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CN209544019U - Intelligence adjusts the pipe twisting machine of tension - Google Patents

Intelligence adjusts the pipe twisting machine of tension Download PDF

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Publication number
CN209544019U
CN209544019U CN201920304441.9U CN201920304441U CN209544019U CN 209544019 U CN209544019 U CN 209544019U CN 201920304441 U CN201920304441 U CN 201920304441U CN 209544019 U CN209544019 U CN 209544019U
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CN
China
Prior art keywords
wheel
cable
wire
tension
actinobacillus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201920304441.9U
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Chinese (zh)
Inventor
李晓红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Xinchuan Electric Cable Co Ltd
Original Assignee
Chengdu Xinchuan Electric Cable Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu Xinchuan Electric Cable Co Ltd filed Critical Chengdu Xinchuan Electric Cable Co Ltd
Priority to CN201920304441.9U priority Critical patent/CN209544019U/en
Application granted granted Critical
Publication of CN209544019U publication Critical patent/CN209544019U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model proposes the pipe twisting machines that a kind of intelligence adjusts tension, including the actinobacillus device that conducting wire is sent to cage set gradually, the cage of built-in unwrapping wire cradle, draw the bus cable device of winding, cable finished product after twisting is wrapped in the wrap-up on drum, the unwrapping wire motor driven to it is equipped with by the actinobacillus wheel, the winding motor driven to it is equipped in wrap-up, it further include a tension adjustment feedback device and a PLC controller, the actinobacillus device includes unwrapping wire cradle support, actinobacillus wheel, cable-through hole and deflector sheave, an and auxiliary guide device.The directive wheel of the utility model can be moved left and right with position of the cable on actinobacillus wheel, and the cable " correction " that cable-through hole releases different times different location directive wheel avoids off-line;Trigger feedback element can real-time detection Tensity size, PLC controller can control the driving part of winding motor and cage to slow down operating or braking according to pre-set programs, prevents fortuitous event.

Description

Intelligence adjusts the pipe twisting machine of tension
Technical field
The utility model relates to cable processing device fields, particularly relate to a kind of pipe twisting machine of intelligence adjusting tension.
Background technique
Pipe twisting machine, that is, tube-type line strander is a kind of to be widely used in various types of soft hard conductor wires (silver-coated copper wire, nickel-clad copper Line, tinned wird, silver-copper plated steel clad wire, bare copper wire, high-strength alloy line, silver-plated/nickel plating/tin-coated copper hinge line etc.) and electric wire Stranding mechanical equipment, so that more single conductors is twisted into one, reach wire rod technique requirement.Cable after twisting often has Very high intensity, therefore higher requirement just is proposed to the wrap-up of pipe twisting machine.
Currently, in national grid project of transmitting and converting electricity, cable etc. is usually made of twisted wire, and twisted wire is by leading single Line is replaced and is formed, when making such twisted wire, usually using pipe twisting machine.Pipe twisting machine can by copper wire, aluminum steel or Person's steel wire replaces to form twisted wire.The input terminal of such pipe twisting machine is provided with actinobacillus device, will be wrapped on draw drum Conducting wire is delivered to pipe twisting machine, and actinobacillus device is made of unwrapping wire cradle support and draw drum, the shape on the antetheca of unwrapping wire cradle support At threading hole, draw drum is rotatably erected in the two side walls of unwrapping wire cradle support.Using such actinobacillus device When, the conducting wire on draw drum, around the antetheca side of unwrapping wire cradle support, is then worn from the rear wall side of unwrapping wire cradle support The threading hole crossed positioned at the antetheca of unwrapping wire cradle support is input in pipe twisting machine.But the case where using such draw drum Under, at conducting wire unwrapping wire to draw drum two sides, if conducting wire is pushed down by lower layer conductor, due to lower layer conductor with will be released The angle intersected between conducting wire is big, is a point at pressing, pressing force concentrates on a point, so being easy to cause leading for unwrapping wire Thread breakage, welding after must stopping at this time to conducting wire could continue to produce, and welding expends a large amount of working hours, make pipe twisting machine Whole production efficiency be deteriorated.
