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CN111002187B - Batten grinding device - Google Patents

Batten grinding device Download PDF

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Publication number
CN111002187B
CN111002187B CN201911253787.1A CN201911253787A CN111002187B CN 111002187 B CN111002187 B CN 111002187B CN 201911253787 A CN201911253787 A CN 201911253787A CN 111002187 B CN111002187 B CN 111002187B
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CN
China
Prior art keywords
chain wheel
rotating shaft
bevel gear
batten
clamping mechanism
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CN201911253787.1A
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Chinese (zh)
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CN111002187A (en
Inventor
胡海
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Chongqing Meidi smart home Co.,Ltd.
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Chongqing Meidi Smart Home Co ltd
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Priority to CN201911253787.1A priority Critical patent/CN111002187B/en
Publication of CN111002187A publication Critical patent/CN111002187A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/04Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/18Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a batten polishing device, which belongs to the technical field of wooden door processing equipment and comprises a rack, wherein a motor, a polishing mechanism and a feeding mechanism are arranged on the rack; the grinding mechanism comprises a first bearing seat, a first rotating shaft is connected in the first bearing seat, a fourth chain wheel and a first driving bevel gear are connected to the left end and the right end of the first rotating shaft respectively, the output shaft of the motor is connected with the first chain wheel, a third bearing seat and a third rotating shaft are installed on the front side and the rear side of the left end and the right end of the rack respectively, a first driven bevel gear and a driving belt wheel are connected to the third rotating shaft of the left end, a driven belt wheel is connected to the third rotating shaft of the right end, and an abrasive belt is wound between the driving belt wheel and the driven belt wheel. The automatic feeding device can automatically feed materials, and can automatically turn over battens during polishing, so that four side walls of the battens are polished, the production efficiency is high, and the labor intensity of workers is low.

Description

Batten grinding device
Technical Field
The invention belongs to the technical field of wooden door processing equipment, and particularly relates to a batten polishing device.
Background
Wooden doors, as the name suggests, can be roughly divided into composite doors, solid wood doors and all-wood doors, and are widely applied to civil and commercial buildings and houses. The style of the wooden door is generally various in European style, American style, Chinese style, Italian style and the like. The solid wood door is mainly made of natural logs or solid wood as processing raw materials, such as pine, fir, red rubber and the like, the processed finished product has the characteristics of no deformation, corrosion resistance, no crack, heat insulation and the like, and the related processes are roughly divided into drying, blanking, grinding, tenoning, drilling, high-speed milling, assembling, polishing, painting and the like.
In the production process of the wooden door, the wooden strip needs to be polished sometimes. In the prior art, when a batten is polished, a millstone is generally used for polishing four side walls of the batten respectively, and each time one side wall is polished, the batten needs to be turned over manually, and then the next side wall is polished; in addition, when feeding, also generally through artifical material loading, will wait that the stuff of polishing installs on the device of polishing, this kind of processing mode has the production efficiency lower, and workman intensity of labour is big shortcoming.
Disclosure of Invention
The invention aims to: aim at providing a stuff grinding device, can automatic feeding to can overturn the stuff voluntarily when polishing, thereby polish four lateral walls of stuff, production efficiency is high, workman low in labor strength.
