CN118386065A - Special-shaped metal processing device and processing method thereof - Google Patents
Special-shaped metal processing device and processing method thereof Download PDFInfo
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- CN118386065A CN118386065A CN202410851000.6A CN202410851000A CN118386065A CN 118386065 A CN118386065 A CN 118386065A CN 202410851000 A CN202410851000 A CN 202410851000A CN 118386065 A CN118386065 A CN 118386065A
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- 239000002184 metal Substances 0.000 title claims abstract description 62
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 62
- 238000012545 processing Methods 0.000 title claims abstract description 58
- 238000003672 processing method Methods 0.000 title description 5
- 238000003754 machining Methods 0.000 claims abstract description 38
- 239000000463 material Substances 0.000 claims abstract description 32
- 230000017105 transposition Effects 0.000 claims abstract description 22
- 230000000712 assembly Effects 0.000 claims abstract description 20
- 238000000429 assembly Methods 0.000 claims abstract description 20
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 5
- 230000002457 bidirectional effect Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000007769 metal material Substances 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 3
- 230000009977 dual effect Effects 0.000 claims description 3
- 238000005555 metalworking Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000003892 spreading Methods 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 6
- 239000002699 waste material Substances 0.000 description 4
- 244000137852 Petrea volubilis Species 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002783 friction material Substances 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
The invention relates to the technical field of machine tool parts, and particularly discloses a special-shaped metal machining device and a machining method thereof. The technical proposal comprises: the machining bench comprises a machining bench assembly and a machining placement assembly which is slidably mounted on the machining bench assembly, wherein two transposition clamping assemblies are slidably mounted on two sides of the machining bench assembly. According to the invention, the first friction block drives the first hinge rod to spread outwards along the connection point of the first hinge rod and the arc-shaped positioning block through the piston hinge rod, the clamping cleaning assembly slides back and forth on the transposition clamping assembly, so that the second friction block and the first friction block are wiped back and forth, and the surfaces of the second friction block and the first friction block are subjected to full deburring on the connection surface of the special-shaped material through wiping assemblies such as abrasive paper and the like which are mounted through magic tapes, so that manual wiping is replaced, labor is saved, and meanwhile, the special-shaped material is conveniently and fully clamped, and uneven stress and shaking of the special-shaped material during processing are prevented. The method is suitable for processing the special-shaped metal.
Description
Technical Field
The invention relates to the technical field of machine tool parts, in particular to a special-shaped metal machining device and a machining method thereof.
Background
The special-shaped metal processing refers to a processing process of customizing a metal material to meet specific shape and size requirements. Such processing typically involves cutting, bending, punching, welding, etc. the metal material to obtain the desired profiled metal parts, while the machine tool is required to mount the adapted assembly parts to cope with the different required profiled metals.
In the published Chinese patent application document with the publication number of CN117862914A, a clamping device for special-shaped metal processing is disclosed, and comprises a mounting plate, wherein a second sliding block is fixed on one side of the top of the mounting plate, a first sliding block is arranged on the other side of the top of the mounting plate, a pulling mechanism for pulling the first sliding block to move is arranged on the mounting plate, and two symmetrical clamping mechanisms are arranged on the first sliding block and the second sliding block; the clamping mechanism comprises a first semicircular chuck which is detachably and rotatably arranged, the outer wall of the first semicircular chuck is movably connected with a second semicircular chuck, insertion holes are formed in the positions, corresponding to the first semicircular chuck, of the outer walls of the first sliding block and the second sliding block, inserting rods penetrating through the first semicircular chuck are inserted into the insertion holes, and a plurality of backing rings are sleeved on the inserting rods. The invention can clamp different special-shaped metal pieces, is convenient for adjusting the clamping position, is convenient for disassembly and replacement, and is convenient for cleaning scraps produced in the polishing or cutting process.
When the device is used, most special-shaped metal pieces are different in appearance, different clamping assemblies are required to be installed on a machine tool under the conventional situation, the device can clamp assemblies with different thicknesses, certain burrs are arranged on the surfaces of different special-shaped assemblies, the burrs serve as supporting points of clamping positions of the clamping assemblies at the moment, the clamping assemblies are pressed and broken due to the fact that the burrs are clamped under the cutting operation of the machine tool, the clamping assemblies are loosened, and the phenomenon of flicking of a cutter easily occurs in the cutting process.