Summary of the invention
The utility model proposes it is a kind of intelligence adjust tension pipe twisting machine, can to cable strain carry out timely detection with It adjusts.
The technical solution of the utility model is achieved in that a kind of intelligence adjusts the pipe twisting machine of tension, including successively sets The cage of the actinobacillus device that conducting wire is sent to cage, built-in unwrapping wire cradle set, traction winding bus cable device, will be after twisting Cable finished product be wrapped in the wrap-up on drum, the unwrapping wire motor driven to it, wrap-up are equipped with by the actinobacillus wheel Interior further includes a tension adjustment feedback device and a PLC controller equipped with the winding motor driven to it, and the unwrapping wire fills It sets including unwrapping wire cradle support, actinobacillus wheel, cable-through hole and deflector sheave and an auxiliary guide device;The actinobacillus wheel both ends It is arranged in the middle part of unwrapping wire cradle support, the right hand top of unwrapping wire cradle support is arranged in cable-through hole and deflector sheave, close to cage one Side, the setting of auxiliary guide device pass sequentially through auxiliary guide device, mistake from actinobacillus wheel in unwrapping wire cradle support left side top, cable String holes and deflector sheave;The tension adjustment feedback device includes a regulating box, and being equipped in regulating box can change with cable strain And the wire-crossing wheel of adjusting position, and the triggering feedback element to tension limit progress early warning therewith;Tension adjustment feedback device Interior triggering feedback element is connect with PLC controller signal, and the unwrapping wire motor, winding motor and cage are by PLC controller Signal control.
Preferably, the tension adjustment feedback device includes a regulating box, set in regulating box there are three for cable according to The secondary wire-crossing wheel passed through, wherein head and the tail two are fixed on the fixation wire-crossing wheel of same level for position, intermediate one is position The floating wire-crossing wheel that can be moved up and down with Tensity size, the position of the floating wire-crossing wheel release conditions are higher than two and fixed The wheel shaft both ends of the position of line wheel, the floating wire-crossing wheel are connected at the top of regulating box by elastic component.
Preferably, the wheel shaft both ends of the floating wire-crossing wheel are all respectively hinged on a vertical telescope support, adjust Section box top is set there are two the block for being provided with through-hole, and the upper end of two telescope supports is cylindrical slide bar, is cased with pressure on slide bar Spring is simultaneously slidably connected with through-hole, and the middle part of telescope support is equipped with a convex block close to slide bar position, set at the top of regulating box there are two It is switched with the plectrum of convex block cooperating, two plectrum switches trigger feedback element in the vertical track that convex block moves up and down It is switched including convex block and plectrum, plectrum switch is connected with PLC controller signal.
Preferably, the auxiliary guide device includes being mounted on the shaft of unwrapping wire cradle support left side top, in shaft Horizontal line excessively can be provided with along the directive wheel that it is axially moved left and right, unwrapping wire cradle support right hand top middle position by being arranged with The outlet side in hole, cable-through hole is equipped with corresponding deflector sheave.
Preferably, being arranged in the shaft there are two the tension spring that auxiliary guide wheels return to middle position, tension spring, which is located at, is led To wheel two sides and both ends are separately connected the both ends of directive wheel and shaft.
Preferably, the axial direction of the shaft of the directive wheel is axial parallel with the winding axis of the actinobacillus wheel, it is described to lead Line is extended to the over line wheel via the guide roller from the actinobacillus wheel.
Preferably, the PLC controller is arranged on the pedestal below tension adjustment feedback device.
Compared with the prior art, the advantages of the utility model are: directive wheel can be with position of the cable on actinobacillus wheel It moving left and right, cable-through hole position is fixed, then the cable " correction " that different times different location directive wheel is released arrives deflector sheave, The case where off-line would not occur in deflector sheave in this way;Trigger feedback element can real-time detection Tensity size, PLC controller is controllable Winding motor and the driving part of cage slow down according to pre-set programs to be operated or brakes, and fortuitous event is prevented.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of the utility model tension adjustment feedback device part.
