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CN113974214A - Food-grade degradable environment-friendly filter tip and preparation method thereof - Google Patents

Food-grade degradable environment-friendly filter tip and preparation method thereof Download PDF

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Publication number
CN113974214A
CN113974214A CN202111552347.3A CN202111552347A CN113974214A CN 113974214 A CN113974214 A CN 113974214A CN 202111552347 A CN202111552347 A CN 202111552347A CN 113974214 A CN113974214 A CN 113974214A
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CN
China
Prior art keywords
food
porous
degradable environment
filter rod
rod
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Pending
Application number
CN202111552347.3A
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Chinese (zh)
Inventor
黎礼丽
王军
范秋兰
任馨雨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yunnan Jieshang Technology Co ltd
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Yunnan Jieshang Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN202111552347.3A priority Critical patent/CN113974214A/en
Publication of CN113974214A publication Critical patent/CN113974214A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/08Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0229Filter rod forming processes
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0229Filter rod forming processes
    • A24D3/0237Filter rod forming processes by extrusion
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/025Final operations, i.e. after the filter rod forming process
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/04Tobacco smoke filters characterised by their shape or structure
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/062Use of materials for tobacco smoke filters characterised by structural features
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/067Use of materials for tobacco smoke filters characterised by functional properties
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/17Filters specially adapted for simulated smoking devices

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

The invention relates to the technical field of heating non-combustible electronic cigarettes, in particular to a food-grade degradable environment-friendly filter tip rod and a preparation method thereof. The food-grade degradable environment-friendly filter tip rod comprises a filtering section and a cooling section, wherein a porous bar rod prepared from konjac mannan is arranged in the cooling section in a matched manner, and the porous bar rod comprises a plurality of cooling channels for smoke to pass through. The invention also discloses a preparation method of the food-grade degradable environment-friendly filter rod, which comprises the steps of preparing the porous bar rod, and then coating the porous bar rod and the filter segment by forming paper to form the integrated filter rod. Aiming at the defects of the prior art, the invention provides the food-grade degradable environment-friendly filter rod with a simple and reasonable structure and the preparation method thereof, solves the problem of overhigh temperature of the filter rod caused by overhigh temperature of heat flow smoke, and improves the suction comfort of the product.