Therefore, the application provides a special-shaped metal processing device and a processing method thereof.
Disclosure of Invention
The invention aims at solving the problems that in the background technology, certain burrs exist on the surfaces of different special-shaped components, the burrs are used as supporting points of clamping positions of clamping components, and the clamping components are pressed and broken due to the fact that the burrs are clamped by the clamping components when a machine tool performs cutting operation, so that the clamping of special-shaped metals is loosened.
In one aspect, the invention provides a special-shaped metal machining device, which comprises a machining table assembly and a machining placement assembly which is slidably arranged on the machining table assembly, wherein two transposition clamping assemblies are slidably arranged on two sides of the machining table assembly, and at least two clamping and cleaning assemblies are slidably arranged on each transposition clamping assembly;
the processing table assembly comprises a processing table for processing, and sliding grooves which are convenient for the transposition clamping assembly to slide are fixedly arranged on two sides of the processing table;
The clamping cleaning assembly comprises a positioning block, two sides of the positioning block are connected with two bolt positioning plates through bolts, one side of each bolt positioning plate is rotationally connected with a main gear through a first forward and reverse rotation motor, one side of each bolt positioning plate is rotationally connected with a first gear rod, the main gear and the first gear rod are arranged in a meshed state, one side of each first gear rod is hinged with an arc-shaped positioning block, one side of each bolt positioning plate is hinged with two groups of two-way clamping rods, and one group of two-way clamping rods are hinged on the arc-shaped positioning block;
the arc-shaped positioning block is characterized in that a first hinge rod is hinged at the arc edge position of the arc-shaped positioning block, a piston hinge rod is slidably connected to one side of the first hinge rod, two first friction blocks are hinged to one side, away from the first hinge rod, of the piston hinge rod, and a second friction block is hinged to one side of the first friction block through a second hinge rod.
Optionally, the junction fixed mounting of piston hinge pole and first hinge pole has the spring, the both sides fixedly connected with spacing inserted bar of piston hinge pole, the arc locating piece is offered towards one side of first hinge pole with spacing inserted bar looks adaptation card hole, fixed mounting has the spacing post that is used for spacing first hinge pole deflection angle on the inner wall of arc locating piece.
Optionally, a reset spring for recovering the original position is fixedly arranged between the second hinge rod and the second friction block, between the second hinge rod and the first friction block, between the first friction block and the piston hinge rod and between the first hinge rod and the arc-shaped positioning block.
Optionally, one side of bolt locating plate rotates and is connected with the second gear pole, the second gear pole meshing is connected on first gear pole, one side of second gear pole articulates there is hollow chamber pole, and another group two-way clamping bar articulates on hollow chamber pole, the inside sliding connection of hollow chamber pole has the propelling movement screens piece, fixedly connected with gasbag piece between propelling movement screens piece and the hollow chamber pole.
Optionally, the transposition clamping assembly comprises two double-hole sliding tables, a gear rotating column is rotatably arranged on the inner wall of each double-hole sliding table, two groups of auxiliary racks are slidably arranged on the upper side and the lower side of each gear rotating column, one side of each auxiliary rack is fixedly provided with sliding cavity blocks with the same number, the placement blocks are fixedly arranged on the sliding cavity blocks, and connecting rods are fixedly arranged between the sliding cavity blocks on the two sides of the processing table.
Optionally, the internally mounted of the sliding groove has a belt transmission assembly, the bottom fixed mounting of diplopore coaster has a gear slider, the gear slider passes through belt transmission assembly slidable mounting on the sliding groove.
Optionally, processing settles the subassembly and includes the lathe work piece, one side of lathe work piece rotates and is connected with the carousel platform, one side fixed mounting of lathe work piece has the draw-in groove platform, slidable mounting has processing to settle the draw-in groove bench, processing is settled the draw-in groove bench and is kept away from draw-in groove platform one side fixed mounting and have spacing post, one side of lathe work piece articulates there is the hinge pole, hinge pole slidable mounting is on the carousel bench, hinge pole slidable mounting is on spacing post, the bottom fixed mounting of draw-in groove platform has cooling module.
