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CN113353971B - Preparation method of spherical nanoscale high-dispersion ITO powder - Google Patents

Preparation method of spherical nanoscale high-dispersion ITO powder Download PDF

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CN113353971B
CN113353971B CN202110708842.2A CN202110708842A CN113353971B CN 113353971 B CN113353971 B CN 113353971B CN 202110708842 A CN202110708842 A CN 202110708842A CN 113353971 B CN113353971 B CN 113353971B
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indium
tin
ito powder
solution
hydroxide
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CN113353971A (en
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李庆丰
骆树立
王建堂
骆如河
骆胜华
骆胜磊
骆利军
王壮伟
骆胜凯
骆胜喜
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Hebei Hengbo New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G19/00Compounds of tin
    • C01G19/006Compounds containing tin, with or without oxygen or hydrogen, and containing two or more other elements
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/32Spheres
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/62Submicrometer sized, i.e. from 0.1-1 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity

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  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Conductive Materials (AREA)

Abstract

The invention discloses a preparation method of spherical nanoscale high-dispersion ITO powder, which is characterized in that indium tin mixed salt solution is prepared by taking indium salt and tin salt solution as raw materials; ammonia water solution is used as a precipitator; then the indium tin mixed salt solution and the precipitator solution are atomized by an atomizer respectively to form tiny liquid fog which is sprayed into a reaction chamber in a mode of opposite spraying to react, a mixture of indium hydroxide and tin hydroxide with uniform and spherical particles is generated, and the nano ITO powder is obtained by cleaning, drying and calcining.

