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CN206994307U - A kind of microwave disinfection system - Google Patents

A kind of microwave disinfection system Download PDF

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Publication number
CN206994307U
CN206994307U CN201720586133.0U CN201720586133U CN206994307U CN 206994307 U CN206994307 U CN 206994307U CN 201720586133 U CN201720586133 U CN 201720586133U CN 206994307 U CN206994307 U CN 206994307U
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CN
China
Prior art keywords
microwave
product
conveyer belt
sterilizer
microwave disinfection
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Application number
CN201720586133.0U
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Chinese (zh)
Inventor
刘雄
叶敏
覃小丽
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Chongqing Xida Konjac Biotechnology Co ltd
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Southwest University
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  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

The utility model provides a kind of microwave disinfection system, the microwave sterilizer of microwave disinfection, the ultraviolet sterilization device that ultraviolet sterilization is carried out to product, the closing device sealed to product are carried out to product including what is set gradually, also include the conveyer belt for conveying products, the conveyer belt runs through microwave sterilizer and closing device, and the ultraviolet sterilization device, closing device are respectively positioned on the outlet of microwave sterilizer.The utility model is by microwave disinfection, exhaust sealing, ultraviolet-sterilization collection together in one, effectively realize to the first microwave disinfection of the plastic bag food processing technology of sterile sealing while hot again, not only effectively shorten sterilizing time, improve bactericidal effect and germicidal efficiency, prevent the quick-fried bag of microwave disinfection, and heating power exhaust sealing can be realized, the vacuum in can is improved, reduces oxygen content.The device sterilization speed is fast, is easy to pipeline system to produce, is effectively improved production efficiency, improves the edible quality of packed tinned food.