Description

Food-grade degradable environment-friendly filter tip and preparation method thereof
Technical Field
The invention relates to the technical field of heating non-combustible electronic cigarettes, in particular to a food-grade degradable environment-friendly filter tip rod and a preparation method thereof.
Background
In recent years, new tobacco products have been developed rapidly, wherein the tobacco products which are not burnt by heating have good development prospect because the smoking habit is closest to the traditional cigarette products. The technology for heating the incombustible tobacco is to heat a tobacco substrate by an external heating element at the temperature of 200-400 ℃, and the cut tobacco or the sheet generates distillation and pyrolysis products in a non-combustion state. However, the heating wrapping area is large, and the heat dissipation path is single, so that the inlet temperature of high-temperature atomized smoke is high, and the problems of burning feeling and uncomfortable aftertaste are caused.
At present, the heat-absorbing function of PVC plastic products is adopted to cool heat for heat flow of the non-combustible electronic cigarette, the principle is that the material absorbs the temperature of partial smoke flow through thermalization shrinkage when encountering high-temperature smoke flow, a certain effect of reducing the temperature of the smoke flow is achieved, but the continuous cooling effect is not obvious, unpleasant experience and temperature of a first smoke special hot nozzle are continuously accumulated at the end of the filter tip, and the hot nozzle is heated due to overhigh temperature of the filter tip section. In addition, most of the conventional filter rods for the acetate fiber cigarette are not easily degraded, and due to the low adsorption capacity of fiber tows, the conventional filter rods cannot meet the use requirement on the aspect of reducing tar. Thus being unhealthy and environment-friendly.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the food-grade degradable environment-friendly filter rod with a simple and reasonable structure and the preparation method thereof, solves the problem of overhigh temperature of the filter rod caused by overhigh temperature of heat flow smoke, and is healthy and environment-friendly.
The technical scheme of the invention is realized as follows: the utility model provides a food level degradable environmental protection filter rod, includes filter segment and cooling section, its characterized in that, the matching is provided with the porous stick that is prepared by konjaku mannan in the cooling section, porous stick contains a plurality of cooling passageways that supply the flue gas to pass through.
The porosity of the porous bar is 50% -85%, and the cooling channel is a nonlinear bending channel formed by the pores of the porous bar.
The food-grade degradable environment-friendly filter tip rod is applied to heating non-burning electronic cigarettes or traditional cigarettes.
The length of the cooling section is 20-80% of the total length of the food-grade degradable environment-friendly filter rod.
The invention provides a preparation method of a food-grade degradable environment-friendly filter rod, which comprises the steps of preparing a porous bar rod, and then coating the porous bar rod and a filter section by forming paper to form an integrated filter rod, and is characterized in that: the preparation of the porous bar comprises the following steps:
s1) selecting 1 kg of fine konjac mannan, placing the fine konjac mannan in a high-speed stirring container, adding alkali accounting for 0.3% of the mass of the fine konjac mannan, adding 3 kg of warm water, adding water, starting stirring equipment, and stirring for 30 minutes to form transparent colloid;
s2) preparing a primary forming cylindrical mold, injecting colloid into the mold, putting the mold into steam equipment after injection, and steaming for 40 minutes by high-temperature steam;
s3), after cooking, the colloid expands in a mould to form an elastic paste, the elastic paste is naturally placed for 10 minutes and then taken out, and the elastic paste is put into a refrigeration house with the temperature of minus 40 ℃ for freezing for 48 hours;
s4) after freezing, putting the raw materials into a freeze-drying device for dehydration and freeze-drying, controlling the water content after freeze-drying to be 9-12%, and obtaining a cylindrical porous semi-finished material with regular pore diameter after freeze-drying;
s5) putting the porous semi-finished product material into rolling equipment, and performing compression rolling according to the required diameter to obtain a compressed semi-finished product;
s6), spraying a setting agent into the semi-finished product after compression, then pushing the semi-finished product sprayed with the setting agent into a setting pipe by using reciprocating equipment, and standing for 60 minutes after setting is completed;
s7) finally taking out, putting into a drying device and drying to obtain the porous bar with the required specification.
Preferably, in the step S1, the stirring temperature is 30-40 ℃.
In the step S7, the drying temperature is controlled to be 50-80 ℃.
The invention solves the defects in the background technology and has the following beneficial effects:
the food-grade degradable environment-friendly filter tip and the preparation method thereof provided by the invention are simple and reliable, the problem of high temperature of the filter tip caused by overhigh temperature of hot-flow smoke is solved, and the suction comfort of the product is improved. According to the invention, the porous material prepared from konjac mannan is applied to the cooling section in the filter tip, and as the material is a porous material, a plurality of continuous and nonlinear zigzag cooling channels for smoke to pass through are naturally formed in the pore space of the porous material, and the zigzag cooling channels have larger contact area and are more beneficial to cooling. In addition, the porous material prepared from the konjac mannan has a good heat adsorption effect, can adsorb a large amount of heat carried by smoke, and condenses moisture in the smoke, so that the temperature of the smoke is reduced. In addition, the konjac mannan porous material has strong filtering and adsorbing capacity, can well reduce tar content and reduce the harm of cigarettes to human bodies, and the porous material filter rod prepared from the pure natural konjac mannan can be naturally degraded after being used, does not cause harm to the environment, and is healthy and environment-friendly.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An embodiment of a food-grade degradable environment-friendly filter rod comprises a filtering section and a cooling section, wherein a porous bar rod prepared from konjac mannan is arranged in the cooling section in a matched mode, and the porous bar rod comprises a plurality of cooling channels for smoke to pass through. The porosity of the porous bar is 50-85%, and the cooling channel is a nonlinear bending channel formed by the pores of the porous bar. The food-grade degradable environment-friendly filter tip rod can be applied to heating non-burning electronic cigarettes or traditional cigarettes. The length of the cooling section is 20-80% of the total length of the food-grade degradable environment-friendly filter rod.
The invention also provides a preparation method of the food-grade degradable environment-friendly filter rod, which comprises the following steps:
s1) selecting 1 kg of fine konjac mannan, placing the fine konjac mannan in a high-speed stirring container, adding alkali accounting for 0.3% of the mass of the fine konjac mannan, adding 3 kg of warm water, adding water, starting stirring equipment, stirring for 30 minutes to form a transparent colloid, wherein the stirring temperature is 30-40 ℃;
s2) preparing a primary forming cylindrical mold, injecting colloid into the mold, putting the mold into steam equipment after injection, and steaming for 40 minutes by high-temperature steam;
s3), after cooking, the colloid expands in a mould to form an elastic paste, the elastic paste is naturally placed for 10 minutes and then taken out, and the elastic paste is put into a refrigeration house with the temperature of minus 40 ℃ for freezing for 48 hours;
s4) after freezing, putting the raw materials into a freeze-drying device for dehydration and freeze-drying, controlling the water content after freeze-drying to be 9-12%, and obtaining a cylindrical porous semi-finished material with regular pore diameter after freeze-drying;
s5) putting the porous semi-finished product material into rolling equipment, and performing compression rolling according to the required diameter to obtain a compressed semi-finished product;
s6), spraying a setting agent into the semi-finished product after compression, then pushing the semi-finished product sprayed with the setting agent into a setting pipe by using reciprocating equipment, and standing for 60 minutes after setting is completed;
s7) finally taking out, putting the bar into drying equipment, and drying to obtain the multi-pore bar with the required specification, wherein the drying temperature is controlled at 50-80 ℃.
And then the obtained porous bar and the filter segment are coated by the plug wrap to form an integral filter rod. The working process of the invention is as follows: according to the invention, the porous material prepared from konjac mannan is applied to the cooling section in the filter tip, and as the material is a porous material, a plurality of continuous and nonlinear zigzag cooling channels for smoke to pass through are naturally formed in the pore space of the porous material, and the zigzag cooling channels have larger contact area and are more beneficial to cooling. When a smoker smokes and heats the unburnt electronic cigarette or the traditional cigarette, high-temperature smoke generated by the smoke bomb enters the cooling section, the aperture space of each cooling channel plays a role in reducing the temperature of heat flow smoke, and the porous material prepared from the konjac mannan has a good heat adsorption effect, can adsorb a large amount of heat carried by the smoke, so that moisture in the smoke is condensed, and the temperature of the smoke is reduced. The flue gas after the cooling gets into the filter segment, and the filter segment adopts macromolecular material silk system to form, can reduce the inhaling of flue gas and hinder and hold back to further improve flue gas filter effect and cooling effect. In addition, the porous material has strong filtering and adsorbing capacity, can well reduce tar content and reduce the harm of cigarettes to human bodies, and the porous material filter tip rod prepared from the pure natural konjac mannan can be naturally degraded after being used, does not cause harm to the environment, and is healthy and environment-friendly.
Comparative example 1: a commercially mainstream electronic cigarette without burning under heat was purchased as a control example. The cigarette containing the filter rod of the present example and the control example, each containing 100 cigarettes, were subjected to simulated smoking according to the cigarette smoking model specified in the national standard GB/T19609-2004, and subjected to smoke temperature detection and sensory evaluation, respectively, according to the methods described in the present specification, and the results of these detections are shown in table 1.
TABLE 1
Serial number Average flue gas temperature/. degree.C Sensory rating
Examples 38.7 Good smoke generation, moderate smoke temperature, good moistening feeling and comfortable oral cavity
Comparative example 46.6 Slightly hot smoke temperature, strong dry sensation in throat and slight residue in the rest position
According to the invention, through smoke temperature detection, compared with the existing filter tip, the average smoke temperature can be reduced by 7.9 ℃, the cooling effect is obvious, the smoke quantity is stable, the suction resistance is stable, the smoke is soft and fine in the suction process, the smoke concentration can be improved and the dry feeling of the smoke can be reduced while the temperature is reduced, and the filter tip can be widely applied to the novel electronic cigarette filter tip which is popular in the world at present and is not burnt as a novel cooling material, and has wide application prospect and strong practicability.
Comparative example 2: the degradable environment-friendly filter rod prepared in the embodiment and the acetate tow cigarette filter rod of the prior art are subjected to comparative test, the same traditional cigarette cartridges are assembled, 50 cigarettes are respectively assembled, then the tar content of the cigarette smoke is tested by adopting an industry standard detection means, and the test results are shown in the following table:
TABLE 2
Figure BDA0003418047790000051
In the embodiment, the filter tip can greatly reduce the tar content in the smoke of the cigarette, which shows that the degradable environment-friendly filter tip has filtering and adsorbing capacity greatly superior to that of an acetate fiber cigarette filter tip and can reduce the harmfulness of the cigarette.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (7)