In another aspect, the application provides: a processing method of special-shaped metal comprises the following steps:
S1: the staff designs and plans the shape, the size and the structure of the special-shaped metal component according to the requirements of clients to position and plan the special-shaped metal;
S2: firstly, placing a proper metal material in the center of the surface of a processing table on a machine tool, driving a clamping and cleaning assembly to move to a specified position by a belt transmission assembly, driving a main gear to rotate by a first forward and reverse rotating motor, driving a first gear rod to rotate by the main gear, driving an arc-shaped positioning block to deflect under the limit of a bidirectional clamping rod by the first gear rod, moving the arc-shaped positioning block towards the outer side of special-shaped metal, spreading the arc-shaped positioning block outwards between a second friction block and the first friction block, and sliding the clamping and cleaning assembly back and forth on the clamping assembly to enable the second friction block and the first friction block to wipe back and forth, wherein the surface of the second friction block and the surface of the first friction block are subjected to full deburring on the connecting surface of the special-shaped material by sand paper installed by a magic tape;
S3: under the limit of the limit post, the piston hinge rod and the first hinge rod move to a position vertical to the ground, the limit inserting rod is inserted into the clamping hole of the arc-shaped positioning block to be positioned, the second friction block and the first friction block are folded, the second friction block and the first friction block are gathered to clamp and limit the special-shaped material in the upper direction, the hollow cavity rod is driven by the second gear rod to fully extrude towards the surface of the special-shaped metal under the limit of the bidirectional clamping rod, and the special-shaped metal is fully positioned by pushing clamping blocks at two sides;
s4: the motor connected with the turntable drives the turntable to rotate, the hinging rod slides on the inner wall of the hinging rod along the circular rod connected with the turntable and the hinging rod, the machining installation clamping table slides up and down along the clamping groove table by taking the connecting part of the hinging rod and the machine tool working block as an origin, the machining installation clamping table receives the pressure of the inner wall of the hinging rod to slide up and down along the clamping groove table through the limiting column, and the machining installation assembly slides on the machining table assembly according to the machining requirement of special-shaped metal and is controlled by a program to perform relevant machining on the special-shaped metal;
S5: and finally packaging the finished product, and arranging for transportation to a customer designated place.
Compared with the prior art, the invention has the following beneficial technical effects:
1. The first friction block drives the first hinge rod to spread outwards along the connection point of the first hinge rod and the arc-shaped positioning block through the piston hinge rod, the clamping cleaning assembly slides back and forth on the transposition clamping assembly, so that the second friction block and the first friction block are wiped back and forth, the surface of the second friction block and the surface of the first friction block are subjected to full deburring through wiping assemblies such as sand paper and the like which are mounted through magic tapes, the special-shaped material connection surface is replaced by manual wiping, the labor is saved, the special-shaped material is conveniently and fully clamped, and uneven stress shaking of the special-shaped material during processing is prevented;
2. The main gear drives the first gear rod to continue to rotate, the first gear rod drives the arc-shaped positioning block to further extrude the special-shaped material, the limiting inserted bar is inserted into the clamping hole of the arc-shaped positioning block to be positioned, a large amount of burr waste adhered to the first friction block is attached to the second friction block, when the equipment is prevented from radiating, the waste is blown everywhere to influence the working environment of workers, and the work environment of workers is not easy to be managed in the later stage, and meanwhile, the second friction block and the first friction block are gathered to clamp and limit the special-shaped material in the upper direction, so that the clamping effect on the special-shaped material is improved;
3. According to the installation volume of special-shaped metal, the pushing clamping blocks slide in the hollow cavity rod through the air bag blocks, the arc-shaped positioning blocks are matched to clamp the special-shaped metal above, and the special-shaped metal is fully positioned by the pushing clamping blocks on two sides, so that special-shaped metals with different installation requirements can be fully positioned.
Drawings
FIG. 1 shows a schematic structural view of a profiled metal working apparatus in accordance with the present invention;
FIG. 2 is a schematic view of a dual hole ramp according to the present invention;
FIG. 3 is a schematic view of the structure of the gear slider of the present invention;
FIG. 4 is a schematic view showing the structure of the processing table of the present invention
FIG. 5 is a schematic view showing the structure of the placement block of the present invention
FIG. 6 is a schematic diagram showing the structure of the push block according to the present invention
FIG. 7 is a schematic view of an arc-shaped positioning block according to the present invention
Fig. 8 shows a schematic structure of a second friction block according to the present invention.
