CN115365894A - Automatic online production equipment - Google Patents
Automatic online production equipment Download PDFInfo
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- CN115365894A CN115365894A CN202211005078.3A CN202211005078A CN115365894A CN 115365894 A CN115365894 A CN 115365894A CN 202211005078 A CN202211005078 A CN 202211005078A CN 115365894 A CN115365894 A CN 115365894A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 97
- 239000000463 material Substances 0.000 claims abstract description 97
- 238000001514 detection method Methods 0.000 claims abstract description 40
- 238000004080 punching Methods 0.000 claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims abstract description 10
- 238000010329 laser etching Methods 0.000 claims abstract description 7
- 238000001179 sorption measurement Methods 0.000 claims description 19
- 238000012856 packing Methods 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 5
- 239000000047 product Substances 0.000 abstract 1
- 239000011265 semifinished product Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 11
- 238000004806 packaging method and process Methods 0.000 description 8
- 229910052705 radium Inorganic materials 0.000 description 7
- HCWPIIXVSYCSAN-UHFFFAOYSA-N radium atom Chemical compound [Ra] HCWPIIXVSYCSAN-UHFFFAOYSA-N 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 239000004576 sand Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q39/00—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
- B23Q39/04—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being arranged to operate simultaneously at different stations, e.g. with an annular work-table moved in steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/003—Cyclically moving conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/16—Loading work on to conveyors; Arranging work on conveyors, e.g. varying spacing between individual workpieces
- B23Q7/18—Orienting work on conveyors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention provides automatic online production equipment which comprises a rack, a feeding mechanism, a punching mechanism, a laser etching mechanism, a cleaning mechanism, a cutting mechanism, a detection mechanism, a disc loading mechanism and a discharging mechanism, wherein the feeding mechanism, the punching mechanism, the laser etching mechanism, the cleaning mechanism, the cutting mechanism, the detection mechanism, the disc loading mechanism and the discharging mechanism are sequentially fixed on the rack from right to left; cutting mechanism includes first installing support, move the material device, cut the mould, cut the lower mould, mould drive arrangement, transfer device and X axle conveyor, first installing support is fixed in the frame, it all fixes on first installing support with mould drive arrangement to move the material device, cut the lower mould and fix on first installing support and correspond the left side moving the material device, cut the top of mould drive arrangement's power take off end and correspondence in the top that cuts the lower mould, X axle conveyor fixes on first installing support and corresponds the below that cuts the lower mould, its advantage lies in: the design has high automation degree, reduces the intermediate transfer links of semi-finished products, improves the production efficiency and improves the yield of products.
Description
Technical Field
The invention relates to the technical field of stamping, in particular to automatic online production equipment.
Background
For the punching workpiece with high precision, after the punching of the workpiece is completed, a plurality of processes are required, for example, laser etching, cleaning, appearance detection, flatness detection and the like are carried out on the punching workpiece, and finally, the punching workpiece is packaged for sale.
Disclosure of Invention
The invention aims to provide an automatic online production device to solve the problems mentioned in the background technology.
