail grinder |
CN109537380A (en) * | 2018-11-28 | 2019-03-29 | 武汉理工大学 | A kind of profiling grinding device for rail maintenance |
CN118386065A (en) * | 2024-06-28 | 2024-07-26 | 河北兆宏机械泵业有限公司 | Special-shaped metal processing device and processing method thereof |
Also Published As
Publication number | Publication date |
---|---|
DE60102187T2 (en) | 2005-02-17 |
DE60102187D1 (en) | 2004-04-08 |
ES2218355T3 (en) | 2004-11-16 |
US20020019205A1 (en) | 2002-02-14 |
FR2812670A1 (en) | 2002-02-08 |
FR2812670B1 (en) | 2002-10-04 |
US6669533B2 (en) | 2003-12-30 |
CA2354651A1 (en) | 2002-02-01 |
EP1178154B1 (en) | 2004-03-03 |
ATE261024T1 (en) | 2004-03-15 |
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