Reference numerals: 1. a processing table assembly; 101. a processing table; 102. a sliding groove; 2. processing the placement component; 201. a machine tool working block; 202. processing and arranging a clamping table; 203. a hinge rod; 204. a turntable; 205. a clamping groove table; 206. a limit column; 3. a transposition clamping assembly; 301. a dual hole ramp; 302. a gear slider; 303. a sliding cavity block; 304. a connecting rod; 305. a gear rotating column; 306. an auxiliary rack; 4. clamping the cleaning assembly; 401. a placement block; 402. a bolt positioning plate; 403. a main gear; 404. a first gear lever; 405. a second gear lever; 406. a hollow cavity rod; 407. pushing the clamping block; 408. a two-way clamping rod; 409. an arc-shaped positioning block; 410. a first hinge rod; 411. a spring; 412. an airbag block; 413. a limit inserted link; 414. a second hinge rod; 415. a piston hinge rod; 416. a first friction block; 417. and a second friction block.
Detailed Description
The technical scheme of the invention is further described below with reference to the attached drawings and specific embodiments.
Example 1
As shown in fig. 1-8, the special-shaped metal processing device provided by the invention comprises a processing table assembly 1 and a processing setting assembly 2 which is slidably arranged on the processing table assembly 1, wherein two transposition clamping assemblies 3 are slidably arranged on two sides of the processing table assembly 1, at least two clamping and cleaning assemblies 4 are slidably arranged on each transposition clamping assembly 3, the transposition clamping assemblies 3 slide on the processing table assembly 1 according to the shape or processing requirements of special-shaped metal, the transposition clamping assemblies 3 drive a plurality of clamping and cleaning assemblies 4 to greatly adjust clamping positions, and the clamping and cleaning assemblies 4 slide on the transposition clamping assemblies 3 to slightly adjust clamping positions;
The processing table assembly 1 comprises a processing table 101 for processing, and sliding grooves 102 which are convenient for the transposition clamping assembly 3 to slide are fixedly arranged on two sides of the processing table 101;
The clamping and cleaning assembly 4 comprises a positioning block 401, two sides of the positioning block 401 are connected with two bolt positioning plates 402 through bolts, one side of each bolt positioning plate 402 is rotationally connected with a main gear 403 through a first forward and backward rotating motor, one side of each bolt positioning plate 402 is rotationally connected with a first gear rod 404, the main gears 403 and the first gear rods 404 are arranged in a meshed state, one side of each first gear rod 404 is hinged with an arc-shaped positioning block 409, one side of each bolt positioning plate 402 is hinged with two groups of two-way clamping rods 408, and one group of two-way clamping rods 408 are hinged on the arc-shaped positioning blocks 409;
The arc edge position of the arc positioning block 409 is hinged with a first hinge rod 410, one side of the first hinge rod 410 is slidably connected with a piston hinge rod 415, one side of the piston hinge rod 415, which is far away from the first hinge rod 410, is hinged with two first friction blocks 416, one side of the first friction blocks 416 is hinged with a second friction block 417 through the second hinge rod 414, when the special-shaped material is placed on the processing table 101, the first clamping cleaning assembly 4 is close to the central position of the special-shaped material, the first forward and backward rotating motor drives the main gear 403 to rotate, the main gear 403 drives the first gear rod 404 to rotate, the first gear rod 404 drives the arc positioning block 409 to deflect under the limit of the bidirectional clamping rod 408, the arc positioning block 409 moves towards the outer side of the special-shaped metal, the second friction blocks 417 and the special-shaped material are contacted first, when the clamping cleaning assembly 4 moves towards the two sides from the central position of the special-shaped material along with the clamping assembly 3, the second hinge rod 414 deflects outwards through the friction force between the second friction blocks 416, the first friction blocks 416 drive the first hinge rod 410 to enable the first friction blocks to slide outwards through the piston hinge rod 415 to replace the connection point between the first friction blocks 416 and the special-shaped material, and the friction blocks 417 and the friction blocks are fully arranged on the surface of the special-shaped material, and the friction block 417 is fully replaced when the friction material is completely cleaned by the friction material is completely and the friction-removed, and the friction material is completely and the friction-free between the friction blocks and the friction blocks.
