EP0726979B1 - Process for bleaching a chemical pulp - Google Patents
Process for bleaching a chemical pulp Download PDFInfo
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- EP0726979B1 EP0726979B1 EP94931026A EP94931026A EP0726979B1 EP 0726979 B1 EP0726979 B1 EP 0726979B1 EP 94931026 A EP94931026 A EP 94931026A EP 94931026 A EP94931026 A EP 94931026A EP 0726979 B1 EP0726979 B1 EP 0726979B1
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Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
- D21C9/1057—Multistage, with compounds cited in more than one sub-group D21C9/10, D21C9/12, D21C9/16
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
- D21C9/1026—Other features in bleaching processes
- D21C9/1042—Use of chelating agents
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
- D21C9/16—Bleaching ; Apparatus therefor with per compounds
- D21C9/163—Bleaching ; Apparatus therefor with per compounds with peroxides
Definitions
- the invention relates to a process for bleaching a dough for chemical paper.
- the first step in a sequence conventional chemical pulp bleaching aims to perfect the delignification of the unbleached dough as it is present after the cooking operation.
- This first step delignifying is traditionally carried out by treating the dough unbleached by chlorine in an acid medium or by a chlorine association - chlorine dioxide, in mixture or in sequence, so as to react with the residual lignin from the pulp and give rise to chlorolignins which can be extracted from the pulp by solubilization of these chlorolignins in an alkaline medium in a step further processing.
- Patent application EP-A-0 433 138 discloses sequences bleaching including the three successive stages Acid - Alkaline hydrogen peroxide - Acid (page 3, lines 35 to 37). Step P is carried out there at a temperature of 55 to 85 ° C.
- Patent application EP-A-0 402 335 discloses sequences bleaching product with two stages: Sequestrant - Peroxide of alkaline hydrogen. Step P is carried out at a temperature from 50 to 130 ° C (page 12, claim 11). The sequence can be followed by traditional bleaching steps including chlorinated reagents (example 7, page 9).
- the invention remedies these drawbacks of known methods, by providing a new delignification and / or bleaching of chemical pulp which achieves high whiteness levels without severely degrading the cellulose and without using chlorinated reagents.
- the invention relates to a process for bleaching a chemical paper pulp by means of a sequence of treatment steps comprising at least the following steps, carried out in order: QPA where the acronym Q represents a step of decontaminating the pulp into its transition metals, the acronym A represents a step with a non-peroxygenated acid and the acronym P represents a step with alkaline hydrogen peroxide carried out at a temperature above 100 ° C.
- the invention relates to a method for bleaching a chemical pulp by means of a sequence of steps according to which the processing steps are free of chlorinated reagents and the sequence comprises the following steps, carried out in the order: QPAP
- chemical paper pulp By chemical paper pulp is meant the pulps having undergone a delignifying treatment in the presence of chemical reagents such as sodium sulfide in alkaline medium (kraft or sulfate cooking), sulfur dioxide or a metal salt of sulfurous acid in an acid medium (cooking with sulfite or bisulfite).
- chemical reagents such as sodium sulfide in alkaline medium (kraft or sulfate cooking), sulfur dioxide or a metal salt of sulfurous acid in an acid medium (cooking with sulfite or bisulfite).
- the invention is particularly intended for pasta which has undergone kraft or sulfite cooking.
- All types of wood used for the production of chemical pulp is suitable for implementing the method of the invention and, in particular those used for kraft and sulfite pastes, namely softwoods such as, for example, the various species of pine and fir and hardwoods like, for example, beech, oak, eucalyptus and charm.
- the first step is a step of decontamination of the paste into its transition metals (step Q).
- step Q consists in treating the dough with at least one sequestering agent such than an inorganic phosphate or polyphosphate, such as, for example, an alkali metal pyrophosphate or metaphosphate, a polycarboxylate or an organic aminopolycarboxylate such as, for example, tartaric, citric, gluconic, ethylenediaminetetraacetic, diethylenetriaminepentaacetic, cyclohexanediaminetetraacetic and their salts, poly- ⁇ -hydroxyacrylic acid and its salts or an organic polyphosphonate such as ethylenediaminetetramethylenephosphonic acids, diethylenetriaminepenta (methylenephosphonic), cyclohexanediaminetetramethylenephosphonic and their salts.
- Ethylenediaminetetraacetic acids (EDTA) and diethylenetriaminepentaacetic (DTPA) have given excellent results.
- the sequestrant is generally used in step Q in not more than 1.5 g of sequestrant per 100 g of dry dough. Most often, this amount is at most 1.0 g of sequestering agent for 100 g of dry dough. She is often at least minus 0.01 g / 100 g of dry dough.
- step Q In addition to the sequestrant, we can also, according to this first variant, add a small amount of acid in step Q.
- the amount of acid used to do this will generally set to impose a pH of around 5 on the medium.
- Step Q can also, according to a second variant, consist of a treatment with an acid free of a sequestrant, followed by the addition of soluble magnesium salt in an amount such that the weight ratio of the amount of Mg to that of Mn present in the dough is at least 30. It is also generally not useful for the amount of Mg to exceed that for which the weight ratio Mg / Mn is equal to 10 4 .
- the term “acid” is intended to denote the anhydrides or inorganic acids such as sulfur dioxide and sulfuric, sulfurous, hydrochloric, phosphoric and nitric acids or their acid salts, as well as organic acids such as carboxylic or phosphonic acids or their salts acids.
- Sulfur dioxide or alkali or alkaline earth metal bisulfites are well suited.
- bisulfite is intended to denote the acid salts of sulfurous acid corresponding to the formula Me (HS0 3 ) n, in which Me symbolizes a metal atom of valence n, n being an integer having the value 1 or 2.
- the amount of acid to be put will depend on the type of wood and the amount of impurities that it contains.
- the pH will be adjusted so as to make the medium substantially more acidic, that is to say, with a pH at most equal to 5 and, preferably at most 4.5.
- Stage Q is generally carried out at a pressure close to atmospheric pressure and at a temperature sufficient to ensure efficient consumption of acid and / or sequestrant and at the same time not too high so as not to degrade the cellulose and not burden the energy cost of the means of heating implemented in said step.
- a temperature of at least 40 ° C and preferably at least 50 ° C is fine.
- the temperature does not not exceed 100 ° C and preferably not 95 ° C. The best results were obtained at 50-55 ° C.
- the duration of stage Q must be sufficient to ensure a complete reaction. Although longer durations are without influence on the delignification rate of the dough as well as on its intrinsic resistance qualities, it is not recommended to extend the reaction time beyond that necessary upon completion of the reaction so as to limit costs investment and heating energy costs of the dough.
- the duration of the pretreatment can vary within large proportions depending on the type of equipment used, the choice acid, temperature and pressure, for example 15 minutes approximately to several hours. Duration of at least 10 minutes and preferably at least 15 minutes are generally sufficient. Likewise, the pretreatment times do not exceed generally not 90 minutes and preferably not 60 minutes. A duration of about 30 minutes has given excellent results.
- Stage Q is generally carried out at a paste consistency at least 2% dry matter and preferably at least 2.5% dry matter. Most often, this consistency does not not more than 15% and preferably not more than 10%. Consistency about 3% dry matter has given excellent results.
- the preferred sequence is a sequence QPAP.
- the symbols P denote steps with alkaline hydrogen peroxide.
- the nature of the alkali must be such as this exhibits good extraction efficiency of lignin oxidized together with good solubility.
- a example of such an alkali is sodium hydroxide in aqueous solution.
- the quantity of alkali to be used must be sufficient to maintain the pH at a value of at least 10 and, from preferably at least 11.
- the amount of alkali should also be adjusted to ensure sufficient consumption of peroxide at the end of reaction.
- step P when step P is carried out in the absence of stabilizer, or when sodium silicate is present as a stabilizer, quantities of alkali of at least 1 and at most 3 g of alkali per 100 g of dry paste are suitable good.
- quantities of alkali to maintain a pH of at least 10.
- quantities of alkali up to a maximum of 8 g / 100 g dry paste can be used.
- steps P must be adjusted so that remain at least 50 ° C and preferably 70 ° C. She should also not exceed 150 ° C and preferably not exceed 135 ° C. A temperature of 90 ° C gave excellent results.
- At least one of the steps P of the sequence to a temperature above 100 ° C.
- the temperature of this step P is preferably at least 110 ° C. It generally does not exceed 140 ° C and, from preferably not 135 ° C.
- steps P must be sufficient for the bleaching reaction is as complete as possible. She cannot, however, exceed this reaction time too strongly under penalty of inducing a demotion of the whiteness of the dough. In practice, it will be set at a value of at least 60 minutes and preferably at least 90 minutes. She will have to also most often do not exceed 600 and preferably 500 minutes.