In order to achieve the above purpose, the invention provides the following technical scheme:
an automatic online production device comprises a rack, a feeding mechanism, a punching mechanism, a laser etching mechanism, a cleaning mechanism, a cutting mechanism, a detection mechanism, a tray loading mechanism and a discharging mechanism, wherein the feeding mechanism, the punching mechanism, the laser etching mechanism, the cleaning mechanism, the cutting mechanism, the detection mechanism, the tray loading mechanism and the discharging mechanism are sequentially fixed on the rack from right to left;
the cutting mechanism comprises a first mounting bracket, a material moving device, an upper cutting die, a lower cutting die, a die driving device, a transfer device and an X-axis conveying device, the first mounting bracket is fixed on the frame, the material moving device and the die driving device are both fixed on the first mounting bracket, the lower cutting die is fixed on the first mounting bracket and corresponds to the left side of the material moving device, the upper cutting die is fixed at the power output end of the die driving device and corresponds to the upper part of the lower cutting die, the die driving device drives the upper cutting die to lift, and the X-axis conveying device is fixed on the first mounting bracket and corresponds to the lower part of the lower cutting die;
transfer device includes the guide pillar, the lifting slide block, lifting unit, first rotating assembly, the connecting plate, microscope carrier and adsorption component cut, the guide pillar is vertical to be fixed on first installing support, lifting slide block and guide pillar sliding connection just correspond cutting between lower mould and the X axle conveyor, lifting unit fixes on first installing support, lifting slide block fixes the power take off end at lifting unit, first rotating assembly fixes on lifting slide block, the power take off end at first rotating assembly is fixed to the connecting plate, it fixes the top at the connecting plate to cut the microscope carrier lower extreme, it wears to establish to cut in the lower mould and the upper end corresponds to the upper surface that cuts the lower mould to cut the microscope carrier, adsorption component installs on cutting the microscope carrier and the adsorption end corresponds the upper end at cutting the microscope carrier.
Further description of the invention: the cutting lower die comprises a bottom mounting plate and a cutting template, the bottom mounting plate is fixed on a first mounting support, the cutting template is fixed above the bottom mounting plate, a first cavity is arranged in the middle of the bottom mounting plate, a connecting plate corresponds to the first cavity, the upper end of the connecting plate is in top contact with the bottom of the cutting template, a plurality of groups of second cavities arranged along the X-axis direction are arranged on the cutting template, a plurality of groups of bosses are arranged on a cutting platform carrier and correspond to the second cavities respectively, and the adsorption end of an adsorption component corresponds to the upper end of the bosses.
Further description of the invention: the material moving device comprises a feeding rail, a material moving rail, a sensing assembly, an X-axis driving assembly, an X-axis sliding table, an X-axis sliding plate, a Z-axis driving assembly, a pin fixing block and a step pin, wherein the feeding rail is fixed on a first mounting bracket and corresponds to the left side of the cleaning mechanism, the right side of the feeding rail bends downwards, supporting tables are arranged on the upper surfaces of the left end and the right end of the feeding rail respectively, the supporting tables are arranged along the Y-axis direction, one side, away from the upper surface of the feeding rail, of each supporting table is an arc-shaped surface, the material moving rail is fixed on the first mounting bracket and corresponds to the position between the feeding rail and a cutting lower die, a material passing groove is formed in the material moving rail, the sensing assembly is fixed on the material moving rail, the sensing end corresponds to the material passing groove, the X-axis driving assembly and the X-axis sliding table are fixed on the first mounting bracket, the X-axis sliding plate is fixed at the power output end of the X-axis driving assembly and is in sliding connection with the X-axis sliding table, the Z-axis driving assembly, the pin is fixed at the upper end of the pin, and corresponds to the lower end of the material passing groove.
Further description of the invention: x axle conveyor includes the second installing support, the second rotating assembly, the conveyer belt, carry tool and limit baffle, the second installing support is fixed on first installing support, the second rotating assembly is fixed on the second installing support, the power take off end at the second rotating assembly is installed to the conveyer belt, second rotating assembly drive conveyer belt encircles rotatoryly, the conveyer belt outside is equipped with the multiunit sand grip, the sand grip sets up along Y axle direction, carry tool sets up the multiunit and fixes on the conveyer belt, be equipped with the recess on carrying the tool, the sand grip corresponds in the recess, limit baffle fixes on the second installing support, limit baffle sets up two sets ofly and corresponds both sides around the conveyer belt top, limit baffle controls the equal radius angle in both ends.
Further description of the invention: the cutting mechanism further comprises a residual material collecting track, one end of the residual material collecting track corresponds to the left side of the cutting lower die, and the other end of the residual material collecting track is downwards inclined.
