CN204195998U - A kind of automatic flexible production line towards graphite electrode processing - Google Patents
A kind of automatic flexible production line towards graphite electrode processing Download PDFInfo
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- CN204195998U CN204195998U CN201420611234.5U CN201420611234U CN204195998U CN 204195998 U CN204195998 U CN 204195998U CN 201420611234 U CN201420611234 U CN 201420611234U CN 204195998 U CN204195998 U CN 204195998U
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Abstract
The utility model relates to a kind of automatic flexible production line towards graphite electrode processing.Comprise six axle transfer robots, guide rail, plural platform numerical control machining center, an order management computer, an industrial control computer, database server, stereoscopic article bin area and an a plurality of frock, described frock is for loading graphite electrode, and each frock loads a graphite electrode; Described six axle transfer robots run on described guide rail; Create and edit production order by order management computer, industrial control computer sends NC program to numerical control machining center and monitors its real time status, numerical control machining center performs NC program and controls by PLC I/O mouth the loading and unloading that transfer robot completes graphite electrode, and the automatic flexible achieving graphite electrode is produced.Operator only need produce order well starting to process pre-editing, assembles graphite raw material and production line can be allowed automatically to run 1 to 2 day in unserviced situation and complete the machining of 80 pieces of graphite electrodes.
Description
Technical field
The utility model relates to a kind of flexible production line towards graphite electrode processing, belongs to automated machine manufacture field.
Background technology
Graphite electrode has handling ease, and process time is shorter, electric discharge processing clearance high.But graphite electrode belongs to consumable material, therefore there is product consumption large, the feature that delivery date is short.And the precision of graphite electrode has conclusive impact to mould final product precision, therefore high for the required precision of graphite electrode, production process to experienced operator and technical staff's dependence large.And most domestic graphite electrode product adopts the processing of unit substep now, and procedure connection is uncertain, and human users frequently causes Product Precision impaired.
Summary of the invention
Under above-mentioned background, the utility model constructs a full-automatic flexible production line giving the adaptation various shape graphite electrode Product processing of Ethernet and uses, be intended to the finished product accuracy and the production efficiency that improve graphite electrode, realize the flexibility processing of graphite electrode.Both liberated manual labor, also saved labor cost, and made the processing of graphite electrode product more meet modern production theory.
The utility model, comprise six axle transfer robots, guide rail, plural platform numerical control machining center, an order management computer, an industrial control computer, database server, stereoscopic article bin area and an a plurality of frock, described frock is for loading graphite electrode, and each frock loads a graphite electrode; Described six axle transfer robots run on described guide rail; The arrangement position of described plural platform numerical control machining center is: wherein numerical control machining center is positioned over the end of guide rail, and all the other numerical control machining centers are arranged in a row and are placed in parallel in the side of guide rail, and the pneumatic door of four numerical control machining centers is all towards guide rail; Described stereoscopic article bin area is arranged in a row and is placed in parallel in the opposite side of guide rail; At the end of described robot, special pneumatic jaw is installed; Every platform numerical control machining center is installed and is provided with air spider, air spider is used for the frock that is locked, and is convenient to the processing of numerical control machining center to graphite electrode; Described order management computer, industrial control computer, database server and four numerical control machining centers form LAN by Ethernet.
The utility model, described production order management computer, database server are connected successively with industrial control computer, industrial control computer is electrically connected with every platform numerical control machining center respectively, and every platform numerical control machining center is connected with the control system in robot electrical control cubicles respectively.
The utility model, described frock both sides are provided with respectively a V-shaped groove, and V-shaped groove is for coordinating the clamping of the special jaw of described robot; Described frock both sides are provided with four U-lags, and U-lag positions for coordinating described three-dimensional storehouse station pin; Be provided with a blind rivet bottom described frock, blind rivet is locked for coordinating described numerical control machining center air spider; Be provided with a positioning disk bottom described frock to position for coordinating described numerical control machining center air spider; Described frock has a plurality of through hole from bottom to top for realizing the locking to graphite electrode.
The utility model, described robot special pneumatic jaw is installed on described robot end, and realizes the crawl of frock and relieving by the controller Controlling solenoid valve switch of described transfer robot; The effective clamping parts of described robot special pneumatic jaw has coordinated the crawl to described frock with described frock both sides V-shaped groove.
The utility model, described air spider is installed on numerical control machining center, and is controlled clamping by the controller of described transfer robot and unclamped; Described numerical control machining center is provided with an air clamper and has coordinated being locked to described frock with blind rivet bottom described frock; Described numerical control machining center special jaw end face has four locating pieces to coordinate positioning disk bottom described frock to realize the accurate location to frock.
