CN113198490A - Palladium-cobalt-loaded alloy catalyst for low-temperature combustion of methane and preparation method thereof - Google Patents
Palladium-cobalt-loaded alloy catalyst for low-temperature combustion of methane and preparation method thereof Download PDFInfo
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- CN113198490A CN113198490A CN202110574972.1A CN202110574972A CN113198490A CN 113198490 A CN113198490 A CN 113198490A CN 202110574972 A CN202110574972 A CN 202110574972A CN 113198490 A CN113198490 A CN 113198490A
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- palladium
- cobalt
- catalyst
- methane
- cerium
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 120
- 239000003054 catalyst Substances 0.000 title claims abstract description 80
- 229910017052 cobalt Inorganic materials 0.000 title claims abstract description 42
- 239000010941 cobalt Substances 0.000 title claims abstract description 42
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 30
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 21
- 239000000956 alloy Substances 0.000 title claims abstract description 21
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 238000011068 loading method Methods 0.000 claims abstract description 21
- RCFVMJKOEJFGTM-UHFFFAOYSA-N cerium zirconium Chemical compound [Zr].[Ce] RCFVMJKOEJFGTM-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910000531 Co alloy Inorganic materials 0.000 claims abstract description 18
- 239000006104 solid solution Substances 0.000 claims abstract description 16
- 239000002245 particle Substances 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 6
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 55
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 22
- 229910052763 palladium Inorganic materials 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 20
- 238000006243 chemical reaction Methods 0.000 claims description 17
- 150000003839 salts Chemical class 0.000 claims description 17
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 14
- 239000000243 solution Substances 0.000 claims description 13
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 10
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 9
- 239000002243 precursor Substances 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims description 8
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 6
- 239000002202 Polyethylene glycol Substances 0.000 claims description 6
- 229920001223 polyethylene glycol Polymers 0.000 claims description 6
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 5
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 5
- 239000001099 ammonium carbonate Substances 0.000 claims description 5
- 239000002105 nanoparticle Substances 0.000 claims description 5
- 229910052726 zirconium Inorganic materials 0.000 claims description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 4
- 239000012695 Ce precursor Substances 0.000 claims description 4
- 150000003863 ammonium salts Chemical class 0.000 claims description 4
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 claims description 4
- 238000000227 grinding Methods 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 claims description 3
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 claims description 3
- 235000012538 ammonium bicarbonate Nutrition 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 claims description 2
- DUFCMRCMPHIFTR-UHFFFAOYSA-N 5-(dimethylsulfamoyl)-2-methylfuran-3-carboxylic acid Chemical compound CN(C)S(=O)(=O)C1=CC(C(O)=O)=C(C)O1 DUFCMRCMPHIFTR-UHFFFAOYSA-N 0.000 claims description 2
- 239000012696 Pd precursors Substances 0.000 claims description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 235000012501 ammonium carbonate Nutrition 0.000 claims description 2
- HKVFISRIUUGTIB-UHFFFAOYSA-O azanium;cerium;nitrate Chemical compound [NH4+].[Ce].[O-][N+]([O-])=O HKVFISRIUUGTIB-UHFFFAOYSA-O 0.000 claims description 2
- 239000004202 carbamide Substances 0.000 claims description 2
- 235000013877 carbamide Nutrition 0.000 claims description 2
- 239000001569 carbon dioxide Substances 0.000 claims description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 2
- VYLVYHXQOHJDJL-UHFFFAOYSA-K cerium trichloride Chemical compound Cl[Ce](Cl)Cl VYLVYHXQOHJDJL-UHFFFAOYSA-K 0.000 claims description 2
- VGBWDOLBWVJTRZ-UHFFFAOYSA-K cerium(3+);triacetate Chemical compound [Ce+3].CC([O-])=O.CC([O-])=O.CC([O-])=O VGBWDOLBWVJTRZ-UHFFFAOYSA-K 0.000 claims description 2
- 229940011182 cobalt acetate Drugs 0.000 claims description 2
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 claims description 2
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 claims description 2
- 229910001981 cobalt nitrate Inorganic materials 0.000 claims description 2
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 claims description 2
- FJDJVBXSSLDNJB-LNTINUHCSA-N cobalt;(z)-4-hydroxypent-3-en-2-one Chemical compound [Co].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O FJDJVBXSSLDNJB-LNTINUHCSA-N 0.000 claims description 2
- UJVRJBAUJYZFIX-UHFFFAOYSA-N nitric acid;oxozirconium Chemical compound [Zr]=O.O[N+]([O-])=O.O[N+]([O-])=O UJVRJBAUJYZFIX-UHFFFAOYSA-N 0.000 claims description 2
- JKDRQYIYVJVOPF-FDGPNNRMSA-L palladium(ii) acetylacetonate Chemical compound [Pd+2].C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O JKDRQYIYVJVOPF-FDGPNNRMSA-L 0.000 claims description 2