Further description of the invention: the detection mechanism comprises a CCD detection assembly, a flatness detection assembly, an angle adjustment assembly and a first carrying mechanical arm, the CCD detection assembly, the flatness detection assembly and the angle adjustment assembly are fixed on the frame and are sequentially arranged on the left side of the X-axis conveying device, the tray loading mechanism corresponds to the left side of the angle adjustment assembly, the first carrying mechanical arm is fixed on the frame and is erected above the CCD detection assembly, the flatness detection assembly and the angle adjustment assembly, and the detection mechanism is used for conveying workpieces between the X-axis conveying device, the CCD detection assembly, the flatness detection assembly, the angle adjustment assembly and the tray loading mechanism.
Further description of the invention: the angle adjusting assembly comprises a third rotating assembly and a rotating carrying platform, the third rotating assembly is fixed on the rack, the power output end of the third rotating assembly faces upwards, and the rotating carrying platform is fixed at the power output end of the third rotating assembly.
Further description of the invention: the tray loading mechanism comprises a Y-axis conveying device, a tray conveying device, a packaging carrying tray and a second carrying mechanical arm, the Y-axis conveying device and the tray conveying device are fixed on the rack and are sequentially arranged on the left side of the detection mechanism, the packaging carrying tray is provided with a plurality of groups and is placed at the power output end of the tray conveying device, and the second carrying mechanical arm is fixed on the rack and is erected above the Y-axis conveying device and the tray conveying device.
The invention has the beneficial effects that: metal material area passes through feed mechanism and carries to the punching press in the mechanism, punching press mechanism punches out the required shape of product on the material area, carry out radium carving process on radium carving mechanism after that, wash through the punching press piece and the radium carving piece on the wiper mechanism is taken to the material after that, the material area is cutting on cutting the mechanism, cut out the product part from the material area and transport to detection mechanism, detection mechanism detects the appearance profile and the plane degree of product, detect and accomplish the back, filter and the sabot by sabot mechanism to the product, carry out the unloading through the product that unloading mechanism accomplished at last to the sabot, this design can realize the punching press simultaneously, radium carving, wash, cut, detect, sabot function such as sabot, its degree of automation is high, the intermediate transfer link of semi-manufactured goods has been reduced, not only production efficiency is improved, and the yields of product has been improved.
Drawings
FIG. 1 is an overall block diagram of the present invention;
fig. 2 is a structural view of the cutting mechanism of the present invention;
FIG. 3 is a block diagram of the transfer device of the present invention;
FIG. 4 is a block diagram of the cutting lower die and transfer device of the present invention;
FIG. 5 is a partial cross-sectional view taken at location A of FIG. 4;
FIG. 6 is a block diagram of the X-axis transport apparatus of the present invention;
FIG. 7 is an exploded view of the X-axis transport apparatus of the present invention;
FIG. 8 is a structural view of the detecting mechanism of the present invention;
FIG. 9 is a block diagram of the tray loading mechanism of the present invention;
description of reference numerals:
1. a cutting mechanism; 11. a first mounting bracket; 12. a material moving device; 121. a feeding track; 1211. a support table; 122. a material moving track; 123. an inductive component; 124. an X-axis drive assembly; 125. an X-axis sliding table; 126. an X-axis slide plate; 127. a Z-axis drive assembly; 128. a contact pin fixing block; 13. cutting the upper die; 14. cutting the lower die; 141. a bottom mounting plate; 142. cutting a template; 143. a first cavity; 144. a second cavity; 15. a mold driving device; 16. a transfer device; 161. a guide post; 162. a lifting slide block; 163. a lifting assembly; 164. a first rotating assembly; 165. a connecting plate; 166. cutting a carrying platform; 1661. a boss; 167. an adsorption component; 17. an X-axis conveying device; 171. a second mounting bracket; 172. a second rotating assembly; 173. a conveyor belt; 1731. a convex strip; 174. conveying the jig; 1741. a groove; 175. a limiting baffle; 18. a residue collection track; 2. a detection mechanism; 21. a CCD detection assembly; 22. a flatness detection assembly; 23. an angle adjustment assembly; 231. a third rotating assembly;
232. rotating the carrying platform; 24. a first carrying manipulator; 3. a tray loading mechanism; 31. a Y-axis conveying device; 32. a tray transport device; 33. packaging the carrying tray; 34. a second carrying manipulator; 4. and a frame.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1 to 9, an automatic online production device comprises a frame 4, and a feeding mechanism, a stamping mechanism, a laser etching mechanism, a cleaning mechanism, a cutting mechanism 1, a detection mechanism 2, a tray loading mechanism 3 and a discharging mechanism which are sequentially fixed on the frame 4 from right to left.
