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CN220744533U - Device for conveying materials to high stations - Google Patents

Device for conveying materials to high stations Download PDF

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Publication number
CN220744533U
CN220744533U CN202322176053.6U CN202322176053U CN220744533U CN 220744533 U CN220744533 U CN 220744533U CN 202322176053 U CN202322176053 U CN 202322176053U CN 220744533 U CN220744533 U CN 220744533U
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clamping
assembly
track
driving unit
bracket
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胡超
廖端
刘晶
颜亮
王伟
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Guangzhou Automobile Group Co Ltd
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GAC Motor Co Ltd
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Abstract

本实用新型涉及一种向高工位输送物料的装置,包括:轨道支架、与轨道支架滑动连接的第一移动组件、与第一移动组件连接的升降组件、以及设置于升降组件底部的夹持组件;夹持组件包括夹持支架、与夹持支架滑动连接的夹持杆和与夹持杆连接且驱动夹持杆沿夹持支架滑动的第一驱动单元。轨道支架设置在工作台上方,其余组件及部件悬挂在轨道支架下方,降低地面空间的占用,更适用于车间;同时夹持组件用于夹持物料架,物料架用于放置物料,升降组件用于提升物料,再通过第一移动组件将物料移动至指定位置,进而完成物料的自动抬升,节省工作效率,节省人工。

The utility model relates to a device for conveying materials to a high workstation, comprising: a track bracket, a first moving assembly slidably connected to the track bracket, a lifting assembly connected to the first moving assembly, and a clamping assembly arranged at the bottom of the lifting assembly; the clamping assembly comprises a clamping bracket, a clamping rod slidably connected to the clamping bracket, and a first driving unit connected to the clamping rod and driving the clamping rod to slide along the clamping bracket. The track bracket is arranged above the workbench, and the remaining components and parts are suspended below the track bracket, which reduces the occupation of the ground space and is more suitable for workshops; at the same time, the clamping assembly is used to clamp the material rack, the material rack is used to place materials, the lifting assembly is used to lift the materials, and then the materials are moved to the designated position by the first moving assembly, thereby completing the automatic lifting of the materials, saving work efficiency and labor.

Description

一种向高工位输送物料的装置A device for conveying materials to a high working position

技术领域Technical Field

本实用新型涉及物料抬升设备技术领域,更具体地,涉及一种向高工位输送物料的装置。The utility model relates to the technical field of material lifting equipment, and more specifically, to a device for conveying materials to a high working position.

背景技术Background technique

汽车总装的物料输送系统,一般由SPS分拣系统、物料牵引系统组成。汽车总装所需的零部件在SPS分拣区域由SPS分拣系统完成分拣,并装入物料架中,物料架底部设有AGV小车,AGV小车在AGV物料牵引系统的引导下,将物料架连同物料输送至总装线旁;现有的总装车间中,总装线平台一般高于AGV小车运输路面,所以当物料由AGV小车送至总装线旁时,需要由人工将物料架拿起放至物料台板上,再对物料进行使用,过程中比较耗费人力,工作效率较低,且总装线平台与运输路面之前存在高度差,工人搬运时容易跌落路面发生危险。一般来说,只需要在总装线旁设置斜坡即可解决这一问题,但是对于一些搬运类的AGV小车,其爬坡角度一般不大,通常只能爬行坡度低于10度的斜坡,而且爬坡时还容易发生物料倾倒的情况,故而设置斜坡并不妥当。The material conveying system for automobile assembly is generally composed of an SPS sorting system and a material traction system. The parts required for automobile assembly are sorted by the SPS sorting system in the SPS sorting area and loaded into the material rack. An AGV trolley is installed at the bottom of the material rack. Under the guidance of the AGV material traction system, the AGV trolley transports the material rack and the material to the assembly line. In the existing assembly workshop, the assembly line platform is generally higher than the AGV trolley transportation road surface. Therefore, when the material is delivered to the assembly line by the AGV trolley, it is necessary to manually pick up the material rack and put it on the material platen before using the material. The process is labor-intensive and has low work efficiency. There is a height difference between the assembly line platform and the transportation road surface, and workers are prone to fall onto the road surface when carrying. Generally speaking, this problem can be solved by setting a slope next to the assembly line. However, for some handling AGV trolleys, the climbing angle is generally not large. Usually, they can only climb slopes with a slope of less than 10 degrees, and materials are prone to dumping when climbing. Therefore, it is not appropriate to set a slope.

现有技术中,一种物料提升装置,包括:移动底架;固定门架,垂直设置在移动底架上;升降门架,沿固定门架的长度方向滑动设置;物料托架,垂直滑动设置在升降门架上且平行于移动底架;动力控制系统,包括设置在固定门架一侧的控制箱,与控制箱连接的液压油缸,液压油缸连接在固定门架的底端与升降门架的顶端之间;动力控制系统还包括用于驱动物料托架升降操作的导链机构,导链机构设置在固定门架与升降门架之内且分布在液压油缸两侧,每侧的导链机构包括设置在升降门架顶端的链轮,啮合连接在链轮上的链条,链条的第一端连接在物料托架上、链条的第二端连接在固定门架的上端。本发明省时省力,提升难度低、稳定,提升效率高、可靠性和安全性高。但是该装置应用于汽车总装车间中时,其占地面积较大,会影响到正常的生产工作,且物料抬升时需要连同AGV小车一同抬升,AGV小车将物料架移出后,还需人工抬起物料架,使AGV小车与物料架相互分离,AGV小车才能退回装置中,再由装置降落到运输路面,过程中也同样需要人工介入,存在局限性,不适用于汽车总装车间中。In the prior art, a material lifting device includes: a mobile chassis; a fixed gantry, which is vertically arranged on the mobile chassis; a lifting gantry, which is slidably arranged along the length direction of the fixed gantry; a material bracket, which is vertically slidably arranged on the lifting gantry and parallel to the mobile chassis; a power control system, which includes a control box arranged on one side of the fixed gantry, a hydraulic cylinder connected to the control box, and the hydraulic cylinder is connected between the bottom end of the fixed gantry and the top end of the lifting gantry; the power control system also includes a chain guide mechanism for driving the lifting operation of the material bracket, the chain guide mechanism is arranged within the fixed gantry and the lifting gantry and distributed on both sides of the hydraulic cylinder, and the chain guide mechanism on each side includes a sprocket arranged on the top end of the lifting gantry, a chain meshed and connected to the sprocket, the first end of the chain is connected to the material bracket, and the second end of the chain is connected to the upper end of the fixed gantry. The present invention saves time and labor, has low lifting difficulty, is stable, has high lifting efficiency, and has high reliability and safety. However, when the device is used in an automobile assembly workshop, it occupies a large area, which will affect normal production work. In addition, when the materials are lifted, they need to be lifted together with the AGV cart. After the AGV cart moves the material rack out, the material rack needs to be lifted manually to separate the AGV cart and the material rack from each other. Only then can the AGV cart be returned to the device and then lowered to the transport road. The process also requires manual intervention, which has limitations and is not suitable for automobile assembly workshops.