Description

Preparation method of spherical nanoscale high-dispersion ITO powder
Technical Field
The invention relates to a preparation method of spherical nanoscale high-dispersion ITO powder, belonging to the field of materials.
Background
Indium Tin Oxide (ITO), also known as tin-doped indium oxide powder, is prepared from In 2 O 3 And SnO 2 The ITO material has high visible light transmittance, high infrared reflectivity, excellent conductivity and good etching performance, and can be widely applied to the aspects of electrical materials, transparent electrode materials, solar cell materials and screen display technologies.
At present, the preparation method of the ITO powder mainly comprises the following steps: chemical coprecipitation, chemical titration, electrolysis, sol-gel, spray combustion, spray pyrolysis, mechanical mixing, and the like.
(1) The chemical coprecipitation method comprises mixing indium salt and tin salt with ammonium salt capable of decomposing ammonia, such as urea and ammonium carbonate, heating, reacting the ammonia radical ion decomposed from ammonium salt with indium salt and tin salt to generate mixture of indium hydroxide and tin hydroxide, filtering, drying, and calcining to obtain nanoscale ITO powder.
(2) The chemical titration method is to drop weak alkali such as ammonia water into the mixed solution of indium salt and tin salt at a constant speed to generate a mixture of indium hydroxide and tin hydroxide, and then the mixture is filtered, dried and calcined to obtain the nano ITO powder.
(3) The electrolytic method is that indium tin alloy in a certain proportion is used as an anode and is placed in ammonium nitrate electrolyte to generate indium hydroxide and stannous acid precipitate, and ITO powder is obtained after filtering, drying and calcining.
(4) The spray combustion method is that high-purity metal indium and metal tin are heated to indium-tin alloy melt, the alloy melt is atomized in an atomizing burner to form tiny alloy fog drops, and then the alloy fog drops are introduced into a high-temperature reaction chamber for violent oxidation combustion and are quenched to form ITO powder.
(5) The spray thermal decomposition method is that high-purity metal indium tin is mixed according to a certain proportion and poured into acetic acid solvent to prepare indium tin acetate salt aqueous solution, and then the indium tin acetate salt aqueous solution is sprayed into a container to carry out spray thermal decomposition to form ITO powder.
(6) The mechanical grinding method is that indium oxide and tin dioxide are added with solvent in a ball mill, mixed and ground, and then spray-dried to form ITO powder.
Among the above methods, the electrolytic method is relatively serious in pollution. The spray combustion method and the spray thermal decomposition method have complex production processes and expensive equipment, and limit the application of the method to a certain extent. The ITO powder produced by the mechanical grinding method has simple process, but the obtained ITO powder is difficult to reach the nano level, has poor powder fluidity and low sintering density during molding, and cannot meet the requirement of high-end ITO target materials. The chemical coprecipitation method and the chemical titration method have the advantages of simple chemical equipment and process flow, easily controlled test conditions and small environmental pollution, and are mature methods for preparing the ITO powder at present. However, ITO powder prepared by the chemical coprecipitation method is easy to agglomerate, poor in fluidity and irregular in powder particle shape. When the ITO powder is prepared by a titration method, ITO precursor synthesis and precipitation need to be finished in a container and a solution, and the concentration gradient and the pH value gradient difference of a precipitator exist in an indium-tin salt solution, so that the nucleation rate and the growth rate of crystals in different areas in the solution are different, and the sizes of crystal grains are not uniform. In addition, the ratio of indium to tin in the ITO powder also deviates from the design value, thereby affecting the performance of the ITO powder.
Therefore, it is an urgent need to solve the problems of the present invention to provide a novel ITO powder having high cost performance and excellent performance and a method for preparing the same.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a preparation method of spherical nanoscale high-dispersion ITO powder, which can solve the problems of complex preparation process and poor performance of the existing ITO powder.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a spherical nanoscale high-dispersion ITO powder preparation method comprises the steps of preparing indium tin mixed salt solution by taking indium salt and tin salt solution as raw materials; ammonia solution is used as a precipitator; and then the indium tin mixed salt solution and the precipitator solution are atomized by the atomizer respectively to form tiny liquid fog which is sprayed into the reaction chamber in a spraying mode for reaction, so that the indium tin mixed salt solution and the precipitator solution are uniformly mixed in a liquid fog shape in a micron scale and a nanometer scale, and the uniformity of the reaction distribution of the precipitator and the indium tin mixed salt solution is improved. Meanwhile, the pH value of the whole system is kept stable in the atomization process, and the agglomeration phenomenon caused by nonuniform reaction due to large-range change of the pH value is avoided. And finally, carrying out atomization coprecipitation reaction to generate a mixture of indium hydroxide and tin hydroxide with uniform and spherical particles, and cleaning, drying and calcining the mixture to obtain the nano ITO powder.
The technical scheme of the invention is further improved as follows: the indium-tin mixed salt solution is prepared according to the mass ratio of indium oxide to tin dioxide of 8:1-9:1.
The technical scheme of the invention is further improved as follows: 0.1 to 0.6 percent of sodium silicate dispersant is added when the indium-tin mixed salt solution is prepared.
The technical scheme of the invention is further improved as follows: the indium salt is indium chloride or indium nitrate, wherein the concentration of indium ions is 180g-200g/L; the tin salt is tin chloride or tin nitrate.
The technical scheme of the invention is further improved as follows: the concentration of the ammonia water is 160g-400g/L; the pH value is 7-8.
The technical scheme of the invention is further improved as follows: the average median diameter of the atomized particles of the atomization disperser is 12-50 mu m; and the percentage of particles <50 μm is 80%.
The technical scheme of the invention is further improved as follows: and the indium hydroxide and the tin hydroxide are both in a micron or nanometer scale.
The technical scheme of the invention is further improved as follows: the cleaning process adopts absolute ethyl alcohol or deionized water for cleaning for 2-3 times.
The technical scheme of the invention is further improved as follows: the calcination temperature is 600-900 ℃, and the heat preservation time is 1-3h.
The technical scheme of the invention is further improved as follows: the calcination temperature is 720-850 ℃.
Due to the adoption of the technical scheme, the invention has the technical progress that:
aiming at the problems of complex preparation process and poor performance of the existing ITO powder, the invention takes indium salt and tin salt solution as raw materials and ammonia water solution as a precipitator, and adopts a spray mixing and reaction method to prepare a mixture of indium hydroxide and tin hydroxide; the indium-tin mixed salt solution and the precipitator solution are uniformly mixed in a liquid-fog shape in a micron scale and a nanometer scale to generate a mixture of indium hydroxide and tin hydroxide with uniform and spherical particles, so that the dispersion uniformity of the precipitator is improved, the pH value of the whole system is stable, and the agglomeration phenomenon caused by the large-range change of the pH value is avoided; the nano ITO powder obtained by cleaning, drying and calcining is in a nano-scale spherical structure, has uniform crystal grain size, is highly dispersed without agglomeration, and greatly improves the comprehensive performance of the ITO powder.
Drawings
FIG. 1 is an electron micrograph of example 1 of the present invention;
FIG. 2 is an electron micrograph of example 2 of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following examples:
example 1
Proportioning design is carried out according to the mass ratio of the indium oxide to the tin dioxide of 8:1; weighing InCl respectively 3 Solution and SnCl 3 Adding 0.3% of dispersing agent into the solution, and preparing the InCl through mechanical stirring 3 And SnCl 3 The solution was mixed so that the concentration of indium ions was 180g/L. Deionized water is added into ammonia water, and the mixture is mechanically stirred to prepare a precipitator solution, wherein the concentration of the ammonia water is adjusted to be 160g/L. The reactor is taken as a container, and the prepared InCl is respectively atomized by an atomizer 3 With SnCl 3 The mixed solution and the precipitant are atomized and sprayed into a reaction kettle with a certain height in a mode of opposite spraying to generate coprecipitation reaction. And after the reaction is finished, carrying out vacuum filtration on the precipitate, cleaning for 2 times by using absolute ethyl alcohol, carrying out vacuum drying to obtain a precursor of the ITO powder, and then placing the precursor in an electric furnace to calcine for 3 hours at 750 ℃ to obtain the ITO powder. The purity of the obtained ITO powder is more than 99 percent, the granularity is 200-500nm, the ITO powder is spherical and highly dispersed, and the crystal grains are uniform in size.
Example 2
Proportioning design is carried out according to the mass ratio of the indium oxide to the tin dioxide of 9:1; separately weighing InCl 3 Solution and SnCl 3 Adding 0.6% sodium silicate dispersant into the solution, and preparing InCl by mechanical stirring 3 And SnCl 3 The concentration of indium ions in the mixed solution was 200g/L. Deionized water is added into ammonia water, and the mixture is mechanically stirred to prepare a precipitator solution, wherein the concentration of the ammonia water is adjusted to 300g/L.
The reactor is taken as a container, and the prepared InCl is respectively atomized by an atomizer 3 And SnCl 3 The mixed solution and the precipitant are atomized and sprayed into a reaction kettle with a certain height in a mode of opposite spraying to generate coprecipitation reaction. After the reaction is finished, carrying out vacuum filtration on the precipitate, cleaning for 3 times by adopting absolute ethyl alcohol, carrying out vacuum drying to obtain a precursor of the ITO powder, then placing the precursor in an electric furnace, and calcining at 800 DEG CThe ITO powder was obtained after 4 hours of firing. The purity of the obtained ITO powder is more than 99 percent, the granularity is 200-500nm, the ITO powder is spherical and highly dispersed, and the size of crystal grains is uniform.

