CN221253886U - Continuous blowing, filling and sealing integrated machine - Google Patents
Continuous blowing, filling and sealing integrated machine Download PDFInfo
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- CN221253886U CN221253886U CN202322600077.XU CN202322600077U CN221253886U CN 221253886 U CN221253886 U CN 221253886U CN 202322600077 U CN202322600077 U CN 202322600077U CN 221253886 U CN221253886 U CN 221253886U
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- 238000011049 filling Methods 0.000 title claims abstract description 51
- 238000007789 sealing Methods 0.000 title claims abstract description 36
- 238000007664 blowing Methods 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 238000000465 moulding Methods 0.000 claims description 79
- 238000001816 cooling Methods 0.000 claims description 4
- 238000004382 potting Methods 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 11
- 230000003028 elevating effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The utility model discloses a continuous blowing, filling and sealing integrated machine which comprises a filling device, a die device arranged below the filling device and a feeding mechanism for supplying blanks for the die device, wherein the die device comprises a first lifting mechanism, a second lifting mechanism, a first forming die, a second forming die and a lower clamping mechanism which are sequentially arranged from top to bottom, the lower clamping mechanism is arranged on the first lifting mechanism, the first forming die and the second forming die are arranged on the second lifting mechanism, the second forming die is used for sealing a first container and forming a second container, and the first forming die is used for sealing a second container and forming a third container. The continuous blowing and filling integrated machine has the advantages of reducing waste, reducing cost, improving production efficiency and the like.
Description
Technical Field
The utility model relates to the technical field of food and medicine packaging mechanical equipment and methods, in particular to a continuous blowing, filling and sealing integrated machine.
Background
The continuous BFS integrated machine can realize one-step closed sterile production process of extrusion, molding, filling, sealing and demolding. Most of the current markets are rotary multi-mode continuous BFS integrated machines, single-station single-mode continuous BFS integrated machines or double-mode continuous BFS integrated machines. The rotary multi-mode continuous BFS integrated machine has the defects of high productivity, complex structure, difficult debugging operation, high equipment cost, inflexibility of changing product types and the like; the single-station single-mode continuous BFS integrated machine has the advantages of simple structure, easy operation, low equipment cost, flexible product type replacement and the like, but has low productivity, and cannot meet the requirements. The double-station single-mode continuous BFS integrated machine is developed by adding a set of extrusion system, filling system and die forming system on the basis of the single-station single-mode continuous BFS integrated machine, and the double-station single-mode continuous BFS integrated machine inherits some advantages and improves productivity of the single-station continuous BFS integrated machine, but the equipment cost is increased, the precision debugging operation of products produced by two stations is difficult due to the addition of one station.
Patent document (CN 115891106 a) discloses a continuous production blowing and filling and sealing device and a use method thereof, comprising a third forming mold, a sealing mold arranged on the upper side of the third forming mold, an upper clamping component arranged on the upper side of the sealing mold, and a lower clamping component arranged on the lower side of the upper clamping component, wherein a pushing piece for driving the upper clamping component to synchronously act during mold closing is arranged on the sealing mold, and the upper clamping component is connected with a reset driving piece. The using method comprises the steps of closing a third forming die to be attached to a blank body, and filling after a container is formed; closing the sealing die and driving the upper clamping part to synchronously move to abut against the blank; then the sealing mould is opened; or the third forming die and the sealing die are synchronously opened; the reset driving piece drives the upper clamping component to be separated from the embryo body. However, in this scheme, the cost is high, the waste is large, and the production efficiency is low.
Disclosure of utility model
The utility model aims to solve the technical problem of overcoming the defects of the prior art and providing a continuous blowing, filling and sealing integrated machine which reduces waste, reduces cost and improves production efficiency.
In order to solve the technical problems, the utility model adopts the following technical scheme:
The utility model provides a continuous blowing embedment all-in-one, includes filling device, locates the mould device of filling device below and supplies the feeding mechanism of idiosome for the mould device, the mould device includes first elevating system, second elevating system and from top to bottom first forming die, second forming die and lower fixture who arranges in proper order, lower fixture locates on the first elevating system, first forming die and second forming die locate on the second elevating system, the second forming die is used for sealing first container and shaping second container, first forming die is used for sealing second container and shaping third container.