实用新型内容Utility Model Content

本实用新型为克服上述现有技术中总装车间物料抬升耗费人力且效率低的缺陷,提供一种向高工位输送物料的装置。The utility model provides a device for conveying materials to a high workstation in order to overcome the defects of the prior art that lifting materials in an assembly workshop consumes manpower and has low efficiency.

为解决上述技术问题,本实用新型采用的技术方案是:一种向高工位输送物料的装置,包括:轨道支架、与所述轨道支架滑动连接的第一移动组件、与所述第一移动组件连接的升降组件、以及设置于所述升降组件底部的夹持组件;所述夹持组件包括夹持支架、与所述夹持支架滑动连接的夹持杆和与所述夹持杆连接且驱动所述夹持杆沿所述夹持支架滑动的第一驱动单元。In order to solve the above technical problems, the technical solution adopted by the utility model is: a device for conveying materials to a high workstation, comprising: a track bracket, a first moving component slidably connected to the track bracket, a lifting component connected to the first moving component, and a clamping component arranged at the bottom of the lifting component; the clamping component comprises a clamping bracket, a clamping rod slidably connected to the clamping bracket, and a first driving unit connected to the clamping rod and driving the clamping rod to slide along the clamping bracket.

本方案中,第一移动组件相对轨道支架进行移动,升降组件与第一移动组件连接且使夹持组件进行升降,夹持组件用于夹持物料架,使用过程中,升降组件降落到物料架下方,第一移动组件带着升降组件及夹持组件靠近物料架,并使夹持支架与夹持杆伸入物料架底部,随后升降组件带着夹持组件上升,使夹持支架接触到物料架的底部后,升降组件停止移动,第一驱动单元驱动夹持杆收缩并夹住物料架底部,升降组件再次启动,带着夹持组件以及物料架升起到设定位置后,第一移动组件移动,带动升降组件、夹持组件以及物料架移动至总装线旁的设定位置,然后再停止移动,升降组件使夹持组件以及物料架下降到总装线平台地面后,第一驱动单元驱动夹持杆伸出,松开物料架,升降组件令夹持组件下降,第一移动组件再带动升降组件及夹持组件移动,然后各组件复位,等待下一次工作,如此,物料便能随着物料架实现自动抬升,提高工作效率,过程无需工作人员搬运或抬起物料架,也无需将AGV小车抬升至总装线平台地面,AGV小车的工作效率也得以保证。同时,本方案中的轨道支架位于本装置的顶部,其余组件或部件均悬挂在轨道支架上,实际使用时轨道支架设置在工作台上方,地面空间占用较小,不会影响到现有的车间工作,更为实用。In this solution, the first moving component moves relative to the track bracket, the lifting component is connected to the first moving component and causes the clamping component to lift and lower, and the clamping component is used to clamp the material rack. During use, the lifting component descends below the material rack, and the first moving component brings the lifting component and the clamping component close to the material rack, and causes the clamping bracket and the clamping rod to extend into the bottom of the material rack. Then the lifting component brings the clamping component up so that the clamping bracket contacts the bottom of the material rack, and the lifting component stops moving. The first driving unit drives the clamping rod to retract and clamp the bottom of the material rack. The lifting component starts again, and after the clamping component and the material rack are raised to the set position, the first moving component The parts move, driving the lifting component, the clamping component and the material rack to the set position next to the assembly line, and then stop moving. After the lifting component makes the clamping component and the material rack drop to the ground of the assembly line platform, the first drive unit drives the clamping rod to extend, releases the material rack, and the lifting component makes the clamping component drop. The first moving component drives the lifting component and the clamping component to move, and then each component resets and waits for the next work. In this way, the material can be automatically lifted along with the material rack, improving work efficiency. During the process, there is no need for staff to carry or lift the material rack, nor is there any need to lift the AGV trolley to the ground of the assembly line platform, and the work efficiency of the AGV trolley is also guaranteed. At the same time, the track bracket in this scheme is located at the top of the device, and the remaining components or parts are suspended on the track bracket. In actual use, the track bracket is set above the workbench, which occupies less ground space and will not affect the existing workshop work, which is more practical.

另外,夹持杆并非光滑杆件,其远离夹持支架的端部设有凸起块,以起到夹持的作用,可以将夹持杆直接设置为L杆,也可以在夹持杆端部安装凸起于夹持杆杆身的夹持板或者夹持块等,夹持杆具体形状也可以根据物料架底部做出相应的合理设置,以夹持效果稳定为宜。In addition, the clamping rod is not a smooth rod. A protruding block is provided at the end away from the clamping bracket to play a clamping role. The clamping rod can be directly set as an L rod, or a clamping plate or clamping block protruding from the clamping rod body can be installed at the end of the clamping rod. The specific shape of the clamping rod can also be reasonably set according to the bottom of the material rack to ensure a stable clamping effect.

优选的,所述轨道支架包括两根相互平行的轨道横梁和设置于所述轨道横梁两端的固定横梁,所述轨道横梁和所述固定横梁依次连接形成矩形支架,所述第一移动组件两端与所述轨道横梁连接。Preferably, the track bracket includes two track beams parallel to each other and fixed beams arranged at both ends of the track beams, the track beams and the fixed beams are connected in sequence to form a rectangular bracket, and both ends of the first movable component are connected to the track beams.

轨道横梁用于连接第一移动组件,固定横梁用于将轨道横梁两端固定住,使两根轨道横梁稳定且保持相对平行,避免影响轨道横梁的移动。The track beam is used to connect the first moving component, and the fixed beam is used to fix the two ends of the track beam so that the two track beams are stable and remain relatively parallel to avoid affecting the movement of the track beams.

优选的,所述第一移动组件包括第一横杆、设置于所述第一横杆两端的第一连接板、转动安装于所述第一连接板上的滚轮、以及设置于所述第一横杆一端的第二驱动单元;所述轨道横梁上设有作为所述滚轮移动轨道的第一导轨,所述轨道横梁靠近所述第二驱动单元的一侧设有第一齿条,所述第二驱动单元通过齿轮与所述第一齿条连接。Preferably, the first moving component includes a first cross bar, a first connecting plate arranged at both ends of the first cross bar, a roller rotatably mounted on the first connecting plate, and a second driving unit arranged at one end of the first cross bar; a first guide rail serving as a moving track for the roller is provided on the track beam, a first rack is provided on a side of the track beam close to the second driving unit, and the second driving unit is connected to the first rack through a gear.

第二驱动单元固定连接于第一横杆上且连接有齿轮,第二驱动单元驱动齿轮转动时,齿轮在第一齿条上滚动,进而带动第一移动组件进行移动,移动过程中,滚轮相对第一导轨滑动用于承受各部件即物料的重力,将滑动摩擦改为滚动摩擦,降低移动阻力,且横梁的顶部和底部都设有第一导轨,顶部轨道用于承受压力,底部轨道用于辅助第一移动组件移动,起导向作用,防止偏位,同时,单个第一连接板上也设有多个滚轮分别与上下侧的第一导轨连接,同时分担重力,降低单个滚轮的承受压力。The second driving unit is fixedly connected to the first cross bar and is connected to a gear. When the second driving unit drives the gear to rotate, the gear rolls on the first rack, thereby driving the first moving assembly to move. During the movement, the roller slides relative to the first guide rail to bear the gravity of each component, namely the material, and changes the sliding friction into rolling friction to reduce the movement resistance. The top and bottom of the beam are provided with first guide rails. The top rail is used to bear pressure, and the bottom rail is used to assist the movement of the first moving assembly to play a guiding role and prevent deviation. At the same time, a single first connecting plate is also provided with multiple rollers that are respectively connected to the first guide rails on the upper and lower sides, and at the same time share the gravity to reduce the pressure borne by a single roller.