- GPNDARIEYHPYAY-UHFFFAOYSA-N palladium(ii) nitrate Chemical compound [Pd+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O GPNDARIEYHPYAY-UHFFFAOYSA-N 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 2
- 238000002791 soaking Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 claims description 2
- ZXAUZSQITFJWPS-UHFFFAOYSA-J zirconium(4+);disulfate Chemical compound [Zr+4].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZXAUZSQITFJWPS-UHFFFAOYSA-J 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 19
- 238000009776 industrial production Methods 0.000 abstract description 2
- 229910021118 PdCo Inorganic materials 0.000 description 15
- 239000007789 gas Substances 0.000 description 7
- 229910000510 noble metal Inorganic materials 0.000 description 7
- 238000000746 purification Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical group [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000007084 catalytic combustion reaction Methods 0.000 description 4
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000003345 natural gas Substances 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 229910003158 γ-Al2O3 Inorganic materials 0.000 description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 229910052684 Cerium Inorganic materials 0.000 description 2
- 229910000684 Cobalt-chrome Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- 229910001252 Pd alloy Inorganic materials 0.000 description 2
- WAIPAZQMEIHHTJ-UHFFFAOYSA-N [Cr].[Co] Chemical compound [Cr].[Co] WAIPAZQMEIHHTJ-UHFFFAOYSA-N 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000010952 cobalt-chrome Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 229940068918 polyethylene glycol 400 Drugs 0.000 description 2
- 239000010970 precious metal Substances 0.000 description 2
- 229910052596 spinel Inorganic materials 0.000 description 2
- 239000011029 spinel Substances 0.000 description 2
- 238000013112 stability test Methods 0.000 description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910020708 Co—Pd Inorganic materials 0.000 description 1
- 229920002565 Polyethylene Glycol 400 Polymers 0.000 description 1
- 241000020719 Satsuma Species 0.000 description 1
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 229940044927 ceric oxide Drugs 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- OQCGPOBCYAOYSD-UHFFFAOYSA-N cobalt palladium Chemical compound [Co].[Co].[Co].[Pd].[Pd] OQCGPOBCYAOYSD-UHFFFAOYSA-N 0.000 description 1
- 229910052878 cordierite Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- BBKFSSMUWOMYPI-UHFFFAOYSA-N gold palladium Chemical compound [Pd].[Au] BBKFSSMUWOMYPI-UHFFFAOYSA-N 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/89—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
- B01J23/8933—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/894—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/10—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of rare earths
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/54—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/56—Platinum group metals
- B01J23/63—Platinum group metals with rare earths or actinides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/89—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
- B01J23/8913—Cobalt and noble metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/40—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
- B01J29/42—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing iron group metals, noble metals or copper
- B01J29/46—Iron group metals or copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/20—Catalysts, in general, characterised by their form or physical properties characterised by their non-solid state
- B01J35/23—Catalysts, in general, characterised by their form or physical properties characterised by their non-solid state in a colloidal state
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
- F23G7/07—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases in which combustion takes place in the presence of catalytic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/10—After treatment, characterised by the effect to be obtained
- B01J2229/18—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
- B01J2229/186—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself not in framework positions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
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- F23G2209/14—Gaseous waste or fumes
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- Crystallography & Structural Chemistry (AREA)
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Abstract
The invention relates to a palladium-supported cobalt alloy catalyst for low-temperature combustion of methane. The catalyst takes palladium-cobalt nano alloy as an active component, and cerium-zirconium solid solution CexZr1‑xO2(x is more than or equal to 0.1 and less than or equal to 0.9) as a carrier. The preparation method comprises the steps of preparation of palladium-cobalt nano alloy particles, preparation of cerium-zirconium solid solution, loading, drying, roasting and the like of active components. The prepared catalyst has good methane low-temperature combustion activity and stability. The palladium-cobalt-loaded nano alloy catalyst prepared by the invention has the advantages that the sizes of palladium-cobalt nano alloy particles are uniformHigh dispersity and high stability. The catalyst has the advantages of simple preparation method, high methane combustion activity and good stability, and is suitable for industrial production and application.
