CN107479521B - A kind of pin wheel housing intelligence manufacture production line - Google Patents
A kind of pin wheel housing intelligence manufacture production line Download PDFInfo
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- CN107479521B CN107479521B CN201710853394.9A CN201710853394A CN107479521B CN 107479521 B CN107479521 B CN 107479521B CN 201710853394 A CN201710853394 A CN 201710853394A CN 107479521 B CN107479521 B CN 107479521B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 76
- 238000012545 processing Methods 0.000 claims abstract description 45
- 238000000034 method Methods 0.000 claims abstract description 35
- 238000003754 machining Methods 0.000 claims abstract description 11
- 238000005457 optimization Methods 0.000 claims abstract description 4
- 238000000227 grinding Methods 0.000 claims description 22
- 238000003860 storage Methods 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 9
- 238000005516 engineering process Methods 0.000 claims description 9
- 210000003781 tooth socket Anatomy 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 5
- 230000002596 correlated effect Effects 0.000 claims description 3
- 238000010862 gear shaping Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000013473 artificial intelligence Methods 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010130 dispersion processing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 239000011232 storage material Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The present invention relates to a kind of pin wheel housing intelligence manufacture production lines, belong to field of machining.Production line of the invention includes processing and manufacturing equipment, workpiece automation conveyer system and intelligence control system, equipment completion is fabricated to the forming of pin wheel housing, workpiece automation conveyer system is used for components automatic loading/unloading, automatically delivers, the technological parameter and status information of intelligence control system on-line checking process equipment, in conjunction with the process system and database of pin wheel housing, intelligent control and optimization processing are carried out to pin wheel housing process.Pin wheel housing production line of the invention improves the processing quality and stability of pin wheel housing, reduces the labor intensity of worker, realizes the automation of pin wheel housing process and intelligent control, improves the manufacture efficiency and precision of pin wheel housing.
Description
Technical field
The invention belongs to field of machining, are related to a kind of pin wheel housing intelligence manufacture production line.
Background technique
Pin wheel housing is the key part in accurate circle reason retarder, and the processing quality of pin wheel housing largely determines deceleration
The comprehensive performance of device.Precision circle reason retarder has very the machining accuracy and quality stability of pin wheel housing as precision speed reduction device
High requirement.And currently, the processing of domestic retarder components mostly uses greatly traditional manual work.Each machine in production process
Bed apparatus dispersion processing can not continuously be connected between process；Process equipment is more, process is more, technique is backward, and production efficiency is low；Zero
The handling of part are processed mostly by being accomplished manually, the large labor intensity of worker, and operating cost is high；Manual operation is crossed in engineering, to behaviour
The level requirement for making personnel is high, and the processing quality of part is low with stability.Therefore, traditional production method is difficult to meet needle tooth
The production requirement of shell.
In recent years, with the high-new skill such as mechanical engineering, electronics, automation, information technology, technology of Internet of things, artificial intelligence
The continuous mixing together of art produces this new manufacturing mode of intelligence manufacture, it is by the links height in manufacturing industry
Flexible integration is analyzed, is judged, reasoning, design and decision by the intelligency activity of computer simulation human expert, it is intended to
Replace or extend the part mental labour of people in manufacturing environment；And the manufacture of human expert is intelligently collected, is stored, is complete
Kind, shared, succession and development.Intelligent manufacturing system is on the basis of International standardization and interchangeability, so that in manufacture system
The subsystems such as business decision, product design, production programming, manufacture assembly and quality assurance are intelligent respectively, become network
Integrated increasingly automated manufacture system.
Summary of the invention
In view of this, the purpose of the present invention is to provide a kind of pin wheel housing intelligence manufacture production lines, to overcome existing needle
The defects of tooth shell manufacturing technology improves the manufacture efficiency and precision of pin wheel housing.
In order to achieve the above objectives, the invention provides the following technical scheme:
A kind of pin wheel housing intelligence manufacture production line includes processing and manufacturing equipment, workpiece automation conveyer system and intelligence control
System processed, the processing and manufacturing equipment complete the forming to pin wheel housing, and the workpiece automation conveyer system is used for zero
Part automatic loading/unloading automatically delivers, the technological parameter and status information of the intelligence control system on-line checking process equipment, knot
The process system and database for closing pin wheel housing carry out intelligent control and optimization processing to pin wheel housing process.
