CN113475815A - Method for manufacturing string silk embroidery vamp - Google Patents
Method for manufacturing string silk embroidery vamp Download PDFInfo
- Publication number
- CN113475815A CN113475815A CN202110735486.3A CN202110735486A CN113475815A CN 113475815 A CN113475815 A CN 113475815A CN 202110735486 A CN202110735486 A CN 202110735486A CN 113475815 A CN113475815 A CN 113475815A
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- hot
- weaving
- embroidery
- vamp
- string
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- 238000000034 method Methods 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000009941 weaving Methods 0.000 claims abstract description 53
- 239000012943 hotmelt Substances 0.000 claims abstract description 32
- 230000008569 process Effects 0.000 claims abstract description 18
- 238000002844 melting Methods 0.000 claims abstract description 17
- 230000008018 melting Effects 0.000 claims abstract description 13
- 230000009471 action Effects 0.000 claims abstract description 12
- 239000004744 fabric Substances 0.000 claims abstract description 8
- 239000003086 colorant Substances 0.000 claims description 15
- 238000007731 hot pressing Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000013307 optical fiber Substances 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000465 moulding Methods 0.000 abstract description 3
- 230000035699 permeability Effects 0.000 abstract description 2
- 238000009940 knitting Methods 0.000 description 14
- 230000006872 improvement Effects 0.000 description 8
- 239000000725 suspension Substances 0.000 description 5
- 238000009423 ventilation Methods 0.000 description 5
- 230000002349 favourable effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0205—Uppers; Boot legs characterised by the material
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0245—Uppers; Boot legs characterised by the constructive form
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/06—Footwear with health or hygienic arrangements ventilated
- A43B7/08—Footwear with health or hygienic arrangements ventilated with air-holes, with or without closures
- A43B7/084—Footwear with health or hygienic arrangements ventilated with air-holes, with or without closures characterised by the location of the holes
- A43B7/085—Footwear with health or hygienic arrangements ventilated with air-holes, with or without closures characterised by the location of the holes in the upper
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C1/00—Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
- D04C1/06—Braid or lace serving particular purposes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Epidemiology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Manufacturing & Machinery (AREA)
- Decoration Of Textiles (AREA)
Abstract
The invention provides a method for manufacturing a string silk embroidered vamp, which can obtain a vamp with good air permeability and good wear-resisting effect, and comprises a mould for bearing and weaving hot melt yarns, a positioning table for positioning the mould, and a mechanical arm arranged on the periphery of the positioning table and used for weaving the hot melt yarns into the mould, wherein the string silk vamp is manufactured by adopting the following processes: the method comprises the following steps: installing a die on a positioning table, guiding a program of a string weaving path into a mechanical arm, and aligning and debugging stations of the mechanical arm; step two: the mechanical arm drives the hot melting wire to perform rope pulling action on the die according to a path preset by a program, and the hot melting wire is continuously laminated and heated until a weaving path is completed; step three: taking down the positioning die, and positioning the die on the hot press; step four: and the hot press carries out hot-press molding on the layer-by-layer hot-melt wires woven on the die to form the string silk embroidered vamp fabric.
Description
Technical Field
The invention relates to the technical field of vamp processes, in particular to a manufacturing method of a string silk embroidery vamp.
Background
Fly-woven, jacquard or woven uppers are uppers that are often used on the market today. When the traditional shoe upper is manufactured, the warp knitting lines and the weft knitting lines are vertically knitted at 90 degrees, so that the warp knitting lines and the weft knitting lines are crossed and arranged in order. Although it can satisfy the demand, it has the following disadvantages:
1. the air holes formed by the crossing of the warp knitting lines and the weft knitting lines of the flying-knitted vamp are transversely or longitudinally distributed, and the vamp after knitting is thick, so that the ventilation effect is not good enough, the full-range ventilation of the vamp cannot be realized, and the vamp is thick, so that the wearing discomfort of a user is caused.
2. The vamp knitting lines are easy to wear, so that the vamp is easy to wear and break, and the service life is relatively short.