Claims (4)

1. A spherical nanoscale high-dispersion ITO powder preparation method comprises the steps of preparing indium tin mixed salt solution by taking indium salt and tin salt solution as raw materials; ammonia water solution is used as a precipitator; then, atomizing the indium tin mixed salt solution and the precipitator solution respectively through an atomizer to form tiny liquid fog, spraying the tiny liquid fog into a reaction chamber in a counter-spraying mode for reaction to generate a mixture of indium hydroxide and tin hydroxide with uniform and spherical particles, and cleaning, drying and calcining the mixture to obtain nano ITO powder;
the indium tin mixed salt solution is prepared according to the mass ratio of indium oxide to tin dioxide of 8:1-9:1;
when preparing the indium tin mixed salt solution, 0.1 to 0.6 percent of sodium silicate dispersant is added;
the indium salt is indium chloride or indium nitrate solution, wherein the concentration of indium ions is 180g-200g/L; the tin salt is tin chloride or tin nitrate;
the concentration of the ammonia water is 160g-400g/L; the pH value is 7-8;
the average median diameter of the atomized particles of the atomization disperser is 12-50 mu m; and the percentage of particles <50 μm is 80%;
and the indium hydroxide and the tin hydroxide are both in a micron or nanometer scale.
2. The method for preparing spherical nanoscale high-dispersion ITO powder according to claim 1, wherein the method comprises the following steps: the cleaning process adopts absolute ethyl alcohol or deionized water for cleaning for 2-3 times.
3. The method for preparing spherical nanoscale high-dispersion ITO powder according to claim 1, wherein the method comprises the following steps: the calcination temperature is 600-900 ℃, and the heat preservation is carried out for 1-3h.
4. The method for preparing spherical nanoscale highly-dispersed ITO powder according to claim 1, wherein the method comprises the following steps: the calcination temperature is 720-850 ℃.
CN202110708842.2A 2021-06-25 2021-06-25 Preparation method of spherical nanoscale high-dispersion ITO powder Active CN113353971B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102211786A (en) * 2011-03-02 2011-10-12 北京冶科纳米科技有限公司 Preparation method of nanoscale indium tin oxide powder
CN102923765A (en) * 2012-10-08 2013-02-13 中山大学 Indium tin oxide (ITO) nano powder and preparation method thereof
US20130330267A1 (en) * 2012-06-12 2013-12-12 Mitsubishi Materials Corporation Ito film, ito powder used in manufacturing same ito film, manufacturing method of ito powder, and manufacturing method of ito film
CN106348338A (en) * 2016-11-18 2017-01-25 陕西盛迈石油有限公司 Method for preparing ITO powder by spray thermolysis method
CN107098378A (en) * 2017-04-20 2017-08-29 安徽拓吉泰新型陶瓷科技有限公司 A kind of polymolecularity ITO raw powder's production technologies
CN110713200A (en) * 2018-07-12 2020-01-21 南方科技大学 Metal oxide powder and preparation method and equipment thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102211786A (en) * 2011-03-02 2011-10-12 北京冶科纳米科技有限公司 Preparation method of nanoscale indium tin oxide powder
US20130330267A1 (en) * 2012-06-12 2013-12-12 Mitsubishi Materials Corporation Ito film, ito powder used in manufacturing same ito film, manufacturing method of ito powder, and manufacturing method of ito film
CN102923765A (en) * 2012-10-08 2013-02-13 中山大学 Indium tin oxide (ITO) nano powder and preparation method thereof
CN106348338A (en) * 2016-11-18 2017-01-25 陕西盛迈石油有限公司 Method for preparing ITO powder by spray thermolysis method
CN107098378A (en) * 2017-04-20 2017-08-29 安徽拓吉泰新型陶瓷科技有限公司 A kind of polymolecularity ITO raw powder's production technologies
CN110713200A (en) * 2018-07-12 2020-01-21 南方科技大学 Metal oxide powder and preparation method and equipment thereof

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