- steps P is generally chosen to be lower or equal to 50% by weight of dry matter and, preferably, 40% dry matter. She will often not less than 5% and preferably not less than 8%. A consistency of 10% has given good results.
- the consistency of the last step P may, alternatively, advantageously be chosen from high values of at least 25% by weight of dry matter and preferably 30% or more.
- the consistency of the other steps P will generally be at most 20%. It will also suit, the most often, that the consistency of the other steps P is at least 8%.
- step A is a processing step with a non-peroxygenated acid.
- non-peroxygenated acid designate any inorganic or organic acid whose molecule does not does not contain the peroxy group -0-0-. All inorganic acids or usual organic materials used in aqueous solution, alone or in mixture are suitable. Strong inorganic acids such as, for example, sulfuric, phosphoric, nitric or acid hydrochloric acid are suitable. Sulfuric acid, solution aqueous has given excellent results.
- step A The operating conditions of step A must be determined in each particular case according to the type of pulp and wood essence used.
- the choice of acid and the quantity should be fixed implemented to impose a pH on the medium substantially less than 7, for example from at least about 1 to at most about 6.5.
- Especially advantageous pHs are those of at least about 2.5 and at most about 5.5.
- the temperature and pressure do not are not critical, atmospheric pressure and temperatures from at least 10 ° C to at most 100 ° C generally suitable.
- the Pretreatment time can vary widely depending on the type of equipment used, the choice of acid, the temperature and pressure, for example from about 30 minutes to many hours.
- step A it is possible to introduce, in addition to the acid, a magnesium salt soluble in aqueous acid medium.
- the amount of magnesium that can be added does not exceed 0.4 g magnesium per 100 g of dry paste and preferably 0.1 g / 100 g dry paste.
- an Mg salt When an Mg salt is introduced, its quantity is at least 0.005 g / 100 g of dry paste.
- step A can consist of a simple washing of the dough using a solution acidic aqueous.
- this acid wash can be inserted between the two stages P.
- Another variant of the process according to the invention consists in repeat steps P and A a second time to achieve the complete sequence Q P A P A P.
- step 0 it is can precede the sequence with an oxygen step (step 0).
- This oxygen step is carried out by bringing the dough with gaseous oxygen at a pressure of at least 20 kPa and at most 1000 kPa in the presence of an alkaline compound in amount such as the weight of alkaline compound relative to the dry dough weight is at least 0.5 and at most 5%.
- a particular embodiment of the method consists in recycle all or part of the effluents from the second and / or the third stage P towards a stage P located earlier in the sequence.
- a similar recycling of the effluents from the second acid step, when present, to the first step sequence acid can also be achieved.
- the oxygen step temperature should generally be 70 ° C or more and preferably at least 80 ° C. he this temperature should also not exceed 130 ° C and, from preferably does not exceed 120 ° C.
- the duration of the oxygen treatment must be sufficient so that the reaction of oxygen with the lignin contained in the dough is complete. However, it cannot exceed too much strongly this reaction time under penalty of inducing degradations in the structure of the cellulose chains of the pulp. In practice, it will be 30 minutes or more and, preferably, at least 40 minutes. Usually it will not exceed 120 minutes and preferably not more than 80 minutes.
- Treatment of the dough with oxygen can also be done in the presence of a cellulose protective agent such as soluble magnesium salts, organic sequestering agents such as polycarboxylic or phosphonic acids.
- a cellulose protective agent such as soluble magnesium salts, organic sequestering agents such as polycarboxylic or phosphonic acids.
- the salts of magnesium are preferred, in particular, magnesium sulfate heptahydrate used at a rate of 0.02 to 1% by weight relative to dry dough.
- the consistency of the paste in step 0 is generally not not less than 8% by weight of dry matter and, preferably, not less than 10%. This consistency does not usually exceed not 30% by weight of dry matter and, preferably, 25%.
- step 0 can also be carried out in the presence of hydrogen peroxide (step 0p).
- the quantity of hydrogen peroxide which can be incorporated in step 0 is generally not less than 0.2 g H 2 0 2 per 100 g of dry paste and, most often, not less than 0, 5 g. Likewise, we will usually not exceed 2.5 g H 2 0 2 per 100 g of dry paste and, most often, not 2 g.
- the first step P can also be reinforced by the presence of gaseous oxygen (step Eop).
- the oxygen pressure used will most often at least 20 kPa and at most 1000 kPa.
- step X it is can incorporate at any point in the sequence of stages of treatment an additional enzymatic step consisting of treat the dough with at least one enzyme (step X).
- This treatment enzymatic can also be carried out before or after the stage of oxygen pretreatment.
- enzyme is intended to denote any enzyme capable of facilitate delignification, through the processing steps subsequent to the step of treatment with the enzyme, from a paste to unbleached chemical paper from the cooking operation or chemical paper pulp that has already been subjected to a step treatment with oxygen.
- an alkalophilic enzyme will be used, that is to say an enzyme whose maximum efficiency lies in the alkaline pH zone, and especially at a pH of 7.5 and more.
- a category of enzymes well suited to the process according to the invention are hemicellulases. These enzymes are able to react with the hemicelluloses on which the lignin present in the dough.
- the hemicellulases used in the process according to the invention are xylanases, i.e. hemicellulolytic enzymes capable of cutting xylan bonds which constitute a major part of the interface between the lignin and the rest of the carbohydrates.
- xylanases i.e. 1,4- ⁇ -D-xylan xylanohydrolase, EC 3.2.1.8.
- Preferred xylanases in the methods according to the invention can be of various origins. They can in particular have been secreted by a wide range of bacteria and mushrooms.
- Xylanases of bacterial origin are particularly interesting.
- the xylanases secreted by bacteria of the genus Bacillus have given good results.
- Xylanases derived from bacteria of the genus Bacillus and of the species pumilus have given excellent results. Of these, xylanases from Bacillus pumilus PRL B12 are particularly interesting.
- the xylanases of Bacillus pumilus PRL B12 in accordance with the invention can come directly from a strain of Bacillus pumilus PRL B12 or else from a host strain of a different microorganism which has been genetically manipulated beforehand to express the genes coding for degradation xylans from Bacillus pumilus PRL B12.
- a purified xylanase will be used which does not contains no other enzymes.
- the xylanase according to the process according to the invention does not contain no cellulase so as not to destroy the polymer chains pulp cellulose.
- An interesting variant of the method according to the invention consists in carrying out the enzymatic step X in the presence of at least a sequestrant of metal ions.
- Ion sequestrants metal can advantageously be chosen from sequestrants suitable for step Q which are described above.
- the process according to the invention applies to bleaching of all kinds of chemical pulp. It is well suited for delignifying kraft and sulfite pastes. It is particularly well suited for processing kraft pasta.
- a sample of softwood pulp having undergone kraft cooking (initial whiteness 27.9 ° ISO measured according to ISO 2470-1977 (F), kappa index 26.7 measured according to SCAN C1-59 and degree of polymerization 1680 expressed in number of glucosic units and measured according to standard SCAN C15-62) was treated according to a sequence of 2 steps 0 P under the following conditions: 1st stage: stage at DTPA (stage Q): DTPA content, g / 100g dry paste 0.2 temperature, degrees C 90 duration, min 60 consistency,% by weight of dry matter 4 2nd stage: hydrogen peroxide stage (stage P): H 2 0 2 content , g / 100g dry paste 5 NaOH content, g / 100g dry paste 4 DTMPANa 7 content, g / 100g of dry paste 0 to 1 MgS0 content 4 .7H 2 0, g / 100g dry paste 0.5 temperature, degrees C 90 and 120 duration, min 120 consistency,% by weight of dry matter 10 where
- Example No. DTMPANa 7 g / 100g ms Stage temperature P ° C 1R 0 90 2R 0.25 90 3R 0.50 90 4R 1.00 90 5R 0 120 6R 0.25 120 7R 0.50 120 8R 1.00 120
- the dough underwent a washing with demineralized water at room temperature.
- the dough underwent a washing with demineralized water at room temperature.
- stage P hydrogen peroxide stage (stage P): H 2 0 2 content , g / 100g dry paste 1 NaOH content, g / 100g dry paste 1.5 MgS0 content 4 .7H 2 0, g / 100g dry paste 1 temperature, degrees C 120 duration, min 180 consistency,% by weight of dry matter 30
- the dough underwent a washing with demineralized water at room temperature.
- step A step with an acid (step A): H 2 S0 4 content , g / 100g dry paste Ex. 11: 1.08 (pH 3) Ex. 12: 0.52 (pH 5) Ex. 13 and 14: 0 S0 2 content, g / 100g dry paste Ex. 11 and 12: 0 Ex. 13: 1.06 (pH 3) Ex.
