CN112192240A - Angle steel processing equipment of people's air defense door - Google Patents
Angle steel processing equipment of people's air defense door Download PDFInfo
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- CN112192240A CN112192240A CN202010929122.4A CN202010929122A CN112192240A CN 112192240 A CN112192240 A CN 112192240A CN 202010929122 A CN202010929122 A CN 202010929122A CN 112192240 A CN112192240 A CN 112192240A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 336
- 239000010959 steel Substances 0.000 title claims abstract description 336
- 238000012545 processing Methods 0.000 title claims abstract description 52
- 230000007123 defense Effects 0.000 title claims abstract description 40
- 238000007599 discharging Methods 0.000 claims abstract description 41
- 238000005520 cutting process Methods 0.000 claims description 76
- 238000006073 displacement reaction Methods 0.000 claims description 47
- 238000003466 welding Methods 0.000 claims description 43
- 239000000463 material Substances 0.000 claims description 36
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000005540 biological transmission Effects 0.000 description 11
- 238000012546 transfer Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 229910000746 Structural steel Inorganic materials 0.000 description 9
- 238000001514 detection method Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/08—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of slides or chutes
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Abstract
The invention relates to the field of angle steel processing equipment for civil air defense doors, and particularly discloses angle steel processing equipment for a civil air defense door. Meanwhile, the discharging platform is arranged and is provided with an inclined plane on the side face perpendicular to the moving direction of the angle steel, when the discharging rail conveys the angle steel to the rear of the discharging platform, the angle steel automatically slides down based on the inclined plane, automatic discharging work is achieved, manual carrying is avoided, the discharging automation of equipment is improved, and the production efficiency is improved.
Description
Technical Field
The invention relates to the field of angle steel processing equipment for civil air defense doors, in particular to angle steel processing equipment for a civil air defense door.
Background
The civil air defense door is a door of an entrance and an exit of a civil protection project, angle steel is needed to be used as a framework of the door, and the angle steel style finally needed on the civil air defense door is obtained by cutting diagonal steel materials and welding flat steel.
In the existing angle steel processing equipment based on the civil air defense door, automatic processing equipment for outputting the angle steel style finally required by the civil air defense door from angle steel feeding is lacked, the existing angle steel is generally positioned and welded manually after being cut, and the processing efficiency is low.
Disclosure of Invention
The invention provides angle steel processing equipment for a civil air defense door, aiming at solving the problem that the existing angle steel processing mode for the civil air defense door is low in efficiency.
In order to solve the technical problems, the invention provides a technical scheme as follows: the angle steel processing equipment of the civil air defense door comprises a feeding device, a straightening device, an angle steel positioning device, an angle steel cutting device and a moving track, wherein the moving track is sequentially connected with the feeding device, the straightening device, the angle steel positioning device and the angle steel cutting device; the feeding device is used for sequentially transferring the arranged angle steels to the moving track; the straightening device is used for sequentially correcting the angle steel on the moving track; the angle steel positioning device is used for positioning the corrected angle steel; the angle steel cutting device is used for cutting the welded angle steel; the angle steel processing equipment of the civil air defense door further comprises a blanking table and a discharging rail, the discharging rail is arranged opposite to the moving rail, and the angle steel cut by the angle steel cutting device enters the discharging rail and then moves to the blanking table; and the side surface of the blanking table perpendicular to the moving direction of the angle steel is provided with an inclined surface.
Preferably, the feeding device comprises a feeding table and a feeding manipulator, the feeding manipulator is positioned on the side surface of the feeding table, and the feeding manipulator is rotatably connected with the feeding table; the feeding table comprises at least two symmetrically arranged feeding frames, and two opposite ends of the angle steel are respectively placed on the at least two feeding frames; the feeding mechanical arm is arranged between every two feeding frames and rotates to support the angle steel to the moving platform.
Preferably, the feeding frame is provided with a conveying chain and limiting blocks, and the limiting blocks are positioned on the conveying chain at equal intervals; the conveying direction of the conveying chain is perpendicular to the direction of the moving track; the width of each limiting block is smaller than that of the angle steel.
Preferably, the material loading frame is close to one end of the moving track and is provided with a slope, and the tail end of the slope is provided with a limiting bulge.
Preferably, the limiting protrusion is close to one side of the slope and provided with a first travel switch, the first travel switch is electrically connected with the feeding manipulator, when the angle steel moves and pushes the first travel switch, the angle steel is supported by the limiting protrusion, and the feeding manipulator rotates to support the angle steel on the moving platform.