In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows:
a batten grinding device comprises a rack (1), wherein a motor (2), a grinding mechanism and a feeding mechanism (7) are mounted on the rack (1);
wherein the grinding mechanism further comprises a first bearing seat (31), the first bearing seat (31) is installed on the frame (1), a first rotating shaft (32) is connected in the first bearing seat (31), the left end and the right end of the first rotating shaft (32) are respectively connected with a fourth chain wheel (35) and a first drive bevel gear (36), an output shaft of the motor (2) is connected with the first chain wheel (21), the fourth chain wheel (35) is connected with the first chain wheel (21) through a chain, the front side and the rear side of the left end and the right end of the frame (1) are respectively provided with a third bearing seat (33), a third rotating shaft (34) is respectively and rotatably connected between the two third bearing seats (33) at the left end and the right end, the third rotating shaft (34) at the left end is connected with a first driven bevel gear (37) and a drive belt wheel (38), the first driven bevel gear (37) is meshed with the first drive bevel gear (36), a driven belt wheel (39) is connected to the third rotating shaft (34) at the right end, and an abrasive belt is wound between the driving belt wheel (38) and the driven belt wheel (39);
feed mechanism (7) includes casing (71) again, casing (71) rear end is connected with supporting leg (79), install on frame (1) casing (71) front end, casing (71) rear end top is equipped with pan feeding mouth (72), casing (71) middle part is connected with conveying roller (73) for slope structure and bottom, the front end at casing (71) middle part is opened flutedly, be connected with down L shape baffle (75) through spring (74) in the recess, casing (71) front end is equipped with discharge gate (76), two cylinders (77) are installed to discharge gate (76) below, the piston rod of cylinder (77) passes down L shape baffle (75) upper end, the upper end of cylinder (77) is connected with push pedal (78).
The working principle of the invention is as follows: firstly, feeding, wherein a worker puts a large number of battens into a feeding mechanism, the feeding mechanism sequentially lifts each batten between two clamping blocks and enables the battens to be tightly attached to the surface of an abrasive belt, and then the two clamping blocks clamp the battens through adjusting an adjusting head to finish feeding; then, polishing is carried out, a motor is started, the motor drives a polishing mechanism to work, and an abrasive belt of the polishing mechanism rotates to polish the side wall of the batten; then overturning, after grinding for a proper time, operating the overturning mechanism to drive the batten to rotate 90 degrees, so that the other side wall of the batten is tightly attached to the surface of the abrasive belt, then grinding the other side wall of the batten through the abrasive belt, and repeating the steps to finish grinding the four side walls of the batten; and finally, after polishing is finished, taking down the battens.
Further limit, the surface of driving pulley and driven pulley all is provided with anti-skidding line. The anti-slip lines can increase the friction force between the belt wheel and the abrasive belt and prevent the abrasive belt from slipping.
Further limiting, a turnover mechanism is further mounted on the rack (1), the turnover mechanism further comprises a left turnover unit and a right turnover unit which are arranged in bilateral symmetry, and the left turnover unit and the right turnover unit are respectively mounted at the left end and the right end of the rack (1); the left overturning unit and the right overturning unit both comprise box bodies (41), a reduction box (42) is installed in the box bodies (41), a fifth chain wheel (43) is connected to an input shaft of the reduction box (42), a second chain wheel (22) is connected to an output shaft of the motor (2), the second chain wheel (22) is connected with the fifth chain wheel (43) of the left overturning unit through a chain, a second driving bevel gear (44) is connected to an output shaft of the reduction box (42), a second rotating shaft (45) is rotatably connected between the upper inner wall and the lower inner wall of the box body (41), a second driven bevel gear (46), a fluted disc (47) and a cam (48) are connected to the second rotating shaft (45), the second driven bevel gear (46) is meshed with the second driving bevel gear (44), a tooth-shaped part on the fluted disc (47) is of an incomplete gear structure, and a sliding groove (481) is formed in the circumferential wall of the cam (48), the sliding groove (481) is divided into a top part, an inclined part and a bottom part, and the box body (41) is further connected with a clamping mechanism. After two side walls of the batten are polished, the fifth chain wheel (43) sequentially transmits power to the reduction gearbox (42), the second driving bevel gear (44), the second driven bevel gear (46) and the second rotating shaft (45), so that the fluted disc (47) and the cam (48) are driven to rotate, when the roller (52) rolls to the top from the bottom of the sliding groove (481) through the inclined part, the two cams (48) drive the left clamping mechanism and the right clamping mechanism to ascend simultaneously, the tooth-shaped part of the fluted disc (47) is meshed with the gear (56), the gear (56) is driven to rotate by rotation of the fluted disc (47), the gear (56) drives the ejector rod (51) and the clamping block (54) to rotate, so that the batten (8) is driven to rotate, other side walls of the batten (8) are polished, and labor intensity of workers is reduced.