- stage P hydrogen peroxide stage (stage P): H 2 0 2 content , g / 100g dry paste 1 NaOH content, g / 100g dry paste 1.5 Na silicate content 38 ° Be, g / 100g of dry paste 3 MgS0 content 4 .7H 2 0, g / 100g dry paste 1 temperature, degrees C 120 duration, min 180 consistency,% by weight of dry matter 30
- the dough underwent a washing with demineralized water at room temperature.
- the same pulp sample as in Examples 1R to 14 was bleached using the sequence 0 XQPAP by using in step X an amount of xylanase derived from Bacillus pumilus PRL B12 corresponding to 10 XU / g of dry pulp .
- the XU Xylanase Unit
- the XU is defined as the quantity of xylanase which, under the conditions of the test, catalyzes the release of reducing sugars equivalent, in reducing power, to 1 micromole of glucose per minute.
- stage O oxygen stage
- stage O pressure, bar 6 NaOH content
- stage X enzyme stage
- stage X H 2 S0 4 for pH 7 xylanase content
- XU enzyme stage
- stage Q H 2 S0 4 for pH 5 EDTA content
- % by weight of dry matter 3 4th stage hydrogen peroxide stage (stage P): H 2 0 2 content , g / 100g dry paste 4 NaOH content, g / 100g dry paste 4 DTMPANa 7 content, g / 100g of dry paste 0.25 MgS
- stage 4th stage sulfuric acid stage (stage A): H 2 S0 4 , for pH 3 temperature, degrees C 90 duration, min 120 consistency,% by weight of dry matter 10
- stage P hydrogen peroxide stage (stage P): H 2 0 2 content , g / 100g dry paste 1 (Ex. 15) and 2 (Ex. 16) NaOH content, g / 100g dry paste 1.5 Na silicate content 38 ° Be, g / 100g of dry paste 3 MgS0 content 4 .7H 2 0, g / 100g dry paste 1 temperature, degrees C 120 duration, min 180 consistency,% by weight of dry matter 30
- the dough underwent a washing with demineralized water at room temperature, except between stages X and Q which were carried out by simple acidification at pH 5 by means of sulfuric acid and by incorporation EDTA to the pulp harvested at the end of stage X, without dilution nor reconcentration.
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Abstract
Description
L'invention concerne un procédé de blanchiment d'une pâte à papier chimique. The invention relates to a process for bleaching a dough for chemical paper.
Il est connu de traiter les pâtes à papier chimiques écrues obtenues par cuisson de matières cellulosiques en présence de réactifs chimiques au moyen d'une séquence d'étapes de traitement délignifiant et blanchissant impliquant la mise en oeuvre de produits chimiques oxydants. La première étape d'une séquence classique de blanchiment de pâte chimique a pour objectif de parfaire la délignification de la pâte écrue telle qu'elle se présente après l'opération de cuisson. Cette première étape délignifiante est traditionnellement réalisée en traitant la pâte écrue par du chlore en milieu acide ou par une association chlore - dioxyde de chlore, en mélange ou en séquence, de façon à réagir avec la lignine résiduelle de la pâte et donner naissance à des chlorolignines qui pourront être extraites de la pâte par solubilisation de ces chlorolignines en milieu alcalin dans une étape de traitement ultérieure. It is known to treat unbleached chemical pulp obtained by cooking cellulosic materials in the presence of chemical reagents through a sequence of processing steps delignifying and whitening implying the implementation of oxidizing chemicals. The first step in a sequence conventional chemical pulp bleaching aims to perfect the delignification of the unbleached dough as it is present after the cooking operation. This first step delignifying is traditionally carried out by treating the dough unbleached by chlorine in an acid medium or by a chlorine association - chlorine dioxide, in mixture or in sequence, so as to react with the residual lignin from the pulp and give rise to chlorolignins which can be extracted from the pulp by solubilization of these chlorolignins in an alkaline medium in a step further processing.
Pour des raisons diverses, il s'avère utile, dans certaines situations, de pouvoir remplacer cette première étape délignifiante par un traitement qui ne fasse plus appel à un réactif chloré. For various reasons, it is useful, in some situations, to be able to replace this significant first step by a treatment which no longer uses a reagent chlorine.
Depuis environ une vingtaine d'années, on a proposé de faire précéder la première étape de traitement au moyen de chlore ou de l'association chlore - dioxyde de chlore par une étape à l'oxygène gazeux en milieu alcalin. (KIRK-OTHMER Encyclopedia of Chemical Technology Third Edition Vol. 19, New-York 1982, page 415, 3e paragraphe et page 416, 1er et 2e paragraphes). Le taux de délignification que l'on obtient par ce traitement à l'oxygène n'est cependant pas suffisant si l'on vise à produire des pâtes chimiques de haute blancheur dont les propriétés mécaniques ne sont pas dégradées. For about twenty years, we have proposed to do precede the first stage of treatment with chlorine or the chlorine - chlorine dioxide association in one step gaseous oxygen in an alkaline medium. (KIRK-OTHMER Encyclopedia of Chemical Technology Third Edition Vol. 19, New-York 1982, page 415, 3rd paragraph and page 416, 1st and 2nd paragraphs). The rate of delignification that is obtained by this oxygen treatment however is not enough if one is aiming to produce pasta high whiteness chemicals whose mechanical properties do not are not degraded.
La demande de brevet EP-A-0 433 138 divulgue des séquences de blanchiment comprenant les trois étapes successives Acide - Peroxyde d'hydrogène alcalin - Acide (page 3, lignes 35 à 37). L'étape P y est effectuée à une température de 55 à 85°C. Patent application EP-A-0 433 138 discloses sequences bleaching including the three successive stages Acid - Alkaline hydrogen peroxide - Acid (page 3, lines 35 to 37). Step P is carried out there at a temperature of 55 to 85 ° C.
La demande de brevet EP-A-0 402 335 divulgue des séquences de blanchiment comportant deux étapes : Séquestrant - Peroxyde d'hydrogène alcalin. L'étape P est effectuée à une température de 50 à 130°C (page 12, revendication 11). La séquence peut être suivie d'étapes de blanchiment traditionnelles comprenant des réactifs chlorés (exemple 7, page 9). Patent application EP-A-0 402 335 discloses sequences bleaching product with two stages: Sequestrant - Peroxide of alkaline hydrogen. Step P is carried out at a temperature from 50 to 130 ° C (page 12, claim 11). The sequence can be followed by traditional bleaching steps including chlorinated reagents (example 7, page 9).
Il a été proposé (demande de brevet EP-A1-0456626) de blanchir des pâtes kraft au moyen de peroxyde d'hydrogène selon une séquence Q P ou O Q P (le sigle Q représentant une étape avec un séquestrant des ions métalliques, le sigle P une étape au peroxyde d'hydrogène et le sigle 0 une étape à l'oxygène). Il est cependant difficile avec ce procédé d'obtenir une blancheur finale supérieure à 85 °ISO, sans recourir à des étapes supplémentaires mettant en oeuvre des réactifs chlorés tels que le dioxyde de chlore. It has been proposed (patent application EP-A1-0456626) to whiten kraft pastes with hydrogen peroxide according to a sequence Q P or O Q P (the acronym Q representing a step with a sequestrant of metal ions, the acronym P a step at hydrogen peroxide and acronym 0 a step with oxygen). It is however difficult with this process to obtain a whiteness final higher than 85 ° ISO, without resorting to additional steps using chlorinated reagents such as chlorine dioxide.
L'invention remédie à ces inconvénients des procédés connus, en fournissant un procédé nouveau de délignification et/ou de blanchiment de pâtes à papier chimiques qui permet d'atteindre des niveaux élevés de blancheur sans dégrader trop fortement la cellulose et sans mettre en oeuvre de réactifs chlorés. The invention remedies these drawbacks of known methods, by providing a new delignification and / or bleaching of chemical pulp which achieves high whiteness levels without severely degrading the cellulose and without using chlorinated reagents.
A cet effet, l'invention concerne un procédé pour le
blanchiment d'une pâte à papier chimique au moyen d'une séquence
d'étapes de traitement comprenant au moins les étapes suivantes,
effectuées dans l'ordre :
Q P A
où le sigle Q représente une étape de décontamination de la pâte
en ses métaux de transition, le sigle A représente une étape avec
un acide non peroxygéné et le sigle P représente une étape
avec du peroxyde d'hydrogène alcalin
réalisée à une température supérieure à 100°C. To this end, the invention relates to a process for bleaching a chemical paper pulp by means of a sequence of treatment steps comprising at least the following steps, carried out in order:
QPA where the acronym Q represents a step of decontaminating the pulp into its transition metals, the acronym A represents a step with a non-peroxygenated acid and the acronym P represents a step with alkaline hydrogen peroxide carried out at a temperature above 100 ° C.