优选的,所述第一横杆侧面设有第二移动组件,所述第二移动组件包括第三驱动单元、与所述第三驱动单元连接的第二连接板、转动安装于所述第二连接板上的滑块;所述第一横杆上设有作为所述滑块移动轨道的第二导轨,所述第一横杆靠近所述第三驱动单元的一侧设有第二齿条,所述第三驱动单元通过齿轮与所述第二齿条连接。Preferably, a second movable assembly is provided on the side of the first cross bar, and the second movable assembly includes a third driving unit, a second connecting plate connected to the third driving unit, and a slider rotatably mounted on the second connecting plate; a second guide rail serving as a moving track for the slider is provided on the first cross bar, and a second rack is provided on the side of the first cross bar close to the third driving unit, and the third driving unit is connected to the second rack through a gear.

第二移动组件可以在第一横杆上移动,增加本装置的自由度,可以对物料架的放置位置做出更好地调整,更能适应使用需求。第三驱动单元驱动齿轮,使第二移动组件相对齿条移动,进而实现与第一横杆的相对移动。第二移动组件中,第二连接板用于连接各部件,滑块用于降低移动阻力,第二导轨用于滑块的导向。The second moving assembly can move on the first crossbar, increasing the degree of freedom of the device, and can make better adjustments to the placement of the material rack to better meet the use requirements. The third driving unit drives the gear to move the second moving assembly relative to the rack, thereby achieving relative movement with the first crossbar. In the second moving assembly, the second connecting plate is used to connect the components, the slider is used to reduce the movement resistance, and the second guide rail is used to guide the slider.

优选的,所述第一导轨为V形导轨,所述滚轮为V形滚轮。Preferably, the first guide rail is a V-shaped guide rail, and the roller is a V-shaped roller.

第一导轨需要承受第一移动组件、升降组件、夹持组件以及物料架和物料等的重量,其承受的载荷是很大的,选用V形导轨可以缓解导轨自身的载荷问题,V型导轨通过多重抗弯曲和抗扭转设计,刚性更高,能够承受较大的轴向和径向负荷,能够提供稳定的工作平台,V形滚轮与之配套使用。The first guide rail needs to bear the weight of the first moving component, lifting component, clamping component, material rack and material, etc. The load it bears is very large. The use of V-shaped guide rails can alleviate the load problem of the guide rails themselves. The V-shaped guide rails have multiple anti-bending and anti-torsion designs, and have higher rigidity. They can withstand larger axial and radial loads and provide a stable working platform. V-shaped rollers are used in conjunction with them.

优选的,所述升降组件包括与所述第二连接板连接的安装板、与所述安装板连接的第四驱动单元、与所述第四驱动单元连接的第一齿轮、与所述第一齿轮啮合的第三齿条、与所述齿条连接的竖杆;所述竖杆底端与所述夹持组件连接。Preferably, the lifting assembly includes a mounting plate connected to the second connecting plate, a fourth driving unit connected to the mounting plate, a first gear connected to the fourth driving unit, a third rack meshing with the first gear, and a vertical rod connected to the rack; the bottom end of the vertical rod is connected to the clamping assembly.

升降组件中,第四驱动单元驱动第一齿轮旋转,进而使其相对第三齿条滚动,进而带动整个升降组件进行升降,第三齿条设置与竖杆上,安装板也设置在竖杆上,同时竖杆底端连接有夹持组件,升降组件升降时带动夹持组件升降。In the lifting assembly, the fourth driving unit drives the first gear to rotate, thereby causing it to roll relative to the third rack, thereby driving the entire lifting assembly to lift. The third rack is arranged on the vertical rod, and the mounting plate is also arranged on the vertical rod. At the same time, a clamping assembly is connected to the bottom end of the vertical rod. When the lifting assembly is lifted or lowered, the clamping assembly is driven to lift or lower.

优选的,所述竖杆底部与所述夹持组件之间设有旋转组件,所述竖杆底部还设有第三连接板,所述旋转组件包括与所述第三连接板连接的第五驱动单元、与所述第五驱动单元连接的第二齿轮、与所述第二齿轮啮合的第三齿轮和与所述第三连接板连接的防尘外壳;所述夹持支架顶部连接有连接杆,所述连接杆与所述第三连接板铰接,所述第三齿轮与所述连接杆连接。Preferably, a rotating assembly is provided between the bottom of the vertical rod and the clamping assembly, and a third connecting plate is also provided at the bottom of the vertical rod. The rotating assembly includes a fifth driving unit connected to the third connecting plate, a second gear connected to the fifth driving unit, a third gear meshing with the second gear, and a dustproof shell connected to the third connecting plate; a connecting rod is connected to the top of the clamping bracket, the connecting rod is hinged to the third connecting plate, and the third gear is connected to the connecting rod.

设置旋转组件可以进一步增加本装置的自由度,没设置旋转组件之前,装置只能将物料架抬起和放下,并不能旋转角度,AGV小车的行走路线需要根据物料架的最终摆放角度设置,限制较大。设置旋转组件后便可很好地解决这一问题,降低AGV小车行走路线要求,降低场地布置成本。旋转组件中,第五驱动单元固定设置在第三连接板上,然后再驱动第二齿轮带动第三齿轮,第三齿轮与连接杆固定连接,连接杆再带动夹持组件进行旋转,防尘外壳与第三连接板连接且将第二齿轮和第三齿轮包围起来,起到防护作用。连接杆一端与第三连接板铰接的同时也设有限位结构,防止连接杆掉落,另一端则与夹持支架固定连接,连接杆既起到连接夹持组件与第三连接板的作用,也起到转动轴的作用。连接杆与第三连接板的具体结构可以有多种,例如在第三连接板上设置圆孔,连接杆顶端穿过圆孔后,再在连接杆顶端安装限位凸块,限位凸块与第三连接板相抵接,避免连接杆掉落,同时限位凸块与第三连接板之间还可以设置径向轴承,降低摩擦。The setting of the rotating assembly can further increase the degree of freedom of the device. Before the setting of the rotating assembly, the device can only lift and lower the material rack, and cannot rotate the angle. The walking route of the AGV trolley needs to be set according to the final placement angle of the material rack, which is quite restrictive. After the setting of the rotating assembly, this problem can be well solved, reducing the walking route requirements of the AGV trolley and reducing the site layout cost. In the rotating assembly, the fifth drive unit is fixedly set on the third connecting plate, and then drives the second gear to drive the third gear. The third gear is fixedly connected to the connecting rod, and the connecting rod drives the clamping assembly to rotate. The dustproof shell is connected to the third connecting plate and surrounds the second gear and the third gear to play a protective role. One end of the connecting rod is hinged to the third connecting plate and is also provided with a limit structure to prevent the connecting rod from falling. The other end is fixedly connected to the clamping bracket. The connecting rod not only connects the clamping assembly with the third connecting plate, but also acts as a rotating shaft. There can be many specific structures of the connecting rod and the third connecting plate. For example, a circular hole is set on the third connecting plate. After the top end of the connecting rod passes through the circular hole, a limiting protrusion is installed on the top end of the connecting rod. The limiting protrusion abuts against the third connecting plate to prevent the connecting rod from falling. At the same time, a radial bearing can be set between the limiting protrusion and the third connecting plate to reduce friction.