Further limiting, the clamping mechanism comprises a left clamping mechanism and a right clamping mechanism, the left clamping mechanism is installed on the left overturning unit, the right clamping mechanism is installed on the right overturning unit, the left clamping mechanism and the right clamping mechanism both comprise ejector rods (51), gears (56) are connected to the tail portions of the ejector rods (51), idler wheels (52) are connected to the tail ends of the ejector rods (51), the idler wheels (52) are connected to the sliding grooves (481) in a rolling mode, long-strip-shaped through holes are formed in the side wall of the box body (41), the ejector rods (51) penetrate through the long-strip-shaped through holes, two chucks (53) are connected to the middle portions of the ejector rods (51), the two chucks (53) are clamped on the side wall of the box body (41), clamping blocks (54) are connected to the front ends of the ejector rods (51) in the left clamping mechanism, and adjusting heads (55) are connected to the front ends of the ejector, the front end of the adjusting head (55) is connected with a clamping block (54). The distance between the two clamping blocks can be changed by rotating the adjusting head 55, so that the battens can be conveniently disassembled and assembled.
Further, the ratio of the number of teeth on the fluted disc (47) to the number of teeth on the gear (56) is 1: 4. When fluted disc 47 rotated the round, gear 56 only rotated 90 to make stuff 8 rotate 90, made another lateral wall upwards, thereby polished, so circulate, can realize the polishing to four lateral walls of stuff.
Further, the adjusting head (55) is connected with the ejector rod (51) through threads. The clamping block 54 at the right end can move leftwards or rightwards only by rotating the adjusting head 55, so that the batten is clamped conveniently, and the operation is simple and rapid.
Further, the surface of the adjusting head (55) is provided with anti-skid lines. This increases the friction and facilitates the worker to rotate the adjustment head 55.
Further inject, still be connected with third sprocket (23) on the output shaft of motor (2), still install lazytongs on frame (1), lazytongs includes two second bearing blocks (61) again, both ends about frame (1) bottom are installed respectively to two second bearing blocks (61), be connected with major axis (62) between two second bearing blocks (61), both ends are connected with sixth sprocket (63) respectively about major axis (62), still be connected with third sprocket (23) on the output shaft of motor (2), third sprocket (23) are connected with sixth sprocket (63) of left end through the chain, and sixth sprocket (63) of right-hand member are connected with fifth sprocket (43) in the unit of turning over on the right side through the chain. The synchronous mechanism is used for enabling the left overturning unit and the right overturning unit to synchronously work, the motor (2) drives the second chain wheel (22) and the third chain wheel (23) to rotate, the third chain wheel (23) drives the sixth chain wheel (63) at the left end, the long shaft (62) and the sixth chain wheel (63) at the right end to rotate, and the sixth chain wheel (63) at the right end and the second chain wheel (22) respectively drive the fifth chain wheel (43) in the right overturning unit and the left overturning unit to rotate, so that the left overturning unit and the right overturning unit can synchronously work.
The invention also provides a using method of the batten grinding device, which mainly comprises the following steps,
step one, feeding.
A large number of wood strips (8) are placed in a shell (71) through a feeding port (72), the wood strips (8) roll to the front end on a conveying roller (73) until the wood strips (8) at the front end move to a push plate (78); then the air cylinder 77 drives the push plate 78 and the battens 8 to ascend, and under the action of the spring 74, the inverted L-shaped baffle plate (75) ascends to block the battens 8 on the rear side and prevent the battens 8 from rolling down; the push plate 78 and the batten 8 continue to ascend until the upper side wall of the batten 8 is tightly attached to the surface of the abrasive belt, and then the adjusting head (55) is rotated to enable the clamping block (54) at the right end to move leftwards until the battens (8) are clamped by the two clamping blocks (54); then the air cylinder (77) drives the push plate (78) to move downwards, the push plate (78) pushes the inverted L-shaped baffle (75) downwards until the upper surface of the push plate (78) is lower than the position of the front-most batten (8), the spring (74) is compressed, and the front-most batten (8) rolls on the push plate (78) to wait for the next work.