In figure: 1, actinobacillus device;2, tension adjustment feedback device;3, PLC controller;4, cage;5, bus cable device;6, it receives Winding apparatus;7, pedestal;8, unwrapping wire motor;9, winding motor;11, unwrapping wire cradle support;12, actinobacillus wheel;13, cable-through hole;14, partially Guide wheel;15, directive wheel;16, shaft;21, regulating box;22, fixed wire-crossing wheel;23, floating wire-crossing wheel;24, telescope support;25, Slide bar;26, pressure spring;27, convex block;28, plectrum switchs;29, block.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model It clearly and completely describes, it is clear that described embodiment is only the utility model a part of the embodiment, rather than whole realities Apply example.Based on the embodiments of the present invention, those of ordinary skill in the art institute without creative efforts The every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment: referring to Fig. 1 and Fig. 2, a kind of intelligence adjusts the pipe twisting machine of tension, transmits conducting wire including what is set gradually To the actinobacillus device 1 of cage 4, the cage 4 of built-in unwrapping wire cradle, the bus cable device 5 of traction winding, by the cable finished product after twisting The wrap-up 6 being wrapped on drum is equipped with the unwrapping wire motor 8 driven to it by the actinobacillus wheel 12, is equipped in wrap-up 6 The winding motor 9 driven to it further includes a tension adjustment feedback device 2 and a PLC controller 3, the actinobacillus device 1 Including unwrapping wire cradle support 11, actinobacillus wheel 12, cable-through hole 13 and deflector sheave 14 and an auxiliary guide device;The unwrapping wire The setting of 12 both ends is taken turns at the middle part of unwrapping wire cradle support 11, the right side of unwrapping wire cradle support 11 is arranged in cable-through hole 13 and deflector sheave 14 Top, close to 4 side of cage, the setting of auxiliary guide device in 11 left side top of unwrapping wire cradle support, cable from actinobacillus wheel 12 according to It is secondary to pass through auxiliary guide device, cable-through hole 13 and deflector sheave 14;The tension adjustment feedback device 2 includes a regulating box 21, Being equipped in regulating box 21 can change and the wire-crossing wheel of adjusting position therewith with cable strain, and carry out early warning to tension limit Trigger feedback element;Triggering feedback element in tension adjustment feedback device 2 is connect with 3 signal of PLC controller, the unwrapping wire electricity Machine 8, winding motor 9 and cage 4 are controlled by 3 signal of PLC controller.
Preferably, the tension adjustment feedback device 2 includes a regulating box 21, set that there are three for line in regulating box 21 The wire-crossing wheel that cable passes sequentially through, wherein head and the tail two are fixed on the fixation wire-crossing wheel 22 of same level for position, it is one intermediate Position for the floating wire-crossing wheel 23 that position can be moved up and down with Tensity size, 23 release conditions of floating wire-crossing wheel is higher than The position of two fixed wire-crossing wheels 22, the wheel shaft both ends of the floating wire-crossing wheel 23 are connected to regulating box 21 by elastic component and push up Portion.
Preferably, the wheel shaft both ends of the floating wire-crossing wheel 23 are all respectively hinged on a vertical telescope support 24 On, it being set at the top of regulating box 21 there are two the block 29 for being provided with through-hole, the upper end of two telescope supports 24 is cylindrical slide bar 25, It is cased with pressure spring 26 on slide bar 25 and is slidably connected with through-hole, the middle part of telescope support 24 is equipped with a convex block close to 25 position of slide bar 27, it sets at the top of regulating box 21 there are two the plectrum switch 28 with 27 cooperating of convex block, two plectrum switches 28 are on convex block 27 In the vertical track of lower movement, triggering feedback element includes convex block 27 and plectrum switch 28, plectrum switch 28 and PLC controller 3 Signal connection.