Preferably, a second travel switch is arranged at a position of the moving track corresponding to the feeding device, and the second travel switch is electrically connected with the moving track; when the angle steel is arranged on the moving track, the angle steel is pressed on the second travel switch, and the second travel switch controls the moving track to work.
Preferably, the angle steel positioning device comprises a displacement detector, a flat steel positioning assembly and a limiting assembly; the displacement detector is arranged at one end, close to the straightening device, of the moving track, the flat steel positioning component and the limiting component are arranged at one end, close to the angle steel cutting device, of the moving track, and the angle steel moves on the moving track and is positioned by the limiting component after moving to the flat steel positioning component from the displacement detector; the limiting assembly comprises a portal frame and a limiting piece, the portal frame is erected on the moving track, the limiting piece is connected with the portal frame in a sliding mode, and the limiting piece can be close to or far away from the moving track so as to position or loosen the angle steel; the displacement detector is electrically connected with the limiting piece.
Preferably, the flat steel positioning assembly comprises a support frame, a first pulley and a second pulley, the support frame is erected on the moving track, and the first pulley and the second pulley are positioned on one side, close to the moving track, of the support frame; the first pulley and the second pulley are oppositely arranged, and a gap between the first pulley and the second pulley is matched with the thickness of the flat steel; when the angle steel moves to the area corresponding to the support frame, the first pulley and the second pulley are located on the same side face of the angle steel.
Preferably, the angle steel cutting device comprises a welding manipulator, a cutting manipulator and a discharging rail, wherein the welding manipulator and the cutting manipulator are respectively arranged on two opposite sides of the moving rail in the moving direction; the discharging rail is arranged opposite to the moving rail, the distance between the discharging rail and the moving rail is smaller than the length of a single angle steel, and the angle steel on the moving rail enters the discharging rail after being cut; the welding manipulator and the cutting manipulator are arranged between the discharging track and the moving track; the displacement detector is electrically connected with the moving track, when the cutting manipulator finishes cutting, the moving track drives the angle steel to move towards the displacement detector, and when the cutting position of the angle steel moves to the displacement detector, the displacement detector drives the angle steel to move towards the discharging track.
Preferably, the welding manipulator and the cutting manipulator are different in position corresponding to the side face of the angle steel.
Compared with the prior art, the angle steel processing equipment for the civil air defense door provided by the invention has the following advantages:
1. through loading attachment, coalignment, angle steel positioner and the angle steel cutting device that sets gradually, carry out automatic feeding, rectify location and the automatic processing mode of accurate cutting to the angle steel, realized the angle steel from the automated processing of raw materials to processing material, improved the machining efficiency of people's air defense door angle steel, reduced the cost of labor, improved production efficiency and automation level. Meanwhile, the discharging platform is arranged and is provided with an inclined plane on the side face perpendicular to the moving direction of the angle steel, when the discharging rail conveys the angle steel to the rear of the discharging platform, the angle steel automatically slides down based on the inclined plane, automatic discharging work is achieved, manual carrying is avoided, the discharging automation of equipment is improved, and the production efficiency is improved.
2. Through setting up material loading platform and material loading manipulator for the angle steel is placed in material loading bench back, and accessible material loading manipulator rotates and holds up the angle steel in order to shift to moving the track on, has further improved the automation level that equipment shifted the angle steel, improves production efficiency.
3. Through setting up the transfer chain reaches the stopper for place in the angle steel of last work or material rest support and hold and move on the stopper, avoided artifical problem of removing the inefficiency that brings, also avoided invalid transmission problems such as skidding that bring when the conveyer belt direct transfer, improve transmission efficiency.
4. Through setting up the slope with spacing arch for the angle steel is moving the removal back of transfer chain, through the automatic gliding of slope, at last unified removal to spacing bellied position for the angle steel has the fixed position of waiting to shift on last work or material rest, also makes the material loading manipulator has fixed position when shifting the angle steel, has reduced material loading manipulator's location step, improves material loading efficiency.
5. Through setting up first travel switch to ensure that each angle steel accurate removal and support and hold in spacing arch, also make each angle steel remove and target in place, avoid material loading manipulator when rotating, because the angle steel does not remove the transfer failure scheduling problem that leads to that targets in place, improve the accuracy that the angle steel shifted.
6. Through setting up second travel switch for the angle steel just begins work after shifting to on moving the track, has reduced moving orbital idle running, improves the energy rate of utilization, reduces useless loss.
