CN203715132U - Tower crane safety production monitoring system with remote real-time management function - Google Patents
Tower crane safety production monitoring system with remote real-time management function Download PDFInfo
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- CN203715132U CN203715132U CN201420003361.7U CN201420003361U CN203715132U CN 203715132 U CN203715132 U CN 203715132U CN 201420003361 U CN201420003361 U CN 201420003361U CN 203715132 U CN203715132 U CN 203715132U
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
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- 238000007726 management method Methods 0.000 claims description 41
- 230000005540 biological transmission Effects 0.000 claims description 20
- 238000004891 communication Methods 0.000 claims description 13
- 230000006698 induction Effects 0.000 claims description 9
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Abstract
The utility model relates to a tower crane safety production monitoring system with a remote real-time management function. The system comprises a tower crane frame, wherein the tower crane frame consists of a fixed base (1) and a rotating frame (2); the rotating frame (2) comprises a crane boom (3), a balance arm (4) and a connecting frame (5) for connecting the crane boom (3) with the balance arm (4). The system also comprises a master controller (6), an inclination angle sensor (7), a wind speed sensor (8), a weight sensor (9), a height sensor (10), a variable amplitude sensor (11), an angle sensor (12), an anti-collision detector (13), a foundation settlement measurement device (14) and a monitoring management platform (15), wherein each sensor is arranged on the tower crane frame, and is connected with the master controller (6). According to the system, the violation operation can be timely discovered, accidents can be avoided, and the site condition mastering accuracy and the working efficiency can be improved.
Description
Technical field
The utility model belongs to tower crane monitoring system field, is specifically related to a kind of safety of tower crane manufacturing monitoring system that can long-distance real-time management.
Background technology
Tower crane (tower crane) is the key machine of the lifting of modern architecture industry, transportation, lifting operation, and national tower crane quantity has tens thousand of, and annual quantity has increase.Along with a large amount of uses of construction trade tower crane in recent years, all kinds of tower crane safe in operation accidents of transfinite in violation of rules and regulations due to the tower crane initiations such as operation and tower crane group interference and collision frequently occur, and have caused huge life and property loss.
At present, national most of construction unit is being used tower crane monitoring system, has many deficiencies and defect to exist, and first, tower machine use procedure (comprising the state of carrying and the non-state of carrying that hangs of hanging) data can not get recording, analyze and reproduce; Secondly, driver, dismounting work, commanding's (signalman) maintenance, use and disassemble and assemble work are all not supervised, make production process have potential safety hazard; Again, tower crane monitoring system afunction, cannot collect the important indicator such as setting of ground, structural distortion, violation operation, stress response of tower crane, master control platform is not also for tower crane daily attention, as: moment, weight, amplitude, highly, the early warning and alarming function of the data such as revolution, so existing tower crane monitoring system more can not be realized the remote real-time monitoring of tower-type crane operation.
Summary of the invention
Technical problem to be solved in the utility model is exactly to provide a kind of realization to show the safety of tower crane manufacturing monitoring system record warning, space constraint, anti-tipping, air monitoring, long-range, electron linkage, the utility model can be found in time violation operation and avoid the generation of accident, improves accuracy and the work efficiency of grasping field condition.