As a further improvement of the above technical scheme:
the second forming die comprises a pair of second forming die plates and a second driving mechanism for driving the second forming die plates to approach and separate, and a first forming groove for closing the first container and a second forming groove for forming the second container are formed on the inner side of the second forming die plates.
The first forming die comprises a pair of first forming die plates and a first driving mechanism for driving the pair of first forming die plates to be close to and far away from each other, and a third forming groove for closing the second container and a fourth forming groove for forming the third container are formed in the inner side of the first forming die plates.
The second forming groove is located above the first forming groove, and the fourth forming groove is located above the third forming groove.
The second forming groove and the third forming groove are in butt joint when the first forming die and the second forming die are both matched.
The lower clamping mechanism comprises a pair of clamping plates and a lower clamping driving mechanism used for driving the clamping plates to approach and depart from each other, and a first container positioning groove and a second container positioning groove which are communicated up and down are formed in the inner sides of the clamping plates.
And cooling channels are arranged on the side edges of the first container positioning groove and the second container positioning groove.
The inner side of the clamping plate is provided with a container sealing part positioning groove below the second container positioning groove.
The first container positioning groove penetrates through the top surface of the clamping plate, and the container sealing part positioning groove penetrates through the bottom surface of the clamping plate.
Compared with the prior art, the utility model has the advantages that:
The continuous blowing and filling integrated machine adopts the two forming dies to be matched with the clamping mechanism for use, clamps the two containers once, forms and fills the two containers, reduces the waste, reduces the cost and improves the production efficiency.
Drawings
Fig. 1 is a schematic perspective view of a continuous blowing, filling and sealing integrated machine.
Fig. 2 is a schematic perspective view of a mold device of the continuous blowing and filling integrated machine.
Fig. 3 is a schematic view of a first state structure of a forming die plate and a lower clamping mechanism of the continuous blowing and filling integrated machine.
Fig. 4 is a schematic view of a second state structure of a forming die plate and a lower clamping mechanism of the continuous blowing and filling integrated machine.
Fig. 5 is a use process diagram of the continuous blowing, filling and sealing integrated machine of the present utility model, wherein a1 is a blank descending state diagram, a2 is a filling state diagram after the first container is formed, a3 is a filling state diagram after the filling device is lifted and reset, a4 is a filling state diagram after the second container is formed, a5 is a mold opening state diagram of the second forming mold, and a6 is a lifting state diagram of the lower clamping mechanism; a7 is a state diagram of the lower clamping mechanism clamping the first container; a8 is a die-opening state diagram of the first forming die, and a9 is a state diagram of the forming die synchronously rising to a set position; a10 is a state diagram of the second molding die closing the second container and molding a third container.
The reference numerals in the drawings denote:
1. A filling device; 2. a die device; 21. a first lifting mechanism; 22. a second lifting mechanism; 23. a first molding die; 231. a first molding die plate; 232. a first driving mechanism; 233. a third molding groove; 234. a fourth molding groove; 24. a second molding die; 241. a second molding die plate; 242. a second driving mechanism; 243. a first molding groove; 244. a second molding groove; 25. a lower clamping mechanism; 251. a clamping plate; 252. a lower clamping driving mechanism; 253. a first container positioning groove; 254. a second container positioning groove; 255. a container sealing part positioning groove; 3. a feeding mechanism; 4. a blank; 5. a first container; 6. a second container; 7. and a third container.
Detailed Description
The utility model will be described in further detail with reference to the drawings and the specific examples.