Further, the processing and manufacturing equipment include the first numerically controlled lathe, machining center, gear shapping machine, the second numerically controlled lathe,
Surface grinding machine, numerically control grinder, gear grinding machines, three coordinate measuring machine, first numerically controlled lathe complete pin wheel housing blank outer circle, interior
The turnery processing in hole is simultaneously sent into the machining center, and the machining center completes the processing of pin wheel housing installation through-hole, then passes through institute
The tooth socket of gear shaping machining pin wheel housing is stated, second numerically controlled lathe receives the workpiece from the gear shapping machine, half smart car needle tooth
Shell outer circle, end face and bearing hole, then by the surface grinding machine and numerically control grinder to pin wheel housing end face, raceway and needle tooth
Shell outer circle carries out accurate grinding；Finally by gear grinding machines grinding pin wheel housing tooth socket, the three coordinate measuring machine is to pin wheel housing
The size of workpiece carries out detection record.
Further, the processing and manufacturing equipment is put counterclockwise according to processing sequence is U-shaped, the outlet of processing flow and is entered
Mouth is close to workshop the same side.
Further, the workpiece automation conveyer system includes AVG trolley, industrial robot, positioning device；The industry
Robot is set to the lathe side of the processing and manufacturing equipment, and the manipulator of the industrial robot automatically grabs workpiece, complete
At loading and unloading；It is provided with tooling and fixture by the manipulator, for assisting the manipulator to fulfil assignment content；The machinery
Storage appts. is additionally provided with by hand, the Storage appts. is provided with charging tray, and pin wheel housing is placed in the charging tray in process,
Assist the automatic loading/unloading of the manipulator.
Further, the AVG trolley transmits pin wheel housing from the Storage appts. of a upper process according to the guiding route of regulation
To the Storage appts. of next process.
Further, it is provided with RFID label tag on workpiece, the tooling and the fixture, is set on the industrial robot
It is equipped with RFID label tag read-write equipment, the RFID label tag is used to save the state letter of the workpiece, the tooling and the fixture
Breath.
Further, the intelligence control system includes data acquisition module, communication module and control centre；The data are adopted
Collect real-time status and pin wheel housing machining state information that module acquires lathe by network interface card or hardware, the communication module is by data
The information of acquisition module acquisition is transmitted to the control centre, and communication module issues digital control finger to processing and manufacturing equipment simultaneously
It enables；
The control centre includes online detection module, control module, product back-tracing management module；The on-line checking mould
Block record process equipment operation information, the status information of fault message and each workpiece simultaneously form logging；
The control module is used to issue parameter more to the processing and manufacturing equipment and workpiece automation conveyer system
Change and control instruction；
The workpiece information of acquisition is saved in database by the product back-tracing management module in time, passes through the intelligent control
System grasps the correlated quality secure data of work piece production information and workpiece logistics information and each link in time, and goes out in workpiece
Retrospect forward is carried out to product when existing quality problems and is traced backward；
The control centre carries out state prison to equipment according to environment, structure, operating condition, pin wheel housing process quality data situation
Control, handles to the machine tooling information, the work pieces process status information that receive, and is automatically adjusted to processing technology.
Further, the real-time status of the lathe and pin wheel housing machining state information include program information, rotary speed information, into
To information, spindle power information and FRID label information.
The beneficial effects of the present invention are: a kind of pin wheel housing intelligence manufacture production line provided by the invention can overcome existing
There is the defects of pin wheel housing manufacturing technology, and improve the processing quality and stability of pin wheel housing, reduces the labor intensity of worker,
It realizes the automation of pin wheel housing process and intelligent control, improves the manufacture efficiency and precision of pin wheel housing.
Detailed description of the invention
In order to keep the purpose of the present invention, technical scheme and beneficial effects clearer, the present invention provides following attached drawing and carries out
Illustrate:
Fig. 1 is production line top view of the invention；
In the figure, it is marked as 1, industrial personal computer；2, industrial robot；3, the first numerically controlled lathe；4, machining center；5, gear shapping machine；
6, the second numerically controlled lathe；7, surface grinding machine；8, numerically control grinder；9, gear grinding machines；10, three coordinate measuring machine；11, cleaning center；12,
Storage appts.；13, AGV moving trolley.
Specific embodiment
Below in conjunction with attached drawing, a preferred embodiment of the present invention will be described in detail.
A kind of pin wheel housing intelligence manufacture production line of the invention, comprising: processing and manufacturing equipment, workpiece automate conveyer system
And intelligence control system.Fabricate equipment include the first numerically controlled lathe 3, machining center 4, gear shapping machine 5, the second numerically controlled lathe 6,
Surface grinding machine 7, numerically control grinder 8, gear grinding machines 9, three coordinate measuring machine 10, processing and manufacturing equipment are completed according to process sequence to needle tooth
Shell it is machined after forming.Workpiece automation conveyer system is realized components automatic loading/unloading, is automatically delivered, including AVG trolley 13,
Industrial robot 2, fixture, tooling, positioning device, Storage appts. 12.Intelligence control system includes data acquisition module, communication mould
Block, control centre.The technological parameter and status information of intelligence control system on-line checking process equipment, in conjunction with the technique of pin wheel housing
System and database, based on big data analysis carry out intelligent optimization processing and prediction, thus improve pin wheel housing manufacture efficiency and
Machining accuracy.