The utility model, described stereoscopic article bin area is two, and two stereoscopic article bin areas are arranged in a row and are placed in parallel in the opposite side of guide rail, and two stereoscopic article bin areas are provided with 80 stations altogether; Each station is equipped with positioning seat, positioning seat is equiped with shop bolt, shop bolt is used for positioning tool; Each station independent numbering, and with the data one_to_one corresponding of the location data table in database.
The utility model, described production order management computer is produced order for creating and produced sequence information is write described database server; The sub-quantity on order that complete order requirements operator inputs order number, order comprises that described order management computer produces, the manufacturing procedure of order requirements, procedure corresponding to machining center corresponding to each operation number, each operation, the position of graphite electrode place frock corresponding to sub-order and other such as remark informations such as deadline, process excursion amount can be processed; Described industrial control computer carries out production task distribution by reading sequence information in described database to described numerical control machining center, transmission procedure to described machining center monitoring state; Described numerical control machining center is by the I/O(I/O of its own system PLC) mouth controls described transfer robot and carries out graphite electrode carrying; Described transfer robot is specified frock to be placed into assigned address according to the scheduling handle of described numerical control machining center and feeds back to described machining center state of finishing the work.
The utility model, create and edit production order by order management computer, industrial control computer sends NC program to numerical control machining center and monitors its real time status, numerical control machining center performs NC program and controls by PLC I/O mouth the loading and unloading that transfer robot completes graphite electrode, and the automatic flexible achieving graphite electrode is produced.Operator only need produce order well starting to process pre-editing, assembles graphite raw material and production line can be allowed automatically to run 1 to 2 day in unserviced situation and complete the machining of 80 pieces of graphite electrodes.
Accompanying drawing explanation
Fig. 1 is overall layout chart of the present utility model, computer not shown in FIG. and database server.
Fig. 2 is Systematical control functional-block diagram of the present utility model.
Fig. 3-Fig. 4 is the structure principle chart of the special jaw of robot of the utility model, and wherein Fig. 3 is front view, and Fig. 4 is right view.
Fig. 5-Fig. 7 is the structure principle chart of the graphite electrode frock of the utility model, and wherein, Fig. 6 is front view, and Fig. 5 is top view, and Fig. 7 is the A-A sectional view of Fig. 6.
Fig. 8-Figure 10 is the structure principle chart of the bin positioning seat in the stereoscopic article bin area of the utility model, and wherein, Fig. 9 is top view; Fig. 8 is the B-B sectional view of Fig. 9, and Figure 10 is the structural representation of the shop bolt be installed on bin positioning seat.
Figure 11-Figure 12 is the structure principle chart of positioning disk.
In figure, 1, FAGOR numerical control machining center; 2,20kg six-shaft industrial robot electrical control cubicles; 3, robot runs guide rail; 4, safe fence; 5,20kg six-shaft industrial robot; 6, stereoscopic article bin area; 7, numerical control machining center cooler; 8, numerical control machining center dust catcher; 9, safety door; 10, the special jaw of robot; 11, graphite electrode frock; 12, U-type groove; 13, V-type groove; 14, blind rivet installing hole; 15, screwed hole installed by spacer; 16, graphite electrode fixing hole; 17, bin positioning seat; 18, shop bolt installing hole; 19, shop bolt; 20, positioning disk; 21, positioning disk installs through hole.
Detailed description of the invention
With reference to accompanying drawing, a kind of automatic flexible production line towards graphite electrode processing, comprise a six axle transfer robot 5, guide rail 3, four FAGOR numerical control machining centers 1, order management computer, an industrial control computer, database server, two stereoscopic article bin areas (i.e. graphite electrode stereo storage rack) and 80 frocks 11, described frock is for loading graphite electrode, and each frock loads a graphite electrode; Described six axle transfer robots run on described guide rail; The arrangement position of described plural platform numerical control machining center is: wherein numerical control machining center is positioned over the end of guide rail, all the other numerical control machining centers are arranged in a row and are placed in parallel in the side of guide rail, four numerical control machining center pneumatic doors are all towards guide rail, and every platform numerical control machining center is all furnished with cooler 7; Described two stereoscopic article bin areas (i.e. graphite electrode stereo storage rack) are arranged in a row and are placed in parallel in the opposite side of guide rail; At the end of described robot, special pneumatic jaw 10 is installed; Every platform numerical control machining center is installed and is provided with air spider, air spider is used for the frock that is locked, and is convenient to the processing of numerical control machining center to graphite electrode; Described order management computer, industrial control computer, database server and four numerical control machining centers form LAN by Ethernet.Described production order management computer, database server are connected successively with industrial control computer, and industrial control computer is electrically connected with every platform numerical control machining center respectively, and every platform numerical control machining center is connected with the control system in robot electrical control cubicles 2 respectively.Described industrial control computer is communicated by Ethernet with described numerical control machining center, and numerical control machining center controls the control of self PLC input/output port realization to robot by the M code in NC program.