The technical solution adopted in the utility model is:
Safety of tower crane manufacturing monitoring system that can long-distance real-time management, it comprises tower crane frame, and tower crane frame is comprised of permanent seat 1 and swivel mount 2, and swivel mount 2 comprises crane arm 3, equilibrium arm 4 and is connected the link span 5 of crane arm 3 and equilibrium arm 4, also comprises:
Primary controller 6, is arranged in described tower crane frame cockpit, and the electric signal of uploading for collecting each sensor, carries out processing and the conversion of corresponding signal;
Obliquity sensor 7, is arranged on described tower crane frame cockpit bottom, is connected, for primary controller 6 is passed back in tower crane frame and the horizontal between perpendiculars angle of inclination of vertical ground detected with primary controller 6;
Air velocity transducer 8, is arranged on link span 5 tops, is connected, for the wind speed of the work-site detecting is passed back to primary controller 6 with primary controller 6;
Weight sensor 9, is arranged on the steel rope being connected with crane carriage on crane arm 3, is connected, for the weight of the lifted weight of measuring is passed back to primary controller 6 with primary controller 6;
Height sensor 10, is arranged on the suspension hook being connected with crane carriage on crane arm 3, is connected, for the vertical dimension of the immediate status on the relative ground of described suspension hook of measuring is passed back to primary controller 6 with primary controller 6;
Luffing sensor 11, is arranged between the crane carriage and link span 5 on crane arm 3, is connected, for the horizontal throw of relative link span 5 center lines of described crane carriage of measuring is passed back to primary controller 6 with primary controller 6;
Angular transducer 12, is arranged on the junction of permanent seat 1 and swivel mount 2, is connected, for an anglec of rotation for the swivel mount 2 of measurement is passed back to primary controller 6 with primary controller 6;
Anticollision detector 13, is arranged on the top of crane arm 3, is connected with primary controller 6, and the border circular areas detecting by it by it detects the position with other building, and the electric signal detecting is passed back to primary controller 6;
Foundation settlement measurement mechanism 14, is arranged on four angles of permanent seat 1, is connected, for the sinking on the relative ground, 1 four angles of permanent seat of measuring distance is passed back to primary controller 6 with primary controller 6;
Monitoring management platform 15, it is at least connected by wireless network with a primary controller 6, for receiving, send and manage the information of primary controller 6 transmission, and the running state of tower crane is carried out to real-time monitoring.
In described primary controller 6, be provided with program storage module, signal transmission induction module, brake module, communication transmission module and main computing module, described program storage module, signal transmission induction module, brake module are connected with described main computing module respectively with communication transmission module, wherein said program storage module and signal transmission induction module carries out program storage and signal classification transmission to the electric signal of collecting respectively, and described main computing module is to the classification electric signal of the collecting processing of classifying; When wherein said brake module surpasses corresponding preset value for the electric signal of each sensor being passed back when primary controller 6, tower crane frame relevant work device is braked and resetted; Wherein said communication transmission module is crossed wireless network transmissions to monitoring management platform 15 for the information exchange that primary controller 6 is received.
Also comprise warning device, described warning device is arranged between brake module and main computing module, for each sensor being transferred back to the electric signal of primary controller 6, surpasses corresponding preset value, before having an accident, carries out in advance early warning.
Described obliquity sensor 7 comprises infrared launcher 071 and infrared receiving device 072, wherein infrared launcher 071 is arranged on the top base bottom of described swivel mount 2, infrared receiving device 072 is arranged on the bottom of tower crane permanent seat 1, wherein said top base and described bottom base are used in combination, wherein infrared launcher 071 is emitted to infrared signal on the calibrated disc of infrared receiving device 072, and infrared receiving device 072 is the readings back obliquity sensor 7 of the angle of inclination indicating positions receiving.
The frequency limit of described communication transmission module is any in 220-240 hertz and 450-470 hertz.
Described primary controller 6 also comprises demonstration cutout screen, is arranged on primary controller 6, for the electric signal after primary controller 6 is received and processed, shows.
Described monitoring management platform 15 is comprised of server and termination management module, described server is connected with described termination management module, and described server comprises that information management module, data management module, authority Classification Management module, tower crane electric map module form; Described termination management module comprises device that can operating software.
Described device that can operating software is any in smart mobile phone, panel computer, laptop computer or desktop computer.