1. The utility model provides a food level degradable environmental protection filter rod, includes filter segment and cooling section, its characterized in that, the matching is provided with the porous stick that is prepared by konjaku mannan in the cooling section, porous stick contains a plurality of cooling passageways that supply the flue gas to pass through.
2. The food grade degradable environment-friendly filter rod according to claim 1, characterized in that: the porosity of the porous bar is 50% -85%, and the cooling channel is a nonlinear bending channel formed by the pores of the porous bar.
3. The food grade degradable environment-friendly filter rod according to claim 1, characterized in that: the food-grade degradable environment-friendly filter tip rod is applied to heating non-burning electronic cigarettes or traditional cigarettes.
4. The food grade degradable environment-friendly filter rod according to claim 1, characterized in that: the length of the cooling section is 20-80% of the total length of the food-grade degradable environment-friendly filter rod.
5. The preparation method of the food-grade degradable environment-friendly filter rod according to any one of claims 1 to 4, comprising the steps of preparing a porous rod strip, and then coating the porous rod strip and the filter segment into an integral filter rod through a piece of plug paper, wherein the integral filter rod is characterized in that: the preparation of the porous bar comprises the following steps:
s1) selecting 1 kg of fine konjac mannan, placing the fine konjac mannan in a high-speed stirring container, adding alkali accounting for 0.3% of the mass of the fine konjac mannan, adding 3 kg of warm water, adding water, starting stirring equipment, and stirring for 30 minutes to form transparent colloid;
s2) preparing a primary forming cylindrical mold, injecting colloid into the mold, putting the mold into steam equipment after injection, and steaming for 40 minutes by high-temperature steam;
s3), after cooking, the colloid expands in a mould to form an elastic paste, the elastic paste is naturally placed for 10 minutes and then taken out, and the elastic paste is put into a refrigeration house with the temperature of minus 40 ℃ for freezing for 48 hours;
s4) after freezing, putting the raw materials into a freeze-drying device for dehydration and freeze-drying, controlling the water content after freeze-drying to be 9-12%, and obtaining a cylindrical porous semi-finished material with regular pore diameter after freeze-drying;
s5) putting the porous semi-finished product material into rolling equipment, and performing compression rolling according to the required diameter to obtain a compressed semi-finished product;
s6), spraying a setting agent into the semi-finished product after compression, then pushing the semi-finished product sprayed with the setting agent into a setting pipe by using reciprocating equipment, and standing for 60 minutes after setting is completed;
s7) finally taking out, putting into a drying device and drying to obtain the porous bar with the required specification.
6. The preparation method of the food-grade degradable environment-friendly filter rod according to claim 5, characterized in that: in the step S1, the stirring temperature is 30-40 ℃.
7. The preparation method of the food-grade degradable environment-friendly filter rod according to claim 5, characterized in that: in the step S7, the drying temperature is controlled to be 50-80 ℃.
CN202111552347.3A 2021-12-17 2021-12-17 Food-grade degradable environment-friendly filter tip and preparation method thereof Pending CN113974214A (en)