Description

A kind of microwave disinfection system
Technical field
The utility model belongs to sterilizing unit field, more particularly to a kind of microwave disinfection system.
Background technology
Foods packed in carton containers refers to replace iron flask or glass jar with composite plastic film bag to fill food processed, and energy is long-term after sterilization The packed food of preservation.It has light weight, small volume, opens convenient, long keeping advantage, turns into the master of current tinned food Stream.Current domestic foods packed in carton containers mostly uses conventional antimicrobial technique --- high temperature high pressure sterilizing and water dip sterilization.Eat in the process The loss of product nutrition composition is serious, and sensory quality of food is greatly damaged.
Microwave disinfection is brought rapidly up food material using microwave penetration performance, reaches sterilization temperature in a short time, leads Cause microorganism dead, while its non-thermal effect can make microorganism lethal, therefore the more general thermal sterilization method of its bactericidal effect is notable. Microwave disinfection has quick heating, and sterilizing time is short, and sterilization temperature is low, and the features such as small is destroyed to product institutional framework, extensively should Sterilization for multiple products such as wet stock, dry materials.But after the sterilization for plastic bag foods packed in carton containers is more using pack sealing Microwave disinfection again, due to water-in-bag point evaporation or when gases are heated, they expand causes that polybag swollen bag is serious, and sterilizing time somewhat lengthens, The damaged degree of polybag will be increased, therefore, microwave current disinfection equipment can not meet the needs of foods packed in carton containers sterilization.
Utility model content
In view of the above the shortcomings that prior art, the purpose of this utility model is to provide a kind of microwave disinfection system, For solving the problems such as unreasonable sterilizing unit design in the prior art, frangible pouch.
In order to achieve the above objects and other related objects, the utility model provides a kind of microwave disinfection system, including successively The microwave sterilizer that microwave disinfection is carried out to product of setting, the ultraviolet sterilization device of ultraviolet sterilization is carried out to product, to production The closing device that product are sealed, in addition to the conveyer belt for conveying products, the conveyer belt is through microwave sterilizer, envelope Mouth device, the ultraviolet sterilization device, closing device are respectively positioned on microwave sterilizer downstream.
Further, the inlet and outlet of the microwave sterilizer is equipped with microwave suppressor, and the conveyer belt runs through The microwave suppressor of microwave sterilizer inlet and outlet, the ultraviolet sterilization device, closing device are located at microwave sterilizer In the microwave suppressor of outlet.
Further, in addition to for holding plastic bags sack conveying bar.
Further, the conveying bar is included positioned at the closing device upstream for the first segmentation, positioned at closing device Second segmentation of closure part, the 3rd segmentation positioned at closing device downstream, the strip width of the second segmentation are more than the first segmentation With the strip width of the 3rd segmentation.
Further, the conveying bar includes being close to product upside, the band of downside respectively, and the sack of product is clamped at Advanced forward between band and with band.
Further, the conveying bar is synchronized with the movement with the conveyer belt.
Further, the side of the microwave sterilizer is provided with visual window.
Further, the microwave sterilizer is communicated with the discharge duct for taking chamber interior air-flow away.
Further, in addition to for deviation correcting device that conveyer belt is adjusted.
Further, in addition to support frame, the conveyer belt are arranged on the support frame.
Further, microwave generator is provided with the microwave sterilizer, is provided with and inhales at the top of the microwave sterilizer Fan housing, the suspended hood are communicated to discharge duct.
Further, in addition to power end-rack, the motor that driving conveyer belt rotates is installed in the power end-rack, in addition to To system operation carry out Electronic control control panel, the conveyer belt also include positioned at microwave suppressor downstream cooling section and Discharge bucket, the product exported out of microwave suppressor enter discharge bucket from cooling section.
As described above, microwave disinfection system of the present utility model, has the advantages that:The utility model kills microwave Bacterium, exhaust sealing, ultraviolet-sterilization collection together in one, effectively realize to the first microwave disinfection of foods packed in carton containers again while hot sterile sealing plus Work technique, not only effectively shorten sterilizing time, improve bactericidal effect and germicidal efficiency, prevent the quick-fried bag of microwave disinfection, and can be with Heating power exhaust sealing is realized, improves the vacuum in can, reduces oxygen content.The device sterilization speed is fast, is easy to streamline Formula produces, and is effectively improved production efficiency, improves the edible quality of packed tinned food.
Brief description of the drawings
Fig. 1 is shown as front view of the present utility model.
Fig. 2 is shown as sectional view of the present utility model.
Fig. 3 is shown as top view of the present utility model.
Fig. 4 is shown as the A portions enlarged diagram in Fig. 2.
Fig. 5 is shown as the B portions enlarged diagram in Fig. 2.