Disclosure of Invention
The invention aims to provide a manufacturing method of a string silk embroidery vamp, which can obtain a vamp with good air permeability and wear resistance effect aiming at the defects and the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: the manufacturing method of the string silk embroidery vamp comprises a mold for bearing and weaving hot melt yarns, a positioning table for positioning the mold, and a mechanical arm arranged on the peripheral side of the positioning table and used for weaving the hot melt yarns into the mold, and the string silk vamp is manufactured by adopting the following processes:
the method comprises the following steps: installing a die on a positioning table, guiding a program of a string weaving path into a mechanical arm, and aligning and debugging stations of the mechanical arm;
step two: the mechanical arm drives the hot melting wire to perform rope pulling action on the die according to a path preset by a program, and the hot melting wire is continuously laminated and heated until a weaving path is completed;
step three: taking down the positioning die, and positioning the die on the hot press;
step four: hot-pressing and shaping the layer-by-layer hot-melt wires woven on the die by the hot press to form the string silk embroidered vamp fabric;
step five: taking down the die and re-installing the die on the positioning table, and superposing plain embroidery, ribbon embroidery, sequins or optical fiber embroidery and the like according to design requirements;
step six: and cutting the cord silk embroidery vamp fabric according to the required vamp structure to obtain the cord silk embroidery vamp.
Step seven: and carrying out embroidery process on the string silk embroidery vamp to obtain the needed vamp pattern, wherein the embroidery process is a plain embroidery process or a rope belt embroidery process.
The further improvement is that: and in the second step, when the mechanical arm is woven, planar weaving motion is carried out along an X, Y axis, after one layer of weaving is finished, the mechanical arm moves upwards along a Z axis to a next layer of weaving position, and the next layer of weaving is carried out.
The further improvement is that: when the mechanical arm is woven in the second step, the positioning table finishes X, Y-axis plane weaving movement, after one layer of weaving is finished, the mechanical arm moves upwards to the next layer of weaving position along the Z-axis, and then the next layer of weaving is carried out.
The further improvement is that: in the second step, when the layers are overlapped and woven, the hot melting wires with different colors can be replaced to carry out multi-color multi-layer overlapping and weaving.
The further improvement is that: the procedure of the string weaving path in the step one is to edit lines with different colors on the basis of operation software according to colors and patterns required by the shoe upper, and superpose different paths and sequences to generate patterns and colors, thereby generating the weaving path procedure.
The further improvement is that: the mould is a circular ring type mould, and the mould is provided with hanging nails which are surrounded and used for hanging hot-melting wires.
The further improvement is that: the die is made of aluminum plate materials.
The further improvement is that: the hot-melting wire comprises the following components: TPU hot melt wire.
The further improvement is that: the hot press is a vacuum plastic suction hot pressing setting machine.
After the technical scheme is adopted, the invention has the beneficial effects that:
1. the process is simple and the ventilation effect of the vamp is good. Adopt robotic arm to carry out 360 omnidirectional alternately weaves on the mould, each position homoenergetic alternately produces on making its vamp has the bleeder vent, and then makes it can realize that the vamp is omnidirectional ventilative, makes the vamp have better ventilation effect.
2. The hot-melt line adopts TPU hot-melt line to weave, and is moulding through the hot pressing, not only makes the three-dimensional moulding of vamp after weaving good effectual, and then resistance to wears and resistant buckling to improve the life of vamp, its material has fine tensile properties moreover, so the vamp of weaving that makes can be more frivolous, and then can be further make the ventilation effect of vamp better, still make more comfortable that the user wore.
3. When the shoe is woven, the thermal fuse wires are adopted to be woven in a mode of overlapping layer by layer, so that the shoe upper has a better three-dimensional effect, looks more layered, can attract the eyes of consumers, and is favorable for market popularization of products.
4. When the hot-melt thread is woven and is overlapped, the hot-melt thread of different colours can be changed according to the demand, makes the face of weaving have multiple color, avoids the vamp color single, improves it and vwatchs the line, further presses close to consumer's demand, makes its marketing that more is favorable to the product.
5. The mould is made of aluminum plates, is light and convenient, facilitates carrying of workers, is not easy to deform, and is favorable for weaving.
6. The knitting process is simple, the knitting efficiency is high, the knitting path is simple, the rejection rate of vamp knitting is reduced, the production middle section is avoided, and the production is greatly facilitated.
Drawings
Fig. 1 is a schematic structural view of a hot melt thread woven in a mold according to an embodiment of the present invention.