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Application Number Priority Date Filing Date Title
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1104876A (en) * 1993-07-13 1995-07-12 大赛璐化学工业株式会社 Tobacco filters and method of producing the same
CN102178484A (en) * 2011-03-29 2011-09-14 湖北一致魔芋生物科技有限公司 Konjak facecloth having washing and massaging functions and preparation method thereof
CN102389584A (en) * 2011-11-08 2012-03-28 武汉纺织大学 Konjac sponge medical dressing and preparation method thereof
CN102423132A (en) * 2011-08-15 2012-04-25 武汉力诚生物科技有限公司 Plant polysaccharide cigarette filter tip and preparation method thereof
CN107772531A (en) * 2017-10-20 2018-03-09 武汉力诚生物科技有限公司 A kind of manufacturing process and equipment of plant polyose base aeroge cigarette filter
CN109393556A (en) * 2018-12-12 2019-03-01 武汉锐致科技有限公司 A kind of humectation cooling filter stick of cigarette products and preparation method thereof
CN110447967A (en) * 2019-07-10 2019-11-15 武汉力诚生物科技有限公司 A kind of heating of plant polyose aeroge is not burnt electronic cigarette mouth stick temperature descending section and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1104876A (en) * 1993-07-13 1995-07-12 大赛璐化学工业株式会社 Tobacco filters and method of producing the same
CN102178484A (en) * 2011-03-29 2011-09-14 湖北一致魔芋生物科技有限公司 Konjak facecloth having washing and massaging functions and preparation method thereof
CN102423132A (en) * 2011-08-15 2012-04-25 武汉力诚生物科技有限公司 Plant polysaccharide cigarette filter tip and preparation method thereof
CN102389584A (en) * 2011-11-08 2012-03-28 武汉纺织大学 Konjac sponge medical dressing and preparation method thereof
CN107772531A (en) * 2017-10-20 2018-03-09 武汉力诚生物科技有限公司 A kind of manufacturing process and equipment of plant polyose base aeroge cigarette filter
CN109393556A (en) * 2018-12-12 2019-03-01 武汉锐致科技有限公司 A kind of humectation cooling filter stick of cigarette products and preparation method thereof
CN110447967A (en) * 2019-07-10 2019-11-15 武汉力诚生物科技有限公司 A kind of heating of plant polyose aeroge is not burnt electronic cigarette mouth stick temperature descending section and preparation method thereof

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Application publication date: 20220128