Example 2
As shown in fig. 5 to 8, based on the embodiment 1, a spring 411 is fixedly installed at the connection position of a piston hinge rod 415 and a first hinge rod 410, two sides of the piston hinge rod 415 are fixedly connected with a limiting inserting rod 413, one side of an arc-shaped positioning block 409 facing the first hinge rod 410 is provided with a clamping hole matched with the limiting inserting rod 413, the inner wall of the arc-shaped positioning block 409 is fixedly provided with a limiting column for limiting the deflection angle of the first hinge rod 410, as the two first friction blocks 416 and the second friction blocks 417 form an upper-lower position difference due to the obstruction between the second hinge rod 414, and simultaneously when the first friction blocks 416 slide outwards along the center of the special-shaped material, the first friction blocks 416 firstly rub a large amount of burrs on the surface of the special-shaped material, and then the second friction blocks 417 wipe the special-shaped material for the second time, so that the deburring speed is improved, and a large amount of burr waste materials are preferentially attached to the first friction block 416, along with the fact that the second friction block 417 and the first friction block 416 are wiped against each other, the second friction block 417 and the first friction block 416 are folded, under the limit of the limit post, the piston hinge rod 415 and the first hinge rod 410 move to the position vertical to the ground, the main gear 403 drives the first gear rod 404 to continuously rotate, the first gear rod 404 drives the arc-shaped positioning block 409 to further extrude the special-shaped material, the limit inserting rod 413 is inserted into the clamping hole of the arc-shaped positioning block 409 to position, at the moment, a large amount of burr waste materials attached to the first friction block 416 are attached to the second friction block 417, when the equipment is prevented from radiating, the working environment of workers is influenced by wind, later-stage management is not easy, meanwhile, the second friction block 417 and the first friction block 416 gather to clamp and limit the special-shaped material in the upper direction, thereby improving the clamping effect on the special-shaped material.
In this embodiment, a reset spring for recovering the original position is fixedly installed between the second hinge rod 414 and the second friction block 417, between the second hinge rod 414 and the first friction block 416, between the first friction block 416 and the piston hinge rod 415, and between the first hinge rod 410 and the arc-shaped positioning block 409, so as to help the first hinge rod 410 to recover to the position perpendicular to the ground when the first friction block 416 and the second friction block 417 slide in opposite directions, one side of the bolt positioning plate 402 is rotationally connected with the second gear rod 405, the second gear rod 405 is engaged and connected on the first gear rod 404, one side of the second gear rod 405 is hinged with the hollow cavity rod 406, the other group of bi-directional clamping rods 408 is hinged on the hollow cavity rod 406, a pushing clamping block 407 is slidably connected inside the hollow cavity rod 406, an air bag block 412 is fixedly connected between the pushing clamping block 407 and the hollow cavity rod 406, the first gear rod 404 drives the second gear rod 405 to rotate, the second gear rod 405 drives the hollow cavity rod 406 to fully extrude towards the surface of the special-shaped metal under the limit of the bi-directional clamping rod, the special-shaped metal clamping block is mounted on the two sides of the special-shaped metal clamping block 412 according to the sliding of the special-shaped metal clamping block, and the special-shaped metal clamping block is not matched with the hollow cavity block 408 in the arc-shaped metal clamping block 408, and the special-shaped metal clamping block can be fully positioned on the two sides of the special-shaped metal clamping block 407.
Example 3
As shown in fig. 1 to 3, based on the above embodiment 1 or 2, the index clamping assembly 3 comprises two double-hole sliding tables 301, a gear rotating column 305 is rotatably installed on the inner wall of the double-hole sliding tables 301, two sets of auxiliary racks 306 are slidably installed on the upper and lower sides of the gear rotating column 305, the same number of sliding cavity blocks 303 are fixedly installed on one side of the two sets of auxiliary racks 306, a setting block 401 is fixedly installed on the sliding cavity blocks 303, and connecting rods 304 are fixedly installed between the sliding cavity blocks 303 located on the two sides of the processing table 101.
In this embodiment, a belt transmission assembly is installed inside the sliding groove 102, a gear slider 302 is fixedly installed at the bottom end of the dual-hole sliding platform 301, the gear slider 302 is slidably installed on the sliding groove 102 through the belt transmission assembly, according to different requirements of special-shaped metal installation positions, the belt transmission assembly drives the gear slider 302 to slide to a proper position along the sliding groove 102 through meshing of the belt and the gear teeth on the surface of the gear slider 302, a second forward and reverse rotation motor connected with the gear column 305 drives the gear column 305 to rotate, the gear column 305 is meshed with two auxiliary racks 306, the two auxiliary racks 306 move towards two sides from the central position of special-shaped metal, and then the two sliding cavity blocks 303 slide along the sliding rails arranged inside the dual-hole sliding platform 301, so that the first friction block 416 and the second friction block 417 can rub or position the special-shaped metal back and forth.