When cable strain is excessive, cable can be that fulcrum presses floating wire-crossing wheel 23 upwards with two fixed wire-crossing wheels 22, The slide bar 25 of two telescope supports 24 is moved up along the through-hole of block 29, and the middle part of one of telescope support 24 is equipped with one A convex block 27, when convex block 27 is moved to first plectrum switch 28, which triggers to PLC controller 3 and sends signal, PLC controller 3 is that can control winding motor 9 and the driving part of cage 4 to slow down according to pre-set programs to operate, 8 speed of unwrapping wire motor Spend constant, cable strain becomes smaller, and floating wire-crossing wheel 23 and telescope support 24 are fallen after rise;If tension does not reduce, floating wire-crossing wheel 23 Continue to rise, when convex block 27 continues to move to second plectrum switch 28, the i.e. controllable unwrapping wire motor 8 of PLC controller 3 is received The driving part for rolling up motor 9 and cage 4 stops, and prevents unexpected generation.It is cased with pressure spring 26 on slide bar 25, the line that floated can be assisted Wheel 23 is fallen after rise, keeps cable tensioning.
Preferably, the auxiliary guide device includes being mounted on the shaft 16 of 11 left side top of unwrapping wire cradle support, turn Water can be provided with along the directive wheel 15 that it is axially moved left and right, 11 right hand top middle position of unwrapping wire cradle support by being arranged on axis 16 The outlet side of flat cable-through hole 13, cable-through hole 13 is equipped with corresponding deflector sheave 14.
Directive wheel 15 is close with the height of cable-through hole 13 and deflector sheave 14, and is all higher than actinobacillus wheel 12, such actinobacillus wheel 12 Cable out is first lifted to directive wheel 15 backward, is then transitioned into deflector sheave 14 again by cable-through hole 13 again, directive wheel 15 can To move left and right with position of the cable on actinobacillus wheel 12,13 position of cable-through hole is fixed, by different times different location directive wheel Then 15 cables " correction " released arrive deflector sheave 14, the case where off-line would not occur in such deflector sheave 14, cable-through hole 13 Arrival end be it is wide outside and narrow inside tubaeform, the angle that cable-through hole 13 can be thus entered to avoid cable is excessive, reduces abrasion, keeps away Exempt to break.
Preferably, being arranged in the shaft 16, there are two the tension spring that auxiliary guide wheels 15 return to middle position, tension spring positions In 15 two sides of directive wheel and both ends are separately connected the both ends of directive wheel 15 and shaft 16.Tension spring tension is smaller, only auxiliary guide wheels 15 adjustment positions, facilitate sliding.
Preferably, the axial direction of the shaft 16 of the directive wheel 15 is axial parallel with the winding axis of the actinobacillus wheel 12, The conducting wire is extended to the over line wheel via the guide roller from the actinobacillus wheel 12.
Preferably, the PLC controller 3 is arranged on the pedestal 7 below tension adjustment feedback device 2.
Cage 4 is the mature prior art, and those skilled in the art can be known according to the common product of existing market Its structure, the application does not make improvements 4 part of cage, therefore repeats no more to its internal structure.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model Protection scope within.

Claims (7)

1. a kind of intelligence adjusts the pipe twisting machine of tension, including the actinobacillus device that conducting wire is sent to cage (4) set gradually (1), the cage (4) of built-in unwrapping wire cradle, traction winding bus cable device (5), the cable finished product after twisting is wrapped in drum On wrap-up (6), be equipped with the unwrapping wire motor (8) driven to it by the actinobacillus wheel (12), be equipped in wrap-up (6) pair Its winding motor (9) driven, it is characterised in that: further include a tension adjustment feedback device (2) and a PLC controller (3), the actinobacillus device (1) includes unwrapping wire cradle support (11), actinobacillus wheel (12), cable-through hole (13) and deflector sheave (14), with An and auxiliary guide device;Actinobacillus wheel (12) both ends setting in the middle part of unwrapping wire cradle support (11), cable-through hole (13) and The right hand top in unwrapping wire cradle support (11) is arranged in deflector sheave (14), and close to cage (4) side, auxiliary guide device setting exists Unwrapping wire cradle support (11) left side top, cable pass sequentially through auxiliary guide device, cable-through hole (13) and inclined from actinobacillus wheel (12) Guide wheel (14);
The tension adjustment feedback device (2) includes a regulating box (21), and being equipped in regulating box (21) can become with cable strain Change and the wire-crossing wheel of adjusting position, and the triggering feedback element to tension limit progress early warning therewith;Tension adjustment feedback dress The triggering feedback element set in (2) is connect with PLC controller (3) signal, the unwrapping wire motor (8), winding motor (9) and cage (4) it is controlled by PLC controller (3) signal.