7. Through setting up displacement detector, band steel locating component and spacing subassembly for the angle steel that gets into in the angle steel positioner detects after predetermineeing the length through displacement detector, through spacing subassembly is fixed a position and is fixed at current length, makes the detection length of angle steel accessible settlement process, has further improved the automation level of angle steel processing, simultaneously, carries out length detection based on displacement detector, avoids artifical measurement, improves and detects the precision.
8. Through band steel locating component sets up support frame, first pulley and second pulley, the support frame erects on the removal track for the user can be based on first pulley reaches the second pulley is fixed a position the band steel on the angle steel, also makes the band steel put into the in-process when fixing a position simultaneously, and accessible pulley structure removes the band steel to the locating part direction, has saved user's physical power, improves user experience.
9. Through setting up welding machines hand and cutting manipulator for the welding and the cutting of angle steel can go on simultaneously, have avoided setting up the problem that work efficiency is low that single manipulator brought, have reduced the procedure and have switched and call, have also avoided the problem that single manipulator need the relocation when switching welding and cutting, improve work efficiency. Meanwhile, the angle steel left on the moving track returns to the displacement detector for repositioning and length detection, so that the problem of inaccurate length caused by deformation and bending of the angle steel in the automatic welding and cutting processes is avoided, the processing accuracy of the angle steel is improved, and the processing yield is improved.
10. The welding manipulator and the cutting manipulator correspond the position difference of angle steel side, make welding manipulator with cutting manipulator does not influence each other at the during operation, avoids the collision of the two, improves the working degree of freedom, reduces the collision avoidance setting that the procedure was predetermine, improves work efficiency.
Drawings
Fig. 1 is a schematic structural view of angle steel processing equipment of a civil air defense door according to a first embodiment of the invention.
Fig. 2 is a schematic structural view of a feeding device in angle steel processing equipment of a civil air defense door according to a first embodiment of the invention.
Fig. 3 is a schematic structural diagram of a limiting assembly in angle steel processing equipment of a civil air defense door according to a first embodiment of the invention.
Fig. 4 is a schematic structural view of an angle steel positioning device in angle steel processing equipment of a civil air defense door according to a first embodiment of the present invention.
Fig. 5 is a schematic structural view of an angle steel cutting device in angle steel processing equipment of a civil air defense door according to a first embodiment of the present invention.
Description of reference numerals:
100-angle steel processing equipment of civil air defense doors,
1-a feeding device, 11-a feeding table, 111-a feeding frame, 1111-a transmission chain, 1112-a limiting block, 1113-a limiting bulge, 1114-a first travel switch, 12-a feeding manipulator,
2-a straightening device, a straightening box,
3-angle steel positioning device, 31-displacement detector, 32-flat steel positioning component, 321-supporting frame, 3211-spot welding part, 322-first pulley, 323-second pulley, 33-limiting component, 331-portal frame, 332-limiting component,
4-angle steel cutting device, 41-welding manipulator, 42-cutting manipulator, 43-discharging track,
5-moving track, 51-second travel switch, 52-roller
6-blanking table, 200-angle steel,
p-slope, q-slope.
Detailed Description
The following detailed description of the present invention is provided in conjunction with the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the specific embodiments.
Referring to fig. 1 and 2, a first embodiment of the present invention provides angle steel processing equipment 100 for a civil air defense door, which includes a feeding device 1, a straightening device 2, an angle steel positioning device 3, an angle steel cutting device 4, and a moving rail 5, wherein the moving rail 5 is sequentially connected to the feeding device 1, the straightening device 2, the angle steel positioning device 3, and the angle steel cutting device 4. The feeding device 1 is used for sequentially transferring a plurality of arranged angle steels 200 to the moving track 5. The straightening device 2 is used for sequentially correcting the angle steel 200 on the moving track 5. The angle steel positioning device 3 is used for positioning the corrected angle steel 200. The angle steel cutting device 4 is used for cutting the welded angle steel 200.
It can be understood that after the angle steel 200 can be transported to the feeding device 1 through the travelling crane, the feeding device 1 automatically transports the angle steel to the moving track 5, the moving track 5 moves the angle steel to the straightening device 2 to be corrected, the moving track 5 continuously moves the angle steel 200 to the angle steel positioning device 3, the angle steel positioning device 3 measures the length of the angle steel 200, the angle steel 200 is positioned on the side face of the angle steel 200 based on the angle steel positioning device 3, the angle steel 200 and the flat steel 300 are electrically welded by the angle steel positioning device 3 to be preliminarily fixed, then the angle steel 200 continuously moves to the angle steel cutting device 4, and the angle steel is automatically welded and cut by the angle steel cutting device 4 to obtain an angle steel material required by the civil air defense door.