Example 4
As shown in fig. 1, based on the above embodiment 1 or 2, the processing setting assembly 2 comprises a machine tool working block 201, one side of the machine tool working block 201 is rotatably connected with a turntable 204, one side of the machine tool working block 201 is fixedly provided with a clamping groove table 205, a processing setting clamping table 202 is slidably mounted on the clamping groove table 205, one side of the processing setting clamping table 202 far away from the clamping groove table 205 is fixedly provided with a limit post 206, one side of the machine tool working block 201 is hinged with a hinging rod 203, the hinging rod 203 is slidably mounted on the limit post 206, the bottom end of the clamping groove table 205 is fixedly provided with a cooling assembly, a motor connected with the turntable 204 drives the turntable 204 to rotate, the hinging rod 203 swings up and down along the connecting position of the hinging rod 203 and the machine tool working block 201 as an origin, the processing setting clamping table 202 receives the pressure of the inner wall of the hinging rod 203 through the limit post 206, simultaneously slides up and down along the clamping table 205, the bottom of the setting clamping table 202 is slidably mounted on the turntable 204 or the hinging table 203 is slidably mounted on the limit post 206, the bottom of the cutting tool assembly is capable of being sprayed onto the surface of the machine tool working block 101 or the cutting tool assembly is required to be cooled down, and the machining material can be easily cut down along the surface of the machine tool, the cutting assembly is required to be cooled, and the machining material can be cut down, and the machining material can be easily cut and the surface is easily cooled, and the machining material can be cut down and the surface is required is cooled, and the machining material is cut down and the surface is subjected to a profiled.
A processing method of special-shaped metal comprises the following steps:
S1: the staff designs and plans the shape, the size and the structure of the special-shaped metal component according to the requirements of clients to position and plan the special-shaped metal;
S2: firstly, a proper metal material is placed in the center of the surface of a processing table 101 on a machine tool, a transposition clamping assembly 3 drives a clamping cleaning assembly 4 to move to a specified position through a belt transmission group, a first counter-rotating motor drives a main gear 403 to rotate, the main gear 403 drives a first gear rod 404 to rotate, the first gear rod 404 drives an arc-shaped positioning block 409 to deflect under the limit of a bidirectional clamping rod 408, the arc-shaped positioning block 409 moves towards the outer side of special-shaped metal, a second friction block 417 and a first friction block 416 spread outwards, the clamping cleaning assembly 4 slides back and forth on the transposition clamping assembly 3, so that the second friction block 417 and the first friction block 416 wipe back and forth, and the surface of the second friction block 417 and the surface of the first friction block 416 carry out full deburring on the connecting surface of the special-shaped material through sand paper mounted by magic tape;
s3: under the limit of the limit post, the piston hinge rod 415 and the first hinge rod 410 move to a position vertical to the ground, the limit inserting rod 413 is inserted into the clamping hole of the arc-shaped positioning block 409 to be positioned, the second friction block 417 and the first friction block 416 are folded, the second friction block 417 and the first friction block 416 are gathered to clamp and limit the special-shaped material upwards, the hollow cavity rod 406 is driven by the second gear rod 405 to fully squeeze towards the surface of the special-shaped metal under the limit of the bidirectional clamping rod 408, and the special-shaped metal is fully positioned by the pushing clamping blocks 407 on two sides;
S4: the motor connected with the turntable 204 drives the turntable 204 to rotate, the hinging rod 203 slides on the inner wall of the hinging rod 203 along the circular rod connected with the turntable 204 and the hinging rod 203, the hinging rod 203 swings up and down by taking the connecting part of the hinging rod 203 and the machine tool working block 201 as an origin, the machining placement clamping table 202 receives the pressure of the inner wall of the hinging rod 203 through the limiting column 206 to slide up and down along the clamping groove table 205, the machining placement assembly 2 slides on the machining table assembly 1 according to the machining requirement of special-shaped metal and is controlled by a program, and the special-shaped metal is subjected to relevant machining;
S5: and finally packaging the finished product, and arranging for transportation to a customer designated place.