2. the pipe twisting machine that intelligence according to claim 1 adjusts tension, it is characterised in that: the tension adjustment feedback device (2) include a regulating box (21), set in regulating box (21) there are three the wire-crossing wheel passed sequentially through for cable, wherein head and the tail two The fixation wire-crossing wheel (22) of same level is fixed on for position, intermediate one can move up and down for position with Tensity size Floating wire-crossing wheel (23), the position of floating wire-crossing wheel (23) release conditions are higher than the position of two fixed wire-crossing wheels (22), The wheel shaft both ends of the floating wire-crossing wheel (23) are connected at the top of regulating box (21) by elastic component.
3. the pipe twisting machine that intelligence according to claim 2 adjusts tension, it is characterised in that: the floating wire-crossing wheel (23) Wheel shaft both ends are all respectively hinged on a vertical telescope support (24), set that there are two be provided with through-hole at the top of regulating box (21) Block (29), the upper ends of two telescope supports (24) are cylindrical slide bar (25), be cased on slide bar (25) pressure spring (26) and with Through-hole is slidably connected, and the middle part of telescope support (24) is equipped with a convex block (27), regulating box (21) top close to slide bar (25) position Portion is set there are two (28) are switched with the plectrum of convex block (27) cooperating, and two plectrum switches (28) move up and down in convex block (27) Vertical track in, triggering feedback element includes convex block (27) and plectrum switch (28), plectrum switch (28) and PLC controller (3) signal connects.
4. the pipe twisting machine that intelligence according to claim 1 or 2 or 3 adjusts tension, it is characterised in that: the auxiliary guidance dress The shaft (16) including being mounted on unwrapping wire cradle support (11) left side top is set, being arranged in shaft (16) can be along its axial direction left and right Mobile directive wheel (15), unwrapping wire cradle support (11) right hand top middle position are provided with horizontal cable-through hole (13), cable-through hole (13) outlet side is equipped with corresponding deflector sheave (14).
5. the pipe twisting machine that intelligence according to claim 4 adjusts tension, it is characterised in that: be arranged on the shaft (16) Two auxiliary guide wheels (15) return to the tension spring in middle position, and tension spring is located at directive wheel (15) two sides and both ends are separately connected guiding Take turns the both ends of (15) and shaft (16).
6. the pipe twisting machine that intelligence according to claim 5 adjusts tension, it is characterised in that: the shaft of the directive wheel (15) (16) axial direction is axial parallel with the winding axis of the actinobacillus wheel (12), and the conducting wire is from the actinobacillus wheel (12) via described Guide roller is extended to the over line wheel.
7. the pipe twisting machine that intelligence according to claim 1 or 2 or 3 adjusts tension, it is characterised in that: the PLC controller (3) on the pedestal (7) being arranged below tension adjustment feedback device (2).