Description
Technical Field
The invention relates to a palladium-supported cobalt alloy catalyst for low-temperature combustion of methane and a preparation method thereof, which can be used in the field of tail gas purification of natural gas automobiles and industrial sources. The catalyst can realize the complete catalytic oxidation of methane into carbon dioxide and water under the relatively mild condition, and has good stability.
Background
With the acceleration of the industrialization process in China, the emission of motor vehicle tail gas and pollutants of a power plant seriously affects the quality of the atmospheric environment. Methane is one of the important pollutants of natural gas automobile and industrial source exhaust emission, and is a greenhouse gas with a high greenhouse effect coefficient, so how to control and eliminate methane emission is one of the hot spots of research in the environmental field. The catalytic combustion technology is one of the most effective methods for effectively controlling methane emission, the catalytic combustion method has the advantages of high purification efficiency, wide concentration of treated waste gas, no secondary pollution and the like, and the core of the method is to design and prepare a high-performance catalyst.
In the catalytic combustion technology of methane, the most commonly used is a supported noble metal palladium-based catalyst. In order to solve the problem of insufficient thermal stability of the single palladium catalyst and reduce the cost, the utilization of precious metal and non-precious metal to form bimetallic materials has become a hot point of research in recent years. Satsuma et al (Catalysis Today 242 (2015) 308-314) found that the introduction of cobalt was beneficial for increasing the combustion reactivity of palladium-based catalysts towards methane. Tang et al found that encapsulation of palladium cobalt in a ZSM-5 molecular sieve improved the methane combustion activity and stability of the catalyst (Chemical Engineering Journal 418 (2021) 129398). In addition, the introduction of cerium can greatly improve the methane combustion activity and thermal stability of the noble metal catalyst (Journal of Environmental Sciences 24 (2012) 507-511).
Patent CN105214682A discloses a three-dimensional ordered macroporous ceric oxide loaded Co-Pd nano alloy catalyst, which is prepared by adopting a bubbling reduction method protected by polyvinyl alcohol (PVA) on CeO2The cobalt-palladium alloy nanoparticles are loaded on the surface, however, the methane full-conversion temperature exceeds 500 ℃, and the polyvinyl alcohol is not easy to remove.
CN106582714A discloses a three-dimensional ordered macroporous manganese cobaltate-loaded gold-palladium alloy catalyst for efficient methane oxidation and preparation thereof, wherein the catalyst is used for preparing 3DOM MnCo by a polymethyl methacrylate colloidal crystal template method2O4As a carrier, Au1Pd2The alloy is an active component, the load is 0.5-2.5wt%, and the temperature at which the methane conversion rate is 90% is 470 ℃.
The patent CN105457653A discloses a surface-enhanced palladium-based catalyst for catalytic combustion of low-concentration methane and a preparation method thereof, the catalyst consists of an active component palladium and a spinel interface enhancing layer, the spinel interface enhancing layer is generated by in-situ high-temperature reaction of metal M salt and an alumina carrier, the mass percent of the noble metal active component palladium is 0.05-5% and the mass percent of M is 0.05-20% based on 100% of the weight of the catalyst; and M is nickel, cobalt or manganese. The maximum conversion rate of methane at 300 ℃ is 43%, and the conversion rates of methane continuously converted for 50h at 400 ℃ are all reduced.
Patent CN112473690A discloses a palladium-cobalt bimetallic catalyst applied to methane catalytic oxidation and a preparation method thereof, wherein Pd and Co are loaded on gamma-Al2O3The loading amount of the metal palladium is 22.4-36.9%, and the loading amount of the cobalt is 8.2-9.6%. However, the catalyst has too high a noble metal loading.