The utility model compared with prior art its beneficial effect is:
(1) data acquisition: by sophisticated sensor Real-time Collection fall heavy, distortion, lift heavy, luffing, highly, the multinomial safe operation condition real time data such as revolution corner, ambient wind velocity;
(2) anti-tipping monitoring: detect the stiffness variation of tower machine tower body and tower body line of centers with respect to the leaning angle of plumb bob vertical, tumbling during barrier line of setting reported to the police when reaching, record, and cuts off dangerous direction action power;
(3) light locomotive running condition monitoring: the Operational Safety indicators of monitoring separate unit tower crane, comprise lift heavy, hoisting moment, luffing, highly, angle of revolution and operation height wind speed, when closing on specified limit value, send acousto-optic early warning and warning;
(4) unit anticollision monitoring: monitoring separate unit tower crane and the interference anticollision of building, forbidden region, tower crane self are various spacing, send acousto-optic early warning and warning when closing on specified limit value;
(5) group's tower operation anticollision: the anticollision that monitoring tower crane group is interfered operation in real time, makes tower crane driver intuitively grasp all sidedly periphery tower crane and the current interference situation of the machine tower crane, and automatically carry out acousto-optic early warning and warning when discovery collision risk;
(6) information management function: realize the function that project information, company information, personal information, towering machine information, watch-dog information, driver information, tower machine repair message etc. are managed;
(7) data management function: realize the function that the data such as inspection declaration of the application of putting on record, nullifies, install, dismantling of tower machine, the use of tower machine are managed;
(8) there is authority Classification Management ability: tower crane archives are carried out to management at different levels, and different management level are opened the different authorities of checking, the higher content of checking of authority is more comprehensive;
(9) remote visualization monitor supervision platform: tower crane operating data and alarm message send back monitor supervision platform in real time by wireless network, realizes the monitoring of safety of tower crane operation visual remote based on GIS technology.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is primary controller and inner structure schematic diagram in the utility model.
The specific embodiment
As shown in Figure 1, a kind of safety of tower crane manufacturing monitoring system that can long-distance real-time management, it comprises tower crane frame, tower crane frame is comprised of permanent seat 1 and swivel mount 2, and swivel mount 2 comprises crane arm 3, equilibrium arm 4 and is connected the link span 5 of crane arm 3 and equilibrium arm 4, also comprises: primary controller 6, its model is RJ-105, be arranged in described tower crane frame cockpit, the electric signal of uploading for collecting each sensor, carries out processing and the conversion of corresponding signal; Obliquity sensor 7, range is 0-15 °, precision is 0.05 °, is arranged on described tower crane frame cockpit bottom, is connected, for primary controller 6 is passed back in tower crane frame and the horizontal between perpendiculars angle of inclination of vertical ground detected with primary controller 6; Air velocity transducer 8, range is 0-40m/s, and resolution is 0.1m/s, and precision is ± 3%, is arranged on link span 5 tops, is connected, for the wind speed of the work-site detecting is passed back to primary controller 6 with primary controller 6; Weight sensor 9, range is 2-50t, precision is 0.05%, is arranged on the steel rope being connected with crane carriage on crane arm 3, is connected, for the weight of the lifted weight of measuring is passed back to primary controller 6 with primary controller 6; Height sensor 10, range is 0-100m, precision is 0.1m, is arranged on the suspension hook being connected with overweight dolly on crane arm 3, is connected, for the vertical dimension of the immediate status on the relative ground of described suspension hook of measuring is passed back to primary controller 6 with primary controller 6; Luffing sensor 11, range is 0-100m, precision is 0.1m, is arranged between the crane carriage and link span 5 on crane arm 3, is connected, for the horizontal throw of relative link span 5 center lines of described crane carriage of measuring is passed back to primary controller 6 with primary controller 6; Angular transducer 12, range is 0-360 °, precision is 0.18 °, is arranged on the junction of permanent seat 1 and swivel mount 2, is connected, for an anglec of rotation for the swivel mount 2 of measuring is passed back to primary controller 6 with primary controller 6; Anticollision detector 13, is arranged on the top of crane arm 3, is connected with primary controller 6, and the position with other building is detected in the circle detection region of launching by it, and the electric signal detecting is passed back to primary controller 6; Foundation settlement measurement mechanism 14, inductive displacement transducer, is arranged on four angles of permanent seat 1, is connected, for the sinking on the relative ground, 1 four angles of permanent seat of measuring distance is passed back to primary controller 6 with primary controller 6; Monitoring management platform 15, it is connected by wireless network with primary controller 6, for receiving, send and manage the information of primary controller 6 transmission, and the running state of tower crane is carried out to real-time monitoring.