Described order management computer, industrial control computer and database server form C/S framework by Ethernet.Described order management computer generates to produce order and data are committed to database server and preserves under the operation of operator.Described industrial control computer carries out task scheduling according to the production order in database server to described numerical control machining center, send nc program and by the PLC input/output port of sent nc program control numerical control machining center, task scheduling carried out to robot, and the Stateful Inspection realized numerical control machining center and control.
Described database server is SQLServer database server, wherein data comprise production order data, produce Order Processing technique, produce the processing such as procedure (NC program) corresponding to order technique, cutter number, produce the position of the pallet place bin of graphite electrode raw material quantity corresponding to order and correspondence thereof, materiel machining deviant, the parameter of numerical control machining center and state thereof.The data of database are safeguarded jointly by order management computer and industrial control computer.
Described transfer robot accepts the control information from described numerical control machining center by self PLC input/output port, decides the activity of robot, and control gripping and the relieving of described Pneumatic clamping jaw by self PLC delivery outlet with this.Transfer robot realizes the loading and unloading of described frock between numerical control machining center and tiered warehouse facility under the control of numer centre.
Described frock 11 both sides are provided with respectively a V-shaped groove 13, and V-shaped groove is for coordinating the clamping of the special jaw 10 of described robot; Described frock both sides are provided with four U-lags 12, and U-lag positions for coordinating described three-dimensional storehouse station pin; Be provided with a blind rivet bottom described frock, blind rivet is locked for coordinating described numerical control machining center air spider; Be provided with a positioning disk 20 bottom described frock to position for coordinating described numerical control machining center air spider, this positioning disk is installed through hole 21 spacer be installed on bottom frock by screw by positioning disk and is installed on screwed hole 15; Described frock has 10 through holes 16 from bottom to top for realizing the locking to graphite electrode.Frock has the advantages that the high and applicable sizes of repetitive positioning accuracy, profile graphite electrode clamping and can coordinate that robot jaw captures.
Described robot special pneumatic jaw 10 is installed on described robot end, and realizes the crawl of frock 11 and relieving by the controller Controlling solenoid valve switch of described transfer robot; The effective clamping parts of described robot special pneumatic jaw has coordinated the crawl to described frock with described frock both sides V-shaped groove 13.
Described air spider is installed on numerical control machining center, and is controlled clamping by the controller of described transfer robot and unclamped; Described numerical control machining center is provided with an air clamper and has coordinated being locked to described frock with blind rivet bottom described frock; Described numerical control machining center special jaw end face has four locating pieces to coordinate positioning disk bottom described frock to realize the accurate location to frock.
Described stereoscopic article bin area (i.e. graphite electrode stereo storage rack) is two, and two stereoscopic article bin areas are arranged in a row and are placed in parallel in the opposite side of guide rail, and two stereoscopic article bin areas are provided with 80 stations altogether; Each station is equipped with positioning seat 17, positioning seat is equiped with shop bolt 19, shop bolt is used for positioning tool; Each station independent numbering, and with the data one_to_one corresponding of the location data table in database.Data-base content described in order management software upgrading also carries out prompting to operator and makes operation demonstrate,prove correct binding frock and graphite electrode Raw material processing information.Single Component Management software is safeguarded station state according to operation and data with existing and equipment state.
The present embodiment, is also provided with security fence 4 and a safety door 9 and door lock thereof, prevent unrelated person from entering when equipment works normal operation that deathtrap damaged or hindered production line.
The present embodiment, its workflow is: 1, manual operation: graphite electrode raw material installation screw to be installed on frock and to be positioned on tiered warehouse facility bin by staff.Operation order management computer will produce order number and graphite electrode raw material quantity, the manufacturing procedure of corresponding graphite electrode raw material, nc program and tool-information corresponding to procedure, the Data Enters such as the Position Number of graphite electrode raw material place tiered warehouse facility and process excursion amount, and order is produced in release.Operate industrial control computer again and start Cutter Body Processing with Machining Center.2, automatically produce: industrial control computer carries out task arrangement according to the data of order management computer typing in database, and job placement is carried out to ready machining center, by the station information at electrode material place, procedure numbering etc. is packaged into numerical control program and is sent to machining center, starts the processing work of machining center with this.The programme-control machine people that machining center receives from industrial computer carries graphite electrode raw material and starts processing, and control unloading graphite electrode finished product after process finishing also notifies that industrial computer has completed the processing of this graphite electrode.Can more new database lay equal stress on and newly carry out task arrangement after industrial computer receives signal.