优选的,所述轨道横梁上设有多个光电开关。Preferably, a plurality of photoelectric switches are provided on the track crossbeam.

本装置在工作中存在较多的运行状态,例如停止,低速移动、高速移动、等待、取料等,在轨道横梁上设置多个光电开关,光电开关沿第一移动组件移动方向依次设置,将轨道横梁分成多个区域,第一移动组件接触到不同位置的光电开关时,改变移动状态或者移动速度,以满足不同的运作需求。The device has many operating states during operation, such as stopping, low-speed movement, high-speed movement, waiting, and material picking. Multiple photoelectric switches are arranged on the track beam. The photoelectric switches are arranged in sequence along the moving direction of the first moving component to divide the track beam into multiple areas. When the first moving component contacts the photoelectric switches at different positions, the moving state or moving speed is changed to meet different operating requirements.

优选的,所述轨道横梁上方连接有工型钢。Preferably, an I-shaped steel is connected above the track crossbeam.

轨道横梁上方设置工型钢,轨道横梁与工型钢之间设置多处连接,同于分担轨道横梁所受拉力,增加装置整体提拉强度。I-shaped steel is arranged above the track beam, and multiple connections are arranged between the track beam and the I-shaped steel, which can share the tension on the track beam and increase the overall pulling strength of the device.

优选的,所述轨道横梁、所述第一横杆和所述竖杆上均设有限位块及限位开关组件。Preferably, the track crossbeam, the first crossbar and the vertical bar are all provided with limit blocks and limit switch assemblies.

轨道横梁、第一横杆和竖杆上都滑动连接有可移动的组件,设置限位块可以防止移动的组件移动过量,设置限位组件开关可以与驱动单元的电源和警报器相连,组件移动过量后可以及时切断电源和发出警报等。The track beam, the first crossbar and the vertical bar are all slidably connected with movable components. Limit blocks can be set to prevent the movable components from moving excessively. The limit component switch can be connected to the power supply and alarm of the drive unit. When the component moves excessively, the power supply can be cut off and the alarm can be sounded in time.

与现有技术相比,有益效果是:Compared with the prior art, the beneficial effects are:

轨道支架设置在工作台上方,其余组件及部件悬挂在轨道支架下方,降低地面空间的占用,更适用于车间;同时夹持组件用于夹持物料架,物料架用于放置物料,升降组件用于提升物料,再通过第一移动组件将物料移动至指定位置,进而完成物料的自动抬升,节省工作效率,节省人工。The track bracket is set above the workbench, and the other components and parts are suspended below the track bracket, which reduces the occupancy of the ground space and is more suitable for workshops; at the same time, the clamping component is used to clamp the material rack, the material rack is used to place materials, and the lifting component is used to lift the materials, and then the materials are moved to the designated position through the first moving component, thereby completing the automatic lifting of the materials, saving work efficiency and labor.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本实用新型的一种向高工位输送物料的装置的立体示意图;FIG1 is a perspective schematic diagram of a device for conveying materials to a high working position according to the present invention;

图2是图1中的A部放大示意图;FIG2 is an enlarged schematic diagram of portion A in FIG1 ;

图3是图1中的B部放大示意图;FIG3 is an enlarged schematic diagram of portion B in FIG1 ;

图4是本实用新型的夹持组件和旋转组件的结构示意图;FIG4 is a schematic structural diagram of a clamping assembly and a rotating assembly of the present invention;

图5是本实用新型的一种向高工位输送物料的装置的部分组件的顶部视角示意图;FIG5 is a schematic diagram of a top view of some components of a device for conveying materials to a high working position according to the present invention;

图6是本实用新型的升降组件的顶部视角示意图;FIG6 is a schematic diagram of the lifting assembly of the present invention from a top perspective;

图7是本实用新型的升降组件的侧面视角示意图;FIG7 is a schematic diagram of a lifting assembly of the present invention from a side view;

图8是本实用新型的第二移动组件的结构示意图。FIG. 8 is a schematic structural diagram of a second moving assembly of the present invention.

图中:In the figure:

1、轨道支架;101、轨道横梁;102、固定横梁;103、第一导轨;104、第一齿条;1. Track bracket; 101. Track beam; 102. Fixed beam; 103. First guide rail; 104. First rack;

2、第一移动组件;201、第一横杆;2011、第二导轨;2012、第二齿条;202、第一连接板;203、滚轮;204、第二驱动单元;2. first moving assembly; 201. first crossbar; 2011. second guide rail; 2012. second rack; 202. first connecting plate; 203. roller; 204. second driving unit;

3、升降组件;301、安装板;302、第四驱动单元;303、第一齿轮;304、第三齿条;305、竖杆;3051、第三连接板;3. Lifting assembly; 301. Mounting plate; 302. Fourth driving unit; 303. First gear; 304. Third rack; 305. Vertical rod; 3051. Third connecting plate;

4、夹持组件;401、夹持支架;402、夹持杆;403、第一驱动单元;4. Clamping assembly; 401. Clamping bracket; 402. Clamping rod; 403. First driving unit;

5、第二移动组件;501、第三驱动单元;502、第二连接板;503、滑块;5. Second moving assembly; 501. Third driving unit; 502. Second connecting plate; 503. Sliding block;

6、旋转组件;601、防尘外壳;602、第五驱动单元;603、第二齿轮;604、第三齿轮;6. Rotating assembly; 601. Dustproof housing; 602. Fifth driving unit; 603. Second gear; 604. Third gear;

7、光电开关;8、工型钢;9、限位块;10、限位开关组件。7. Photoelectric switch; 8. I-shaped steel; 9. Limit block; 10. Limit switch assembly.

具体实施方式Detailed ways

附图仅用于示例性说明,不能理解为对本专利的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。附图中描述位置关系仅用于示例性说明,不能理解为对本专利的限制。The drawings are only for illustrative purposes and cannot be construed as limiting the present invention. To better illustrate the present embodiment, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted in the drawings. The positional relationships described in the drawings are only for illustrative purposes and cannot be construed as limiting the present invention.