CN201920304441.9U 2019-03-11 2019-03-11 Intelligence adjusts the pipe twisting machine of tension Expired - Fee Related CN209544019U (en)

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Application Number Priority Date Filing Date Title
CN201920304441.9U CN209544019U (en) 2019-03-11 2019-03-11 Intelligence adjusts the pipe twisting machine of tension

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Application Number Priority Date Filing Date Title
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111210948A (en) * 2020-01-18 2020-05-29 深圳市明懿达电子有限公司 Stranded wire production line and process for automobile wire harness
CN111681829A (en) * 2020-05-09 2020-09-18 芜湖扬宇机电技术开发有限公司 Cable cabling device
CN111792452A (en) * 2020-06-08 2020-10-20 安徽楚江高新电材有限公司 Automatic doubling device
CN112309642A (en) * 2020-10-26 2021-02-02 衡阳市捷讯实业有限公司 Cabling stranding device for cable production
CN113308920A (en) * 2021-07-29 2021-08-27 徐州固特美新材料有限公司 Aluminum-clad steel strand manufacturing, stranding and rolling all-in-one machine
CN113410012A (en) * 2021-04-14 2021-09-17 湖南湘江电缆有限公司 Fireproof flame-retardant cable is in production inspection sign integration equipment
CN113443360A (en) * 2021-07-29 2021-09-28 徐婷 Intelligent belt conveyor with adjustable length
CN113764139A (en) * 2021-09-28 2021-12-07 湖南湘鹤集团电缆科技股份有限公司 High-speed stranding machine for cable production
CN113844946A (en) * 2021-08-31 2021-12-28 深圳市泰丰隆自动化设备有限公司 Hollow wire guide and controller
CN114093554A (en) * 2021-11-19 2022-02-25 安徽蒙特尔电缆集团有限公司 Ethylene propylene rubber insulated salt mist-proof rubber jacketed flexible cable
CN115148424A (en) * 2022-07-08 2022-10-04 淮安市盛通特种电缆有限公司 High-temperature-resistant cable stranding device and using method thereof

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111210948A (en) * 2020-01-18 2020-05-29 深圳市明懿达电子有限公司 Stranded wire production line and process for automobile wire harness
CN111210948B (en) * 2020-01-18 2021-05-28 深圳市明懿达电子有限公司 Stranded wire production line and process for automobile wire harness
CN111681829A (en) * 2020-05-09 2020-09-18 芜湖扬宇机电技术开发有限公司 Cable cabling device
CN111792452A (en) * 2020-06-08 2020-10-20 安徽楚江高新电材有限公司 Automatic doubling device
CN112309642A (en) * 2020-10-26 2021-02-02 衡阳市捷讯实业有限公司 Cabling stranding device for cable production
CN113410012B (en) * 2021-04-14 2022-07-12 湖南湘江电缆有限公司 Fireproof flame-retardant cable is in production inspection sign integration equipment
CN113410012A (en) * 2021-04-14 2021-09-17 湖南湘江电缆有限公司 Fireproof flame-retardant cable is in production inspection sign integration equipment
CN113308920B (en) * 2021-07-29 2021-09-21 徐州固特美新材料有限公司 Aluminum-clad steel strand manufacturing, stranding and rolling all-in-one machine
CN113443360A (en) * 2021-07-29 2021-09-28 徐婷 Intelligent belt conveyor with adjustable length
CN113308920A (en) * 2021-07-29 2021-08-27 徐州固特美新材料有限公司 Aluminum-clad steel strand manufacturing, stranding and rolling all-in-one machine
CN113844946A (en) * 2021-08-31 2021-12-28 深圳市泰丰隆自动化设备有限公司 Hollow wire guide and controller
CN113844946B (en) * 2021-08-31 2023-06-06 深圳市泰丰隆自动化设备有限公司 Hollow wire guide and controller
CN113764139A (en) * 2021-09-28 2021-12-07 湖南湘鹤集团电缆科技股份有限公司 High-speed stranding machine for cable production
CN113764139B (en) * 2021-09-28 2024-04-12 湖南湘鹤集团电缆科技股份有限公司 High-speed stranding machine for cable production
CN114093554A (en) * 2021-11-19 2022-02-25 安徽蒙特尔电缆集团有限公司 Ethylene propylene rubber insulated salt mist-proof rubber jacketed flexible cable
CN115148424A (en) * 2022-07-08 2022-10-04 淮安市盛通特种电缆有限公司 High-temperature-resistant cable stranding device and using method thereof
CN115148424B (en) * 2022-07-08 2024-05-17 淮安市盛通特种电缆有限公司 High-temperature-resistant cable stranded wire device and application method thereof

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