It can be understood that through the loading attachment 1, the coalignment 2, the angle steel positioner 3 and the angle steel cutting device 4 that set gradually, carry out automatic feeding, rectify the automatic processing mode of location and accurate cutting to angle steel 200, realized angle steel 200 from the automated processing of raw materials to processing material, improved the machining efficiency of people's air defense door angle steel, reduced the cost of labor, improved production efficiency and automation level.
It is understood that the moving rail 5 includes a plurality of rollers 52 disposed at equal intervals, the rollers 52 are in contact with one side surface of the angle iron 200, and the plurality of rollers 52 rotate to drive the movement of the angle iron 200 on the moving rail 5.
Referring to fig. 1 and fig. 2, the feeding device 1 includes a feeding table 11 and a feeding manipulator 12, the feeding manipulator 12 is positioned on a side surface of the feeding table 11, and the feeding manipulator 12 is rotatably connected to the feeding table 11.
The feeding table 11 includes at least two symmetrically-arranged feeding frames 111 (e.g., 3 feeding frames 111 in fig. 1), and two opposite ends of the angle steel 200 are respectively placed on the at least two feeding frames 111. The feeding mechanical arm 12 is arranged between every two feeding frames 111, and the feeding mechanical arm 12 rotates to lift the angle steel 200 to the moving platform 5.
It can be understood that each two material loading frames 111 hold two ends of the angle steel 200, and the angle steel 200 is close to the moving rail 5 along the direction of the material loading frames 111, and when the angle steel is moved to the tail end, the material loading manipulator 12 rotates to hold up the position of the angle steel 200 between the two material loading frames 111, so as to transfer the angle steel to the moving rail 5.
It can be understood that the number of the feeding frames 111 can be 2, 3 or a plurality of, and a plurality of feeding frames 111 are arranged at equal intervals in sequence, so long as the two ends of the angle steel 200 are supported by at least two feeding frames 111, and particularly, when the length of the angle steel 200 is long, the feeding frames 111 can be additionally arranged between the two feeding frames 111 to improve the stability of placing the angle steel 200. In the present embodiment, the number of the feeding frames 111 is 3 for example, but the present embodiment is not limited thereto.
Referring to fig. 2 and fig. 3, the feeding frame 111 is provided with a transmission chain 1111 and a limiting block 1112, the limiting block 1112 is positioned on the transmission chain 1111 at equal intervals, and the transmission direction of the transmission chain 1111 is perpendicular to the direction of the moving track 5, so that when the transmission chain 1111 moves, the limiting block 1112 drives the angle iron 200 on the transmission chain 1111 to move towards the direction of the moving track 5.
It can be understood that the width of the limit block 1112 is smaller than the width of the angle iron 200, so that when the angle iron 200 is placed on the conveyor chain 1111, the angle iron 200 can be placed on the limit block 1112 based on the limit block 1112, and when the conveyor chain 1111 moves, the limit block 1112 abuts against the side surface of the angle iron 200 to drive the angle iron 200 to move. Or the angle steel 200 can also be directly placed between the two limiting blocks 1112, and the driving effect can also be realized.
Referring to fig. 2, a slope p is disposed at one end of the feeding frame 111 close to the moving track 5, a limiting protrusion 1113 is disposed at the end of the slope p, when the angle steel 200 moves to the slope p under the driving of the conveying chain 1111, the angle steel 200 slides down along the slope p until abutting against the limiting protrusion 1113 and stops, and at this time, a user can rotate the feeding manipulator 12 to transfer the angle steel 200 based on the position of the limiting protrusion 1113.
It can be understood that by arranging the slope p and the limiting protrusion 1113, the angle steel 200 automatically slides downwards through the slope p after moving the conveying chain 1111, and finally moves uniformly to the position of the limiting protrusion 1113, so that the angle steel 200 has a fixed position to be transferred on the feeding frame 111, that is, the feeding manipulator 12 has a fixed position when transferring the angle steel 200, thereby reducing the positioning steps of the feeding manipulator 12 and improving the feeding efficiency.
Spacing arch 1113 is close to slope p one side is equipped with first travel switch 1114, first travel switch 1114 with material loading manipulator 12 electricity is connected, works as angle steel 200 removes and promotes when first travel switch 1114, angle steel 200 support hold in spacing arch 1113, just material loading manipulator 12 rotates hold up angle steel 200 extremely on the moving platform 5.