De façon préférée, l'invention concerne un procédé pour le
blanchiment d'une pâte à papier chimique au moyen d'une séquence
d'étapes selon lequel les étapes de traitement sont exemptes de
réactifs chlorés et la séquence comprend les étapes suivantes,
effectuées dans l'ordre :
Q P A P Preferably, the invention relates to a method for bleaching a chemical pulp by means of a sequence of steps according to which the processing steps are free of chlorinated reagents and the sequence comprises the following steps, carried out in the order:
QPAP
Par pâte à papier chimique on entend désigner les pâtes ayant subi un traitement délignifiant en présence de réactifs chimiques tels que le sulfure de sodium en milieu alcalin (cuisson kraft ou au sulfate), l'anhydride sulfureux ou un sel métallique de l'acide sulfureux en milieu acide (cuisson au sulfite ou au bisulfite). On entend également désigner ainsi les pâtes chimico-mécaniques et les pâtes semi-chimiques, par exemple celles où la cuisson a été réalisée à l'aide d'un sel de l'acide sulfureux en milieu neutre (cuisson au sulfite neutre encore appelée cuisson NSSC) qui peuvent aussi être blanchies par le procédé selon l'invention, de même que les pâtes obtenues par des procédés utilisant des solvants, comme, par exemple, les pâtes ORGANOSOLV, ALCELL (R), ORGANOCELL (R) et ASAM décrites dans Ullmann's Encyclopedia of Industrial Chemistry, 5th Edition, Vol A18, 1991, pages 568 et 569. By chemical paper pulp is meant the pulps having undergone a delignifying treatment in the presence of chemical reagents such as sodium sulfide in alkaline medium (kraft or sulfate cooking), sulfur dioxide or a metal salt of sulfurous acid in an acid medium (cooking with sulfite or bisulfite). It is also intended to denote thus the chemical-mechanical pastes and the semi-chemical pastes, for example those where the cooking was carried out using a salt of sulfurous acid in a neutral medium (cooking with neutral sulfite also called cooking NSSC) which can also be bleached by the process according to the invention, as well as the pastes obtained by processes using solvents, such as, for example, the ORGANOSOLV, ALCELL (R) , ORGANOCELL (R) and ASAM pastes described in Ullmann's Encyclopedia of Industrial Chemistry, 5th Edition, Vol A18, 1991, pages 568 and 569.
L'invention s'adresse particulièrement aux pâtes ayant subi une cuisson kraft ou une cuisson au sulfite. Tous les types de bois utilisés pour la production de pâtes chimiques conviennent pour la mise en oeuvre du procédé de l'invention et, en particulier ceux utilisés pour les pâtes kraft et au sulfite, à savoir les bois résineux comme, par exemple, les diverses espèces de pins et de sapins et les bois feuillus comme, par exemple, le hêtre, le chêne, l'eucalyptus et le charme. The invention is particularly intended for pasta which has undergone kraft or sulfite cooking. All types of wood used for the production of chemical pulp is suitable for implementing the method of the invention and, in particular those used for kraft and sulfite pastes, namely softwoods such as, for example, the various species of pine and fir and hardwoods like, for example, beech, oak, eucalyptus and charm.
Selon l'invention, la première étape est une étape de décontamination de la pâte en ses métaux de transition (étape Q). According to the invention, the first step is a step of decontamination of the paste into its transition metals (step Q).
Selon une première variante de l'invention, l'étape Q consiste à traiter la pâte par au moins un agent séquestrant tel qu'un phosphate ou polyphosphate inorganique, comme, par exemple, un pyrophosphate ou un métaphosphate de métal alcalin, un polycarboxylate ou un aminopolycarboxylate organique comme, par exemple, les acides tartrique, citrique, gluconique, éthylènediaminetétraacétique, diéthylènetriaminepentaacétique, cyclohexanediaminetétraacétique et leurs sels, l'acide poly-α-hydroxyacrylique et ses sels ou un polyphosphonate organique comme les acides éthylènediaminetétraméthylènephosphonique, diéthylènetriaminepenta(méthylènephosphonique), cyclohexanediaminetétraméthylènephosphonique et leurs sels. Les acides éthylènediaminetétraacétique (EDTA) et diéthylènetriaminepentaacétique (DTPA) ont donné d'excellents résultats. According to a first variant of the invention, step Q consists in treating the dough with at least one sequestering agent such than an inorganic phosphate or polyphosphate, such as, for example, an alkali metal pyrophosphate or metaphosphate, a polycarboxylate or an organic aminopolycarboxylate such as, for example, tartaric, citric, gluconic, ethylenediaminetetraacetic, diethylenetriaminepentaacetic, cyclohexanediaminetetraacetic and their salts, poly-α-hydroxyacrylic acid and its salts or an organic polyphosphonate such as ethylenediaminetetramethylenephosphonic acids, diethylenetriaminepenta (methylenephosphonic), cyclohexanediaminetetramethylenephosphonic and their salts. Ethylenediaminetetraacetic acids (EDTA) and diethylenetriaminepentaacetic (DTPA) have given excellent results.
Le séquestrant est généralement mis en oeuvre à l'étape Q en quantité d'au plus 1,5 g de séquestrant pour 100 g de pâte sèche. Le plus souvent, cette quantité est au plus de 1,0 g de séquestrant pour 100 g de pâte sèche. Elle est souvent d'au moins 0,01 g/100 g de pâte sèche. The sequestrant is generally used in step Q in not more than 1.5 g of sequestrant per 100 g of dry dough. Most often, this amount is at most 1.0 g of sequestering agent for 100 g of dry dough. She is often at least minus 0.01 g / 100 g of dry dough.
En plus du séquestrant, on peut aussi, selon cette première variante, ajouter une faible quantité d'acide à l'étape Q. La quantité d'acide mise en oeuvre pour ce faire sera généralement réglée pour imposer au milieu un pH d'environ 5. In addition to the sequestrant, we can also, according to this first variant, add a small amount of acid in step Q. The amount of acid used to do this will generally set to impose a pH of around 5 on the medium.
L'étape Q peut aussi, selon une deuxième variante, consister en un traitement par un acide exempt d'un séquestrant, suivi d'une addition de sel soluble de magnésium en quantité telle que le rapport pondéral de la quantité de Mg à celle de Mn présents dans la pâte soit d'au moins 30. Il n'est en outre généralement pas utile que la quantité de Mg dépasse celle pour laquelle le rapport pondéral Mg/Mn est égal à 104. Step Q can also, according to a second variant, consist of a treatment with an acid free of a sequestrant, followed by the addition of soluble magnesium salt in an amount such that the weight ratio of the amount of Mg to that of Mn present in the dough is at least 30. It is also generally not useful for the amount of Mg to exceed that for which the weight ratio Mg / Mn is equal to 10 4 .
Par acide, on entend désigner les anhydrides ou les acides inorganiques tels que l'anhydride sulfureux et les acides sulfurique, sulfureux, chlorhydrique, phosphorique et nitrique ou leurs sels acides, ainsi que les acides organiques tels que les acides carboxyliques ou phosphoniques ou leurs sels acides. L'anhydride sulfureux ou les bisulfites de métal alcalin ou alcalino-terreux conviennent bien. Par bisulfite on entend désigner les sels acides de l'acide sulfureux répondant à la formule Me(HS03)n, dans laquelle Me symbolise un atome de métal de valence n, n étant un nombre entier valant 1 ou 2. The term “acid” is intended to denote the anhydrides or inorganic acids such as sulfur dioxide and sulfuric, sulfurous, hydrochloric, phosphoric and nitric acids or their acid salts, as well as organic acids such as carboxylic or phosphonic acids or their salts acids. Sulfur dioxide or alkali or alkaline earth metal bisulfites are well suited. By bisulfite is intended to denote the acid salts of sulfurous acid corresponding to the formula Me (HS0 3 ) n, in which Me symbolizes a metal atom of valence n, n being an integer having the value 1 or 2.
Selon cette deuxième variante, la quantité d'acide à mettre en oeuvre dépendra du type de bois et de la quantité d'impuretés métalliques qu'il contient. En général, on mettra en oeuvre une quantité d'acide telle que le pH de la pâte soit d'au moins environ 5 et, de préférence, environ 5,5. De même, on ajustera souvent la quantité d'acide pour que le pH ne dépasse pas 7 et, de préférence, pas 6,5. Lorsque l'étape Q est exempte de séquestrant, le pH sera réglé de manière à rendre le milieu sensiblement plus acide, c'est-à-dire, de pH au plus égal à 5 et, de préférence, au plus égal à 4,5. Généralement, on évitera, afin de ne pas dégrader la pâte, de descendre en dessous de pH 2,0 et, de préférence, en dessous de pH 2,5. According to this second variant, the amount of acid to be put will depend on the type of wood and the amount of impurities that it contains. In general, we will implement a amount of acid such that the pH of the dough is at least about 5 and preferably about 5.5. Likewise, we will adjust often the amount of acid so that the pH does not exceed 7 and, preferably not 6.5. When step Q is free of sequestering, the pH will be adjusted so as to make the medium substantially more acidic, that is to say, with a pH at most equal to 5 and, preferably at most 4.5. Generally, we will avoid, in order not to degrade the dough, to drop below pH 2.0 and preferably below pH 2.5.
