CN112794048A - Demoulding and carrying production line - Google Patents
Demoulding and carrying production line Download PDFInfo
- Publication number
- CN112794048A CN112794048A CN202110164538.6A CN202110164538A CN112794048A CN 112794048 A CN112794048 A CN 112794048A CN 202110164538 A CN202110164538 A CN 202110164538A CN 112794048 A CN112794048 A CN 112794048A
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- Prior art keywords
- seat
- chain
- roller
- ring
- rollers
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 230000007306 turnover Effects 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 4
- 230000006872 improvement Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Intermediate Stations On Conveyors (AREA)
Abstract
The invention discloses a demoulding and carrying production line which comprises a turnover vehicle and a stand column, wherein the turnover vehicle is provided with a plurality of layers of roller type guide rails, the stand column is arranged on the left side of the turnover vehicle, a plurality of telescopic cylinders are arranged on the stand column from top to bottom, the telescopic cylinders correspond to the roller type guide rails on the turnover vehicle one by one, a lifting electric roller platform is arranged on the right side of the turnover vehicle, the lifting electric roller platform is used for bearing a plastic mould with a bottom on the turnover vehicle and transporting the plastic mould with the bottom to a carrying and conveying line, a 180-degree turnover machine is arranged in the middle of the carrying and conveying line, and the 180-degree turnover machine is used for turning the plastic mould with the bottom 180 degrees. The demoulding and carrying production line provided by the invention can reduce the labor intensity of workers and improve the production efficiency.
Description
Technical Field
The invention relates to the technical field of small prefabricated part matching, in particular to a demoulding and carrying production line.
Background
The small prefabricated member is widely applied to hydraulic engineering, highway engineering and the like and is usually manufactured by a plastic die with a bottom. In the existing process flow, a worker is required to transport a tooling tray from a storage point to a pouring production device, a plurality of plastic molds with bottoms are loaded on the tooling tray on a conveying line of the pouring production device, the tooling tray is transported to a transfer vehicle by the worker after pouring and vibrating, the transfer vehicle is conveyed to an oxygen chamber for curing to manufacture a small prefabricated part, the plastic molds with bottoms on the transfer vehicle are unloaded, the transfer vehicle is provided with a plurality of layers of roller type guide rails for storing the plastic molds with bottoms, so that the unloading process requires a lot of time for the worker, the labor intensity of the worker is high, in addition, after the plastic molds with bottoms are unloaded, the small prefabricated part needs to be overturned for 180 degrees, the bottom of the plastic mold with bottoms is upward, so that the small prefabricated part is taken out, and the existing operation requires the turnover operation of the worker, therefore, the labor intensity of workers is high, and the production efficiency is low.
Disclosure of Invention
In order to solve the defects of the prior art, the demolding and carrying production line is provided, so that the labor intensity of workers is reduced, and the production efficiency is improved.
The demolding and carrying production line comprises a turnover vehicle and a stand column, wherein the turnover vehicle is provided with a plurality of layers of roller type guide rails, the stand column is arranged on the left side of the turnover vehicle, a plurality of telescopic cylinders are arranged on the stand column from top to bottom, the telescopic cylinders correspond to the roller type guide rails on the turnover vehicle one by one, a lifting electric roller platform is arranged on the right side of the turnover vehicle, the lifting electric roller platform is used for receiving a plastic mold with a bottom on the turnover vehicle and transporting the plastic mold with the bottom to a carrying and conveying line, a 180-degree turnover machine is arranged in the middle of the carrying and conveying line, and the 180-degree turnover machine is used for turning the plastic mold with the bottom 180 degrees.
As a further improvement of the proposal, the lifting electric roller platform comprises a portal frame and an electric hoist hung on the portal frame, the output end of the electric hoist is connected with a sliding frame through a hanging chain, L-shaped guide plates are arranged on four sides inside the portal frame, t-shaped plates are arranged at four corners of the upper end of the sliding frame, rollers which are abutted with the L-shaped guide plate are arranged on the T-shaped plates, a cavity is arranged in the sliding frame, a pair of sliding rods and a driving cylinder are arranged in the cavity, the slide bar is transversely and fixedly arranged in the cavity, a piston rod of the driving cylinder is provided with a mounting seat, the mounting seat is arranged on the sliding rod in a sliding manner, two 90-degree rotary cylinders are symmetrically arranged on the mounting seat, the output end of the 90-degree rotary cylinder is provided with a jacking block, and the sliding frame is symmetrically provided with roller conveying lines on two sides of the cavity.