本实用新型实施例的附图中相同或相似的标号对应相同或相似的部件;在本实用新型的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”“长”“短”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "long", "short" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, they are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

下面通过具体实施例,并结合附图,对本实用新型的技术方案作进一步的具体描述:The technical solution of the utility model is further described in detail below through specific embodiments and in conjunction with the accompanying drawings:

实施例1Example 1

如图1-3所示,一种向高工位输送物料的装置,包括:轨道支架1、与所述轨道支架1滑动连接的第一移动组件2、与所述第一移动组件2连接的升降组件3、以及设置于所述升降组件3底部的夹持组件4;所述轨道支架1设置于工作平台上方,所述夹持组件4包括夹持支架401、与所述夹持支架401滑动连接的夹持杆402、以及和所述夹持杆402连接的第一驱动单元403。As shown in Figures 1-3, a device for conveying materials to a high workstation includes: a track bracket 1, a first moving component 2 slidably connected to the track bracket 1, a lifting component 3 connected to the first moving component 2, and a clamping component 4 arranged at the bottom of the lifting component 3; the track bracket 1 is arranged above the working platform, and the clamping component 4 includes a clamping bracket 401, a clamping rod 402 slidably connected to the clamping bracket 401, and a first driving unit 403 connected to the clamping rod 402.

本方案中,第一移动组件2相对轨道支架1进行移动,升降组件3与第一移动组件2连接且使夹持组件4进行升降,夹持组件4用于夹持物料架,使用过程中,升降组件3降落到物料架下方,第一移动组件2带着升降组件3及夹持组件4靠近物料架,并使夹持支架401与夹持杆402伸入物料架底部,随后升降组件3带着夹持组件4上升,使夹持支架401接触到物料架的底部后,升降组件3停止移动,第一驱动单元403驱动夹持杆402收缩并夹住物料架底部,升降组件3再次启动,带着夹持组件4以及物料架升起到设定位置后,第一移动组件2移动,带动升降组件3、夹持组件4以及物料架移动至总装线旁的设定位置,然后再停止移动,升降组件3使夹持组件4以及物料架下降到总装线平台地面后,第一驱动单元403驱动夹持杆402伸出,松开物料架,升降组件3令夹持组件4下降,第一移动组件2再带动升降组件3及夹持组件4移动,然后各组件复位,等待下一次工作,如此,物料便能随着物料架实现自动抬升,提高工作效率,过程无需工作人员搬运或抬起物料架,也无需将AGV小车抬升至总装线平台地面,AGV小车的工作效率也得以保证。同时,本方案中的轨道支架1位于本装置的顶部,其余组件或部件均悬挂在轨道支架1上,实际使用时轨道支架1设置在工作台上方,地面空间占用较小,不会影响到现有的车间工作,更为实用。In this solution, the first moving component 2 moves relative to the track bracket 1, the lifting component 3 is connected to the first moving component 2 and causes the clamping component 4 to lift and lower, and the clamping component 4 is used to clamp the material rack. During use, the lifting component 3 descends to the bottom of the material rack, and the first moving component 2 brings the lifting component 3 and the clamping component 4 close to the material rack, and causes the clamping bracket 401 and the clamping rod 402 to extend into the bottom of the material rack. Then, the lifting component 3 rises with the clamping component 4, and after the clamping bracket 401 contacts the bottom of the material rack, the lifting component 3 stops moving, and the first driving unit 403 drives the clamping rod 402 to retract and clamp the bottom of the material rack. The lifting component 3 starts again, and lifts the clamping component 4 and the material rack to the set position. After that, the first moving component 2 moves, driving the lifting component 3, the clamping component 4 and the material rack to the set position next to the assembly line, and then stops moving. After the lifting component 3 makes the clamping component 4 and the material rack descend to the ground of the assembly line platform, the first driving unit 403 drives the clamping rod 402 to extend, releases the material rack, and the lifting component 3 makes the clamping component 4 descend. The first moving component 2 drives the lifting component 3 and the clamping component 4 to move again, and then each component is reset and waits for the next work. In this way, the material can be automatically lifted with the material rack, improving work efficiency. The process does not require staff to carry or lift the material rack, nor does it require the AGV trolley to be lifted to the ground of the assembly line platform, and the work efficiency of the AGV trolley is also guaranteed. At the same time, the track bracket 1 in this scheme is located at the top of the device, and the remaining components or parts are suspended on the track bracket 1. In actual use, the track bracket 1 is set above the workbench, and the ground space is small, which will not affect the existing workshop work and is more practical.

另外,夹持杆402并非光滑杆件,其远离夹持支架401的端部设有凸起块,以起到夹持的作用,可以将夹持杆402直接设置为L杆,也可以在夹持杆402端部安装凸起于夹持杆402杆身的夹持板或者夹持块等,夹持杆402具体形状也可以根据物料架底部做出相应的合理设置,以夹持效果稳定为宜。本实施例中,第一驱动单元403只需驱动夹持杆402做夹持动作,可采用气缸作为驱动件,降低成本。In addition, the clamping rod 402 is not a smooth rod, and a protruding block is provided at the end thereof away from the clamping bracket 401 to play a clamping role. The clamping rod 402 can be directly set as an L rod, or a clamping plate or a clamping block protruding from the rod body of the clamping rod 402 can be installed at the end of the clamping rod 402. The specific shape of the clamping rod 402 can also be reasonably set according to the bottom of the material rack so that the clamping effect is stable. In this embodiment, the first driving unit 403 only needs to drive the clamping rod 402 to perform the clamping action, and a cylinder can be used as a driving member to reduce costs.

本实施例的有益效果:轨道支架1设置在工作台上方,其余组件及部件悬挂在轨道支架1下方,降低地面空间的占用,更适用于车间;同时夹持组件4用于夹持物料架,物料架用于放置物料,升降组件3用于提升物料,再通过第一移动组件2将物料移动至指定位置,进而完成物料的自动抬升,节省工作效率,节省人工。The beneficial effects of this embodiment are as follows: the track bracket 1 is arranged above the workbench, and the remaining components and parts are suspended below the track bracket 1, which reduces the occupancy of the ground space and is more suitable for workshops; at the same time, the clamping component 4 is used to clamp the material rack, the material rack is used to place materials, the lifting component 3 is used to lift the materials, and then the materials are moved to the specified position through the first moving component 2, thereby completing the automatic lifting of the materials, saving work efficiency and labor.