And step two, polishing.
The motor (2) is started, the motor (2) drives the first chain wheel (21) and the fourth chain wheel (35) to rotate, the fourth chain wheel (35) sequentially transmits power to the first rotating shaft (32), the first driving bevel gear (36), the first driven bevel gear (37), the third rotating shaft (34) and the driving belt wheel (38), so that the driving belt wheel (38), the driven belt wheel (39) and the abrasive belt rotate together, and the abrasive belt polishes the upper side wall of the batten (8).
And step three, overturning.
The motor (2) drives the second chain wheel (22) and the third chain wheel (23) to rotate, wherein the third chain wheel (23) drives the sixth chain wheel (63) at the left end to rotate, the sixth chain wheel (63) at the left end sequentially transmits power to the long shaft (62) and the sixth chain wheel (63) at the right end, the sixth chain wheel (63) at the right end drives the fifth chain wheel (43) in the right overturning unit to rotate, and meanwhile, the second chain wheel (22) drives the fifth chain wheel (43) in the left overturning unit to rotate through a chain;
the fifth chain wheel (43) transmits power to the reduction gearbox (42), the second driving bevel gear (44), the second driven bevel gear (46) and the second rotating shaft (45) in sequence, so as to drive the fluted disc (47) and the cams (48) to rotate, when the roller (52) rolls from the top to the bottom of the sliding groove (481) through the inclined part, the two cams (48) drive the left clamping mechanism and the right clamping mechanism to simultaneously descend, so as to separate the batten (8) from the abrasive belt, then the tooth-shaped part of the fluted disc (47) is meshed with the gear (56), the rotation of the fluted disc (47) drives the gear (56), the ejector rod (51) and the clamping block (54) to rotate, so as to drive the batten (8) to rotate, then when the roller (52) rolls from the bottom to the inclined part of the sliding groove (481), the tooth-shaped part on the fluted disc (47) is separated from the gear (56), and when the roller (52) rolls to the top of the sliding groove, the other side wall of the batten (8) is tightly attached to the surface of the abrasive belt, so that the other side wall of the batten (8) is ground, and the grinding of the four side walls of the batten (8) is completed in the circulation.
And step four, taking materials.
After polishing, the motor (2) is turned off, the adjusting head (55) is rotated, the clamping blocks (54) at the right end move rightwards, the battens (8) are loosened by the two clamping blocks (54), and then the battens (8) are taken out.
Compared with the prior art, the automatic feeding device has the advantages that the feeding mechanism can automatically feed materials, the polishing mechanism and the turnover mechanism are matched, four side walls of a batten can be polished by one-time feeding, the polishing time is saved, the working efficiency is improved, and the labor intensity is reduced.
Drawings
The invention is further illustrated by the non-limiting examples given in the accompanying drawings;
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic view of a portion of the structure at A in FIG. 1;
FIG. 3 is a schematic front view of the embodiment of the present invention;
FIG. 4 is a schematic top view of an embodiment of the present invention;
FIG. 5 is a left side view of the embodiment of the present invention;
FIG. 6 is a schematic view of the structure of the present invention with the wood strips removed;
FIG. 7 is a partial schematic view of the structure at B in FIG. 6;
FIG. 8 is a schematic view of a portion of the structure of FIG. 6 at C;
FIG. 9 is a schematic diagram of the internal structure of the box body of the left flip unit in the embodiment of the present invention;
FIG. 10 is a schematic view of the right clamping mechanism of the embodiment of the present invention with the gears removed;
FIG. 11 is a schematic diagram of a loading mechanism in an embodiment of the invention;
the main element symbols are as follows:
the automatic feeding device comprises a rack (1), a motor (2), a first chain wheel (21), a second chain wheel (22), a third chain wheel (23), a first bearing seat (31), a first rotating shaft (32), a third bearing seat (33), a third rotating shaft (34), a fourth chain wheel (35), a first driving bevel gear (36), a first driven bevel gear (37), a driving belt wheel (38), a driven belt wheel (39), a box body (41), a reduction gearbox (42), a fifth chain wheel (43), a second driving bevel gear (44), a second rotating shaft (45), a second driven bevel gear (46), a fluted disc (47), a cam (48), a sliding groove (481), a push rod (51), a roller (52), a chuck (53), a clamping block (54), an adjusting head (55), a gear (56), a second bearing seat (61), a long shaft (62), a sixth chain wheel (63), a feeding mechanism 7, a shell (71), Pan feeding mouth (72), conveying roller (73), spring (74), shape of falling L baffle (75), discharge gate (76), cylinder (77), push pedal (78), supporting leg (79), stuff 8.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.