The patent CN102626640A discloses an integral catalyst for methane low-temperature oxidation reaction and the preparation thereof, which is composed of a cordierite honeycomb ceramic carrier and a coating coated on the carrier, the expression of the coating is Pd/CoxCry-M/Al2O3Pd is noble metal palladium; coxCryThe cobalt-chromium composite oxide is a cobalt-chromium composite oxide, wherein the molar ratio of cobalt to chromium is 0.001-100; m is doped metal, M is one or more of cerium, zirconium, lanthanum, iron, nickel and manganese, when two or more, the proportion is arbitrary, and the doping amount (molar ratio) M to (Co + Cr + M) is less than 0.10; al (Al)2O3Is gamma-Al with high thermal stability2O3. The catalyst has a good methane light-off temperature, but the patent does not discuss the full conversion minimum temperature of methane and the stability under continuous reaction conditions.
In summary, although there have been many researches and reports on palladium-based catalysts for methane combustion, the activity of the catalyst needs to be further improved, the complete conversion temperature of methane needs to be lowered, and the stability of the catalyst needs to be further improved, so as to meet the requirements of practical application. In order to realize low-temperature activation and stable conversion of methane, a palladium-based catalyst with low load, high activity and stability is developed by selecting a proper carrier, so that the method has great industrial application significance.
Disclosure of Invention
Aiming at the defects of high Pd loading amount, high price and limited application of the existing catalyst, the invention aims to develop a catalyst which can completely convert methane into CO at lower temperature2And H2O, or a salt thereof. The catalyst has the characteristics of low Pd loading capacity, high methane combustion activity, high stability, relatively low price and the like. The method is suitable for coal mine ventilation air methane purification, natural gas locomotive tail gas purification, natural gas boiler tail gas purification and the like.
The purpose of the invention can be realized by the following technical scheme: a palladium-supported cobalt alloy catalyst for low-temperature combustion of methane comprises an active component and a carrier,
the active component is palladium-cobalt alloy, the loading amount of the palladium-cobalt alloy is 0.1-2.0 wt.%, the particle size is 3-6 nm, and the mass ratio of palladium to cobalt is 1-10.
The carrier is cerium-zirconium solid solution CexZr1-xO2(0.1≤x≤0.9)。
The active component palladium-cobalt nano alloy is obtained by the following method: adding an alcohol solution dissolved with a proper amount of palladium and cobalt precursor salts into an alcohol solution of oleylamine under the condition of vigorous stirring, then heating to 140-220 ℃, and after complete reaction, centrifuging and washing to obtain the palladium-cobalt alloy nanoparticles.
The palladium precursor salt is selected from one of palladium nitrate, chloropalladic acid, palladium acetylacetonate and palladium ammonium nitrate.
The cobalt precursor salt is selected from one of cobalt nitrate, cobalt chloride, cobalt acetate and cobalt acetylacetonate.
The alcohol solution is one or more selected from methanol, ethanol, ethylene glycol, propanol and glycerol solution.
The carrier cerium-zirconium solid solution is obtained by the following method: adding a certain amount of cerium precursor salt, zirconium precursor salt and ammonium salt into polyethylene glycol, uniformly grinding, standing for 8-24 hours, crystallizing at 80-120 ℃ for 10-24 hours, washing, drying, and roasting at 400-850 ℃ for 3-6 hours to obtain the carrier cerium-zirconium solid solution.
The cerium precursor salt is selected from one of cerium nitrate, cerium chloride, cerium acetate and ammonium cerium nitrate.
The zirconium precursor salt is selected from one of zirconyl nitrate, zirconium chloride, zirconium acetate and zirconium sulfate.
The ammonium salt is selected from one of ammonium carbonate, ammonium bicarbonate and urea.
The polyethylene glycol is one selected from polyethylene glycol with the average molecular weight of 200-2000.
A method for preparing a methane low-temperature combustion catalyst comprises the following steps:
soaking the carrier in a hexane solution containing palladium-cobalt nano-alloy particles, filtering, washing with ethanol, drying, and roasting at 400-600 ℃ for 2-6 hours to obtain the cerium-zirconium solid solution supported palladium-cobalt alloy catalyst.