As the further improvement of above-mentioned scheme, the roller transfer chain is including a plurality of rollers of parallel arrangement and the mounting panel that is located the roller both sides, through first chain drive between the two adjacent rollers, the middle part lower extreme of carriage is provided with driven gear, driven gear passes through the second chain with two rollers that are located the carriage middle part and is connected, and two driven gear are coaxial to be provided with the transmission shaft, the inside driving motor that is provided with of cavity, driving motor passes through the chain and drives the transmission shaft is rotatory.
As a further improvement of the above scheme, the 180-degree turnover machine comprises a base frame and ring seats erected on the base frame, wherein a pair of ring seats are symmetrically arranged, a plurality of support rods are uniformly distributed between the two ring seats along the axis of the ring seats, and an upper conveying seat is sleeved on the two support rods positioned at the upper part of the ring seats; the utility model discloses a bearing device of ring, including ring seat, upper conveying seat, lower conveying seat, lifting cylinder, power friction wheel, the cover is equipped with down the transport seat on two bracing pieces that are located the ring lower part, go up a plurality of rollers of all having arranged on transport seat and the lower transport seat, the roller is driven by power unit, the lower extreme of going up the transport seat is connected with the piston rod of lift cylinder, the lift cylinder is installed on the bracing piece that is located down transport seat below, the symmetry is provided with power friction wheel on the bed frame, power friction wheel set up in the below of ring seat and with the lower extreme butt of ring seat, be provided with the fourth motor on the bed frame, the output shaft of fourth motor has the speed reducer, the speed reducer with power friction wheel transmission is connected, the upper.
As a further improvement of the scheme, the power mechanism comprises a third motor and a driving gear, the driving gear is driven by the third motor, the driving gear is arranged at the lower end of the middle part of the lower conveying seat, the driving gear is connected with the two rollers positioned in the middle part of the lower conveying seat through a fourth chain, and the rest two adjacent rollers positioned on the lower conveying seat are in transmission through the third chain.
As a further improvement of the scheme, six lifting cylinders are symmetrically arranged on the supporting rod.
The invention has the beneficial effects that:
compared with the prior art, the demoulding and carrying production line provided by the invention has the advantages that when the production line is used, the sliding frame is correspondingly lifted to the height of the track of a turnover vehicle needing unloading through the electric hoist on the lifting electric roller platform, the telescopic cylinder acts to push the plastic mould with the bottom on the track to the roller conveying line on the sliding frame, the driving motor starts to work, the driving shaft is driven to rotate through the chain, the motion is further transmitted to the driven gear, the driven gear transmits the motion to the rollers through the second chain, the two rollers in the middle part drive other rollers to move through the first chain, the plastic mould with the bottom in the sliding frame is further moved, when the plastic mould with the bottom moves to the tail end of the sliding frame, the driving cylinder acts to drive the mounting seat to move forwards, then the 90-degree rotary cylinder also works to drive the jacking block to rotate by 90 degrees, and further the tooling pallet is pushed to the carrying conveying, and then, the third motor works to sequentially drive the driving gear, the fourth chain and the third chain to realize the rotation of the roller, when the bottom plastic mold is positioned between the upper conveying seat and the lower conveying seat, the lifting cylinder works to jack the lower conveying seat upwards to clamp the bottom plastic mold and the bottom plastic mold between the upper conveying seat and the lower conveying seat, then, the second motor works to drive the circular ring seat to rotate 180 degrees through the power friction wheel to realize the upward operation of the bottom plastic mold, and then, the third motor works to sequentially drive the driving gear, the fourth chain and the third chain to realize the rotation of the roller and send the bottom plastic mold and the bottom plastic mold out of the space between the upper conveying seat and the lower conveying seat to finish the whole operation. The demoulding and carrying production line provided by the invention can reduce the labor intensity of workers and improve the production efficiency.