It in the present embodiment, fabricates in equipment, the first numerically controlled lathe 3 completes the vehicle of pin wheel housing blank outer circle, inner hole
Cut processing；Machining center 4 completes the processing of pin wheel housing installation through-hole；5 Gear Shaping pin wheel housing tooth socket of gear shapping machine；Second numerically-controlled machine tool
6 half smart car pin wheel housing outer circles, end face and bearing hole；7 accurate grinding pin wheel housing end face of surface grinding machine；8 accurate grinding of numerically control grinder
Raceway and pin wheel housing outer circle；9 grinding pin wheel housing tooth socket of gear grinding machines.
Each machine tool is U-shaped as shown in figure 1 successively to put counterclockwise according to processing technology sequence, production line entrance with
Outlet is placed in workshop the same side.
In the present embodiment, pin wheel housing right hand inlet port from figure flows into production, and sticks FRID label to same batch part,
By 1 typing information of industrial personal computer.
In the present embodiment, machining tool is provided with industrial robot 2.Manipulator automatically grabs workpiece, completes on pin wheel housing
Blanking.For accuracy, the rapidity for guaranteeing clamping, it is provided with tooling and fixture, auxiliary manipulator fulfils assignment content；
Storage appts. is correspondingly arranged on by manipulator, flexible connected between each manufacturing procedure reduces down time loss.Storage
Material device is provided with charging tray, and in process, pin wheel housing is placed in charging tray, the automatic feeding, discharge of auxiliary manipulator arm；
It is provided with FRID label on frock clamp and Storage appts., and RFID read-write equipment is installed in industrial robot,
By the RFID label tag of read-write fixture, part, processing technology and location parameter are identified, auxiliary completes automation processing；
Production line is provided with AGV moving trolley 13, AGV moving trolley according to regulation guided path, by pin wheel housing from upper
The Storage appts. of subsequent processing is set in transmission in the Storage appts. of one process, is completed automatically delivering for part between process, is realized transmission
It is unmanned；
After pin wheel housing completes processing, in production line end, Product Quality Verification Centers are set.Three coordinate measuring machine 10 is in process
Part critical size detected and recorded；
In the present embodiment, intelligent observing and controlling system data acquisition module is acquired by network interface card or hardware acquires the real-time shape of lathe
State, including program information, revolving speed, feeding, spindle power etc..Fixture, part, AGV trolley, industrial robot are marked by FRID
Label obtain label information, load product information and logistics information；
The information of data collecting module collected is transferred to control centre by communication module, and communication module is issued to equipment simultaneously
Numerical control instruction；
Control centre handles the machine tooling information, the part machining state information that receive, according to environment, knot
The data cases such as structure, operating condition, pin wheel housing processing quality realize device status monitoring, propose plant maintenance instruction in time；It is excellent
Change technological parameter, processing technology is automatically adjusted；
Control centre includes online detection module, control module, product back-tracing management module.On-line checking module record adds
Construction equipment operation information, fault message record the status information of each part and form logging.Product back-tracing management module
The information that part acquires is saved in database in time, production information and product stream information can be grasped by system in time
And the correlated quality secure data of each link.When quality problems occurs in product, chased after before being carried out to product to retrospect and backward
It traces back.
Finally, it is stated that preferred embodiment above is only to illustrate the technical solution of invention rather than limits, although passing through
Above preferred embodiment is described in detail the present invention, however, those skilled in the art should understand that, can be in shape
Various changes are made in formula and to it in details, without departing from claims of the present invention limited range.