Fig. 6 is shown as the top view in C portions in Fig. 5.
Fig. 7 is shown as the top view in D portions in Fig. 5.
Piece mark explanation
1-belt pulley for feeding foil
2-microwave suppressor
3-visual window
4-discharge duct
5-total pipeline
6-suspended hood
7-microwave sterilizer
8-control panel
9-discharge bucket
10-power end-rack
11-support frame
12-deviation correcting device
13-conveyer belt
14-conveying bar
141-the first band
142-second strip
143-delivery sheet
144-third strip
145-Article 4 band
146-Article 5 band
147-Article 6 band
15-microwave generator
16-ultraviolet sterilization device
17-closing device
18-cooling section
Embodiment
Embodiment of the present utility model is illustrated by particular specific embodiment below, those skilled in the art can be by this Content disclosed by specification understands other advantages and effect of the present utility model easily.
As shown in Fig. 1-Fig. 7, including set gradually to product carry out microwave disinfection microwave sterilizer 7, to product The ultraviolet sterilization device 16 of ultraviolet sterilization, the closing device 17 sealed to product are carried out, in addition to for conveying products Conveyer belt 13, through microwave sterilizer 7, closing device 17, ultraviolet sterilization device 16, closing device 17 are respectively positioned on conveyer belt 13 The downstream of microwave sterilizer 7 so that product, and then in ultraviolet sterilization condition lower sealing, effectively avoids after microwave disinfection Microorganism secondary pollution.Front and rear opening is set in microwave sterilizer 7, forms the cavity passed through for conveyer belt 13.The system is real Now the product such as packaging bag to being packaged with food carries out continuous microwave disinfection, ultraviolet sterilization and sealing, effectively improves production effect Rate.
Further, in addition to belt pulley for feeding foil 1, conveyer belt 13 are arranged on belt pulley for feeding foil 1, and both are synchronized with the movement.
Ultraviolet sterilization device 16 is usually ultraviolet sterilization lamp, and closing device 17 can be to walk pocket type heat sealing machine, walk bag Electric heating pressing plate on formula heat sealing machine seals to product, rapidly and efficiently.
Further, the inlet and outlet of microwave sterilizer 7 is equipped with microwave suppressor 2, and conveyer belt 13 runs through microwave The microwave suppressor 2 of the inlet and outlet of sterilizing unit 7, ultraviolet sterilization device 16, closing device 17 are respectively positioned on microwave sterilizer 7 In the microwave suppressor 2 of outlet.
Further, in addition to for product clamping sack conveying bar 14 so that product will not go out in course of conveying Existing packing material outflow is poured out.
Further, conveying bar 14 is synchronized with the movement with conveyer belt 13.
Further, conveying bar 14 includes being close to product upside, the band of downside respectively, and the sack of product is clamped at bar Advanced forward between band and with band.
Specifically, the band that bar 14 includes being oppositely arranged up and down is conveyed, the oral area of product is clamped between two bands, Upper band rotates counterclockwise, and lower band rotates clockwise so that the product being clamped between two bands travels forward, and is not in The phenomenon of material leakage.
Further, in order to adapt to the sealing of closing device 17, conveying bar 14 can include multiple segmentations, be filled positioned at sealing Being segmented for first for 17 upstreams is put, is the second segmentation positioned at the closure part of closing device 17, positioned at the downstream of closing device 17 For the 3rd segmentation.The overlapping position between overlapping position, the second segmentation and the 3rd segmentation between first segmentation and the second segmentation is common With gear shaft so that plastic packaging bag is in each smooth transmission of conveying interband.
Further, first segmentation and the 3rd segmentation band can be same specification width, second segmentation band Width can be more than the first segmentation and the 3rd segmentation, to meet the needs of sealing.First segmentation includes being close to the on the upside of product One band 141, the second strip 142 being close on the downside of product, the first band 141 rotate counterclockwise, and second strip 142 turns clockwise Dynamic, product is clamped between the first band 141, second strip 142, is travelled forward, and conveyer belt 13, which plays, holds up product main body The effect at position.
Similarly, the 3rd segmentation includes the Article 6 band 147 be close to Article 5 band 146 on the upside of product, be close on the downside of product, Article 5 band 146 rotates counterclockwise, and Article 6 band 147 rotates clockwise, and product is clamped at Article 5 band 146, Article 6 band Between 147, travel forward.
Further,, will in order to avoid position skew occurs during sealing because the product in the second segmentation will be sealed The band broadening of 3rd segmentation so that product is fully clamped by two bands.Specifically, the second segmentation includes being close on the upside of product Third strip 144, the Article 4 band 145 be close on the downside of product, third strip 144 rotates counterclockwise, the up time of Article 4 band 145 Pin is rotated, and product is clamped between two bands, during by closing device 17, by Quick seal, is further continued for travelling forward, is conveyed To the 3rd segmentation.
Be illustrated in figure 6 the top view in C portions in Fig. 5, can see herein the upper band that is turned left in third strip 144 and The upper band to be turned left on Article 5 band 146, product be clamped at third strip 144, Article 5 band 146 lower band under Side, it is fed forward.