Drawings
The following detailed description of embodiments of the invention is provided in conjunction with the appended drawings, in which:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the lifting electric roller platform of the present invention;
FIG. 3 is a schematic view of a carriage of the elevating motorized roller platform of the present invention;
FIG. 4 is a schematic structural view of a roller conveyor line of the present invention;
FIG. 5 is a schematic structural view of the 180 ° turnover machine of the present invention;
fig. 6 is a schematic structural view of the roller type track of the present invention.
Detailed Description
As shown in fig. 1-6, the demolding and carrying production line provided by the present invention includes a turnover vehicle 2 having a plurality of layers of roller type guide rails 1, and an upright column 3 disposed on the left side of the turnover vehicle 2, wherein a plurality of telescopic cylinders 4 are arranged on the upright column 3 from top to bottom, the telescopic cylinders 4 correspond to the roller type guide rails 1 on the turnover vehicle 2 one by one, a lifting electric roller platform 100 is disposed on the right side of the turnover vehicle 2, the lifting electric roller platform is used for receiving the plastic molds with bottoms on the turnover vehicle 2 and transporting the plastic molds with bottoms to a carrying and conveying line 300, a 180 ° turnover machine 200 is disposed in the middle of the carrying and conveying line 300, and the 180 ° turnover machine 200 is used for turning the plastic molds with bottoms 180 °.
Specifically, electronic roller platform 100 goes up and down including portal frame 5 and hoist and mount electric block 6 on portal frame 5, electric block 6's output is connected with carriage 8 through chain sling 7, portal frame 5 is inside four sides to be provided with L type baffle 9, carriage 8 upper end four corners is provided with T template 10, be provided with the gyro wheel 11 with L type baffle 9 butt on the T template 10, carriage 8 is inside to be provided with cavity 12, be provided with a pair of slide bar 13 and drive actuating cylinder 14 in the cavity 12, slide bar 13 transversely fixes the setting in cavity 12, the piston rod that drives actuating cylinder 14 is provided with mount pad 15, mount pad 15 slides and sets up on slide bar 13, the symmetry is provided with two 90 revolving cylinder 16 on the mount pad 15, 90 revolving cylinder 16's output is provided with kicking block 17, carriage 8 is provided with roller transfer chain 400 in the bilateral symmetry of cavity 12. Roller transfer chain 400 is including a plurality of rollers of parallel arrangement and the mounting panel that is located the roller both sides, through 19 transmissions of first chain between the two adjacent rollers, the middle part lower extreme of carriage 8 is provided with driven gear 20, driven gear 20 passes through second chain 21 with two rollers that are located carriage 8 middle part and is connected, two driven gear 20 coaxial transmission shafts that are provided with, the inside driving motor that is provided with of cavity 12, driving motor passes through the chain and drives the transmission shaft rotatory.
Specifically, the 180-degree turnover machine 200 comprises a base frame and ring seats 22 erected on the base frame, wherein a pair of ring seats 22 are symmetrically arranged, a plurality of support rods 23 are uniformly distributed between the two ring seats 22 along the axis of the ring seats 22, and an upper conveying seat 24 is sleeved on the two support rods 23 positioned at the upper part of the ring seats 22; the lower conveying seat 25 is sleeved on the two support rods 23 positioned at the lower part of the circular ring, a plurality of rollers are arranged on the upper conveying seat 24 and the lower conveying seat 25, the rollers are driven by a power mechanism, the lower end of the upper conveying seat 24 is connected with a piston rod of a lifting cylinder 26, the lifting cylinder 26 is installed on the support rods 23 positioned below the lower conveying seat 25, power friction wheels 27 are symmetrically arranged on the base frame, the power friction wheels 27 are arranged below the circular ring seat 22 and are abutted against the lower end of the circular ring seat 22, a fourth motor 28 is arranged on the base frame, an output shaft of the fourth motor 28 is connected with a speed reducer 29, the speed reducer 29 is in transmission connection with the power friction wheels 27, and I-shaped abutting wheels 30 are symmetrically arranged on two sides of the upper end of the base frame corresponding.