Metal material area is carried to the punching press mechanism in through feed mechanism, punching press mechanism punches the required shape of product on the material area, carry out radium carving process on radium carving mechanism after that, wash through the punching press piece and the radium carving piece that wiper mechanism was taken in the material area after that, the material area is cutting on cutting mechanism 1, cut out and transport detection mechanism 2 with the product part from taking the material, detection mechanism 2 detects the appearance profile and the plane degree of product, detect the completion back, filter and sabot by sabot mechanism 3 to the product, carry out the unloading through the product that unloading mechanism accomplished at last to the sabot.
Cutting mechanism 1 includes first installing support 11, move material device 12, cut last mould 13, cut lower mould 14, mould drive arrangement 15, transfer device 16 and X axle conveyor 17, first installing support 11 is fixed in frame 4, it all fixes on first installing support 11 to move material device 12 and mould drive arrangement 15, it fixes on first installing support 11 and corresponds in the left side that moves material device 12 to cut lower mould 14, it fixes at mould drive arrangement 15's power take off end and corresponds in the top that cuts lower mould 14 to cut last mould 13, mould drive arrangement 15 drives and cuts last mould 13 and goes up and down, X axle conveyor 17 is fixed on first installing support 11 and corresponds in the below that cuts lower mould 14.
The cleaned material belt is conveyed to a cutting lower die 14 through a material moving device 12, a die driving device 15 drives a cutting upper die 13 to descend and cut off the connection position of a punched product and the material belt, a transfer device 16 takes away the product and conveys the product to an X-axis conveying device 17, and the X-axis conveying device 17 conveys the product to a later process.
The transfer device 16 comprises a guide post 161, a lifting slider 162, a lifting assembly 163, a first rotating assembly 164, a connecting plate 165, a cutting carrier 166 and an adsorption assembly 167, the guide post 161 is vertically fixed on the first mounting bracket 11, the lifting slider 162 is slidably connected with the guide post 161 and corresponds to the position between the cutting lower die 14 and the X-axis conveying device 17, the lifting assembly 163 is fixed on the first mounting bracket 11, the lifting slider 162 is fixed at the power output end of the lifting assembly 163, the first rotating assembly 164 is fixed on the lifting slider 162, the connecting plate 165 is fixed at the power output end of the first rotating assembly 164, the lower end of the cutting carrier 166 is fixed above the connecting plate 165, the cutting carrier 166 penetrates through the cutting lower die 14, the upper end of the cutting lower die 14 corresponds to the upper surface of the cutting lower die 14, the adsorption assembly 167 is mounted on the cutting carrier 166, and the adsorption end of the adsorption assembly corresponds to the upper end of the cutting carrier 166.
The upper end of the cutting carrying table 166 corresponds to the upper surface of the cutting lower die 14, after the material belt is conveyed to the cutting lower die 14 through the material moving device 12, a product to be cut corresponds to the cutting carrying table 166, the die driving device 15 drives the cutting upper die 13 to descend and cuts off the connection position of the punched product and the material belt, the adsorption unit 167 adsorbs the product by the adsorption unit 167, then the lifting unit 163 drives the lifting slider 162 to descend along the guide post 161, in the descending process, the first rotating unit 164 drives the connecting plate 165 to rotate 180 degrees, so that the cutting carrying table 166 faces downward, the cutting carrying table 166 continues to descend under the driving of the lifting unit 163, the product is placed on the X-axis conveying device 17, then the adsorption unit 167 is closed, the product is conveyed along with the X-axis conveying device 17, and then the transfer device 16 is reset to perform the production process of the next period.