The above-described embodiments are merely a few alternative embodiments of the present invention, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present invention and the related teachings of the above-described embodiments.
Claims (8)
1. The utility model provides a special-shaped metal processingequipment, includes processing bench subassembly (1), slidable mounting processing on processing bench subassembly (1) settle subassembly (2), its characterized in that: two transposition clamping assemblies (3) are slidably arranged on two sides of the processing table assembly (1), and at least two clamping and cleaning assemblies (4) are slidably arranged on each transposition clamping assembly (3);
the machining table assembly (1) comprises a machining table (101) for machining, and sliding grooves (102) which are convenient for the transposition clamping assembly (3) to slide are fixedly arranged on two sides of the machining table (101);
The clamping cleaning assembly (4) comprises a positioning block (401), two sides of the positioning block (401) are connected with two bolt positioning plates (402) through bolts, one side of each bolt positioning plate (402) is rotationally connected with a main gear (403) through a first forward and backward rotating motor, one side of each bolt positioning plate (402) is rotationally connected with a first gear rod (404), the main gears (403) and the first gear rods (404) are arranged in a meshing state, one side of each first gear rod (404) is hinged with an arc-shaped positioning block (409), one side of each bolt positioning plate (402) is hinged with two groups of bidirectional clamping rods (408), and one group of bidirectional clamping rods (408) are hinged on the arc-shaped positioning blocks (409);
The arc-shaped positioning block is characterized in that a first hinge rod (410) is hinged at the arc edge position of the arc-shaped positioning block (409), a piston hinge rod (415) is connected to one side of the first hinge rod (410) in a sliding mode, two first friction blocks (416) are hinged to one side, away from the first hinge rod (410), of the piston hinge rod (415), and a second friction block (417) is hinged to one side of the first friction block (416) through a second hinge rod (414).
2. The special-shaped metal processing device according to claim 1, wherein a spring (411) is fixedly arranged at the joint of the piston hinge rod (415) and the first hinge rod (410), limiting inserting rods (413) are fixedly connected to two sides of the piston hinge rod (415), clamping holes matched with the limiting inserting rods (413) are formed in one side, facing the first hinge rod (410), of the arc-shaped positioning block (409), and limiting columns used for limiting deflection angles of the first hinge rod (410) are fixedly arranged on the inner wall of the arc-shaped positioning block (409).
3. The profiled metal working apparatus as defined in claim 2 wherein return springs for restoring the original position are fixedly installed between the second hinge rod (414) and the second friction block (417), between the second hinge rod (414) and the first friction block (416), between the first friction block (416) and the piston hinge rod (415), and between the first hinge rod (410) and the arc-shaped positioning block (409).
4. A special-shaped metal processing device according to claim 3, wherein one side of the bolt positioning plate (402) is rotatably connected with a second gear rod (405), the second gear rod (405) is in meshed connection with the first gear rod (404), one side of the second gear rod (405) is hinged with a hollow cavity rod (406), the other group of the two-way clamping rods (408) is hinged with the hollow cavity rod (406), a pushing clamping block (407) is slidably connected inside the hollow cavity rod (406), and an airbag block (412) is fixedly connected between the pushing clamping block (407) and the hollow cavity rod (406).
5. The special-shaped metal processing device according to claim 4, wherein the transposition clamping assembly (3) comprises two double-hole sliding tables (301), gear rotating columns (305) are rotatably arranged on the inner walls of the double-hole sliding tables (301), two groups of auxiliary racks (306) are slidably arranged on the upper side and the lower side of each gear rotating column (305), the same number of sliding cavity blocks (303) are fixedly arranged on one side of each auxiliary rack (306), the arrangement blocks (401) are fixedly arranged on the sliding cavity blocks (303), and connecting rods (304) are fixedly arranged between the sliding cavity blocks (303) on the two sides of the processing table (101).
6. The profiled metal working apparatus as defined in claim 5 wherein the runner (102) has a belt transfer assembly mounted therein, the bottom end of the dual hole runner (301) has a gear slider (302) fixedly mounted thereon, the gear slider (302) being slidably mounted on the runner (102) by the belt transfer assembly.