In described primary controller 6, be provided with program storage module, signal transmission induction module, brake module, communication transmission module and main computing module, described program storage module, signal transmission induction module, brake module are connected with described main computing module respectively with communication transmission module, wherein said program storage module and signal transmission induction module carries out program storage and signal classification transmission to the electric signal of collecting respectively, and described main computing module is to the classification electric signal of the collecting processing of classifying; When wherein said brake module surpasses corresponding preset value for the electric signal of each sensor being passed back when primary controller 6, tower crane frame relevant work device is braked and resetted; Wherein said communication transmission module is crossed wireless network transmissions to monitoring management platform 15 for the information exchange that primary controller 6 is received.
Described warning device is arranged between brake module and main computing module, for each sensor being transferred back to the electric signal of primary controller 6, surpasses corresponding preset value, while sending out, before accident, carries out in advance early warning.
Described obliquity sensor 7 comprises infrared launcher 071 and infrared receiving device 072, wherein infrared launcher 071 is arranged on the top base bottom of described swivel mount 2, infrared receiving device 072 is arranged on the bottom of tower crane permanent seat 1, wherein said top base and described bottom base are used in combination, wherein infrared launcher 071 is emitted to infrared signal on the calibrated disc of infrared receiving device 072, and infrared receiving device 072 is the readings back obliquity sensor 7 of the angle of inclination indicating positions receiving.
The frequency limit of described communication transmission module is 220-240 hertz, between tower crane and tower crane, and the data communication between tower crane and monitor supervision platform.
Described primary controller 6 also comprises demonstration cutout screen, and this demonstration cutout screen is the liquid crystal display of 10.4 inches, can Real time dynamic display, and real omnibearing safety monitoring early warning; This demonstration cutout screen is arranged on primary controller 6, for the electric signal after primary controller 6 is received and processed, shows.
Described monitoring management platform 15 is comprised of server and termination management module, described server is connected with described termination management module, and described server comprises that information management module, data management module, authority Classification Management module, tower crane electric map module form; Described termination management module comprises device that can operating software.
Described device that can operating software is laptop computer, as long as realize telemanagement there being network can login where monitor supervision platform.
The utility model adopts industrial grade design, production, Processing Criterion, stable and reliable for performance, is easy to install, and time saving and energy saving, setting parameter is simple and efficient, is a kind of safety protection equipment of modern architecture heavy-duty machinery group.
Claims (8)
- One kind can long-distance real-time management safety of tower crane manufacturing monitoring system, it comprises tower crane frame, tower crane frame is comprised of permanent seat (1) and swivel mount (2), swivel mount (2) comprises crane arm (3), equilibrium arm (4) and is connected crane arm (3) and the link span (5) of equilibrium arm (4), it is characterized in that also comprising:Primary controller (6), is arranged in described tower crane frame cockpit, and the electric signal of uploading for collecting each sensor, carries out processing and the conversion of corresponding signal;Obliquity sensor (7), is arranged on described tower crane frame cockpit bottom, is connected, for primary controller (6) is passed back in tower crane frame and the horizontal between perpendiculars angle of inclination of vertical ground detected with primary controller (6);Air velocity transducer (8), is arranged on link span (5) top, is connected, for the wind speed of the work-site detecting is passed back to primary controller (6) with primary controller (6);Weight sensor (9), is arranged on the upper steel rope being connected with crane carriage of crane arm (3), is connected, for the weight of the lifted weight of measuring is passed back to primary controller (6) with primary controller (6);Height sensor (10), is arranged on the upper suspension hook being connected with crane carriage of crane arm (3), is connected, for the vertical dimension of the immediate status on the relative ground of described suspension hook of measuring is passed back to primary controller (6) with primary controller (6);Luffing sensor (11), is arranged between the crane carriage and link span (5) on crane arm (3), is connected, for the horizontal throw of the relative link span of described crane carriage (5) center line of measuring is passed back to primary controller (6) with primary controller (6);Angular transducer (12), is arranged on the junction of permanent seat (1) and swivel mount (2), is connected, for an anglec of rotation for the swivel mount (2) of measurement is passed back to primary controller (6) with primary controller (6);Anticollision detector (13), is arranged on the top of crane arm (3), is connected with primary controller (6), and the border circular areas detecting by it detects the position with other building, and the electric signal detecting is passed back to primary controller (6);Foundation settlement measurement mechanism (14), is arranged on four angles of permanent seat (1), is connected, for the sinking on (1) four the relative ground, angle of permanent seat of measuring distance is passed back to primary controller (6) with primary controller (6);Monitoring management platform (15), it is at least connected by wireless network with a primary controller (6), for the information that receives, sends and management primary controller (6) transmits, and the running state of tower crane is carried out to real-time monitoring.