FIG. 2 is a schematic view of the structure of the shoe upper produced by the method for manufacturing the string silk embroidered shoe upper of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1-2, a method for manufacturing a string embroidery vamp includes a mold for carrying and knitting a hot-melt thread, a positioning table for positioning the mold, and a robot arm disposed on the periphery of the positioning table for knitting the hot-melt thread into the mold, wherein the mold is a circular ring mold, the mold is provided with a suspension nail for suspending the hot-melt thread, and the string embroidery vamp is manufactured by the following process:
the method comprises the following steps: according to the colors and patterns required by the shoe upper, the patterns and colors are generated by editing lines with different colors on CAD plate-making software and superposing different paths and sequences, so that a weaving path program is generated, then the mold is installed on a positioning table, and finally the program of the string weaving path is guided into the mechanical arm and the station alignment and debugging are carried out on the mechanical arm;
step two: and starting the mechanical arm, driving the hot melting wire to perform rope pulling action on the die by the mechanical arm according to a path preset by a program, knotting and locking the hot melting wire on the suspension nail as a starting point of the rope pulling action when the mechanical arm weaves, then performing plane weaving motion by the mechanical arm along an X, Y axis, knotting and locking the hot melting wire on the suspension nail as an end point of the rope pulling action after weaving a layer, and then cutting the hot melting wire to finish weaving the layer. After the weaving is finished, the mechanical arm moves upwards to the next layer of weaving position along the Z-axis, the actions are repeated, and the next layer of weaving is carried out, so that the melting wire is heated in a layered mode continuously until the weaving path is finished;
step three: taking the mold off the positioning table, and positioning the mold on a vacuum plastic-absorbing hot-pressing setting machine;
step four: the vacuum plastic-absorbing hot-pressing setting machine carries out hot pressing on the hot melt threads woven on the mould layer by layer, so that the hot melt threads woven on the layer by layer are melted and mutually bonded, and therefore the string silk embroidered vamp fabric is preliminarily formed;
step three: taking down the positioning die, and positioning the die on the hot press;
step four: hot-pressing and shaping the layer-by-layer hot-melt wires woven on the die by the hot press to form the string silk embroidered vamp fabric;
step five: taking down the die and re-installing the die on the positioning table, and superposing plain embroidery, ribbon embroidery, sequins or optical fiber embroidery and the like according to design requirements;
step six: and cutting the cord silk embroidery vamp fabric according to the required vamp structure to obtain the cord silk embroidery vamp.
Step seven: and carrying out embroidery process on the string silk embroidery vamp to obtain the needed vamp pattern, wherein the embroidery process is a plain embroidery process or a rope belt embroidery process.
In order to enable the string silk embroidered vamp to have different color styles and meet the requirements of different people on the colors of shoes, thereby being beneficial to market popularization, in the second step, the hot-melt threads with different colors can be replaced and selected when each layer is woven, so that each layer is woven with required colors, and further, the multi-color multi-layer overlapping weaving can be carried out.
In order to enable better adhesion between the hot melt yarns and better stretch feel of the shoe upper made of the hot melt yarns, the hot melt yarns are TPU hot melt yarns.
Example two:
based on the scheme, the step two mechanical arm can also perform rope pulling actions: starting a mechanical arm, driving a hot-melt wire to perform rope pulling action on a mold according to a path preset by a program by the mechanical arm, knotting and locking the hot-melt wire on a suspension nail as a starting point of the rope pulling action when the mechanical arm weaves, finishing plane weaving movement of an X, Y shaft by a positioning table after weaving a layer, knotting and locking the hot-melt wire on the suspension nail as an end point of the rope pulling action, cutting the hot-melt wire, after weaving of one layer, moving the mechanical arm upwards along a Z shaft to a next layer of weaving position, repeating the actions, and weaving a next layer, wherein the hot-melt wire is laminated and heated by the layer until the weaving path is finished continuously.
While there have been shown and described what are at present considered to be the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are included to illustrate the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents. The invention is not described in detail, but is well known to those skilled in the art.
Claims (9)
1. A manufacturing method of a string silk embroidery vamp is characterized in that: including the mould that is used for bearing and weaves the hot-melt wire, be used for with the location platform of mould location, locate location platform week side and be used for weaving the robotic arm who gets into the mould with the hot-melt wire, adopt following technology to carry out the manufacture of string silk vamp:
the method comprises the following steps: installing a die on a positioning table, guiding a program of a string weaving path into a mechanical arm, and aligning and debugging stations of the mechanical arm;
step two: the mechanical arm drives the hot melting wire to perform rope pulling action on the die according to a path preset by a program, and the hot melting wire is continuously laminated and heated until a weaving path is completed;
step three: taking down the positioning die, and positioning the die on the hot press;
step four: hot-pressing and shaping the layer-by-layer hot-melt wires woven on the die by the hot press to form the string silk embroidered vamp fabric;
step five: taking down the die and re-installing the die on the positioning table, and superposing plain embroidery, ribbon embroidery, sequins or optical fiber embroidery and the like according to design requirements;
step six: and cutting the cord silk embroidery vamp fabric according to the required vamp structure to obtain the cord silk embroidery vamp.