It can be understood that the first travel switch 1114 is arranged to ensure that each angle steel 200 accurately moves and abuts against the limiting protrusion 1113, that is, each angle steel 200 moves in place, so that the problems of transfer failure and the like caused by the fact that the angle steel 200 does not move in place when the feeding manipulator 12 rotates are avoided, and the accuracy of transferring the angle steel 200 is improved.
A second travel switch 51 is arranged at a position of the moving track 5 corresponding to the feeding device 1, the second travel switch 51 is electrically connected with the moving track 5, when the angle steel 200 is arranged on the moving track 5, the angle steel 200 presses the second travel switch 51, and the second travel switch 51 controls the moving track 5 to work.
It can be understood that the second travel switch 51 is arranged, so that the angle iron 200 starts to work after being transferred to the moving track 5, idle running of the moving track 5 is reduced, energy utilization rate is improved, and useless loss is reduced.
With reference to fig. 1, the straightening device 2 is a plurality of straightening boxes 21 sequentially arranged at equal intervals, and each straightening box 21 is used for straightening the angle steel 200 after the angle steel 200 is inserted into and passes through the straightening box 21, so that after the straightening boxes 21 are corrected, the deformation problem of the angle steel 200 in the conveying process can be effectively reduced, the size error in the subsequent welding and cutting processes can be reduced, and the yield can be improved.
Referring to fig. 1, fig. 3 and fig. 4, the angle positioning device 3 includes a displacement detector 31, a flat steel positioning component 32 and a limiting component 33.
The displacement detector 31 is arranged at one end, close to the straightening device 2, of the moving rail 5, the flat steel positioning component 32 and the limiting component 33 are arranged at one end, close to the angle steel cutting device 4, of the moving rail 5, and the angle steel 200 moves on the moving rail 5 and is positioned by the limiting component 33 after moving to the flat steel positioning component 32 from the displacement detector 31.
It can be understood that, when the angle steel 200 enters the angle steel positioning device 3 after being corrected from the straightening device 2, the angle steel positioning device 3 detects the length of the angle steel 200 entering the angle steel positioning device 3 through the displacement detector 31, and the length is a preset length, that is, the length of the angle steel 200 entering the angle steel positioning device 3 needs to be measured based on the displacement detector 31, which is needed by the civil air defense door, and when the displacement detector 31 detects that the length of the entering angle steel 200 reaches the preset length, the limiting component 33 starts to fix the angle steel 200 at the current position, and meanwhile, the displacement detector 31 stops moving the moving track 5.
The limiting component 33 includes a gantry 331 and a limiting member 332, the gantry 331 is erected on the moving track 5, the limiting member 332 is connected to the gantry 331 in a sliding manner, the limiting member 332 can be close to or far from the moving track 5 to position or release the angle steel 200, and the displacement detector 31 is electrically connected to the limiting member 331.
It can be understood that after the limiting member 332 detects that the entering length of the angle steel 200 is equal to the preset length by the displacement detector 31, the limiting member 332 is activated to approach the moving track 5, so that one end of the angle steel 200 abuts against the surface of the limiting member 332 to stop the movement of the angle steel 200. Or the limiting member 332 may be disposed to be close to the moving track 5 so as to press one end of the angle steel 200 on the moving track 5, and the effect of fixing the angle steel 200 at the current position may also be achieved.
It can be understood that the displacement detector 31 can be configured as a conventional infrared displacement sensor, and by configuring a transmitting end and a receiving end, when the angle steel 200 passes through, the receiving end cannot receive the signal of the transmitting end, i.e. it is considered as a length measuring stage. Or the displacement detector 31 can also be arranged as a contact type displacement sensor which can measure the length of the angle steel 200 by contacting the edge of the angle steel 200.
With reference to fig. 1 and 4, the flat steel positioning assembly 32 includes a supporting frame 321, a first pulley 322 and a second pulley 323, the supporting frame 321 is erected on the moving rail 5, and the first pulley 322 and the second pulley 323 are positioned on one side of the supporting frame 321 close to the moving rail 5.
The first pulley 322 and the second pulley 323 are oppositely arranged, a gap between the first pulley 322 and the second pulley 323 is matched with the thickness of the flat steel, and when the angle steel 200 moves to an area corresponding to the support frame 321, the first pulley 322 and the second pulley 323 are located on the same side face of the angle steel 200.
During operation, the angle steel 200 moves to a proper position, the limiting piece 332 positions the angle steel 200 at the current position, at the moment, the first pulley 322 and the second pulley 323 are located on the same side face of the angle steel 200, a user can insert the flat steel into a space formed between the first pulley 322 and the second pulley 323, and push the flat steel towards the limiting piece 332 under the action of the pulleys until one end of the flat steel abuts against the limiting piece 332, and accurate positioning of the flat steel on the angle steel 200 is completed.