In the description of the present application, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
Fig. 1 to 5 show an embodiment of a continuous blowing and filling and sealing integrated machine according to the present utility model, which includes a filling device 1, a mold device 2 disposed below the filling device 1, and a feeding mechanism 3 for supplying blanks 4 to the mold device 2, wherein the mold device 2 includes a first lifting mechanism 21, a second lifting mechanism 22, and a first forming mold 23, a second forming mold 24, and a lower clamping mechanism 25 sequentially disposed from top to bottom, the lower clamping mechanism 25 is disposed on the first lifting mechanism 21, the first forming mold 23 and the second forming mold 24 are disposed on the second lifting mechanism 22, the second forming mold 24 is used for closing the first container 5 and forming the second container 6, and the first forming mold 23 is used for closing the second container 6 and forming the third container 7.
The scheme is particularly suitable for the container with the head part up filling and the larger neck diameter, and takes the container head part up filling as an example, the production process of the continuous blowing, filling and sealing integrated machine comprises the following steps: as shown in a1 of fig. 5, the feeding mechanism 3 supplies the blank 4 to the die device 2; as shown in a2 of fig. 5, the second molding die 24 closes the blank 4 and molds the first container 5, and the second lifting mechanism 22 drives the first molding die 23 and the second molding die 24 to synchronously descend along with the blank 4; the filling device 1 descends to a set position to fill the first container 5, and resets after filling is completed as shown in a3 of fig. 5; as shown in a4 of fig. 5, the first molding die 23 closes the blank 4 and closes the head of the first container 5 and molds the second container 6, and the second lifting mechanism 22 drives the first molding die 23 and the second molding die 24 to synchronously descend along with the blank 4; as shown in a4 of fig. 5, the filling device 1 is lowered to a set position to fill the second container 6, and the filling device is reset after the completion of filling; the second lifting mechanism 22 drives the first forming die 23 and the second forming die 24 to synchronously descend along with the blank 4; as shown in a5 of fig. 5, the second forming mold 24 is opened, as shown in a6 of fig. 5, the first lifting mechanism 21 drives the clamping mechanism 25 to lift up into the second forming mold 24, and then the first container 5 is clamped as shown in a7 of fig. 5; as shown in a8 of fig. 5, the first forming mold 23 is opened, the first lifting mechanism 21 drives the lower clamping mechanism 25 to synchronously descend along with the first container 5 and the second container 6, and the second lifting mechanism 22 drives the first forming mold 23 and the second forming mold 24 to synchronously descend to a set position as shown in a 9; as shown in fig. 5 a10, the lower clamping mechanism 25 is opened, the second molding die 24 clamps the blank 4 and closes the head of the second container 6 and molds the third container 7.
Taking the example of upward filling of the tail part of the container, the production process of the continuous blowing and filling integrated machine comprises the following steps: as shown in a1 of fig. 5, the feeding mechanism 3 supplies the blank 4 to the die device 2; as shown in a2 of fig. 5, the second molding die 24 closes the blank 4 and molds the first container 5, and the second lifting mechanism 22 drives the first molding die 23 and the second molding die 24 to synchronously descend along with the blank 4; the filling device 1 descends to a set position to fill the first container 5, and resets after filling is completed as shown in a3 of fig. 5; as shown in a4 of fig. 5, the first forming die 23 closes the blank 4 and closes the tail of the first container 5 and forms the second container 6, and the second lifting mechanism 22 drives the first forming die 23 and the second forming die 24 to synchronously descend along with the blank 4; as shown in a4 of fig. 5, the filling device 1 is lowered to a set position to fill the second container 6, and the filling device is reset after the completion of filling; the second lifting mechanism 22 drives the first forming die 23 and the second forming die 24 to synchronously descend along with the blank 4; as shown in a5 of fig. 5, the second forming mold 24 is opened, as shown in a6 of fig. 5, the first lifting mechanism 21 drives the clamping mechanism 25 to lift up into the second forming mold 24, and then the first container 5 is clamped as shown in a7 of fig. 5; as shown in a8 of fig. 5, the first forming mold 23 is opened, the first lifting mechanism 21 drives the lower clamping mechanism 25 to synchronously descend along with the first container 5 and the second container 6, and the second lifting mechanism 22 drives the first forming mold 23 and the second forming mold 24 to synchronously descend to a set position as shown in a 9; as shown in fig. 5 a10, the lower clamping mechanism 25 is opened, the second molding die 24 clamps the blank 4 and closes the tail of the second container 6 and molds the third container 7.