The lower cutting die 14 comprises a bottom mounting plate 141 and a cutting template 142, the bottom mounting plate 141 is fixed on a first mounting bracket 11, the cutting template 142 is fixed above the bottom mounting plate 141, the middle part of the bottom mounting plate 141 is provided with a first cavity 143, a connecting plate 165 corresponds to the first cavity 143, the upper end of the connecting plate 165 is in top contact with the bottom of the cutting template 142, the cutting template 142 is provided with a plurality of groups of second cavities 144 arranged along the X-axis direction, the cutting platform 166 is provided with a plurality of groups of bosses 1661, the plurality of groups of bosses 1661 correspond to the plurality of groups of second cavities 144, and the adsorption end of the adsorption component 167 corresponds to the upper end of the plurality of groups of bosses 1661.
In the process that the cutting carrier 166 is inserted into the cutting lower die 14, when the upper end of the connecting plate 165 abuts against the cutting template 142, the bosses 1661 stop moving upwards, so that the position of the connecting plate 165 in the first cavity 143 is fixed, at this time, each group of bosses 1661 corresponds to one group of second cavities 144, namely, the positions of the bosses 1661 are also accurately limited, which is beneficial to improving the precision of the connecting position of the cutting material belt.
The material moving device 12 comprises a material feeding rail 121, a material moving rail 122, a sensing assembly 123, an X-axis driving assembly 124, an X-axis sliding table 125, an X-axis sliding plate 126, a Z-axis driving assembly 127, a pin fixing block 128 and a step pitch pin, wherein the material feeding rail 121 is fixed on the first mounting bracket 11 and corresponds to the left side of the cleaning mechanism, the right side of the material feeding rail 121 bends downwards, supporting platforms 1211 are arranged on the upper surfaces of the left end and the right end of the material feeding rail 121, the supporting platforms 1211 are arranged along the Y-axis direction, one side of the supporting platforms 1211, which is far away from the upper surface of the material feeding rail 121, is an arc-shaped surface, the material moving rail 122 is fixed on the first mounting bracket 11 and corresponds to the position between the material feeding rail 121 and the cutting lower die 14, move and be equipped with the silo on the material track 122, response subassembly 123 is fixed on moving material track 122 and the response end corresponds at the silo of crossing, X axle drive assembly 124 and X axle slip table 125 are fixed on first installing support 11, X axle slide 126 is fixed at the power take off end of X axle drive assembly 124 and with X axle slip table 125 sliding connection, Z axle drive assembly 127 is fixed on X axle slide 126, contact pin fixed block 128 is fixed at the power take off end of Z axle drive assembly 127 and is corresponding in the left side of response subassembly 123, stride contact pin upper end is fixed in contact pin fixed block 128, stride contact pin lower extreme is worn to establish and is passed through moving material track 122 and correspond at the silo of crossing.
After the material belt is cleaned by the cleaning mechanism, the material belt is transported to a backward process in the material moving device 12, the material belt penetrates through the material passing groove of the material moving rail 122, positioning holes are uniformly formed in the side edge of the material belt, the sensing component 123 detects the positioning holes, when the positioning holes are detected, that is, the position of the material belt is correct, at this time, the Z-axis driving component 127 drives the pin fixing block 128 to descend, so that the step pins penetrate through the positioning holes, then the X-axis driving component 124 drives the X-axis sliding plate 126 to move on the X-axis sliding table 125 for a specific distance leftwards, then the step pins are reset, in this way, the material belt is gradually transported leftwards at a specific step pitch, in the leftward transportation process of the material belt, the material belt firstly passes through the material feeding rail 121 and then enters the material moving rail 122, the material belt is in contact with the surface of the support platform 1211 on the material feeding rail 121, the contact area is reduced, so that the friction force is reduced, the material belt is smoothly transported onto the material moving rail 122, the right side of the material rail 121 is inclined downwards, the weight of the material belt is ensured to effectively contact with the left side of the material rail 1211, and the position accuracy of the material belt in the transportation process is improved.