Step seven: and carrying out embroidery process on the string silk embroidery vamp to obtain the needed vamp pattern, wherein the embroidery process is a plain embroidery process or a rope belt embroidery process.
2. The method for manufacturing a string embroidery shoe upper according to claim 1, wherein: and in the second step, when the mechanical arm is woven, planar weaving motion is carried out along an X, Y axis, after one layer of weaving is finished, the mechanical arm moves upwards along a Z axis to a next layer of weaving position, and the next layer of weaving is carried out.
3. The method for manufacturing a string embroidery shoe upper according to claim 1, wherein: when the mechanical arm is woven in the second step, the positioning table finishes X, Y-axis plane weaving movement, after one layer of weaving is finished, the mechanical arm moves upwards to the next layer of weaving position along the Z-axis, and then the next layer of weaving is carried out.
4. The method for manufacturing a string embroidery shoe upper according to claim 1, wherein: in the second step, when the layers are overlapped and woven, the hot melting wires with different colors can be replaced to carry out multi-color multi-layer overlapping and weaving.
5. The method for manufacturing a string embroidery shoe upper according to claim 1, wherein: the procedure of the string weaving path in the step one is to edit lines with different colors on the basis of operation software according to colors and patterns required by the shoe upper, and superpose different paths and sequences to generate patterns and colors, thereby generating the weaving path procedure.
6. The method for manufacturing a string embroidery shoe upper according to claim 1, wherein: the mould is a circular ring type mould, and the mould is provided with hanging nails which are surrounded and used for hanging hot-melting wires.
7. The method for manufacturing a string embroidery shoe upper according to claim 6, wherein: the die is made of aluminum plate materials.
8. The method for manufacturing a string embroidery shoe upper according to claim 1, wherein: the hot-melting wire comprises the following components: TPU hot melt wire.
9. The method for manufacturing a string embroidery shoe upper according to claim 1, wherein: the hot press is a vacuum plastic suction hot pressing setting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110735486.3A CN113475815A (en) | 2021-06-30 | 2021-06-30 | Method for manufacturing string silk embroidery vamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110735486.3A CN113475815A (en) | 2021-06-30 | 2021-06-30 | Method for manufacturing string silk embroidery vamp |
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| Publication Number | Publication Date |
|---|---|
| CN113475815A true CN113475815A (en) | 2021-10-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110735486.3A Pending CN113475815A (en) | 2021-06-30 | 2021-06-30 | Method for manufacturing string silk embroidery vamp |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115404606A (en) * | 2022-09-26 | 2022-11-29 | 安踏（中国）有限公司 | Manufacturing method of improved string silk embroidery fabric |
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| CN205650349U (en) * | 2016-05-25 | 2016-10-19 | 黄楷彬 | Manual crochet |
| CN107849763A (en) * | 2015-05-26 | 2018-03-27 | 耐克创新有限合伙公司 | Braider and the method for combining braider formation article |
| CN109722783A (en) * | 2019-03-18 | 2019-05-07 | 福建荣荣新材料股份有限公司 | Can thermoplastic yarn braiding fabric and the fabric production method |
| CN111227420A (en) * | 2020-02-19 | 2020-06-05 | 信泰(福建)科技有限公司 | Novel woven shoe upper and manufacturing method thereof |
| CN213383299U (en) * | 2020-07-23 | 2021-06-08 | 晋江百润织造有限公司 | Novel gradual change look surface fabric and vamp |
-
2021
- 2021-06-30 CN CN202110735486.3A patent/CN113475815A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107849763A (en) * | 2015-05-26 | 2018-03-27 | 耐克创新有限合伙公司 | Braider and the method for combining braider formation article |
| CN205650349U (en) * | 2016-05-25 | 2016-10-19 | 黄楷彬 | Manual crochet |
| CN109722783A (en) * | 2019-03-18 | 2019-05-07 | 福建荣荣新材料股份有限公司 | Can thermoplastic yarn braiding fabric and the fabric production method |
| CN111227420A (en) * | 2020-02-19 | 2020-06-05 | 信泰(福建)科技有限公司 | Novel woven shoe upper and manufacturing method thereof |
| CN213383299U (en) * | 2020-07-23 | 2021-06-08 | 晋江百润织造有限公司 | Novel gradual change look surface fabric and vamp |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115404606A (en) * | 2022-09-26 | 2022-11-29 | 安踏（中国）有限公司 | Manufacturing method of improved string silk embroidery fabric |
| CN115404606B (en) * | 2022-09-26 | 2024-09-24 | 安踏（中国）有限公司 | Manufacturing method of improved string silk embroidery fabric |
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