The continuous blowing, filling and sealing integrated machine adopts two forming dies to be matched with a clamping mechanism for use, clamps once, forms and fills two containers, reduces waste, reduces cost and improves production efficiency.
Further, in the present embodiment, the second molding die 24 includes a pair of second molding dies 241 and a second driving mechanism 242 for driving the second molding dies 241 to approach and separate, and the inside of the second molding dies 241 is provided with a first molding groove 243 for closing the first container 5 and a second molding groove 244 for molding the second container 6. The second driving mechanism 242 is used for driving the pair of second molding templates 241 to approach and separate, so as to realize mold opening and mold closing, the second molding grooves 244 of the pair of second molding templates 241 are oppositely arranged, and when the mold closing is carried out, the second molding grooves 244 of the pair of second molding templates 241 are spliced to form a cavity for molding the first container 5. The first molding grooves 243 of the pair of second molding plates 241 are arranged to face each other, and when the molds are closed, the first molding grooves 243 of the pair of second molding plates 241 are joined together to form a chamber for closing the container.
Further, in the present embodiment, the first molding die 23 includes a pair of first molding dies 231 and a first driving mechanism 232 for driving the pair of first molding dies 231 to approach and separate, and a third molding groove 233 for closing the second container 6 and a fourth molding groove 234 for molding the third container 7 are provided on the inner side of the first molding dies 231. The first driving mechanism 232 is used for driving the pair of first molding templates 231 to approach and separate, so as to realize mold opening and mold closing, the fourth molding grooves 234 of the pair of first molding templates 231 are oppositely arranged, and when the mold is closed, the fourth molding grooves 234 of the pair of first molding templates 231 are spliced to form a cavity for molding the second container 6. The third molding grooves 233 of the pair of first molding plates 231 are arranged opposite to each other, and when the molds are closed, the third molding grooves 233 of the pair of first molding plates 231 are joined together to form a chamber for closing the second container 6.
Further, in the present embodiment, the second molding groove 244 is located above the first molding groove 243, and the fourth molding groove 234 is located above the third molding groove 233.
Further, in the present embodiment, the second molding groove 244 and the third molding groove 233 are butted when both the first molding die 23 and the second molding die 24 are closed.
Further, in the present embodiment, the lower clamping mechanism 25 includes a pair of clamping plates 251 and a lower clamping driving mechanism 252 for driving the pair of clamping plates 251 to approach and separate, and a first container positioning groove 253 and a second container positioning groove 254 communicating up and down are provided on the inner side of the clamping plates 251. The lower clamping mechanism 25 can be driven by the first lifting mechanism 21 to lift up to a position between the paired forming dies (after the paired forming dies are opened), and simultaneously clamp and fix the container between the paired forming dies, so that the blank 4 is prevented from shaking when the forming dies are opened and closed.
Further, in the present embodiment, the side edges of the first container positioning groove 253 and the second container positioning groove 254 are provided with cooling passages. The cooling liquid introduced by the cooling channel in the clamping plate 251 can cool the formed container, which is beneficial to ensuring the consistency of the container.
Further, in the present embodiment, a container sealing portion positioning groove 255 is provided below the second container positioning groove 254 on the inner side of the clamping plate 251.
Further, in the present embodiment, the first container positioning groove 253 penetrates to the top surface of the clamping plate 251, and the container sealing portion positioning groove 255 penetrates to the bottom surface of the clamping plate 251.
Further, in this embodiment, the first lifting mechanism 21 includes a servo motor, a ball screw connected with the servo motor, and a screw nut disposed on the ball screw, the lower clamping mechanism 25 is connected with the screw nut, when in use, the servo motor drives the ball screw to rotate, the screw nut lifts and moves on the ball screw, the lower clamping mechanism 25 lifts and moves synchronously with the screw nut, the whole structure is simple and reliable, and the movement precision is high. Of course, in other embodiments, the first lifting mechanism 21 may take other forms. The second lifting mechanism 22 may have the same structure as the first lifting mechanism 21, and will not be described again.