The X-axis conveying device 17 includes a second mounting bracket 171, a second rotating assembly 172, a conveying belt 173, a conveying jig 174 and a limit baffle 175, the second mounting bracket 171 is fixed on the first mounting bracket 11, the second rotating assembly 172 is fixed on the second mounting bracket 171, the conveying belt 173 is installed at the power output end of the second rotating assembly 172, the second rotating assembly 172 drives the conveying belt 173 to rotate around, a plurality of sets of protruding strips 1731 are arranged on the outer side of the conveying belt 173, the protruding strips 1731 are arranged along the Y-axis direction, the conveying jig 174 is provided with a plurality of sets and fixed on the conveying belt 173, a groove 1741 is arranged on the conveying jig 174, the protruding strips 1731 correspond to the groove 1741, the limit baffle 175 is fixed on the second mounting bracket 171, the limit baffle 175 is provided with two sets and corresponds to the front and back sides above the conveying belt 173, and both ends are rounded off about the limit baffle 175.
The second rotating assembly 172 drives the conveying belt 173 to rotate around, so that the conveying jig 174 above the conveying belt 173 is conveyed leftwards, the limiting baffle 175 can limit the front and rear sides of the conveying jig 174, the position accuracy of the conveying jig 174 is improved, the conveying jig 174 is matched with the raised strips 1731 of the conveying belt 173 through the grooves 1741 of the conveying jig, the conveying jig is accurately fixed on the conveying belt 173, screws can be adopted to fix the conveying jig 174 on the raised strips 1731, the grooves 1741 can also be made into dovetail grooves, the bosses 1661 are in shapes matched with the dovetail grooves, the dovetail grooves 1661 on the conveying jig 174 are directly spliced with the bosses 1661 without screw fixation, the conveying jig 174 is timely deviated along the Y-axis direction in the rotating process, the position of the conveying jig 174 can be corrected through the fillets at the end parts of the limiting baffle 175, and the position is accurate when the conveying jig 174 is conveyed above the conveying belt 173.
The cutting mechanism 1 further comprises a residual material collecting track 18, one end of the residual material collecting track 18 corresponds to the left side of the cutting lower die 14, and the other end of the residual material collecting track inclines downwards.
When the upper cutting die 13 cuts off the connection position of the material belt and the product, the left end of the material belt can be cut off at the same time, and the cut material belt is collected through the residual material collecting track 18.
The detection mechanism 2 comprises a CCD detection assembly 21, a flatness detection assembly 22, an angle adjustment assembly 23 and a first carrying manipulator 24, the CCD detection assembly 21, the flatness detection assembly 22 and the angle adjustment assembly 23 are fixed on the rack 4 and are sequentially arranged on the left side of the X-axis conveying device 17, the tray loading mechanism 3 corresponds to the left side of the angle adjustment assembly 23, and the first carrying manipulator 24 is fixed on the rack 4 and is erected above the CCD detection assembly 21, the flatness detection assembly 22 and the angle adjustment assembly 23 and used for conveying workpieces among the X-axis conveying device 17, the CCD detection assembly 21, the flatness detection assembly 22, the angle adjustment assembly 23 and the tray loading mechanism 3.
The angle adjusting assembly 23 includes a third rotating assembly 231 and a rotating stage 232, the third rotating assembly 231 is fixed on the frame 4, and the power output end of the third rotating assembly faces upward, and the rotating stage 232 is fixed at the power output end of the third rotating assembly 231.
Independent products are cut into from the material area to the punching press product through cutting mechanism 1, first transport manipulator 24 snatchs the product on X axle conveyor 17 one by one and places CCD determine module 21 in proper order, on flatness determine module 22 and the angle adjustment subassembly 23, CCD determine module 21 shoots the detection to the appearance profile of product, flatness determine module 22 inspects the plane degree of product, on the angle adjustment subassembly 23, third rotating assembly 231 drives rotatory microscope carrier 232 rotatory, make the product rotatory 90, and transport through first transport manipulator 24 and hold in the dish mechanism 3.