Claims (6)
1. a kind of pin wheel housing intelligence manufacture production line, it is characterised in that: automate conveyer system comprising processing and manufacturing equipment, workpiece
And intelligence control system, the processing and manufacturing equipment complete the forming to pin wheel housing, the workpiece automates conveyer system
It for components automatic loading/unloading, automatically delivers, the technological parameter and shape of the intelligence control system on-line checking process equipment
State information carries out intelligent control and optimization processing to pin wheel housing process in conjunction with the process system and database of pin wheel housing；Institute
Stating processing and manufacturing equipment includes the first numerically controlled lathe, machining center, gear shapping machine, the second numerically controlled lathe, surface grinding machine, numerical control grinding
Bed, gear grinding machines, three coordinate measuring machine, first numerically controlled lathe complete pin wheel housing blank outer circle, inner hole turnery processing simultaneously
It is sent into the machining center, the machining center completes the processing of pin wheel housing installation through-hole, then machines needle by the gear shaping
The tooth socket of tooth shell, second numerically controlled lathe receive the workpiece from the gear shapping machine, half smart car pin wheel housing outer circle, end face and axis
Bearing bore, then precision is carried out to pin wheel housing end face, raceway and pin wheel housing outer circle by the surface grinding machine and numerically control grinder
Grinding；Finally by gear grinding machines grinding pin wheel housing tooth socket, the three coordinate measuring machine carries out the size of pin wheel housing workpiece
Detection record；
The intelligence control system includes data acquisition module, communication module and control centre；The data acquisition module passes through
The real-time status and pin wheel housing machining state information of network interface card or hardware acquisition lathe, the communication module adopt data acquisition module
The information of collection is transmitted to the control centre, and communication module issues numerical control instruction to processing and manufacturing equipment simultaneously；
The control centre includes online detection module, control module, product back-tracing management module；The on-line checking module note
Record process equipment operation information, the status information of fault message and each workpiece simultaneously form logging；
The control module be used for the processing and manufacturing equipment and the workpiece automation conveyer system issue parameter change with
Control instruction；
The workpiece information of acquisition is saved in database by the product back-tracing management module in time, passes through the intelligence control system
The correlated quality secure data of work piece production information and workpiece logistics information and each link is grasped in time, and matter occurs in workpiece
Retrospect forward is carried out to product when amount problem and is traced backward；
The control centre carries out condition monitoring to equipment according to environment, structure, operating condition, pin wheel housing process quality data situation,
The machine tooling information, the work pieces process status information that receive are handled, and be automatically adjusted to processing technology.
2. a kind of pin wheel housing intelligence manufacture production line according to claim 1, it is characterised in that: the processing and manufacturing equipment
It is put counterclockwise according to processing sequence is U-shaped, the outlet of processing flow and entrance are close to workshop the same side.
3. a kind of pin wheel housing intelligence manufacture production line according to claim 1, it is characterised in that: the workpiece automation passes
Sending system includes AVG trolley, industrial robot, positioning device；The industrial robot is set to the processing and manufacturing equipment
Lathe side, the manipulator of the industrial robot automatically grab workpiece, complete loading and unloading；Tooling is provided with by the manipulator
With fixture, for assisting the manipulator to fulfil assignment content；Storage appts., the bin stock dress are additionally provided with by the manipulator
It installs and is equipped with charging tray, pin wheel housing is placed in the charging tray in process, assists the automatic loading/unloading of the manipulator.
4. a kind of pin wheel housing intelligence manufacture production line according to claim 3, it is characterised in that: the AVG trolley according to
Pin wheel housing is transmitted to the Storage appts. of next process by defined guiding route from the Storage appts. of a upper process.
5. a kind of pin wheel housing intelligence manufacture production line according to claim 3, it is characterised in that: in workpiece, the tooling
It is provided with RFID label tag on the fixture, RFID label tag read-write equipment, the RFID are provided on the industrial robot
Label is used to save the status information of the workpiece, the tooling and the fixture.
6. a kind of pin wheel housing intelligence manufacture production line according to claim 1, it is characterised in that: the real-time shape of the lathe
State and pin wheel housing machining state information include program information, rotary speed information, feeding information, spindle power information and RFID label tag
Information.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710853394.9A CN107479521B (en) | 2017-09-20 | 2017-09-20 | A kind of pin wheel housing intelligence manufacture production line |
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| CN201710853394.9A CN107479521B (en) | 2017-09-20 | 2017-09-20 | A kind of pin wheel housing intelligence manufacture production line |
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| CN107479521B true CN107479521B (en) | 2019-11-22 |
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| CN107895185A (en) * | 2017-12-22 | 2018-04-10 | 大连运明自动化技术有限公司 | A kind of workpiece process intelligent tracing system based on RFID technique |
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| CN108907633A (en) * | 2018-06-26 | 2018-11-30 | 中国船舶重工集团公司第七0七研究所 | A kind of planetary cycloid reducer pin wheel housing internal tooth processing method |
| CN108838732B (en) * | 2018-09-06 | 2021-04-09 | 珠海格力智能装备有限公司 | Loading and unloading processing method and device |
| CN109396863A (en) * | 2018-09-18 | 2019-03-01 | 武汉华中数控股份有限公司 | Machining intelligence manufacture production line and its working method |
| CN109396862A (en) * | 2018-09-18 | 2019-03-01 | 武汉华中数控股份有限公司 | Intelligence manufacture production line and its working method |
| CN110083132B (en) * | 2019-03-30 | 2020-11-13 | 宁夏吉元冶金集团有限公司 | Flexible manufacturing unit intelligent control system |
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| CN112987671A (en) * | 2021-02-26 | 2021-06-18 | 天津中德应用技术大学 | Forging line intelligence control system |
| CN113770736B (en) * | 2021-07-15 | 2022-08-19 | 广州市机电技师学院 | Intelligent manufacturing production line for pin gear shell |
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