Compared with the prior art, the invention has the following advantages:
1. the supported palladium-cobalt nano alloy catalyst prepared by the invention has the advantages of uniform palladium-cobalt nano alloy particle size, high dispersion degree and high stability.
2. The catalyst has the advantages of low load, high methane combustion activity, good stability and the like. Meanwhile, the preparation method of the catalyst is simple and easy to implement, has low cost and is suitable for industrial production and batch application.
Drawings
FIG. 1 shows the stability of the catalyst obtained in the example at 300 ℃ in the methane combustion reaction.
Detailed Description
The preparation method of the supported palladium-cobalt nano alloy catalyst of the present invention is further described in detail by the following specific examples, and it should be noted that the following examples are only used for describing the content of the present invention, and the protection scope of the present invention is not limited to these examples. The scope of the present invention is intended to include all such modifications or alterations insofar as they do not depart from the spirit and substance of the invention; the basic operations used in the examples are conventional and well known to those skilled in the art, unless otherwise specified. In addition, the metal precursor salt preferably used in the present invention is not limited to the specific case of the embodiment, and should be considered as the disclosure of the present invention as long as it does not depart from the idea of the present invention.
In order to evaluate the catalyst performance of the prepared catalyst, a normal-pressure fixed bed quartz tube reactor is adopted to perform methane combustion reaction performance test on the catalyst. And (4) detecting the concentration of methane at the inlet and the outlet on line by using a gas chromatograph. The methane conversion was calculated using the following formula: conversion = (C)in-Cout)/CinX 100%. Wherein C isinAnd CoutThe concentrations of the methane inlet and outlet, respectively. The test conditions were: 200mg of 40-60 mesh catalyst was used for each activity test. The reaction feed gas was dry 1 vol.% CH4And 20 vol.% O2The balance gas is N2Mass airspeed of 15000 mL/g-1·h-1。
Example 1
1.5mmol oleylamine was added to 30mL of ethylene glycol, stirred vigorously for 30min, and sonicated for 10 min. Adding 0.3mmol Pd (NO)3)2And 0.1mmol Co (NO)3)2Adding into the above solution, stirring vigorously for 30min, and performing ultrasonic treatment for 10 min. According to 40 degrees C.min-1The temperature rise rate of (2) is increased to 180 ℃, and the temperature is maintained for 30 min. And removing the heating source, adding 10mL of normal hexane for extraction after the temperature of the solution is reduced to room temperature, then adding 120mL of ethanol for centrifugation for 3 times, and finally obtaining PdCo alloy nanoparticles and dispersing the PdCo alloy nanoparticles in hexane.
Example 2
13.03g of Ce (NO)3)3·6H2O and 6.94g ZrO (NO)3)3·xH2And O, adding 2mL of polyethylene glycol 400 (PEG-400), grinding uniformly, adding 14g of ammonium bicarbonate, grinding uniformly, and standing for 12 hours. Transferring into a crystallization kettle, crystallizing in an oven at 100 ℃ for 12h, and then washing with ethanol for 3 times 1Drying in a baking oven at the temperature of 00 ℃, and finally baking at the temperature of 500 ℃ for 4h to obtain a cerium-zirconium solid solution Ce0.5Zr0.5O2The cerium-zirconium molar ratio is 1: 1.
example 3
Mixing 2g of cerium-zirconium solid solution obtained in the example 2 with the solution of the nano-alloy particles obtained in the example 1, stirring at room temperature for 24h, filtering, washing with ethanol for 3 times, drying in a 60 ℃ oven for 12h, and roasting at 400 ℃ for 2h to obtain PdCo/Ce0.5Zr0.5O2Catalyst, loading 1.0 wt.%, wherein the palladium-cobalt mass ratio is 5: 1.
example 4
Pd (NO) in example 13)2And Co (NO)3)2The molar amounts of Pd/Ce were changed to 0.4mmol and 0mmol, and the other steps were the same as in example 3 to obtain Pd/Ce0.5Zr0.5O2Catalyst loading 1.0 wt.%.