The tray loading mechanism 3 comprises a Y-axis conveying device 31, a tray conveying device 32, a packaging carrying tray 33 and a second carrying mechanical arm 34, the Y-axis conveying device 31 and the tray conveying device 32 are fixed on the rack 4 and are sequentially arranged on the left side of the detection mechanism 2, the packaging carrying tray 33 is provided with a plurality of groups and is placed at the power output end of the tray conveying device 32, and the second carrying mechanical arm 34 is fixed on the rack 4 and is erected above the Y-axis conveying device 31 and the tray conveying device 32.
After the products are detected on the detection mechanism 2, the first carrying mechanical arm 24 places the products on the Y-axis conveying device 31, the Y-axis conveying device 31 gradually conveys the products to the front side, multiple groups of products are arranged in order, the second mechanical arm synchronously conveys the multiple groups of products to the packaging carrying tray 33, the material tray conveying device 32 stacks the packaging carrying tray 33 filled with the products and conveys the packaging carrying tray 33 to the blanking mechanism for batch blanking, and the second mechanical arm transfers the products to a specific collecting position for uniform treatment aiming at the unqualified products detected in the previous process.
The above is not intended to limit the technical scope of the present invention, and any modifications, equivalent variations and modifications of the above embodiments according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (8)
1. The utility model provides an automatic change online production facility which characterized in that: the automatic disc loading and unloading machine comprises a rack, and a loading mechanism, a punching mechanism, a laser etching mechanism, a cleaning mechanism, a cutting mechanism, a detection mechanism, a disc loading mechanism and a blanking mechanism which are sequentially fixed on the rack from right to left;
the cutting mechanism comprises a first mounting bracket, a material moving device, an upper cutting die, a lower cutting die, a die driving device, a transfer device and an X-axis conveying device, the first mounting bracket is fixed on the rack, the material moving device and the die driving device are both fixed on the first mounting bracket, the lower cutting die is fixed on the first mounting bracket and corresponds to the left side of the material moving device, the upper cutting die is fixed at the power output end of the die driving device and corresponds to the upper part of the lower cutting die, the die driving device drives the upper cutting die to lift, and the X-axis conveying device is fixed on the first mounting bracket and corresponds to the lower part of the lower cutting die;
the transfer device comprises a guide pillar, a lifting slider, a lifting assembly, a first rotating assembly, a connecting plate, a cutting platform deck and an adsorption assembly, the guide pillar is vertically fixed on the first mounting bracket, the lifting slider is connected with the guide pillar in a sliding mode and corresponds to the position between the cutting lower die and the X-axis conveying device, the lifting assembly is fixed on the first mounting bracket, the lifting slider is fixed at the power output end of the lifting assembly, the first rotating assembly is fixed on the lifting slider, the connecting plate is fixed at the power output end of the first rotating assembly, the lower end of the cutting platform deck is fixed above the connecting plate, the cutting platform deck is arranged in the cutting lower die in a penetrating mode, the upper end of the cutting platform deck corresponds to the upper surface of the cutting lower die, and the adsorption assembly is installed on the cutting platform deck and corresponds to the upper end of the cutting platform deck.
2. The automated on-line production device of claim 1, wherein: the cutting lower die comprises a bottom mounting plate and a cutting template, the bottom mounting plate is fixed on a first mounting bracket, the cutting template is fixed above the bottom mounting plate, a first cavity is arranged in the middle of the bottom mounting plate, the connecting plate corresponds to the first cavity, the upper end of the connecting plate is in contact with the bottom of the cutting template, a plurality of groups of second cavities arranged along the X-axis direction are arranged on the cutting template, a plurality of groups of bosses are arranged on the cutting platform carrier, the bosses correspond to the plurality of groups of second cavities respectively, and the adsorption ends of the adsorption components correspond to the plurality of groups of upper ends of the bosses.