The technical scheme of the invention is only suitable for battens with square sections, is not suitable for battens with other shapes, and can only polish battens with the same size.
As shown in fig. 1 to 11, the batten grinding device comprises a frame (1), wherein the frame (1) is formed by welding square steel pipes or channel steel, and supporting legs are arranged at the left end and the right end of the frame (1).
In order to realize automatic feeding, a feeding mechanism 7 is mounted on the frame 1, the feeding mechanism 7 further comprises a shell (71), two supporting legs (79) are connected to the bottom of the rear end (i.e. the right end in fig. 11) of the shell (71), the front end of the shell (71) is mounted on the frame (1), a feeding port (72) is arranged above the rear end of the shell (71), and the width of the feeding port 72 is slightly larger than that of the wood strips 8, so that the wood strips 8 can be prevented from overturning in the feeding port 72; in order to enable the wood strip 8 to automatically move to the front end in the shell 71, the middle part of the shell 71 is of an inclined structure, and a conveying roller 73 is connected to the bottom of the shell, so that the wood strip 8 can roll on the conveying roller 73 to reach the front end of the shell 71; when the wood strip 8 at the foremost end rises, in order to prevent the wood strip 8 at the front side from rolling forwards, a groove is formed at the front end of the middle part of the shell (71), an inverted L-shaped baffle plate (75) is connected in the groove through a spring (74), and the inverted L-shaped baffle plate (75) can block the wood strip 8 at the rear side; a discharge hole (76) is formed in the front end of the shell (71), the width of the discharge hole (76) is slightly larger than that of the batten (8), so that the batten (8) can be conveniently lifted up and cannot be overturned; two cylinders (77) are installed to discharge gate (76) below, the piston rod of cylinder (77) passes down L shape baffle (75) upper end, the upper end of cylinder (77) is connected with push pedal (78).
When feeding, a worker puts a large number of battens (8) into the shell (71) through the feeding port (72), and the battens (8) roll to the front end on the conveying roller (73) until the battens (8) at the front end move to the push plate 78; then the air cylinder 77 drives the push plate 78 and the battens 8 on the push plate 78 to rise through the piston rod, the inverted L-shaped baffle plate (75) rises under the action of the spring 74 to block the battens 8 on the rear side and prevent the battens 8 from rolling down; the pusher plate 78 continues to rise with the strip 8 until the strip 8 rises into position.
When stuff 8 rises to suitable position, in order to clamp stuff 8, install fixture in frame 1, fixture includes left fixture and right fixture again, left side fixture is the same basically with right fixture's structure, all includes ejector pin (51), the afterbody of ejector pin (51) is connected with gear (56), and left fixture and right fixture's difference lies in, the front end of ejector pin (51) in the left fixture is connected with clamp splice (54), the front end of ejector pin (51) in the right fixture is connected with adjusts head (55), in this embodiment, for the convenience carries out the clamping to stuff 8, adjust head (55) and ejector pin (51) through threaded connection. In addition, in order to increase the friction force and facilitate the rotation of the adjusting head 55 by workers, the surface of the adjusting head (55) is provided with anti-skid lines. The front end of adjusting head (55) is connected with clamp splice (54), rotates adjusting head 55, can change the distance between two clamp splices to the convenience is to the dismouting of stuff.
During clamping, the adjusting head (55) is rotated to enable the clamping blocks (54) at the right end to move leftwards until the two clamping blocks (54) clamp the battens (8).