Example 5
Pd (NO) in example 13)2And Co (NO)3)2The molar amounts of the components were changed to 0.34mmol and 0.06mmol, and the rest of the procedure was the same as in example 3 to obtain PdCo/Ce0.5Zr0.5O2Catalyst, loading 1.0 wt.%, wherein the palladium-cobalt mass ratio is 10: 1.
example 6
Pd (NO) in example 13)2And Co (NO)3)2The molar amounts of the components were changed to 0.2mmol and 0.2mmol, and the rest of the procedure was the same as in example 3 to obtain PdCo/Ce0.5Zr0.5O2Catalyst, loading 1.0 wt.%, wherein the palladium-cobalt mass ratio is 2: 1.
example 7
The Ce (NO) in example 23)3·6H2O and ZrO (NO)3)3·xH2The amount of O added was changed to 6.51g and 10.41g, and the same procedure was followed as in example 3 to obtain PdCo/Ce0.25Zr0.75O2Catalyst, cerium-zirconium molar ratio is 1: and 3, the loading amount is 1.0 wt.%, and the mass ratio of palladium to cobalt is 5: 1.
example 8
Ce (NO) in example 13)3·6H2O and ZrO (NO)3)3·xH2The amount of O added was changed to 19.54g and 3.47g, and the same procedure was followed as in example 3 to obtain PdCo/Ce0.75Zr0.25O2Catalyst, cerium-zirconium molar ratio is 3: 1, the loading amount is 1.0 wt.%, and the mass ratio of palladium to cobalt is 5: 1.
example 9
Ce (NO) in example 13)3·6H2O and ZrO (NO)3)3·xH2The amount of O added was changed to 26.05g and 0g, and the same procedure was repeated as in example 3 to obtain PdCo/CeO2Catalyst, loading 1.0 wt.%, wherein the palladium-cobalt mass ratio is 5: 1.
example 10
Ce (NO) in example 13)3·6H2O and ZrO (NO)3)3·xH2The amount of O added was changed to 0g and 13.87g, and the other steps were carried out in the same manner as in example 3 to obtain PdCo/ZrO2Catalyst, loading 1.0 wt.%, wherein the palladium-cobalt mass ratio is 5: 1.
example 11
The amount of the cerium-zirconium solid solution added in example 3 was changed to 1g, and the remaining steps were carried out to obtain PdCo/Ce0.5Zr0.5O2Catalyst, loading 2.0 wt.%, wherein the palladium-cobalt mass ratio is 5: 1.
example 12
The amount of the cerium-zirconium solid solution added in example 3 was changed to 4g, and the remaining steps were carried out to obtain PdCo/Ce0.5Zr0.5O2Catalyst, loading 0.5 wt.%, wherein the palladium-cobalt mass ratio is 5: 1.
example 13
The cerium-zirconium solid solution in example 3 was replaced with ZSM-5, and the remaining steps were unchanged to obtain a PdCo/ZSM-5 catalyst with a loading of 1.0 wt.%, wherein the palladium-cobalt mass ratio was 5: 1.
example 14
The cerium zirconium solid solution in example 3 was changed to γ -Al2O3The rest steps are unchanged to obtain PdCo/gamma-Al2O3Catalyst, loading 1.0 wt.%, wherein the palladium-cobalt mass ratio is 5: 1.
example 15
The catalysts obtained in examples 3 to 14 were subjected to a methane combustion activity test. The methane combustion activity of the catalyst obtained in each example is shown in table 1. As can be seen from Table 1, ZrO prepared for the same supported amount and palladium-cobalt ratio of the catalyst2ZSM-5, and gamma-Al2O3Poor methane combustion activity when used as a carrier, gamma-Al2O3When the strain is used as a carrier, the total transformation temperature is the highest and is 360 ℃. The catalyst improves the methane combustion activity after Ce is introduced into the carrier, and when the loading amount is 1wt.% and the mass ratio of palladium to cobalt is 5, the PdCo/Ce ratio is 1 wt%0.5Zr0.5O2The activity is highest, and the full conversion temperature of methane is 303 ℃. The addition of a small amount of cobalt can improve the methane combustion activity of the catalyst, and the palladium-cobalt alloy is used for replacing a single noble metal Pd as an active component, so that the activity of the catalyst can be improved, the consumption of the noble metal Pd is reduced, and the cost of the catalyst is effectively saved.