Further, the front end for conveying bar 14 can set delivery sheet 143 so that the polybag for being packaged with product smoothly enters Between entering two bands, material leakage is avoided.
Further, the side of microwave sterilizer 7 is provided with visual window 3, is easy to enter the internal chamber of microwave sterilizer 7 Row observation.
Further, in addition to the internal chamber of microwave sterilizer 7 infrared temperature measurement device of temperature monitoring is carried out, for surveying The temperature in the chamber of microwave sterilizer 7 is determined, in order to Automated condtrol.The infrared temperature measurement device may be mounted at microwave disinfection dress Put on 7.
Further, microwave sterilizer 7 is communicated with discharge duct 4, for taking the damp and hot air-flow in chamber, the row of playing away The effect of wet heat extraction.
Further, in addition to it is used for the deviation correcting device 12 that conveyer belt 13 is adjusted, the position of conveyer belt 13 is sometimes It can shift, deviation correcting device 12 plays tuningout effect, and certainly, deviation correcting device 12 can be automatically deviation-adjusting device, realizes quick Tuningout.
Further, in addition to support frame 11, conveyer belt 13 are arranged on the support frame 11.
Further, the discharge end of conveyer belt 13 is provided with discharge bucket 9, is easy to discharge.
Further, in addition to power end-rack 10, the motor that driving conveyer belt 13 rotates is installed in the power end-rack 10, The power end-rack 10 may be mounted on support frame 11.
Further, microwave generator 15 is provided with microwave sterilizer 7, microwave generator 15 is arranged on microwave disinfection dress 7 cavity top is put, the top of microwave sterilizer 7 is provided with suspended hood 6, because microwave sterilizer 7 is longer, therefore, provided with more Individual suspended hood 6, the top of each suspended hood 6 are communicated to total pipeline 5, and total pipeline 5 is communicated to discharge duct 4, pacified on total pipeline 5 Blower fan is filled, the air-flow in each suspended hood 6 is taken away, plays a part of hydrofuge heat extraction.
Further, conveyer belt 13 also includes the cooling section 18 positioned at the downstream of microwave suppressor 2, and cooling section 18 is in room temperature Under environment, product by the heating plate sealing treatment of closing device 17 exports out of microwave suppressor 2, into cooling section 18, It is cooled under room temperature environment, into discharge bucket 9, realizes discharging.
Further, in addition to system operation the control panel 8 of Electronic control, the control panel 8 and microwave generator are carried out 15th, motor, microwave suppressor 2, exhausting motor, conveying bar 14, ultraviolet sterilization device 16, the sealing dress that conveyer belt 13 moves are controlled The electric connection of the parts such as 17, infrared temperature measurement device is put, is realized to each conveyer belt rotating speed of equipment, microwave power, sterilization temperature, heat-sealing temperature The digital displays such as degree, hydrofuge exhaust fan rotating speed control.
Running of the present utility model is as follows:After start, the plastic packaging bag inclination equipped with processed food is placed on defeated Send on band 13, smooth be clipped in of sack is conveyed in bar 14, plastic packaging bag is transported into microwave sterilizer 7, and microwave adds Heat, the heat and gas that sack excludes are sucked, and sequentially enter total pipeline 5, discharge duct 4 so that air-flow is discharged microwave and killed Bacterium device 7, in the suppression cover for completing the microwave suppressor 2 that the polybag of microwave disinfection is delivered to rear side from microwave sterilizer 7, Pocket type heat sealing machine 17 is passed to away, while hot heat seal, under the ultraviolet-sterilization effect of ultraviolet sterilization device 16, air ambient In relative germ-free condition, microorganism secondary pollution is effectively avoided.Polybag after sealing is sent out along conveyer belt 13, passes through cooling Section 18 enters discharge bucket 9, is collected vanning.
The conveying bar 14 of clamping packaging sack of the present utility model can prevent the outflow of object in bag or pour out, and ensure simultaneously Foods packed in carton containers after sterilization smoothly enters heat sealing machine;In sealing section increase ultraviolet sterilization device 16, ensure that seal region is relative It is sterile, avoid secondary pollution after sterilization.
In summary, the utility model is effectively realized to plastics by microwave disinfection, sealing, ultraviolet-sterilization collection together in one The packed food elder generation microwave disinfection processing technology of sterile sealing while hot again, not only effectively shortens sterilizing time, improves bactericidal effect And germicidal efficiency, the quick-fried bag of microwave disinfection is prevented, and heating power exhaust sealing can be realized, the vacuum in foods packed in carton containers is improved, is subtracted Few oxygen content.The device sterilization speed is fast, is easy to pipeline system to produce, and is effectively improved production efficiency, improves foods packed in carton containers The edible quality of food.
Above-described embodiment only illustrative principle of the present utility model and its effect are new not for this practicality is limited Type.Any person skilled in the art can all be carried out without prejudice under spirit and scope of the present utility model to above-described embodiment Modifications and changes.Therefore, such as those of ordinary skill in the art without departing from the essence disclosed in the utility model God and all equivalent modifications completed under technological thought or change, should be covered by claim of the present utility model.