It can be understood that by the arrangement of the first pulley 322 and the second pulley 323, the user can position the position of the flat steel on the angle steel 200 based on the first pulley 322 and the second pulley 323, and meanwhile, the flat steel is placed in the positioning process, so that the flat steel can be moved towards the direction of the limiting part 332 through the pulley structure, the physical strength of the user is saved, and the user experience is improved.
The supporting frame 321 is provided with a spot welding portion 3211, and the spot welding portion 3211 is a through groove structure formed in the supporting frame 321, so that after a user positions the angle steel 200 and the flat steel, the user exposes the portion of the angle steel 200 based on the spot welding portion 3211, and the user can perform electric welding processing on the angle steel 200 and the flat steel based on the spot welding portion 3211, so as to complete preliminary positioning of the angle steel 200 and the flat steel, and facilitate subsequent welding accuracy of the angle steel 200.
Optionally, as an embodiment, the roller 52 of the moving rail 5 is electrically connected to the displacement detector 31, and after the user positions and spot-welds the angle steel 200 and the flat steel, the limiting member 332 is driven to move away from the moving rail 5 to continue to move the angle steel 200, and at this time, the roller 52 drives the angle steel 200 to move a single length of the angle steel 200 towards the displacement detector 31, and then moves the angle steel 200 to the next working position.
It can be understood that the angle steel 200 after spot welding is turned to the displacement detector 31, so that the displacement detector 31 recalculates the length of the angle steel 200, the problem of inaccurate length caused by bending or slight deformation of the angle steel 200 due to welding is avoided, the angle steel 200 is measured and positioned again, the welding and cutting accuracy of the angle steel in subsequent steps is improved, and the yield is improved.
Referring to fig. 1 and 5, the angle steel cutting device 4 includes a welding manipulator 41, a cutting manipulator 42, and a discharge rail 43, the welding manipulator 41 and the cutting manipulator 42 are respectively disposed on two opposite sides of the moving rail 5 in the moving direction, and the welding manipulator 41 and the cutting manipulator 42 are disposed between the discharge rail 43 and the moving rail 5.
The discharging rail 43 is arranged opposite to the moving rail 5, the distance between the discharging rail 43 and the moving rail 5 is smaller than the length of a single angle steel 200, and the angle steel on the moving rail 5 enters the discharging rail 43 after being cut.
It can be understood that the welding manipulator 41 and the cutting manipulator 42 are both configured as robot-based automated working equipment, and the welding manipulator 41 and the cutting manipulator 42 can perform positioning and automatic welding and cutting operations on the angle steel 200 based on preset programs.
The displacement detector 31 is electrically connected to the moving rail 5, after the cutting robot 42 finishes cutting, the moving rail 5 drives the angle steel 200 to move towards the displacement detector 31, and when the cutting position of the angle steel is moved to the displacement detector 31, the displacement detector 31 drives the angle steel 200 to move towards the discharging rail 43.
It can be understood that after the angle steel 200 is automatically welded and cut by the angle steel cutting device 4, the cut angle steel material to obtain a finished product enters the discharging rail 43, and the angle steel 200 left on the moving rail 5 returns to the displacement detector 31 to be repositioned and detected in length, so that the problem of inaccurate length caused by deformation and bending of the angle steel 200 in the automatic welding and cutting processes is avoided, the processing accuracy of the angle steel 200 is improved, and the processing yield is improved.
Optionally, as an embodiment, the positions of the welding manipulator 41 and the cutting manipulator 42 corresponding to the side surfaces of the angle steel 200 are different, so that the welding manipulator 41 and the cutting manipulator 42 do not affect each other during working, collision between the welding manipulator and the cutting manipulator is avoided, the working freedom is improved, the collision avoidance setting preset by a program is reduced, and the working efficiency is improved.
With reference to fig. 5, the angle steel processing equipment 1 of the civil air defense door further includes a blanking table 6, and the angle steel 200 cut by the angle steel cutting device 4 enters the discharging rail 51 and then moves to the blanking table 6. The blanking table 6 is perpendicular to the side face of the moving direction of the angle steel 200, an inclined plane q is arranged on the side face of the discharging rail 51, when the angle steel 200 is conveyed to the rear of the blanking table 6, the angle steel 200 automatically slides down on the basis of the inclined plane q, automatic blanking work is achieved, manual carrying is avoided, automation of blanking of equipment is improved, and production efficiency is improved.