The improved structure is characterized in that the power mechanism comprises a third motor and a driving gear, the driving gear is driven by the third motor, the driving gear is arranged at the lower end of the middle part of the lower conveying seat 25, the driving gear is connected with two rollers positioned at the middle part of the lower conveying seat 25 through a fourth chain, and the rest two adjacent rollers positioned on the lower conveying seat 25 are in transmission through the third chain.
In a further improvement, six lifting cylinders 26 are symmetrically arranged on the support rod 23, so that stable lifting force is provided, and the lower conveying seat 25 is prevented from deflecting in the lifting process.
The above embodiments are not limited to the technical solutions of the embodiments themselves, and the embodiments may be combined with each other into a new embodiment. The above embodiments are only for illustrating the technical solutions of the present invention and are not limited thereto, and any modification or equivalent replacement without departing from the spirit and scope of the present invention should be covered within the technical solutions of the present invention.
Claims (6)
1. The utility model provides a drawing of patterns transport production line which characterized in that: the turnover vehicle comprises a turnover vehicle provided with a plurality of layers of roller type guide rails and a stand column arranged on the left side of the turnover vehicle, wherein a plurality of telescopic cylinders are arranged on the stand column from top to bottom, the telescopic cylinders are in one-to-one correspondence with the roller type guide rails on the turnover vehicle, a lifting electric roller platform is arranged on the right side of the turnover vehicle, the lifting electric roller platform is used for bearing a plastic mold with a bottom on the turnover vehicle and transporting the plastic mold with the bottom to a transporting line, a 180-degree turnover machine is arranged in the middle of the transporting line, and the 180-degree turnover machine is used for turning the plastic mold with the bottom 180 degrees.
2. The demold handling production line of claim 1, wherein: the electric lifting roller platform comprises a portal frame and an electric hoist hoisted on the portal frame, wherein the output end of the electric hoist is connected with a sliding frame through a hanging chain, L-shaped guide plates are arranged on four sides inside the portal frame, T-shaped plates are arranged at four corners of the upper end of the sliding frame, rollers abutted to the L-shaped guide plates are arranged on the T-shaped plates, a cavity is formed inside the sliding frame, a pair of sliding rods are arranged in the cavity, a driving cylinder is arranged in the cavity in a transverse fixing mode, a piston rod of the driving cylinder is provided with a mounting seat, the mounting seat is arranged on the sliding rods in a sliding mode, two 90-degree rotary cylinders are symmetrically arranged on the mounting seat, the output end of each 90-degree rotary cylinder is provided with a top block, and the sliding frame is provided with roller conveying.
3. The demold handling production line of claim 2, wherein: the roller transfer chain is including a plurality of rollers of parallel arrangement and the mounting panel that is located the roller both sides, through first chain drive between the two adjacent rollers, the middle part lower extreme of carriage is provided with driven gear, driven gear passes through the second chain with two rollers that are located the carriage middle part and is connected, and two driven gear are coaxial to be provided with the transmission shaft, the inside driving motor that is provided with of cavity, driving motor passes through the chain and drives the transmission shaft is rotatory.
4. A demold handling line according to any one of claims 1-3, wherein: the 180-degree turnover machine comprises a base frame and ring seats erected on the base frame, wherein a pair of ring seats are symmetrically arranged, a plurality of support rods are uniformly distributed between the two ring seats along the axis of the ring seats, and an upper conveying seat is sleeved on the two support rods positioned at the upper part of the ring seats; the utility model discloses a bearing device of ring, including ring seat, upper conveying seat, lower conveying seat, lifting cylinder, power friction wheel, the cover is equipped with down the transport seat on two bracing pieces that are located the ring lower part, go up a plurality of rollers of all having arranged on transport seat and the lower transport seat, the roller is driven by power unit, the lower extreme of going up the transport seat is connected with the piston rod of lift cylinder, the lift cylinder is installed on the bracing piece that is located down transport seat below, the symmetry is provided with power friction wheel on the bed frame, power friction wheel set up in the below of ring seat and with the lower extreme butt of ring seat, be provided with the fourth motor on the bed frame, the output shaft of fourth motor has the speed reducer, the speed reducer with power friction wheel transmission is connected, the upper.