L'étape Q s'effectue généralement à une pression voisine de la pression atmosphérique et à une température suffisante pour assurer une consommation efficace de l'acide et/ou du séquestrant et, dans le même temps pas trop élevée pour ne pas dégrader la cellulose et ne pas grever le coût énergétique des moyens de chauffage mis en oeuvre dans ladite étape. En pratique, une température d'au moins 40 °C et, de préférence, d'au moins 50 °C convient bien. De même, il est avantageux que la température ne dépasse pas 100 °C et, de préférence pas 95 °C. Les meilleurs résultats ont été obtenus à 50-55 °C. Stage Q is generally carried out at a pressure close to atmospheric pressure and at a temperature sufficient to ensure efficient consumption of acid and / or sequestrant and at the same time not too high so as not to degrade the cellulose and not burden the energy cost of the means of heating implemented in said step. In practice, a temperature of at least 40 ° C and preferably at least 50 ° C is fine. Likewise, it is advantageous if the temperature does not not exceed 100 ° C and preferably not 95 ° C. The best results were obtained at 50-55 ° C.
La durée de l'étape Q doit être suffisante pour assurer une réaction complète. Bien que des durées plus longues soient sans influence sur le taux de délignification de la pâte ainsi que sur ses qualités de résistance intrinsèques, il n'est pas conseillé de prolonger la durée de la réaction au-delà de celle nécessaire à l'achèvement de la réaction de façon à limiter les coûts d'investissement et les coûts énergétiques de chauffage de la pâte. En pratique, la durée du prétraitement peut varier dans de larges proportions selon le type d'équipement utilisé, le choix de l'acide, la température et la pression, par exemple de 15 minutes environ à plusieurs heures. Des durées d'au moins 10 minutes et, de préférence, d'au moins 15 minutes sont en général suffisantes. De même, les durées de prétraitement ne dépassent généralement pas 90 minutes et, de préférence pas 60 minutes. Une durée d'environ 30 minutes a donné d'excellents résultats. The duration of stage Q must be sufficient to ensure a complete reaction. Although longer durations are without influence on the delignification rate of the dough as well as on its intrinsic resistance qualities, it is not recommended to extend the reaction time beyond that necessary upon completion of the reaction so as to limit costs investment and heating energy costs of the dough. In practice, the duration of the pretreatment can vary within large proportions depending on the type of equipment used, the choice acid, temperature and pressure, for example 15 minutes approximately to several hours. Duration of at least 10 minutes and preferably at least 15 minutes are generally sufficient. Likewise, the pretreatment times do not exceed generally not 90 minutes and preferably not 60 minutes. A duration of about 30 minutes has given excellent results.
L'étape Q s'effectue généralement à une consistance en pâte d'au moins 2 % de matières sèches et, de préférence, d'au moins 2,5 % de matières sèches. Le plus souvent, cette consistance ne dépasse pas 15 % et, de préférence pas 10 %. La consistance d'environ 3 % de matières sèches a donné d'excellents résultats. Stage Q is generally carried out at a paste consistency at least 2% dry matter and preferably at least 2.5% dry matter. Most often, this consistency does not not more than 15% and preferably not more than 10%. Consistency about 3% dry matter has given excellent results.
Selon l'invention, la séquence préférée est une séquence QPAP. Dans cette séquence, les symboles P désignent des étapes au peroxyde d'hydrogène alcalin. La nature de l'alcali doit être telle que celui-ci présente une bonne efficacité d'extraction de la lignine oxydée en même temps qu'une bonne solubilité. Un exemple d'un tel alcali est l'hydroxyde de sodium en solution a-queuse. La quantité d'alcali à mettre en oeuvre doit être suffisante pour maintenir le pH à une valeur d'au moins 10 et, de préférence d'au moins 11. La quantité d'alcali doit aussi être ajustée pour assurer une consommation suffisante du peroxyde à la fin de la réaction. En pratique, lorsque l'étape P est effectuée en l'absence de stabilisant, ou lorsque du silicate de sodium est présent à titre de stabilisant, des quantités d'alcali d'au moins 1 et d'au plus 3 g d'alcali pour 100 g de pâte sèche conviennent bien. Dans le cas où un stabilisant donnant lieu à une réaction acide en solution aqueuse est employé, on augmentera les quantités d'alcali pour maintenir un pH d'au moins 10. Dans ce cas, des quantités d'alcali pouvant aller jusqu'au plus 8 g/100 g pâte séche peuvent être employées. According to the invention, the preferred sequence is a sequence QPAP. In this sequence, the symbols P denote steps with alkaline hydrogen peroxide. The nature of the alkali must be such as this exhibits good extraction efficiency of lignin oxidized together with good solubility. A example of such an alkali is sodium hydroxide in aqueous solution. The quantity of alkali to be used must be sufficient to maintain the pH at a value of at least 10 and, from preferably at least 11. The amount of alkali should also be adjusted to ensure sufficient consumption of peroxide at the end of reaction. In practice, when step P is carried out in the absence of stabilizer, or when sodium silicate is present as a stabilizer, quantities of alkali of at least 1 and at most 3 g of alkali per 100 g of dry paste are suitable good. In the event that a stabilizer giving rise to a reaction acid in aqueous solution is used, the quantities of alkali to maintain a pH of at least 10. In this cases, quantities of alkali up to a maximum of 8 g / 100 g dry paste can be used.
On utilisera, en plus de ces quantités d'alcali une quantité de peroxyde d'hydrogène d'au moins 0,3 g H202/100 g de pâte sèche et, de préférence, d'au moins 0,5 g/100 g de pâte sèche. Il convient aussi généralement que les quantités de peroxyde d'hydrogène ne dépassent pas 5,0 g H202/100 g de pâte sèche et, de préférence, ne dépassent pas 4,0 g/100 g de pâte sèche. Be used in addition to these amounts of alkali a quantity of hydrogen peroxide of at least 0.3 g H 2 0 2/100 g of dry pulp and preferably at least 0.5 g / 100 g of dry dough. It is also generally the amounts of hydrogen peroxide does not exceed 5.0 g H 2 0 2/100 g of dry pulp and preferably do not exceed 4.0 g / 100 g of dry pulp.
La température des étapes P doit être ajustée de façon à rester au moins égale à 50 °C et, de préférence à 70 °C. Elle doit aussi ne pas dépasser 150 °C et, de préférence, ne pas dépasser 135 °C. Une température de 90 °C a donné d'excellents résultats. The temperature of steps P must be adjusted so that remain at least 50 ° C and preferably 70 ° C. She should also not exceed 150 ° C and preferably not exceed 135 ° C. A temperature of 90 ° C gave excellent results.
Selon l'invention au moins une des étapes P de la séquence à une température supérieure à 100 °C. La température de cette étape P est de préférence d'au moins 110 °C. Elle ne dépasse généralement pas 140 °C et, de préférence, pas 135 °C. According to the invention at least one of the steps P of the sequence to a temperature above 100 ° C. The temperature of this step P is preferably at least 110 ° C. It generally does not exceed 140 ° C and, from preferably not 135 ° C.
La durée des étapes P doit être suffisante pour que la réaction de blanchiment soit aussi complète que possible. Elle ne peut cependant pas excéder trop fortement ce temps de réaction sous peine d'induire une rétrogradation de la blancheur de la pâte. En pratique, elle sera fixée à une valeur d'au moins 60 minutes et, de préférence, d'au moins 90 minutes. Elle devra aussi le plus souvent ne pas dépasser 600 et, de préférence, 500 minutes. The duration of steps P must be sufficient for the bleaching reaction is as complete as possible. She cannot, however, exceed this reaction time too strongly under penalty of inducing a demotion of the whiteness of the dough. In practice, it will be set at a value of at least 60 minutes and preferably at least 90 minutes. She will have to also most often do not exceed 600 and preferably 500 minutes.
La consistance des étapes P est généralement choisie inférieure ou égale à 50 % en poids de matières sèches et, de préférence, à 40 % de matières sèches. Elle ne sera souvent pas inférieure à 5 % et, de préférence, pas inférieure à 8 %. Une consistance de 10 % a donné de bons résultats. The consistency of steps P is generally chosen to be lower or equal to 50% by weight of dry matter and, preferably, 40% dry matter. She will often not less than 5% and preferably not less than 8%. A consistency of 10% has given good results.