- 2. a kind of safety of tower crane manufacturing monitoring system that can long-distance real-time management according to claim 1, it is characterized in that: described primary controller is provided with program storage module in (6), signal transmission induction module, brake module, communication transmission module and main computing module, described program storage module, signal transmission induction module, brake module is connected with described main computing module respectively with communication transmission module, wherein said program storage module and signal transmission induction module carry out program storage and signal classification transmission to the electric signal of collecting respectively, described main computing module is to the classification electric signal of the collecting processing of classifying, when wherein said brake module surpasses corresponding preset value for the electric signal of each sensor being passed back when primary controller (6), tower crane frame relevant work device is braked and resetted, wherein said communication transmission module is crossed wireless network transmissions to monitoring management platform (15) for the information exchange that primary controller (6) is received.
- 3. a kind of safety of tower crane manufacturing monitoring system that can long-distance real-time management according to claim 1, it is characterized in that: also comprise warning device, described warning device is arranged between brake module and main computing module, for each sensor being transferred back to the electric signal of primary controller (6), surpass corresponding preset value, before having an accident, carry out in advance early warning.
- 4. a kind of safety of tower crane manufacturing monitoring system that can long-distance real-time management according to claim 1, it is characterized in that: described obliquity sensor (7) comprises infrared launcher (071) and infrared receiving device (072), wherein infrared launcher (071) is arranged on the top base bottom of described swivel mount (2), infrared receiving device (072) is arranged on the bottom of tower crane permanent seat (1), wherein said top base and described bottom base are used in combination, wherein infrared launcher (071) is emitted to infrared signal on the calibrated disc of infrared receiving device (072), infrared receiving device (072) is the readings back obliquity sensor (7) of the angle of inclination indicating positions receiving.
- 5. a kind of safety of tower crane manufacturing monitoring system that can long-distance real-time management according to claim 2, is characterized in that: the frequency limit of described communication transmission module is any in 220-240 hertz and 450-470 hertz.
- 6. a kind of safety of tower crane manufacturing monitoring system that can long-distance real-time management according to claim 2, it is characterized in that: described primary controller (6) also comprises demonstration cutout screen, be arranged on primary controller (6) upper, for the electric signal after primary controller (6) is received and processed, show.
- 7. a kind of safety of tower crane manufacturing monitoring system that can long-distance real-time management according to claim 1, it is characterized in that: described monitoring management platform (15) is comprised of server and termination management module, described server is connected with described termination management module, and described server comprises that information management module, data management module, authority Classification Management module, tower crane electric map module form; Described termination management module comprises device that can operating software.