Claims (7)
1. the automatic flexible production line towards graphite electrode processing, it is characterized in that: comprise six axle transfer robots (5), guide rail (3), plural platform numerical control machining center (1), an order management computer, an industrial control computer, database server, stereoscopic article bin area (6) and an a plurality of frock (11), described frock is for loading graphite electrode, and each frock loads a graphite electrode; Described six axle transfer robots run on described guide rail; The arrangement position of described plural platform numerical control machining center is: wherein numerical control machining center is positioned over the end of guide rail, and all the other numerical control machining centers are arranged in a row and are placed in parallel in the side of guide rail, and the pneumatic door of four numerical control machining centers is all towards guide rail; Described stereoscopic article bin area is arranged in a row and is placed in parallel in the opposite side of guide rail; At the end of described robot, special pneumatic jaw (10) is installed; Every platform numerical control machining center is installed and is provided with air spider, air spider is used for the frock that is locked, and is convenient to the processing of numerical control machining center to graphite electrode; Described order management computer, industrial control computer, database server and four numerical control machining centers form LAN by Ethernet.
2. the automatic flexible production line towards graphite electrode processing according to claim 1, it is characterized in that: described production order management computer, database server are connected successively with industrial control computer, industrial control computer is electrically connected with every platform numerical control machining center respectively, and every platform numerical control machining center is connected with the control system in robot electrical control cubicles (2) respectively.
3. the automatic flexible production line towards graphite electrode processing according to claim 1 and 2, it is characterized in that: described frock (11) both sides are provided with respectively a V-shaped groove (13), V-shaped groove is for coordinating the clamping of the special jaw of described robot (10); Described frock both sides are provided with four U-lags (12), and U-lag positions for coordinating described three-dimensional storehouse station pin; Be provided with a blind rivet bottom described frock, blind rivet is locked for coordinating described numerical control machining center air spider; Be provided with a positioning disk bottom described frock to position for coordinating described numerical control machining center air spider; Described frock has a plurality of through hole (16) from bottom to top for realizing the locking to graphite electrode.
4. the automatic flexible production line towards graphite electrode processing according to claim 1 and 2, it is characterized in that: described robot special pneumatic jaw (10) is installed on described robot end, and realize the crawl of frock (11) and relieving by the controller Controlling solenoid valve switch of described transfer robot; The effective clamping parts of described robot special pneumatic jaw has coordinated the crawl to described frock with described frock both sides V-shaped groove (13).
5. the automatic flexible production line towards graphite electrode processing according to claim 1 and 2, is characterized in that: described air spider is installed on numerical control machining center, and is controlled clamping by the controller of described transfer robot and unclamped; Described numerical control machining center is provided with an air clamper and has coordinated being locked to described frock with blind rivet bottom described frock; Described numerical control machining center special jaw end face has four locating pieces to coordinate positioning disk bottom described frock to realize the accurate location to frock.
6. the automatic flexible production line towards graphite electrode processing according to claim 1 and 2, it is characterized in that: described stereoscopic article bin area is two, two stereoscopic article bin areas are arranged in a row and are placed in parallel in the opposite side of guide rail, and two stereoscopic article bin areas are provided with 80 stations altogether; Each station is equipped with positioning seat (17), positioning seat is equiped with shop bolt (19), shop bolt is used for positioning tool; Each station independent numbering, and with the data one_to_one corresponding of the location data table in database.
7. the automatic flexible production line towards graphite electrode processing according to claim 2, is characterized in that: described production order management computer is produced order for creating and produced sequence information is write described database server; The sub-quantity on order that complete order requirements operator inputs order number, order comprises that described order management computer produces, the manufacturing procedure of order requirements, procedure corresponding to machining center corresponding to each operation number, each operation, the position of graphite electrode place frock corresponding to sub-order and other such as remark informations such as deadline, process excursion amount can be processed; Described industrial control computer carries out production task distribution by reading sequence information in described database to described numerical control machining center, transmission procedure to described machining center monitoring state; Described numerical control machining center is by the I/O(I/O of its own system PLC) mouth controls described transfer robot and carries out graphite electrode carrying; Described transfer robot is specified frock to be placed into assigned address according to the scheduling handle of described numerical control machining center and feeds back to described machining center state of finishing the work.