Compared with the prior art, the angle steel processing equipment for the civil air defense door provided by the invention has the following advantages:
1. through loading attachment, coalignment, angle steel positioner and the angle steel cutting device that sets gradually, carry out automatic feeding, rectify location and the automatic processing mode of accurate cutting to the angle steel, realized the angle steel from the automated processing of raw materials to processing material, improved the machining efficiency of people's air defense door angle steel, reduced the cost of labor, improved production efficiency and automation level. Meanwhile, the discharging platform is arranged and is provided with an inclined plane on the side face perpendicular to the moving direction of the angle steel, when the discharging rail conveys the angle steel to the rear of the discharging platform, the angle steel automatically slides down based on the inclined plane, automatic discharging work is achieved, manual carrying is avoided, the discharging automation of equipment is improved, and the production efficiency is improved.
2. Through setting up material loading platform and material loading manipulator for the angle steel is placed in material loading bench back, and accessible material loading manipulator rotates and holds up the angle steel in order to shift to moving the track on, has further improved the automation level that equipment shifted the angle steel, improves production efficiency.
3. Through setting up the transfer chain reaches the stopper for place in the angle steel of last work or material rest support and hold and move on the stopper, avoided artifical problem of removing the inefficiency that brings, also avoided invalid transmission problems such as skidding that bring when the conveyer belt direct transfer, improve transmission efficiency.
4. Through setting up the slope with spacing arch for the angle steel is moving the removal back of transfer chain, through the automatic gliding of slope, at last unified removal to spacing bellied position for the angle steel has the fixed position of waiting to shift on last work or material rest, also makes the material loading manipulator has fixed position when shifting the angle steel, has reduced material loading manipulator's location step, improves material loading efficiency.
5. Through setting up first travel switch to ensure that each angle steel accurate removal and support and hold in spacing arch, also make each angle steel remove and target in place, avoid material loading manipulator when rotating, because the angle steel does not remove the transfer failure scheduling problem that leads to that targets in place, improve the accuracy that the angle steel shifted.
6. Through setting up second travel switch for the angle steel just begins work after shifting to on moving the track, has reduced moving orbital idle running, improves the energy rate of utilization, reduces useless loss.
7. Through setting up displacement detector, band steel locating component and spacing subassembly for the angle steel that gets into in the angle steel positioner detects after predetermineeing the length through displacement detector, through spacing subassembly is fixed a position and is fixed at current length, makes the detection length of angle steel accessible settlement process, has further improved the automation level of angle steel processing, simultaneously, carries out length detection based on displacement detector, avoids artifical measurement, improves and detects the precision.
8. Through band steel locating component sets up support frame, first pulley and second pulley, the support frame erects on the removal track for the user can be based on first pulley reaches the second pulley is fixed a position the band steel on the angle steel, also makes the band steel put into the in-process when fixing a position simultaneously, and accessible pulley structure removes the band steel to the locating part direction, has saved user's physical power, improves user experience.
9. Through setting up welding machines hand and cutting manipulator for the welding and the cutting of angle steel can go on simultaneously, have avoided setting up the problem that work efficiency is low that single manipulator brought, have reduced the procedure and have switched and call, have also avoided the problem that single manipulator need the relocation when switching welding and cutting, improve work efficiency. Meanwhile, the angle steel left on the moving track returns to the displacement detector for repositioning and length detection, so that the problem of inaccurate length caused by deformation and bending of the angle steel in the automatic welding and cutting processes is avoided, the processing accuracy of the angle steel is improved, and the processing yield is improved.
10. The welding manipulator and the cutting manipulator correspond the position difference of angle steel side, make welding manipulator with cutting manipulator does not influence each other at the during operation, avoids the collision of the two, improves the working degree of freedom, reduces the collision avoidance setting that the procedure was predetermine, improves work efficiency.
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims and their equivalents.
Claims (10)
1. The utility model provides an angle steel processing equipment of people's air defense door which characterized in that: the angle steel cutting device comprises a feeding device, a straightening device, an angle steel positioning device, an angle steel cutting device and a moving track, wherein the moving track is sequentially connected with the feeding device, the straightening device, the angle steel positioning device and the angle steel cutting device;
the feeding device is used for sequentially transferring the arranged angle steels to the moving track;
the straightening device is used for sequentially correcting the angle steel on the moving track;
the angle steel positioning device is used for positioning the corrected angle steel;
the angle steel cutting device is used for cutting the welded angle steel;
the angle steel processing equipment of the civil air defense door further comprises a blanking table and a discharging rail, the discharging rail is arranged opposite to the moving rail, and the angle steel cut by the angle steel cutting device enters the discharging rail and then moves to the blanking table;
and the side surface of the blanking table perpendicular to the moving direction of the angle steel is provided with an inclined surface.