实施例2Example 2

如图1-8所示,在实施例1的基础上,与实施例1的区别在于:As shown in FIG1-8, based on Example 1, the difference from Example 1 is that:

轨道支架1包括两根相互平行的轨道横梁101和设置于轨道横梁101两端的固定横梁102,轨道横梁101和固定横梁102依次连接形成矩形支架,第一移动组件2两端与轨道横梁101连接。第一移动组件2包括第一横杆201、设置于第一横杆201两端的第一连接板202、转动安装于第一连接板202上的滚轮203、以及设置于第一横杆201一端的第二驱动单元204;轨道横梁101上设有作为滚轮203移动轨道的第一导轨103,轨道横梁101靠近第二驱动单元204的一侧设有第一齿条104,第二驱动单元204通过齿轮与第一齿条104连接。第一横杆201侧面设有第二移动组件5,第二移动组件5包括第三驱动单元501、与第三驱动单元501连接的第二连接板502、转动安装于第二连接板502上的滑块503;第一横杆201上设有作为滑块503移动轨道的第二导轨2011,第一横杆201靠近第三驱动单元501的一侧设有第二齿条2012,第三驱动单元501通过齿轮与第二齿条2012连接。第一导轨103为V形导轨,滚轮203为V形滚轮。The track bracket 1 includes two track beams 101 parallel to each other and fixed beams 102 arranged at both ends of the track beams 101. The track beams 101 and the fixed beams 102 are connected in sequence to form a rectangular bracket, and both ends of the first moving component 2 are connected to the track beams 101. The first moving component 2 includes a first crossbar 201, a first connecting plate 202 arranged at both ends of the first crossbar 201, a roller 203 rotatably mounted on the first connecting plate 202, and a second driving unit 204 arranged at one end of the first crossbar 201; the track beam 101 is provided with a first guide rail 103 as a moving track of the roller 203, and a first rack 104 is provided on one side of the track beam 101 close to the second driving unit 204, and the second driving unit 204 is connected to the first rack 104 through a gear. A second moving assembly 5 is provided on the side of the first crossbar 201, and the second moving assembly 5 includes a third driving unit 501, a second connecting plate 502 connected to the third driving unit 501, and a slider 503 rotatably mounted on the second connecting plate 502; a second guide rail 2011 is provided on the first crossbar 201 as a moving track for the slider 503, and a second rack 2012 is provided on the side of the first crossbar 201 close to the third driving unit 501, and the third driving unit 501 is connected to the second rack 2012 through a gear. The first guide rail 103 is a V-shaped guide rail, and the roller 203 is a V-shaped roller.

轨道横梁101用于连接第一移动组件2,固定横梁102用于将轨道横梁101两端固定住,使两根轨道横梁101稳定且保持相对平行,避免影响轨道横梁101的移动。第二驱动单元204固定连接于第一横杆201上且连接有齿轮,第二驱动单元204驱动齿轮转动时,齿轮在第一齿条104上滚动,进而带动第一移动组件2进行移动,移动过程中,滚轮203相对第一导轨103滑动用于承受各部件即物料的重力,将滑动摩擦改为滚动摩擦,降低移动阻力,且横梁的顶部和底部都设有第一导轨103,顶部轨道用于承受压力,底部轨道用于辅助第一移动组件2移动,起导向作用,防止偏位,同时,单个第一连接板202上也设有多个滚轮203分别与上下侧的第一导轨103连接,同时分担重力,降低单个滚轮203的承受压力。第二移动组件5可以在第一横杆201上移动,增加本装置的自由度,可以对物料架的放置位置做出更好地调整,更能适应使用需求。第三驱动单元501驱动齿轮,使第二移动组件5相对齿条移动,进而实现与第一横杆201的相对移动。第二移动组件5中,第二连接板502用于连接各部件,滑块503用于降低移动阻力,第二导轨2011用于滑块503的导向。第一导轨103需要承受第一移动组件2、升降组件3、夹持组件4以及物料架和物料等的重量,其承受的载荷是很大的,选用V形导轨可以缓解导轨自身的载荷问题,V型导轨通过多重抗弯曲和抗扭转设计,刚性更高,能够承受较大的轴向和径向负荷,能够提供稳定的工作平台,V形滚轮与之配套使用。The track beam 101 is used to connect the first moving assembly 2, and the fixed beam 102 is used to fix the two ends of the track beam 101, so that the two track beams 101 are stable and relatively parallel to avoid affecting the movement of the track beam 101. The second driving unit 204 is fixedly connected to the first crossbar 201 and is connected to a gear. When the second driving unit 204 drives the gear to rotate, the gear rolls on the first rack 104, thereby driving the first moving assembly 2 to move. During the movement, the roller 203 slides relative to the first guide rail 103 to bear the gravity of each component, that is, the material, and the sliding friction is changed to rolling friction to reduce the movement resistance. The top and bottom of the beam are provided with a first guide rail 103, the top rail is used to bear pressure, and the bottom rail is used to assist the movement of the first moving assembly 2, play a guiding role, and prevent deviation. At the same time, a single first connecting plate 202 is also provided with multiple rollers 203 respectively connected to the upper and lower first guide rails 103, and at the same time share the gravity, reducing the pressure borne by a single roller 203. The second moving assembly 5 can move on the first crossbar 201, increasing the degree of freedom of the device, and can make better adjustments to the placement of the material rack, so as to better meet the use requirements. The third driving unit 501 drives the gear to move the second moving assembly 5 relative to the rack, thereby achieving relative movement with the first crossbar 201. In the second moving assembly 5, the second connecting plate 502 is used to connect the various components, the slider 503 is used to reduce the movement resistance, and the second guide rail 2011 is used to guide the slider 503. The first guide rail 103 needs to bear the weight of the first moving assembly 2, the lifting assembly 3, the clamping assembly 4, the material rack and the material, etc., and the load it bears is very large. The use of a V-shaped guide rail can alleviate the load problem of the guide rail itself. The V-shaped guide rail has a higher rigidity through multiple anti-bending and anti-torsion designs, can withstand larger axial and radial loads, and can provide a stable working platform. The V-shaped roller is used in conjunction with it.

本实施例中,第一移动组件2和第二移动组件5需要精准定位,第二驱动单元204和第三驱动单元501采用电机驱动,再通过PLC进行精准控制。In this embodiment, the first moving assembly 2 and the second moving assembly 5 need to be precisely positioned, and the second driving unit 204 and the third driving unit 501 are driven by motors and then precisely controlled by PLC.

本实施例的其余特征和工作原理与实施例1一致。The remaining features and working principles of this embodiment are consistent with those of Embodiment 1.

实施例3Example 3

如图1-8所示,在实施例1或实施例2的基础上,对实施例1或实施例2进一步限定,其区别在于:As shown in FIG. 1-8, on the basis of Example 1 or Example 2, Example 1 or Example 2 is further limited, and the difference is that:

升降组件3包括与第二连接板502连接的安装板301、与安装板301连接的第四驱动单元302、与第四驱动单元302连接的第一齿轮303、与第一齿轮303啮合的第三齿条304、与齿条连接的竖杆305;竖杆305底端与夹持组件4连接。竖杆305底部与夹持组件4之间设有旋转组件6,旋转组件6包括与竖杆305底部连接的防尘外壳601、与防尘外壳601连接的第五驱动单元602、与第五驱动单元602连接的第二齿轮603、与第二齿轮603啮合的第三齿轮604;第三齿轮604与夹持组件4连接。轨道横梁101上设有多个光电开关7。轨道横梁101上方连接有工型钢8。轨道横梁101、第一横杆201和竖杆305上均设有限位块9及限位开关组件10。The lifting assembly 3 includes a mounting plate 301 connected to the second connecting plate 502, a fourth driving unit 302 connected to the mounting plate 301, a first gear 303 connected to the fourth driving unit 302, a third rack 304 meshed with the first gear 303, and a vertical rod 305 connected to the rack; the bottom end of the vertical rod 305 is connected to the clamping assembly 4. A rotating assembly 6 is provided between the bottom of the vertical rod 305 and the clamping assembly 4, and the rotating assembly 6 includes a dustproof housing 601 connected to the bottom of the vertical rod 305, a fifth driving unit 602 connected to the dustproof housing 601, a second gear 603 connected to the fifth driving unit 602, and a third gear 604 meshed with the second gear 603; the third gear 604 is connected to the clamping assembly 4. A plurality of photoelectric switches 7 are provided on the track beam 101. An I-shaped steel 8 is connected above the track beam 101. Limit blocks 9 and limit switch assemblies 10 are provided on the track beam 101, the first crossbar 201 and the vertical rod 305.