La consistance de la dernière étape P peut, en variante, être avantageusement choisie parmi les valeurs élevées d'au moins 25 % en poids de matières sèches et, de préférence de 30 % ou plus. Dans cette variante, la consistance des autres étapes P seront généralement au plus de 20 %. Il conviendra aussi, le plus souvent, que la consistance des autres étapes P soient d'au moins 8 %. The consistency of the last step P may, alternatively, advantageously be chosen from high values of at least 25% by weight of dry matter and preferably 30% or more. In this variant, the consistency of the other steps P will generally be at most 20%. It will also suit, the most often, that the consistency of the other steps P is at least 8%.
Selon l'invention, l'étape A est une étape de traitement avec un acide non peroxygéné. Par acide non peroxygéné, on entend désigner tout acide inorganique ou organique dont la molécule ne contient pas le groupe peroxy -0-0-. Tous les acides inorganiques ou organiques usuels utilisés en solution aqueuse, seuls ou en mélange conviennent. Les acides forts inorganiques tels que, par exemple, l'acide sulfurique, phosphorique, nitrique ou l'acide chlorhydrique conviennent bien. L'acide sulfurique, en solution aqueuse a donné d'excellents résultats. According to the invention, step A is a processing step with a non-peroxygenated acid. By non-peroxygenated acid is meant designate any inorganic or organic acid whose molecule does not does not contain the peroxy group -0-0-. All inorganic acids or usual organic materials used in aqueous solution, alone or in mixture are suitable. Strong inorganic acids such as, for example, sulfuric, phosphoric, nitric or acid hydrochloric acid are suitable. Sulfuric acid, solution aqueous has given excellent results.
Les conditions opératoires de l'étape A doivent être déterminées dans chaque cas particulier en fonction du type de pâte à papier et de l'essence de bois utilisés. D'une manière générale, il convient de fixer le choix de l'acide et la quantité mise en oeuvre pour imposer au milieu un pH substantiellement inférieur à 7, par exemple d'au moins environ 1 à au plus environ 6,5. Des pH spécialement avantageux sont ceux d'au moins environ 2,5 et d'au plus environ 5,5. La température et la pression ne sont pas critiques, la pression atmosphérique et des températures d'au moins 10 °C à au plus 100 °C convenant généralement bien. La durée du prétraitement peut varier dans de larges proportions selon le type d'équipement utilisé, le choix de l'acide, la température et la pression, par exemple de 30 minutes environ à plusieurs heures. The operating conditions of step A must be determined in each particular case according to the type of pulp and wood essence used. In a way general, the choice of acid and the quantity should be fixed implemented to impose a pH on the medium substantially less than 7, for example from at least about 1 to at most about 6.5. Especially advantageous pHs are those of at least about 2.5 and at most about 5.5. The temperature and pressure do not are not critical, atmospheric pressure and temperatures from at least 10 ° C to at most 100 ° C generally suitable. The Pretreatment time can vary widely depending on the type of equipment used, the choice of acid, the temperature and pressure, for example from about 30 minutes to many hours.
Dans l'étape A, on peut introduire, en plus de l'acide un sel de magnésium soluble en milieu acide aqueux. Généralement la quantité de magnésium que l'on peut ajouter ne dépasse pas 0,4 g de magnésium pour 100 g de pâte sèche et, de préférence, 0,1 g / 100 g pâte sèche. Lorsqu'un sel de Mg est introduit, sa quantité est d'au moins 0,005 g/100 g de pâte sèche. In step A, it is possible to introduce, in addition to the acid, a magnesium salt soluble in aqueous acid medium. Generally the amount of magnesium that can be added does not exceed 0.4 g magnesium per 100 g of dry paste and preferably 0.1 g / 100 g dry paste. When an Mg salt is introduced, its quantity is at least 0.005 g / 100 g of dry paste.
Selon une autre variante de l'invention, l'étape A peut consister en un simple lavage de la pâte au moyen d'une solution aqueuse acide. Dans le cas d'une séquence QPAP, ce lavage acide peut être intercalé entre les deux étapes P. According to another variant of the invention, step A can consist of a simple washing of the dough using a solution acidic aqueous. In the case of a QPAP sequence, this acid wash can be inserted between the two stages P.
Une autre variante du procédé selon l'invention consiste à répéter une deuxième fois les étapes P et A de façon à réaliser la séquence complète Q P A P A P. Another variant of the process according to the invention consists in repeat steps P and A a second time to achieve the complete sequence Q P A P A P.
Dans une autre variante au procédé selon l'invention, on peut faire précéder la séquence par une étape à l'oxygène (étape 0). Cette étape à l'oxygène s'effectue par mise en contact de la pâte avec de l'oxygène gazeux sous une pression d'au moins 20 kPa et d'au plus 1000 kPa en présence d'un composé alcalin en quantité telle que le poids de composé alcalin par rapport au poids de pâte sèche soit d'au moins 0,5 et d'au plus 5 %. In another variant of the process according to the invention, it is can precede the sequence with an oxygen step (step 0). This oxygen step is carried out by bringing the dough with gaseous oxygen at a pressure of at least 20 kPa and at most 1000 kPa in the presence of an alkaline compound in amount such as the weight of alkaline compound relative to the dry dough weight is at least 0.5 and at most 5%.
Une forme de réalisation particulière du procédé consiste à recycler tout ou partie des effluents de la deuxième et/ou de la troisième étape P vers une étape P située plus tôt dans la séquence. Un recyclage analogue des effluents de la deuxième étape acide, lorsqu'elle est présente, vers la première étape acide de la séquence peut aussi être réalisé. On peut aussi combiner dans une même séquence les recyclages des effluents des étapes P vers une étape P qui précède et celui des effluents d'une étape acide vers une étape acide qui précède. Ces recyclages présentent l'avantage d'économiser les produits chimiques mis en oeuvre via la récupération du réactif non consommé. A particular embodiment of the method consists in recycle all or part of the effluents from the second and / or the third stage P towards a stage P located earlier in the sequence. A similar recycling of the effluents from the second acid step, when present, to the first step sequence acid can also be achieved. Can also combine in a single sequence the recycling of effluents from steps P to a step P above and that of the effluents from an acid step to an acid step above. These recycling has the advantage of saving products chemicals used via recovery of the non-reactive consumed.
La température de l'étape à l'oxygène doit généralement être de 70 °C ou plus et, de préférence, d'au moins 80 °C. Il convient aussi que cette température ne dépasse pas 130 °C et, de préférence, ne dépasse pas 120 °C. The oxygen step temperature should generally be 70 ° C or more and preferably at least 80 ° C. he this temperature should also not exceed 130 ° C and, from preferably does not exceed 120 ° C.
La durée du traitement par l'oxygène doit être suffisante pour que la réaction de l'oxygène avec la lignine contenue dans la pâte soit complète. Elle ne peut cependant pas excéder trop fortement ce temps de réaction sous peine d'induire des dégradations dans la structure des chaínes cellulosiques de la pâte. En pratique, elle sera de 30 minutes ou plus et, de préférence, d'au moins 40 minutes. Habituellement, elle ne dépassera pas 120 minutes et, de préférence, ne dépassera pas 80 minutes. The duration of the oxygen treatment must be sufficient so that the reaction of oxygen with the lignin contained in the dough is complete. However, it cannot exceed too much strongly this reaction time under penalty of inducing degradations in the structure of the cellulose chains of the pulp. In practice, it will be 30 minutes or more and, preferably, at least 40 minutes. Usually it will not exceed 120 minutes and preferably not more than 80 minutes.
Le traitement de la pâte par l'oxygène peut aussi se faire en présence d'un agent protecteur de la cellulose tel que les sels solubles de magnésium, les agents séquestrants organiques comme les acides polycarboxyliques ou phosphoniques. Les sels de magnésium sont préférés, en particulier, le sulfate de magnésium heptahydraté employé à raison de 0,02 à 1 % en poids par rapport à la pâte sèche. Treatment of the dough with oxygen can also be done in the presence of a cellulose protective agent such as soluble magnesium salts, organic sequestering agents such as polycarboxylic or phosphonic acids. The salts of magnesium are preferred, in particular, magnesium sulfate heptahydrate used at a rate of 0.02 to 1% by weight relative to dry dough.
La consistance en pâte lors de l'étape 0 n'est généralement pas inférieure à 8 % en poids de matières sèches et, de préférence, pas inférieure à 10 %. Cette consistance ne dépasse habituellement pas 30 % en poids de matières sèches et, de préférence, 25 %. The consistency of the paste in step 0 is generally not not less than 8% by weight of dry matter and, preferably, not less than 10%. This consistency does not usually exceed not 30% by weight of dry matter and, preferably, 25%.
En variante, l'étape 0 peut aussi être effectuée en présence de peroxyde d'hydrogène (étape 0p). La quantité de peroxyde d'hydrogène que l'on peut incorporer à l'étape 0 n'est généralement pas inférieure à 0,2 g H202 pour 100 g de pâte sèche et, le plus souvent, pas inférieure à 0,5 g. De même on ne dépassera habituellement pas 2,5 g H202 pour 100 g de pâte sèche et, le plus souvent, pas 2 g. Alternatively, step 0 can also be carried out in the presence of hydrogen peroxide (step 0p). The quantity of hydrogen peroxide which can be incorporated in step 0 is generally not less than 0.2 g H 2 0 2 per 100 g of dry paste and, most often, not less than 0, 5 g. Likewise, we will usually not exceed 2.5 g H 2 0 2 per 100 g of dry paste and, most often, not 2 g.