2. The angle steel processing equipment of the civil air defense door as claimed in claim 1, characterized in that: the feeding device comprises a feeding table and a feeding manipulator, the feeding manipulator is positioned on the side surface of the feeding table, and the feeding manipulator is rotatably connected with the feeding table;
the feeding table comprises at least two symmetrically arranged feeding frames, and two opposite ends of the angle steel are respectively placed on the at least two feeding frames;
the feeding mechanical arm is arranged between every two feeding frames and rotates to support the angle steel to the moving platform.
3. The angle steel processing equipment of the civil air defense door as claimed in claim 2, characterized in that: the feeding frame is provided with a conveying chain and limiting blocks, and the limiting blocks are positioned on the conveying chain at equal intervals;
the conveying direction of the conveying chain is perpendicular to the direction of the moving track;
the width of each limiting block is smaller than that of the angle steel.
4. The angle steel processing equipment of the civil air defense door as claimed in claim 2, characterized in that: go up the work or material rest and be close to removal track one end is equipped with the slope, and the slope end is equipped with spacing arch.
5. The angle steel processing equipment of the civil air defense door as claimed in claim 4, characterized in that: spacing arch is close to slope one side is equipped with first travel switch, first travel switch with the material loading manipulator electricity is connected, works as the angle steel removes and promotes during first travel switch, the angle steel support hold in spacing arch, just material loading manipulator rotates and holds up the angle steel extremely on the moving platform.
6. The angle steel processing equipment of the civil air defense door as claimed in claim 4, characterized in that: a second travel switch is arranged at the position, corresponding to the feeding device, of the moving track, and the second travel switch is electrically connected with the moving track;
when the angle steel is arranged on the moving track, the angle steel is pressed on the second travel switch, and the second travel switch controls the moving track to work.
7. The angle steel processing equipment of the civil air defense door as claimed in claim 1, characterized in that: the angle steel positioning device comprises a displacement detector, a flat steel positioning assembly and a limiting assembly;
the displacement detector is arranged at one end, close to the straightening device, of the moving track, the flat steel positioning component and the limiting component are arranged at one end, close to the angle steel cutting device, of the moving track, and the angle steel moves on the moving track and is positioned by the limiting component after moving to the flat steel positioning component from the displacement detector;
the limiting assembly comprises a portal frame and a limiting piece, the portal frame is erected on the moving track, the limiting piece is connected with the portal frame in a sliding mode, and the limiting piece can be close to or far away from the moving track so as to position or loosen the angle steel;
the displacement detector is electrically connected with the limiting piece.
8. The angle steel processing equipment of the civil air defense door as claimed in claim 7, characterized in that: the flat steel positioning assembly comprises a support frame, a first pulley and a second pulley, the support frame is erected on the moving track, and the first pulley and the second pulley are positioned on one side, close to the moving track, of the support frame;
the first pulley and the second pulley are oppositely arranged, and a gap between the first pulley and the second pulley is matched with the thickness of the flat steel;
when the angle steel moves to the area corresponding to the support frame, the first pulley and the second pulley are located on the same side face of the angle steel.
9. The angle steel processing equipment of the civil air defense door as claimed in claim 7, characterized in that: the angle steel cutting device comprises a welding manipulator, a cutting manipulator and a discharging track, wherein the welding manipulator and the cutting manipulator are respectively arranged on two opposite sides of the moving track in the moving direction;
the discharging rail is arranged opposite to the moving rail, the distance between the discharging rail and the moving rail is smaller than the length of a single angle steel, and the angle steel on the moving rail enters the discharging rail after being cut;
the welding manipulator and the cutting manipulator are arranged between the discharging track and the moving track;
the displacement detector is electrically connected with the moving track, when the cutting manipulator finishes cutting, the moving track drives the angle steel to move towards the displacement detector, and when the cutting position of the angle steel moves to the displacement detector, the displacement detector drives the angle steel to move towards the discharging track.
10. The angle steel processing equipment of the civil air defense door as claimed in claim 9, characterized in that: the welding manipulator and the cutting manipulator are different in position corresponding to the side face of the angle steel.
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| CN202010929122.4A CN112192240A (en) | 2020-09-07 | 2020-09-07 | Angle steel processing equipment of people's air defense door |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010929122.4A CN112192240A (en) | 2020-09-07 | 2020-09-07 | Angle steel processing equipment of people's air defense door |
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