7. The special-shaped metal machining device according to claim 6, wherein the machining placement component (2) comprises a machine tool working block (201), one side of the machine tool working block (201) is rotationally connected with a turntable (204), one side of the machine tool working block (201) is fixedly provided with a clamping groove table (205), a machining placement clamping table (202) is slidably installed on the clamping groove table (205), one side of the machining placement clamping table (202) away from the clamping groove table (205) is fixedly provided with a limit column (206), one side of the machine tool working block (201) is hinged with a hinging rod (203), the hinging rod (203) is slidably installed on the turntable (204), the hinging rod (203) is slidably installed on the limit column (206), and the bottom end of the clamping groove table (205) is fixedly provided with a cooling component.
8. A method for processing a shaped metal, applied to a shaped metal processing apparatus according to any one of claim 7, comprising the steps of:
S1: the staff designs and plans the shape, the size and the structure of the special-shaped metal component according to the requirements of clients, and performs positioning planning on the special-shaped metal;
S2: firstly, placing a proper metal material in the center of the surface of a processing table (101) on a machine tool, driving a clamping and cleaning assembly (4) to move to a specified position by a belt transmission group by a transposition clamping assembly (3), driving a main gear (403) to rotate by a first forward and backward rotating motor, driving a first gear rod (404) to rotate by the main gear (403), driving an arc-shaped positioning block (409) to deflect under the limit of a bidirectional clamping rod (408) by the first gear rod (404), moving the arc-shaped positioning block (409) towards the outer side of special-shaped metal, spreading out between a second friction block (417) and a first friction block (416), sliding back and forth on the transposition clamping assembly (3), and enabling the second friction block (417) and the first friction block (416) to wipe back and forth, so that the surface of the second friction block (417) and the first friction block (416) is provided with abrasive paper through magic tape, and the special-shaped material connection surface is sufficiently deburred;
S3: under the limit of the limit post, the piston hinge rod (415) and the first hinge rod (410) move to a position vertical to the ground, the limit inserting rod (413) is inserted into the clamping hole of the arc-shaped positioning block (409) to be positioned, the second friction block (417) and the first friction block (416) are folded, the second friction block (417) and the first friction block (416) are gathered to clamp and limit the special-shaped material in the upper direction, the hollow cavity rod (406) is driven by the second gear rod (405) to be fully extruded towards the surface of the special-shaped metal under the limit of the bidirectional clamping rod (408), and the special-shaped metal is fully positioned by the pushing clamping blocks (407) at two sides;
S4: the motor connected with the turntable (204) drives the turntable (204) to rotate, the hinging rod (203) slides along the turntable (204) and the hinging rod (203) on the inner wall of the hinging rod (203) by taking the connecting part of the hinging rod (203) and the machine tool working block (201) as an origin to swing up and down, the processing and positioning clamping table (202) receives the pressure of the inner wall of the hinging rod (203) through the limiting column (206) to slide up and down along the clamping groove table (205), and the processing and positioning assembly (2) slides on the processing table assembly (1) according to the processing requirement of special-shaped metal and is controlled by a program to perform relevant processing on the special-shaped metal;
S5: and finally packaging the finished product, and arranging for transportation to a customer designated place.
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| EP1178154A1 (en) * | 2000-08-01 | 2002-02-06 | Societe Turripinoise De Mecanique Sa | Rail profile grinder |
| CN117140254A (en) * | 2023-11-01 | 2023-12-01 | 广州市华宝金属制品有限公司 | Metal polishing equipment and use method |
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| CN117697286A (en) * | 2023-12-26 | 2024-03-15 | 广州市力鼎汽车零部件有限公司 | Automatic welding device and welding process for automobile sheet metal part nuts |
| CN118219008A (en) * | 2024-04-22 | 2024-06-21 | 江苏晶益通精密科技有限公司 | Fixing jig based on numerical control machining of special-shaped metal parts and application method of fixing jig |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| EP1178154A1 (en) * | 2000-08-01 | 2002-02-06 | Societe Turripinoise De Mecanique Sa | Rail profile grinder |
| CN117140254A (en) * | 2023-11-01 | 2023-12-01 | 广州市华宝金属制品有限公司 | Metal polishing equipment and use method |
| CN117428652A (en) * | 2023-12-21 | 2024-01-23 | 沈阳汉科半导体材料有限公司 | Dust removal grinding device is used in quartz tube processing |
| CN117697286A (en) * | 2023-12-26 | 2024-03-15 | 广州市力鼎汽车零部件有限公司 | Automatic welding device and welding process for automobile sheet metal part nuts |
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