D'une manière analogue, la première étape P peut aussi être renforcée par la présence d'oxygène gazeux (étape Eop). Dans ce cas, la pression d'oxygène mise en oeuvre sera le plus souvent d'au moins 20 kPa et d'au plus 1000 kPa. Similarly, the first step P can also be reinforced by the presence of gaseous oxygen (step Eop). In this case, the oxygen pressure used will most often at least 20 kPa and at most 1000 kPa.
Dans une autre variante du procédé selon l'invention, on peut incorporer en un point quelconque de la séquence d'étapes de traitement une étape supplémentaire enzymatique consistant à traiter la pâte avec au moins une enzyme (étape X). Ce traitement enzymatique peut aussi être réalisé avant ou après l'étape de prétraitement à l'oxygène. In another variant of the method according to the invention, it is can incorporate at any point in the sequence of stages of treatment an additional enzymatic step consisting of treat the dough with at least one enzyme (step X). This treatment enzymatic can also be carried out before or after the stage of oxygen pretreatment.
Par enzyme, on entend désigner toute enzyme capable de faciliter la délignification, par les étapes de traitement ultérieures à l'étape de traitement avec l'enzyme, d'une pâte à papier chimique écrue provenant de l'opération de cuisson ou d'une pâte à papier chimique ayant déjà été soumise à une étape de traitement par de l'oxygène. The term “enzyme” is intended to denote any enzyme capable of facilitate delignification, through the processing steps subsequent to the step of treatment with the enzyme, from a paste to unbleached chemical paper from the cooking operation or chemical paper pulp that has already been subjected to a step treatment with oxygen.
De préférence, on utilisera une enzyme alcalophile, c'est-à-dire une enzyme dont l'efficacité maximale se situe dans la zone de pH alcalins, et tout particulièrement à un pH de 7.5 et plus. Preferably, an alkalophilic enzyme will be used, that is to say an enzyme whose maximum efficiency lies in the alkaline pH zone, and especially at a pH of 7.5 and more.
Une catégorie d'enzymes bien adaptées au procédé selon l'invention sont les hémicellulases. Ces enzymes sont aptes à réagir avec les hémicelluloses sur lesquelles est fixée la lignine présente dans la pâte. A category of enzymes well suited to the process according to the invention are hemicellulases. These enzymes are able to react with the hemicelluloses on which the lignin present in the dough.
De préférence, les hémicellulases mises en oeuvre dans le procédé selon l'invention sont des xylanases, c'est-à-dire des enzymes hémicellulolytiques capables de couper les liens xylane qui constituent une partie majeure de l'interface entre la lignine et le reste des carbohydrates. Un exemple de xylanase conforme au procédé selon l'invention est la 1,4-β-D-xylane xylanohydrolase, EC 3.2.1.8. Preferably, the hemicellulases used in the process according to the invention are xylanases, i.e. hemicellulolytic enzymes capable of cutting xylan bonds which constitute a major part of the interface between the lignin and the rest of the carbohydrates. An example of xylanase according to the process according to the invention is 1,4-β-D-xylan xylanohydrolase, EC 3.2.1.8.
Les xylanases préférées dans les procédés selon l'invention peuvent être d'origines diverses. Elles peuvent en particulier avoir été secrétées par une large gamme de bactéries et de champignons. Preferred xylanases in the methods according to the invention can be of various origins. They can in particular have been secreted by a wide range of bacteria and mushrooms.
Les xylanases d'origine bactérienne sont particulièrement intéressantes. Parmi les xylanases d'origine bactérienne, les xylanases secrétées par les bactéries du genre Bacillus ont donné de bons résultats. Xylanases of bacterial origin are particularly interesting. Among the xylanases of bacterial origin, the xylanases secreted by bacteria of the genus Bacillus have given good results.
Les xylanases dérivées de bactéries du genre Bacillus et de l'espèce pumilus ont donné d'excellents résultats. Parmi celles-ci, les xylanases provenant de Bacillus pumilus PRL B12 sont tout particulièrement intéressantes. Xylanases derived from bacteria of the genus Bacillus and of the species pumilus have given excellent results. Of these, xylanases from Bacillus pumilus PRL B12 are particularly interesting.
Les xylanases de Bacillus pumilus PRL B12 conformes à l'invention peuvent provenir directement d'une souche de Bacillus pumilus PRL B12 ou encore d'une souche hôte d'un microorganisme différent qui a préalablement été manipulé génétiquement pour exprimer les gènes codant pour la dégradation des xylanes du Bacillus pumilus PRL B12. The xylanases of Bacillus pumilus PRL B12 in accordance with the invention can come directly from a strain of Bacillus pumilus PRL B12 or else from a host strain of a different microorganism which has been genetically manipulated beforehand to express the genes coding for degradation xylans from Bacillus pumilus PRL B12.
De préférence, on utilisera une xylanase purifiée qui ne contient pas d'autres enzymes. En particulier, il est préféré que la xylanase conforme au procédé selon l'invention ne contienne pas de cellulase afin de ne pas détruire les chaínes polymériques de cellulose de la pâte. Preferably, a purified xylanase will be used which does not contains no other enzymes. In particular, it is preferred that the xylanase according to the process according to the invention does not contain no cellulase so as not to destroy the polymer chains pulp cellulose.
Une variante intéressante du procédé selon l'invention consiste à effectuer l'étape enzymatique X en présence d'au moins un séquestrant des ions métalliques. Les séquestrants des ions métalliques peuvent avantageusement être choisis parmi les séquestrants convenant pour l'étape Q qui sont décrits plus haut. An interesting variant of the method according to the invention consists in carrying out the enzymatic step X in the presence of at least a sequestrant of metal ions. Ion sequestrants metal can advantageously be chosen from sequestrants suitable for step Q which are described above.
Le procédé conforme à l'invention s'applique au blanchiment de toute espèce de pâte chimique. Il convient bien pour délignifier les pâtes kraft et au sulfite. Il est particulièrement bien adapté au traitement des pâtes kraft. The process according to the invention applies to bleaching of all kinds of chemical pulp. It is well suited for delignifying kraft and sulfite pastes. It is particularly well suited for processing kraft pasta.
Les exemples qui suivent sont donnés dans le but d'illustrer l'invention, sans pour autant en limiter la portée. The following examples are given for the purpose of illustrating the invention, without limiting its scope.
Un échantillon de pâte de résineux ayant subi une cuisson
kraft (blancheur initiale 27,9 °ISO mesurée selon la norme
ISO 2470-1977(F), indice kappa 26,7 mesuré selon la norme
SCAN C1-59 et degré de polymérisation 1680 exprimé en nombre
d'unités glucosiques et mesuré selon la norme SCAN C15-62) a été
traité suivant une séquence de 2 étapes 0 P dans les conditions
suivantes :
A l'issue de chaque étape de traitement, la pâte a subi un lavage à l'eau déminéralisée à température ambiante. At the end of each processing step, the dough underwent a washing with demineralized water at room temperature.
Après traitement, on a déterminé l'indice kappa et la
blancheur de la pâte. Les résultats figurent au tableau qui suit.
On voit que malgré la quantité importante de peroxyde d'hydrogène mise en oeuvre, il n'a pas été possible de dépasser 78 °ISO de blancheur. We see that despite the large amount of peroxide of hydrogen used, it was not possible to exceed 78 ° ISO whiteness.
Le même échantillon de pâte qu'aux exemples 1R à 8R a été
blanchi selon la séquence Q P A P. Les conditions opératoires
réalisées ont été les suivantes :
A l'issue de chaque étape de traitement, la pâte a subi un lavage à l'eau déminéralisée à température ambiante. At the end of each processing step, the dough underwent a washing with demineralized water at room temperature.
En fin de séquence, après traitement, on a déterminé l'indice kappa et la blancheur de la pâte. At the end of the sequence, after treatment, it was determined the kappa index and the whiteness of the dough.
Les résultats obtenus ont été :
Le même échantillon de pâte qu'aux exemples 1R à 9 a été
blanchi selon la séquence 0 Q P P. Les conditions opératoires
réalisées ont été les suivantes :
A l'issue de chaque étape de traitement, la pâte a subi un lavage à l'eau déminéralisée à température ambiante. En fin de séquence, après traitement, on a déterminé l'indice kappa et la blancheur de la pâte. At the end of each processing step, the dough underwent a washing with demineralized water at room temperature. At the end of the sequence, after treatment, it was determined the kappa index and the whiteness of the dough.