Claims (10)

1. a kind of microwave disinfection system, it is characterised in that including the microwave disinfection that microwave disinfection is carried out to product set gradually Device (7), the ultraviolet sterilization device (16) that ultraviolet sterilization is carried out to product, the closing device (17) sealed to product, also Including the conveyer belt (13) for conveying products, the conveyer belt (13) runs through microwave sterilizer (7), closing device (17), The ultraviolet sterilization device (16), closing device (17) are respectively positioned on microwave sterilizer (7) downstream.
2. microwave disinfection system according to claim 1, it is characterised in that:The import of the microwave sterilizer (7) and Outlet is equipped with microwave suppressor (2), and the conveyer belt (13) suppresses through the microwave of microwave sterilizer (7) inlet and outlet Device (2), the ultraviolet sterilization device (16), closing device (17) are located at the microwave suppressor (2) of microwave sterilizer (7) outlet It is interior.
3. microwave disinfection system according to claim 1, it is characterised in that:Also include the conveying for product clamping sack Bar (14).
4. microwave disinfection system according to claim 3, it is characterised in that:The conveying bar (14) includes being located at the envelope Mouth device (17) upstream is segmented, positioned at closing device for the first segmentation, positioned at the second of closing device (17) closure part (17) the 3rd segmentation in downstream, the strip width of the second segmentation are more than the strip width of the first segmentation and the 3rd segmentation.
5. microwave disinfection system according to claim 3, it is characterised in that:The conveying bar (14) includes being close to produce respectively On the upside of product, the band of downside, the sack of product is clamped between the strips and advanced forward with band, the conveying bar (14) with The conveyer belt (13) is synchronized with the movement.
6. microwave disinfection system according to claim 1, it is characterised in that:The side of the microwave sterilizer (7) is set There is visual window (3).
7. microwave disinfection system according to claim 1, it is characterised in that:The microwave sterilizer (7) is communicated with use In the discharge duct (4) for taking chamber interior air-flow away.
8. microwave disinfection system according to claim 1, it is characterised in that:Also include being used to adjust conveyer belt (13) The deviation correcting device (12) of section, in addition to support frame (11), the conveyer belt (13) are arranged on the support frame (11).
9. microwave disinfection system according to claim 1, it is characterised in that:It is provided with the microwave sterilizer (7) micro- Wave producer (15), microwave sterilizer (7) top are provided with suspended hood (6), and the suspended hood (6) is communicated to discharge duct (4)。
10. microwave disinfection system according to claim 1, it is characterised in that:Also include power end-rack (10), the power end The motor that driving conveyer belt (13) rotates is installed on frame (10), in addition to the control panel of Electronic control is carried out to system operation (8), the conveyer belt (13) also includes the cooling section (18) and discharge bucket (9) positioned at microwave suppressor (2) downstream, from microwave The product of output enters discharge bucket (9) from cooling section (18) in suppressor (2).
CN201720586133.0U 2017-05-24 2017-05-24 A kind of microwave disinfection system Active CN206994307U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107252030A (en) * 2017-05-24 2017-10-17 西南大学 A kind of microwave disinfection system
CN109042837A (en) * 2018-09-17 2018-12-21 连云港马诗龙生物科技有限公司 A kind of mushroom deep processing microwave sterilizer
US10397988B2 (en) 2015-10-01 2019-08-27 915 Labs, LLC Arrangement of articles in a carrier for microwave heating
US10448465B2 (en) 2012-03-14 2019-10-15 915 Labs, LLC Multi-line microwave heating system with optimized launcher configuration
US10813376B2 (en) 2016-10-03 2020-10-27 915 Labs, Inc. Convey line carrier for microwave heating
US10966293B2 (en) 2017-04-17 2021-03-30 915 Labs, LLC Microwave-assisted sterilization and pasteurization system using synergistic packaging, carrier and launcher configurations
US11032879B2 (en) 2017-03-15 2021-06-08 915 Labs, Inc. Energy control elements for improved microwave heating of packaged articles
US11129243B2 (en) 2017-03-15 2021-09-21 915 Labs, Inc. Multi-pass microwave heating system

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10448465B2 (en) 2012-03-14 2019-10-15 915 Labs, LLC Multi-line microwave heating system with optimized launcher configuration
US10798790B2 (en) 2012-03-14 2020-10-06 Microwave Materials Technologies, Inc. Enhanced microwave system utilizing tilted launchers
US10397988B2 (en) 2015-10-01 2019-08-27 915 Labs, LLC Arrangement of articles in a carrier for microwave heating
US10638557B2 (en) 2015-10-01 2020-04-28 915 Labs, LLC Convey line carrier for microwave heating
US10813376B2 (en) 2016-10-03 2020-10-27 915 Labs, Inc. Convey line carrier for microwave heating
US11032879B2 (en) 2017-03-15 2021-06-08 915 Labs, Inc. Energy control elements for improved microwave heating of packaged articles
US11129243B2 (en) 2017-03-15 2021-09-21 915 Labs, Inc. Multi-pass microwave heating system
US10966293B2 (en) 2017-04-17 2021-03-30 915 Labs, LLC Microwave-assisted sterilization and pasteurization system using synergistic packaging, carrier and launcher configurations
CN107252030A (en) * 2017-05-24 2017-10-17 西南大学 A kind of microwave disinfection system
CN109042837A (en) * 2018-09-17 2018-12-21 连云港马诗龙生物科技有限公司 A kind of mushroom deep processing microwave sterilizer

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TR01 Transfer of patent right
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Effective date of registration: 20220616

Address after: 400716 No. 216, natural road, Beibei District, Chongqing

Patentee after: Southwest University Asset Management Co.,Ltd.

Address before: 400715 No. 2 Tiansheng Road, Beibei District, Chongqing

Patentee before: SOUTHWEST University

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20220620

Address after: 400712 room 311, block C, science and technology entrepreneurship center, 128 Anli Road, Beibei District, Chongqing

Patentee after: Chongqing Xida konjac Biotechnology Co.,Ltd.

Address before: 400716 No. 216, natural road, Beibei District, Chongqing

Patentee before: Southwest University Asset Management Co.,Ltd.