3. The automated on-line production device of claim 1, wherein: move the material device and include material loading track, move material track, response subassembly, X axle drive subassembly, X axle slip table, X axle slide, Z axle drive subassembly, contact pin fixed block and stride contact pin, the material loading track is fixed just correspond on the first installing support and be in wiper mechanism's left side, material loading track right side downwarping, both ends upper surface all is equipped with a supporting bench about the material loading track, the supporting bench sets up along Y axle direction, a supporting bench keeps away from one side of material loading track upper surface is the arcwall face, it fixes to move the material track on the first installing support and correspond the material loading track with cut between the lower mould, it is equipped with the silo on the material loading track to move, the response subassembly is fixed move on the material track and the response end corresponds in crossing in the silo, X axle drive subassembly with X axle slip table fixes on the first installing support, the X axle slide is fixed the power take off end of X axle drive subassembly and with X axle sliding connection, Z axle drive subassembly is fixed on the contact pin the track the fixed block the contact pin is fixed the contact pin and is fixed the contact pin the corresponding in the response subassembly the left side the material loading track and pass through the silo.
4. The automated on-line production equipment of claim 1, wherein: the X-axis conveying device comprises a second mounting support, a second rotating assembly, a conveying belt, a conveying jig and a limiting baffle, the second mounting support is fixed to the first mounting support, the second rotating assembly is fixed to the second mounting support, the conveying belt is installed at the power output end of the second rotating assembly, the second rotating assembly drives the conveying belt to rotate in a surrounding mode, multiple groups of convex strips are arranged on the outer side of the conveying belt and are arranged along the Y-axis direction, the conveying jig is provided with multiple groups of convex strips and fixed to the conveying belt, grooves are formed in the conveying jig, the convex strips correspond to the grooves, the limiting baffle is fixed to the second mounting support, the limiting baffle is provided with two groups of convex strips and corresponds to the front side and the rear side of the upper portion of the conveying belt, and the left end and the right end of the limiting baffle are both chamfered.
5. The automated on-line production device of claim 1, wherein: the cutting mechanism further comprises a residual material collecting track, one end of the residual material collecting track corresponds to the left side of the cutting lower die, and the other end of the residual material collecting track is downwards inclined.
6. The automated on-line production device of claim 1, wherein: detection mechanism includes CCD determine module, plane degree determine module, angle adjustment subassembly and first transport manipulator, CCD determine module plane degree determine module with the angle adjustment subassembly is fixed just arrange in proper order in the frame X axle conveyor left side, sabot mechanism corresponds the left side of angle adjustment subassembly, first transport manipulator is fixed in the frame and erect CCD determine module plane degree determine module with angle adjustment subassembly top is used for X axle conveyor CCD determine module plane degree determine module angle adjustment subassembly with carry the work piece between the sabot mechanism.
7. The automated on-line production apparatus of claim 6, wherein: the angle adjusting assembly comprises a third rotating assembly and a rotating carrying platform, the third rotating assembly is fixed on the rack, the power output end of the third rotating assembly faces upwards, and the rotating carrying platform is fixed at the power output end of the third rotating assembly.
8. The automated on-line production device of claim 1, wherein: tray loading mechanism includes that Y axle conveyor, charging tray conveyer, packing carry a set and second transport manipulator, Y axle conveyor with charging tray conveyer fixes just set gradually in the frame detection mechanism's left side, the packing is carried a set and is set up the multiunit and place charging tray conveyer's power take off end, second transport manipulator fixes just erect in the frame Y axle conveyor with charging tray conveyer top.
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| CN202211005078.3A CN115365894B (en) | 2022-08-22 | 2022-08-22 | Automatic change line production facility |
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| CN202211005078.3A CN115365894B (en) | 2022-08-22 | 2022-08-22 | Automatic change line production facility |
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| CN115365894B CN115365894B (en) | 2023-09-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116238952A (en) * | 2023-05-12 | 2023-06-09 | 苏州中科瑞龙科技有限公司 | Material area feed arrangement and electrode assembly equipment |
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| CN115365894B (en) | 2023-09-29 |
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