升降组件3中,第四驱动单元302驱动第一齿轮303旋转,进而使其相对第三齿条304滚动,进而带动整个升降组件3进行升降,第三齿条304设置与竖杆305上,安装板301也设置在竖杆305上,同时竖杆305底端连接有夹持组件4,升降组件3升降时带动夹持组件4升降。设置旋转组件6可以进一步增加本装置的自由度,没设置旋转组件6之前,装置只能将物料架抬起和放下,并不能旋转角度,AGV小车的行走路线需要根据物料架的最终摆放角度设置,限制较大。设置旋转组件6后便可很好地解决这一问题,降低AGV小车行走路线要求,降低场地布置成本。旋转组件6中,第五驱动单元602固定设置在第三连接板3051上,然后再驱动第二齿轮603带动第三齿轮604,第三齿轮604与连接杆固定连接,连接杆再带动夹持组件4进行旋转,防尘外壳601与第三连接板3051连接且将第二齿轮603和第三齿轮604包围起来,起到防护作用。连接杆一端与第三连接板3051铰接的同时也设有限位结构,防止连接杆掉落,另一端则与夹持支架401固定连接,连接杆既起到连接夹持组件4与第三连接板3051的作用,也起到转动轴的作用。连接杆与第三连接板3051的具体结构可以有多种,例如在第三连接板3051上设置圆孔,连接杆顶端穿过圆孔后,再在连接杆顶端安装限位凸块,限位凸块与第三连接板3051相抵接,避免连接杆掉落,同时限位凸块与第三连接板3051之间还可以设置径向轴承,降低摩擦。本实施例中,连接杆位于第三齿轮604轴心处,被第三齿轮604阻挡,图中未显示该零件。本装置在工作中存在较多的运行状态,例如停止,低速移动、高速移动、等待、取料等,在轨道横梁101上设置多个光电开关7,光电开关7沿第一移动组件2移动方向依次设置,将轨道横梁101分成多个区域,第一移动组件2接触到不同位置的光电开关7时,改变移动状态或者移动速度,以满足不同的运作需求。轨道横梁101上方设置工型钢8,轨道横梁101与工型钢8之间设置多处连接,同于分担轨道横梁101所受拉力,增加装置整体提拉强度。轨道横梁101、第一横杆201和竖杆305上都滑动连接有可移动的组件,设置限位块9可以防止移动的组件移动过量,设置限位组件开关可以与驱动单元的电源和警报器相连,组件移动过量后可以及时切断电源和发出警报等。In the lifting assembly 3, the fourth driving unit 302 drives the first gear 303 to rotate, thereby causing it to roll relative to the third rack 304, thereby driving the entire lifting assembly 3 to be lifted and lowered. The third rack 304 is arranged on the vertical rod 305, and the mounting plate 301 is also arranged on the vertical rod 305. At the same time, the bottom end of the vertical rod 305 is connected to the clamping assembly 4, and the lifting assembly 3 drives the clamping assembly 4 to be lifted and lowered when it is lifted and lowered. Setting the rotating assembly 6 can further increase the degree of freedom of the device. Before setting the rotating assembly 6, the device can only lift and lower the material rack, and cannot rotate the angle. The walking route of the AGV trolley needs to be set according to the final placement angle of the material rack, which is relatively restrictive. After setting the rotating assembly 6, this problem can be well solved, reducing the walking route requirements of the AGV trolley and reducing the site layout cost. In the rotating assembly 6, the fifth driving unit 602 is fixedly arranged on the third connecting plate 3051, and then drives the second gear 603 to drive the third gear 604, the third gear 604 is fixedly connected to the connecting rod, and the connecting rod drives the clamping assembly 4 to rotate, and the dustproof housing 601 is connected to the third connecting plate 3051 and surrounds the second gear 603 and the third gear 604 to play a protective role. One end of the connecting rod is hinged to the third connecting plate 3051 and is also provided with a limiting structure to prevent the connecting rod from falling, and the other end is fixedly connected to the clamping bracket 401. The connecting rod not only plays the role of connecting the clamping assembly 4 and the third connecting plate 3051, but also plays the role of a rotating shaft. There can be many specific structures of the connecting rod and the third connecting plate 3051. For example, a circular hole is set on the third connecting plate 3051. After the top of the connecting rod passes through the circular hole, a limiting protrusion is installed on the top of the connecting rod. The limiting protrusion abuts against the third connecting plate 3051 to prevent the connecting rod from falling. At the same time, a radial bearing can be set between the limiting protrusion and the third connecting plate 3051 to reduce friction. In this embodiment, the connecting rod is located at the axis of the third gear 604 and is blocked by the third gear 604. This part is not shown in the figure. There are many operating states in the device during work, such as stopping, low-speed movement, high-speed movement, waiting, and material collection. A plurality of photoelectric switches 7 are set on the track beam 101. The photoelectric switches 7 are sequentially set along the moving direction of the first moving component 2 to divide the track beam 101 into multiple areas. When the first moving component 2 contacts the photoelectric switches 7 at different positions, the moving state or moving speed is changed to meet different operation requirements. I-shaped steel 8 is arranged above the track beam 101, and multiple connections are arranged between the track beam 101 and the I-shaped steel 8, which is used to share the tension on the track beam 101 and increase the overall pulling strength of the device. The track beam 101, the first crossbar 201 and the vertical bar 305 are all slidably connected with movable components. The limit block 9 can prevent the movable components from moving excessively. The limit component switch can be connected to the power supply and alarm of the drive unit. After the component moves excessively, the power supply can be cut off and the alarm can be sounded in time.

本实施例中,第四驱动单元302和第五驱动单元602采用电机驱动,也通过PLC进行精准控制。In this embodiment, the fourth driving unit 302 and the fifth driving unit 602 are driven by motors and are also precisely controlled by PLC.

本实施例的其余工作原理和工作过程与实施例1或实施例2一致。The rest of the working principle and working process of this embodiment are consistent with those of Embodiment 1 or Embodiment 2.

显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.