While the utility model has been described in terms of preferred embodiments, it is not intended to be limiting. Many possible variations and modifications of the disclosed technology can be made by anyone skilled in the art, or equivalent embodiments with equivalent variations can be made, without departing from the scope of the utility model. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present utility model shall fall within the scope of the technical solution of the present utility model.
Claims (9)
1. The utility model provides a continuous blowing embedment all-in-one, includes filling device (1), locates mould device (2) of filling device (1) below and supplies feeding mechanism (3) of idiosome (4) for mould device (2), its characterized in that: the die device (2) comprises a first lifting mechanism (21), a second lifting mechanism (22) and a first forming die (23), a second forming die (24) and a lower clamping mechanism (25) which are sequentially arranged from top to bottom, wherein the lower clamping mechanism (25) is arranged on the first lifting mechanism (21), the first forming die (23) and the second forming die (24) are arranged on the second lifting mechanism (22), the second forming die (24) is used for sealing a first container (5) and forming a second container (6), and the first forming die (23) is used for sealing a second container (6) and forming a third container (7).
2. The continuous blowing, filling and sealing integrated machine according to claim 1, wherein: the second molding die (24) comprises a pair of second molding templates (241) and a second driving mechanism (242) for driving the second molding templates (241) to be close to and far away from, and a first molding groove (243) for closing the first container (5) and a second molding groove (244) for molding the second container (6) are formed on the inner side of the second molding templates (241).
3. The continuous blowing, filling and sealing integrated machine according to claim 2, characterized in that: the first forming die (23) comprises a pair of first forming templates (231) and a first driving mechanism (232) for driving the pair of first forming templates (231) to be close to and far away from each other, and a third forming groove (233) for closing the second container (6) and a fourth forming groove (234) for forming the third container (7) are formed in the inner side of the first forming templates (231).
4. The continuous blowing, potting all-in-one machine of claim 3, wherein: the second molding groove (244) is positioned above the first molding groove (243), and the fourth molding groove (234) is positioned above the third molding groove (233).
5. The continuous blowing, filling and sealing integrated machine according to claim 4, wherein: the second molding groove (244) and the third molding groove (233) are abutted when the first molding die (23) and the second molding die (24) are both closed.
6. The continuous blowing, potting all-in-one machine according to any one of claims 1 to 5, wherein: the lower clamping mechanism (25) comprises a pair of clamping plates (251) and a lower clamping driving mechanism (252) used for driving the clamping plates (251) to approach and separate, and a first container positioning groove (253) and a second container positioning groove (254) which are communicated up and down are arranged on the inner side of the clamping plates (251).
7. The continuous blowing, filling and sealing integrated machine according to claim 6, wherein: the side edges of the first container positioning groove (253) and the second container positioning groove (254) are provided with cooling channels.
8. The continuous blowing, filling and sealing integrated machine according to claim 6, wherein: a container sealing part positioning groove (255) is arranged below the second container positioning groove (254) on the inner side of the clamping plate (251).
9. The continuous blowing, potting all-in-one machine of claim 8, wherein: the first container positioning groove (253) penetrates to the top surface of the clamping plate (251), and the container sealing part positioning groove (255) penetrates to the bottom surface of the clamping plate (251).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322600077.XU CN221253886U (en) | 2023-09-24 | 2023-09-24 | Continuous blowing, filling and sealing integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322600077.XU CN221253886U (en) | 2023-09-24 | 2023-09-24 | Continuous blowing, filling and sealing integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221253886U true CN221253886U (en) | 2024-07-02 |
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ID=91629514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322600077.XU Active CN221253886U (en) | 2023-09-24 | 2023-09-24 | Continuous blowing, filling and sealing integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221253886U (en) |
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2023
- 2023-09-24 CN CN202322600077.XU patent/CN221253886U/en active Active
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