5. The demold handling production line of claim 4, wherein: the power mechanism comprises a third motor and a driving gear, the driving gear is driven by the third motor, the driving gear is arranged at the lower end of the middle of the lower conveying seat, the driving gear is connected with two rollers positioned in the middle of the lower conveying seat through a fourth chain, and the other two adjacent rollers positioned on the lower conveying seat are driven through the third chain.
6. The demold handling production line of claim 5, wherein: six lifting cylinders are symmetrically arranged on the supporting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110164538.6A CN112794048A (en) | 2021-02-05 | 2021-02-05 | Demoulding and carrying production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110164538.6A CN112794048A (en) | 2021-02-05 | 2021-02-05 | Demoulding and carrying production line |
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| Publication Number | Publication Date |
|---|---|
| CN112794048A true CN112794048A (en) | 2021-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110164538.6A Pending CN112794048A (en) | 2021-02-05 | 2021-02-05 | Demoulding and carrying production line |
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| CN (1) | CN112794048A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115709881A (en) * | 2022-11-09 | 2023-02-24 | 林铭兰 | Toilet bowl blank demolding transfer device |
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| CN207580642U (en) * | 2017-08-16 | 2018-07-06 | 苏州鸿昱莱机电科技有限公司 | A kind of material recycle machine |
| CN207917928U (en) * | 2018-03-08 | 2018-09-28 | 武汉龙旗智能自动化设备有限公司 | Apply to prefabricated components from drying to the drum clip in demoulding state from switching mechanism |
| CN109132310A (en) * | 2018-09-20 | 2019-01-04 | 胜斐迩仓储系统（昆山）有限公司 | Can horizontal feed cargo promotion platform |
| CN208532028U (en) * | 2018-05-23 | 2019-02-22 | 佛山市生隆陶业设备有限公司 | Single-cantilever lift and conveyer |
| CN110466979A (en) * | 2019-08-06 | 2019-11-19 | 闽西职业技术学院 | A kind of dedicated tipper of Novel fire-proof slab line of production technology |
| CN111268405A (en) * | 2020-04-07 | 2020-06-12 | 河北卓越电气有限责任公司 | Semi-automatic upset machine with barrier propterty is convenient for antifriction structure |
| CN214526596U (en) * | 2021-02-05 | 2021-10-29 | 山西路桥第六工程有限公司 | Demoulding and carrying production line |
-
2021
- 2021-02-05 CN CN202110164538.6A patent/CN112794048A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202414756U (en) * | 2011-11-30 | 2012-09-05 | 名硕电脑(苏州)有限公司 | Object automatic transmission device and gantry platform automatic transmission system |
| CN107161579A (en) * | 2017-06-26 | 2017-09-15 | 扬州恒佳自动化设备有限公司 | A kind of sheet material solid materials warehouse |
| CN207580642U (en) * | 2017-08-16 | 2018-07-06 | 苏州鸿昱莱机电科技有限公司 | A kind of material recycle machine |
| CN207917928U (en) * | 2018-03-08 | 2018-09-28 | 武汉龙旗智能自动化设备有限公司 | Apply to prefabricated components from drying to the drum clip in demoulding state from switching mechanism |
| CN208532028U (en) * | 2018-05-23 | 2019-02-22 | 佛山市生隆陶业设备有限公司 | Single-cantilever lift and conveyer |
| CN109132310A (en) * | 2018-09-20 | 2019-01-04 | 胜斐迩仓储系统（昆山）有限公司 | Can horizontal feed cargo promotion platform |
| CN110466979A (en) * | 2019-08-06 | 2019-11-19 | 闽西职业技术学院 | A kind of dedicated tipper of Novel fire-proof slab line of production technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115709881A (en) * | 2022-11-09 | 2023-02-24 | 林铭兰 | Toilet bowl blank demolding transfer device |
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