Les résultats obtenus ont été les suivants :
Le même échantillon de pâte qu'aux exemples 1R à 10R a été
blanchi selon la séquence 0 Q P A P. Les conditions opératoires
réalisées ont été les suivantes :
A l'issue de chaque étape de traitement, la pâte a subi un lavage à l'eau déminéralisée à température ambiante. At the end of each processing step, the dough underwent a washing with demineralized water at room temperature.
En fin de séquence, après traitement, on a déterminé l'indice kappa et la blancheur de la pâte. At the end of the sequence, after treatment, it was determined the kappa index and the whiteness of the dough.
Les résultats obtenus ont été les suivants :
Le même échantillon de pâte qu'aux exemples 1R à 14 a été blanchi au moyen de la séquence 0 X Q P A P en mettant en oeuvre à l'étape X une quantité de xylanase dérivée de Bacillus pumilus PRL B12 correspondant à 10 XU/g de pâte sèche. L'unité XU (Xylanase Unit) est définie comme étant la quantité de xylanase qui, dans les conditions de l'essai, catalyse la libération de sucres réducteurs équivalant, en pouvoir réducteur, à 1 micromole de glucose par minute. The same pulp sample as in Examples 1R to 14 was bleached using the sequence 0 XQPAP by using in step X an amount of xylanase derived from Bacillus pumilus PRL B12 corresponding to 10 XU / g of dry pulp . The XU (Xylanase Unit) is defined as the quantity of xylanase which, under the conditions of the test, catalyzes the release of reducing sugars equivalent, in reducing power, to 1 micromole of glucose per minute.
Les conditions opératoires ont été les suivantes :
A l'issue de chaque étape de traitement, la pâte a subi un lavage à l'eau déminéralisée à température ambiante, excepté entre les étapes X et Q qui ont été effectuées par simple acidification à pH 5 au moyen d'acide sulfurique et par incorporation d'EDTA à la pâte récoltée à l'issue de l'étape X, sans dilution ni reconcentration. At the end of each processing step, the dough underwent a washing with demineralized water at room temperature, except between stages X and Q which were carried out by simple acidification at pH 5 by means of sulfuric acid and by incorporation EDTA to the pulp harvested at the end of stage X, without dilution nor reconcentration.
En fin de séquence, après traitement, on a déterminé l'indice kappa et la blancheur de la pâte. At the end of the sequence, after treatment, it was determined the kappa index and the whiteness of the dough.
Les résultats obtenus ont été les suivants :
Claims (11)
- Process for bleaching a chemical paper pulp using a sequence of processing steps comprising at least the following steps, carried out in the order:
Q P A where the abbreviation Q represents a step of decontamination of the pulp in respect of its transition metals, the abbreviation A represents a step with a non-peroxygenated acid and the abbreviation P represents a step with alkaline hydrogen peroxide performed at a temperature superior to 100 °C. - Process for bleaching a chemical paper pulp using a sequence of steps according to Claim 1, characterized in that the processing steps are free of chloro reactants and the sequence comprises the following steps, carried out in the order:
Q P A P - Process according to either of Claims 1 and 2, characterized in that step Q consists of a treatment with an acid free of a sequestering agent, followed by an addition of soluble magnesium salt in an amount such that the weight ratio of the amount of Mg to that of Mn present in the pulp is at least 30.
- Process according to either of Claims 1 and 2, characterized in that step Q consists of a treatment with a sequestering agent.
- Process according to any one of Claims I to 4, characterized in that a step using oxygen gas precedes the sequence.
- Process according to any one of Claims 2 to 5, characterized in that the final step P is performed at a pulp consistency of at least 25 % solids content by weight.
- Process according to any one of Claims 2 to 6, characterized in that the final two steps A P are repeated a second time at the end of the sequence.
- Process according to any one of Claims 2 to 7, characterized in that step A is a simple acidic washing which separates the steps P.
- Process according to any one of Claims 2 to 8, characterized in that all or some of the effluents of at least one step P or A is recycled into a step using the same reactant and which is situated earlier in the sequence.
- Process according to any one of Claims 1 to 9, characterized in that an additional step with an enzyme is incorporated at any point in the sequence.
- Process according to any one of Claims 1 to 10, characterized in that the first step P is reinforced with oxygen.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE9301215 | 1993-11-04 | ||
BE9301215A BE1007700A3 (en) | 1993-11-04 | 1993-11-04 | Method of laundering of chemical pulp. |
PCT/EP1994/003591 WO1995012709A1 (en) | 1993-11-04 | 1994-10-28 | Process for bleaching a chemical pulp |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0726979A1 EP0726979A1 (en) | 1996-08-21 |
EP0726979B1 true EP0726979B1 (en) | 1998-05-13 |
Family
ID=3887524
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94931026A Revoked EP0726979B1 (en) | 1993-11-04 | 1994-10-28 | Process for bleaching a chemical pulp |
Country Status (15)
Country | Link |
---|---|
EP (1) | EP0726979B1 (en) |
JP (1) | JPH09507096A (en) |
AT (1) | ATE166118T1 (en) |
AU (1) | AU7994094A (en) |
BE (1) | BE1007700A3 (en) |
BR (1) | BR9407976A (en) |
CA (1) | CA2175817A1 (en) |
DE (1) | DE69410286T2 (en) |
ES (1) | ES2119234T3 (en) |
FI (1) | FI961895A0 (en) |
MA (1) | MA23365A1 (en) |
NO (1) | NO961817L (en) |
NZ (1) | NZ274852A (en) |
WO (1) | WO1995012709A1 (en) |
ZA (1) | ZA948562B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE1007757A3 (en) * | 1993-11-10 | 1995-10-17 | Solvay Interox | Method of laundering of chemical pulp. |
FI105701B (en) * | 1995-10-20 | 2000-09-29 | Ahlstrom Machinery Oy | Method and arrangement for treatment of pulp |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2582692B1 (en) * | 1985-05-29 | 1987-12-11 | Atochem | TREATMENT OF CHEMICAL PAPER PULP WITH HYDROGEN PEROXIDE FOR BLEACHING |
DK0402335T4 (en) * | 1989-06-06 | 2001-06-25 | Eka Chemicals Ab | Method for bleaching lignocellulosic pulp |
FR2655668B1 (en) * | 1989-12-11 | 1995-06-09 | Du Pin Cellulose | PROCESS FOR BLEACHING CHEMICAL CELLULOSIC PASTA. |
-
1993
- 1993-11-04 BE BE9301215A patent/BE1007700A3/en not_active IP Right Cessation
-
1994
- 1994-10-28 CA CA002175817A patent/CA2175817A1/en not_active Abandoned
- 1994-10-28 EP EP94931026A patent/EP0726979B1/en not_active Revoked
- 1994-10-28 BR BR9407976A patent/BR9407976A/en not_active Application Discontinuation
- 1994-10-28 DE DE69410286T patent/DE69410286T2/en not_active Revoked
- 1994-10-28 WO PCT/EP1994/003591 patent/WO1995012709A1/en not_active Application Discontinuation
- 1994-10-28 AT AT94931026T patent/ATE166118T1/en not_active IP Right Cessation
- 1994-10-28 ES ES94931026T patent/ES2119234T3/en not_active Expired - Lifetime
- 1994-10-28 AU AU79940/94A patent/AU7994094A/en not_active Abandoned
- 1994-10-28 NZ NZ274852A patent/NZ274852A/en unknown
- 1994-10-28 JP JP7513015A patent/JPH09507096A/en active Pending
- 1994-10-31 ZA ZA948562A patent/ZA948562B/en unknown
- 1994-11-04 MA MA23689A patent/MA23365A1/en unknown
-
1996
- 1996-05-03 NO NO961817A patent/NO961817L/en unknown
- 1996-05-03 FI FI961895A patent/FI961895A0/en unknown
Also Published As
Publication number | Publication date |
---|---|
WO1995012709A1 (en) | 1995-05-11 |
NZ274852A (en) | 1997-04-24 |
JPH09507096A (en) | 1997-07-15 |
FI961895A (en) | 1996-05-03 |
ZA948562B (en) | 1995-06-30 |
BE1007700A3 (en) | 1995-10-03 |
FI961895A0 (en) | 1996-05-03 |
DE69410286T2 (en) | 1998-12-10 |
AU7994094A (en) | 1995-05-23 |
NO961817D0 (en) | 1996-05-03 |
NO961817L (en) | 1996-05-03 |
DE69410286D1 (en) | 1998-06-18 |
ATE166118T1 (en) | 1998-05-15 |
EP0726979A1 (en) | 1996-08-21 |
BR9407976A (en) | 1996-12-03 |
CA2175817A1 (en) | 1995-05-11 |
ES2119234T3 (en) | 1998-10-01 |
MA23365A1 (en) | 1995-07-01 |
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