Claims (8)

1.一种向高工位输送物料的装置,其特征在于,包括:轨道支架(1)、与所述轨道支架(1)滑动连接的第一移动组件(2)、与所述第一移动组件(2)连接的升降组件(3)、以及设置于所述升降组件(3)底部的夹持组件(4);所述夹持组件(4)包括夹持支架(401)、与所述夹持支架(401)滑动连接的夹持杆(402)和与所述夹持杆(402)连接且驱动所述夹持杆(402)沿所述夹持支架(401)滑动的第一驱动单元(403);所述轨道支架(1)包括两根相互平行的轨道横梁(101)和设置于所述轨道横梁(101)两端的固定横梁(102);1. A device for conveying materials to a high workstation, characterized in that it comprises: a track bracket (1), a first moving assembly (2) slidably connected to the track bracket (1), a lifting assembly (3) connected to the first moving assembly (2), and a clamping assembly (4) arranged at the bottom of the lifting assembly (3); the clamping assembly (4) comprises a clamping bracket (401), a clamping rod (402) slidably connected to the clamping bracket (401), and a first driving unit (403) connected to the clamping rod (402) and driving the clamping rod (402) to slide along the clamping bracket (401); the track bracket (1) comprises two track beams (101) parallel to each other and fixed beams (102) arranged at both ends of the track beams (101); 所述轨道支架(1)位于所述夹持组件(4)上方,所述轨道横梁(101)和所述固定横梁(102)依次连接形成矩形支架,所述第一移动组件(2)两端与所述轨道横梁(101)连接并悬挂在所述轨道横梁(101)上,所述轨道横梁(101)上方连接有工型钢(8)。The track bracket (1) is located above the clamping assembly (4); the track beam (101) and the fixed beam (102) are connected in sequence to form a rectangular bracket; both ends of the first movable assembly (2) are connected to the track beam (101) and suspended on the track beam (101); and an I-shaped steel (8) is connected above the track beam (101). 2.根据权利要求1所述的一种向高工位输送物料的装置,其特征在于:所述第一移动组件(2)包括第一横杆(201)、设置于所述第一横杆(201)两端的第一连接板(202)、转动安装于所述第一连接板(202)上的滚轮(203)、以及设置于所述第一横杆(201)一端的第二驱动单元(204);所述轨道横梁(101)上设有作为所述滚轮(203)移动轨道的第一导轨(103),所述轨道横梁(101)靠近所述第二驱动单元(204)的一侧设有第一齿条(104),所述第二驱动单元(204)通过齿轮与所述第一齿条(104)连接。2. A device for conveying materials to a high workstation according to claim 1, characterized in that: the first moving component (2) includes a first cross bar (201), a first connecting plate (202) arranged at both ends of the first cross bar (201), a roller (203) rotatably mounted on the first connecting plate (202), and a second driving unit (204) arranged at one end of the first cross bar (201); the track beam (101) is provided with a first guide rail (103) serving as a moving track for the roller (203), and a first rack (104) is provided on the side of the track beam (101) close to the second driving unit (204), and the second driving unit (204) is connected to the first rack (104) through a gear. 3.根据权利要求2所述的一种向高工位输送物料的装置,其特征在于:所述第一横杆(201)侧面设有第二移动组件(5),所述第二移动组件(5)包括第三驱动单元(501)、与所述第三驱动单元(501)连接的第二连接板(502)、转动安装于所述第二连接板(502)上的滑块(503);所述第一横杆(201)上设有作为所述滑块(503)移动轨道的第二导轨(2011),所述第一横杆(201)靠近所述第三驱动单元(501)的一侧设有第二齿条(2012),所述第三驱动单元(501)通过齿轮与所述第二齿条(2012)连接。3. A device for conveying materials to a high workstation according to claim 2, characterized in that: a second moving assembly (5) is provided on the side of the first cross bar (201), and the second moving assembly (5) includes a third driving unit (501), a second connecting plate (502) connected to the third driving unit (501), and a slider (503) rotatably mounted on the second connecting plate (502); a second guide rail (2011) serving as a moving track for the slider (503) is provided on the first cross bar (201), and a second rack (2012) is provided on the side of the first cross bar (201) close to the third driving unit (501), and the third driving unit (501) is connected to the second rack (2012) through a gear. 4.根据权利要求2所述的一种向高工位输送物料的装置,其特征在于:所述第一导轨(103)为V形导轨,所述滚轮(203)为V形滚轮。4. A device for conveying materials to a high working position according to claim 2, characterized in that: the first guide rail (103) is a V-shaped guide rail, and the roller (203) is a V-shaped roller. 5.根据权利要求3所述的一种向高工位输送物料的装置,其特征在于:所述升降组件(3)包括与所述第二连接板(502)连接的安装板(301)、与所述安装板(301)连接的第四驱动单元(302)、与所述第四驱动单元(302)连接的第一齿轮(303)、与所述第一齿轮(303)啮合的第三齿条(304)、与所述齿条连接的竖杆(305);所述竖杆(305)底端与所述夹持组件(4)连接。5. A device for conveying materials to a high workstation according to claim 3, characterized in that: the lifting assembly (3) includes a mounting plate (301) connected to the second connecting plate (502), a fourth driving unit (302) connected to the mounting plate (301), a first gear (303) connected to the fourth driving unit (302), a third rack (304) meshing with the first gear (303), and a vertical rod (305) connected to the rack; the bottom end of the vertical rod (305) is connected to the clamping assembly (4). 6.根据权利要求5所述的一种向高工位输送物料的装置,其特征在于:所述竖杆(305)底部与所述夹持组件(4)之间设有旋转组件(6),所述竖杆(305)底部还设有第三连接板(3051),所述旋转组件(6)包括与所述第三连接板(3051)连接的第五驱动单元(602)、与所述第五驱动单元(602)连接的第二齿轮(603)、与所述第二齿轮(603)啮合的第三齿轮(604)和与所述第三连接板(3051)连接的防尘外壳(601);所述夹持支架(401)顶部连接有连接杆,所述连接杆与所述第三连接板(3051)铰接,所述第三齿轮(604)与所述连接杆连接。6. A device for conveying materials to a high workstation according to claim 5, characterized in that: a rotating assembly (6) is provided between the bottom of the vertical rod (305) and the clamping assembly (4), and a third connecting plate (3051) is also provided at the bottom of the vertical rod (305), and the rotating assembly (6) includes a fifth driving unit (602) connected to the third connecting plate (3051), a second gear (603) connected to the fifth driving unit (602), a third gear (604) meshed with the second gear (603) and a dustproof shell (601) connected to the third connecting plate (3051); a connecting rod is connected to the top of the clamping bracket (401), the connecting rod is hinged to the third connecting plate (3051), and the third gear (604) is connected to the connecting rod. 7.根据权利要求5所述的一种向高工位输送物料的装置,其特征在于:所述轨道横梁(101)上设有多个光电开关(7)。7. A device for conveying materials to a high working position according to claim 5, characterized in that a plurality of photoelectric switches (7) are provided on the track beam (101). 8.根据权利要求5-7任一所述的一种向高工位输送物料的装置,其特征在于:所述轨道横梁(101)、所述第一横杆(201)和所述竖杆(305)上均设有限位块(9)及限位开关组件(10)。8. A device for conveying materials to a high workstation according to any one of claims 5-7, characterized in that: a limit block (9) and a limit switch assembly (10) are provided on the track beam (101), the first cross bar (201) and the vertical bar (305).
CN202322176053.6U 2023-08-11 2023-08-11 Device for conveying materials to high stations Active CN220744533U (en)

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