- 8. a kind of safety of tower crane manufacturing monitoring system that can long-distance real-time management according to claim 7, is characterized in that: described device that can operating software is any in smart mobile phone, panel computer, laptop computer or desktop computer.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420003361.7U CN203715132U (en) | 2014-01-04 | 2014-01-04 | Tower crane safety production monitoring system with remote real-time management function |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420003361.7U CN203715132U (en) | 2014-01-04 | 2014-01-04 | Tower crane safety production monitoring system with remote real-time management function |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035980A (en) * | 2015-08-10 | 2015-11-11 | 湖南科技大学 | Safety monitoring and protecting system of tower crane |
| CN105152015A (en) * | 2015-08-22 | 2015-12-16 | 徐禄勇 | Intelligent tower crane system |
| CN105271003A (en) * | 2015-10-28 | 2016-01-27 | 林蓉瑶 | Tower crane convenient to operate |
| CN105486238A (en) * | 2015-12-25 | 2016-04-13 | 北京起重运输机械设计研究院 | Method and system for measuring brake downslide amount of lifting mechanism |
| CN108698807A (en) * | 2016-02-01 | 2018-10-23 | 利勃海尔工厂比伯拉赫股份有限公司 | Method for work mechanism to be placed in downwind position and the work mechanism for implementing this method |
| CN109775588A (en) * | 2019-02-28 | 2019-05-21 | 上海建工五建集团有限公司 | A kind of tower crane collision prevention device and construction method |
| CN109850768A (en) * | 2018-12-03 | 2019-06-07 | 中国建筑第八工程局有限公司 | Vertical transport equipment for assembled architecture |
| CN110467117A (en) * | 2019-09-11 | 2019-11-19 | 广州力环工程科技有限公司 | A kind of tower crane with monitoring system |
| CN110924299A (en) * | 2019-12-03 | 2020-03-27 | 哈尔滨学院 | Folding arm type double-arm bridge detection vehicle |
| CN111792529A (en) * | 2020-07-13 | 2020-10-20 | 安徽省雄峰起重机械有限公司 | Crane load-lifting capacity monitoring system |
| CN111801293A (en) * | 2018-03-09 | 2020-10-20 | 株式会社多田野 | Remote operation terminal and work vehicle provided with same |
| CN113879928A (en) * | 2021-09-27 | 2022-01-04 | 山东电力建设第三工程有限公司 | Method for monitoring state of construction elevator standard section track |
| CN113911908A (en) * | 2021-09-13 | 2022-01-11 | 杭州大杰智能传动科技有限公司 | Internet of things background control method and system for intelligent tower crane driving |
-
2014
- 2014-01-04 CN CN201420003361.7U patent/CN203715132U/en not_active Expired - Lifetime
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035980A (en) * | 2015-08-10 | 2015-11-11 | 湖南科技大学 | Safety monitoring and protecting system of tower crane |
| CN105152015A (en) * | 2015-08-22 | 2015-12-16 | 徐禄勇 | Intelligent tower crane system |
| CN105271003A (en) * | 2015-10-28 | 2016-01-27 | 林蓉瑶 | Tower crane convenient to operate |
| CN105486238B (en) * | 2015-12-25 | 2020-05-19 | 北京起重运输机械设计研究院有限公司 | Method and system for measuring braking glide quantity of hoisting mechanism |
| CN105486238A (en) * | 2015-12-25 | 2016-04-13 | 北京起重运输机械设计研究院 | Method and system for measuring brake downslide amount of lifting mechanism |
| CN108698807A (en) * | 2016-02-01 | 2018-10-23 | 利勃海尔工厂比伯拉赫股份有限公司 | Method for work mechanism to be placed in downwind position and the work mechanism for implementing this method |
| CN111801293A (en) * | 2018-03-09 | 2020-10-20 | 株式会社多田野 | Remote operation terminal and work vehicle provided with same |
| CN109850768A (en) * | 2018-12-03 | 2019-06-07 | 中国建筑第八工程局有限公司 | Vertical transport equipment for assembled architecture |
| CN109775588A (en) * | 2019-02-28 | 2019-05-21 | 上海建工五建集团有限公司 | A kind of tower crane collision prevention device and construction method |
| CN110467117A (en) * | 2019-09-11 | 2019-11-19 | 广州力环工程科技有限公司 | A kind of tower crane with monitoring system |
| CN110924299A (en) * | 2019-12-03 | 2020-03-27 | 哈尔滨学院 | Folding arm type double-arm bridge detection vehicle |
| CN111792529A (en) * | 2020-07-13 | 2020-10-20 | 安徽省雄峰起重机械有限公司 | Crane load-lifting capacity monitoring system |
| CN113911908A (en) * | 2021-09-13 | 2022-01-11 | 杭州大杰智能传动科技有限公司 | Internet of things background control method and system for intelligent tower crane driving |
| CN113911908B (en) * | 2021-09-13 | 2023-06-02 | 杭州大杰智能传动科技有限公司 | Internet of things background control method and system for intelligent tower crane driving |
| CN113879928A (en) * | 2021-09-27 | 2022-01-04 | 山东电力建设第三工程有限公司 | Method for monitoring state of construction elevator standard section track |
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