TABLE 1 catalysts obtained in examples 3 to 14, examples 3, methane combustion activity
Example 16
The catalysts obtained in example 3, example 9 and example 11 were subjected to a methane combustion stability test. The test conditions are similar to the activity test, except that the temperature of the catalyst bed is always controlled at 300 ℃, and the conversion rate of methane is detected every 1 hour. The methane combustion stability of the resulting catalyst is shown in fig. 1. As can be seen from the stability test results of FIG. 1, CeO2When the catalyst is a carrier, the combustion performance of methane is gradually reduced along with the increase of reaction time, and PdCo/Ce obtained after Zr is introduced0.5Zr0.5O2The catalyst continuously reacts for 60 hours, the methane conversion rate is kept unchanged, and the catalyst has stable methane combustion performance and industrial application value.
Claims (8)
1. A palladium-supported cobalt alloy catalyst for low-temperature combustion of methane comprises an active component and a carrier,the method is characterized in that: the active component is palladium-cobalt nano alloy, and the loading capacity of the palladium-cobalt nano alloy is 0.1-2.0 wt.%; the carrier is cerium-zirconium solid solution CexZr1-xO2Wherein x is more than or equal to 0.1 and less than or equal to 0.9; the catalyst can completely catalyze and oxidize methane into water and carbon dioxide at a lower temperature and keep stable for a long time.
2. The supported palladium-cobalt alloy catalyst as claimed in claim 1, wherein the active component comprises palladium-cobalt nano alloy particles having a particle size of 3 to 6 nm and a palladium-cobalt mass ratio (Pd/Co) of 1 to 10.
3. The supported palladium-cobalt alloy catalyst for low-temperature combustion of methane as claimed in claim 1, wherein the active component palladium-cobalt nano alloy is obtained by the following method: adding an alcohol solution dissolved with a proper amount of palladium and cobalt precursor salts into an alcohol solution of oleylamine under the condition of vigorous stirring, then heating to 140-220 ℃, and after complete reaction, centrifuging and washing to obtain the palladium-cobalt alloy nanoparticles.
4. A supported palladium cobalt alloy catalyst as claimed in claim 3 wherein the palladium precursor salt is selected from one of palladium nitrate, chloropalladic acid, palladium acetylacetonate and palladium ammonium nitrate; the cobalt precursor salt is selected from one of cobalt nitrate, cobalt chloride, cobalt acetate and cobalt acetylacetonate.
5. The supported palladium-cobalt alloy catalyst as claimed in claim 3, wherein the alcohol solution is one or more selected from methanol, ethanol, ethylene glycol, propanol and glycerol solution.
6. The supported palladium-cobalt alloy catalyst for low-temperature combustion of methane as claimed in claim 1, wherein said supported cerium-zirconium solid solution is obtained by the following method: adding a certain amount of cerium precursor salt, zirconium precursor salt and ammonium salt into polyethylene glycol, uniformly grinding, standing for 8-24 hours, crystallizing at 80-120 ℃ for 10-24 hours, washing, drying, and roasting at 400-850 ℃ for 3-6 hours to obtain the carrier cerium-zirconium solid solution.
7. The supported palladium-cobalt alloy catalyst as claimed in claim 6, wherein the cerium precursor salt is selected from one of cerium nitrate, cerium chloride, cerium acetate and ammonium cerium nitrate; the zirconium precursor salt is selected from one of zirconyl nitrate, zirconium chloride, zirconium acetate and zirconium sulfate; the ammonium salt is selected from one of ammonium carbonate, ammonium bicarbonate and urea; the polyethylene glycol is one selected from polyethylene glycol with the average molecular weight of 200-2000.
8. A process for the preparation of a supported palladium-cobalt alloy catalyst as claimed in any one of claims 1 to 7 for the low temperature combustion of methane which comprises the steps of: soaking the carrier in a hexane solution containing palladium-cobalt nano-alloy particles, filtering, washing with ethanol, drying, and roasting at 400-600 ℃ for 2-6 hours to obtain the cerium-zirconium solid solution supported palladium-cobalt alloy catalyst.
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