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| CN201420611234.5U CN204195998U (en) | 2014-10-21 | 2014-10-21 | A kind of automatic flexible production line towards graphite electrode processing |
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| CN201420611234.5U CN204195998U (en) | 2014-10-21 | 2014-10-21 | A kind of automatic flexible production line towards graphite electrode processing |
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| CN105652846A (en) * | 2016-03-29 | 2016-06-08 | 成都天衡电科科技有限公司 | Detection and recognition method for tooling positions in circulating procedures |
| CN105843193A (en) * | 2016-05-06 | 2016-08-10 | 深圳学泰科技有限公司 | Electrode processing unmanned control system and control method |
| CN106354109A (en) * | 2016-10-13 | 2017-01-25 | 上海犀浦智能系统有限公司 | Laboratory-based flexible intelligent production line and production method |
| CN106768003A (en) * | 2017-03-01 | 2017-05-31 | 珠海市朗冠精密模具有限公司 | Electrode detecting system is used in intelligent mould processing |
| CN106826251A (en) * | 2017-03-01 | 2017-06-13 | 珠海市朗冠精密模具有限公司 | Intelligent moulding lines |
| CN109317974A (en) * | 2018-09-17 | 2019-02-12 | 常州数控技术研究所 | The processing method and system of bracket |
| CN109624107A (en) * | 2018-11-16 | 2019-04-16 | 银川隆基硅材料有限公司 | A kind of silicon wafer slice Transfer method, slicer, manipulator and system |
| CN110083132A (en) * | 2019-03-30 | 2019-08-02 | 刘云峰 | A kind of flexible manufacturing unit intelligence control system |
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| CN111571319A (en) * | 2020-04-24 | 2020-08-25 | 厦门奇达电子有限公司 | Production line for automatic feeding and discharging of cutter grinder and using method of production line |
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| CN105652846A (en) * | 2016-03-29 | 2016-06-08 | 成都天衡电科科技有限公司 | Detection and recognition method for tooling positions in circulating procedures |
| CN105843193A (en) * | 2016-05-06 | 2016-08-10 | 深圳学泰科技有限公司 | Electrode processing unmanned control system and control method |
| CN106354109B (en) * | 2016-10-13 | 2019-10-22 | 菲尼克斯(南京)智能制造技术工程有限公司 | Flexible intelligent metaplasia producing line and production method based on laboratory |
| CN106354109A (en) * | 2016-10-13 | 2017-01-25 | 上海犀浦智能系统有限公司 | Laboratory-based flexible intelligent production line and production method |
| CN106768003A (en) * | 2017-03-01 | 2017-05-31 | 珠海市朗冠精密模具有限公司 | Electrode detecting system is used in intelligent mould processing |
| CN106826251A (en) * | 2017-03-01 | 2017-06-13 | 珠海市朗冠精密模具有限公司 | Intelligent moulding lines |
| CN110303344A (en) * | 2018-03-20 | 2019-10-08 | 上海新力机器厂有限公司 | A kind of the intelligent flexible production line and its processing method of aerospace parts processing |
| CN109317974A (en) * | 2018-09-17 | 2019-02-12 | 常州数控技术研究所 | The processing method and system of bracket |
| CN109624107A (en) * | 2018-11-16 | 2019-04-16 | 银川隆基硅材料有限公司 | A kind of silicon wafer slice Transfer method, slicer, manipulator and system |
| CN110083132A (en) * | 2019-03-30 | 2019-08-02 | 刘云峰 | A kind of flexible manufacturing unit intelligence control system |
| CN111571319A (en) * | 2020-04-24 | 2020-08-25 | 厦门奇达电子有限公司 | Production line for automatic feeding and discharging of cutter grinder and using method of production line |
| CN111571319B (en) * | 2020-04-24 | 2022-02-18 | 厦门奇达电子有限公司 | Production line for automatic feeding and discharging of cutter grinder and using method of production line |
| CN114799375A (en) * | 2022-05-10 | 2022-07-29 | 巨轮智能装备股份有限公司 | Automatic electric spark machining line for tire mold pattern blocks |
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Address after: 515500 Middle Road, Jiedong Economic Development Zone, Jieyang, Guangdong, China Patentee after: GREATOO INTELLIGENT EQUIPMENT INC. Address before: 515500 Middle Road, Jiedong Economic Development Zone, Jieyang, Guangdong, China Patentee before: GREATOO INC. |
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Granted publication date: 20150311 Termination date: 20201021 |
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| CF01 | Termination of patent right due to non-payment of annual fee |