After clamping is finished, the air cylinder (77) drives the push plate (78) to move downwards through the piston rod, the push plate (78) pushes the inverted L-shaped baffle (75) downwards until the upper surface of the push plate (78) is lower than the position of the front-most batten (8), the spring (74) is compressed, and the front-most batten (8) rolls onto the push plate (78) to wait for next work.
The left end of the frame (1) is provided with a motor (2) as a power source, and an output shaft of the motor (2) is connected with a first chain wheel (21) (such as a chain wheel at the middle position on the output shaft of the motor (2) in figure 2). In order to polish the upper side wall of the batten 8, a polishing mechanism is installed on the rack 1, the polishing mechanism further comprises a first bearing seat (31), the first bearing seat (31) is installed on the rack (1), a first rotating shaft (32) is connected in the first bearing seat (31), the left end and the right end of the first rotating shaft (32) are respectively connected with a fourth chain wheel (35) and a first driving bevel gear (36), the fourth chain wheel (35) is connected with the first chain wheel (21) through a chain, third bearing seats (33) are respectively installed on the front side and the rear side of the left end of the rack (1), a third rotating shaft (34) is rotatably connected between the two third bearing seats (33), a first driven bevel gear (37) and a driving belt wheel (38) are connected on the third rotating shaft (34), the first driven bevel gear (37) is meshed with the first driving bevel gear (36), fourth bearing seats (310) are respectively installed on the front side and the rear side of the right end of the rack (1), a fourth rotating shaft (311) is rotatably connected between the two fourth bearing seats (310), a driven belt wheel (39) is connected onto the fourth rotating shaft (311), an abrasive belt (not shown in the figure) is wound between the driving belt wheel (38) and the driven belt wheel (39), and the abrasive belt is located above the batten 8. After the batten 8 is clamped, the central line of the batten 8 is just coincided with the central line of the ejector rod 51 in the clamping mechanism, so that the upper side wall of the batten 8 can be attached to the surface of the abrasive belt after the batten 8 rotates 90 degrees. In addition, in the embodiment, in order to increase the friction force between the belt pulley and the abrasive belt and prevent the abrasive belt from slipping, the surfaces of the driving belt pulley (38) and the driven belt pulley (39) are provided with anti-slip grains.
When polishing, motor (2) is started, motor (2) drives first sprocket (21) to rotate, first sprocket (21) drives fourth sprocket (35) to rotate through the chain, fourth sprocket (35) transmits power to first pivot (32), first drive bevel gear (36), first driven bevel gear (37), third pivot (34) and driving pulley (38) in proper order again to make driving pulley (38), driven pulley (39) and abrasive belt rotate together, the upper side wall of stuff (8) is polished by the abrasive belt.
In order to automatically turn over the battens 8 after one side wall is polished, a second chain wheel (22) (such as the chain wheel at the rightmost end of the output shaft of the motor 2 in fig. 2) is further connected onto the output shaft of the motor (2), a turning mechanism is further installed on the rack (1), the turning mechanism further comprises a left turning unit and a right turning unit which are arranged in bilateral symmetry, the left turning unit and the right turning unit are respectively installed at the left end and the right end of the rack (1), the left turning unit and the right turning unit are identical in structure and are arranged in bilateral symmetry, the two turning units respectively comprise a box body (41), two chucks (53) are connected to the middle part of the ejector rod (51), the two chucks (53) are clamped on the side wall of the box body (41) so as to prevent the ejector rod 51 from moving left and right, a limiting effect is achieved on the ejector rod 51, and a long-strip-shaped through hole, the ejector rod (51) penetrates through the elongated through hole, and when the ejector rod (51) moves up and down, the ejector rod (51) moves up and down in the elongated through hole.
Install reducing gear box (42) in box (41), be connected with fifth sprocket (43) on the input shaft of reducing gear box (42), second sprocket (22) are connected with fifth sprocket (43) of left turn-over unit through the chain, be connected with second drive bevel gear (44) on the output shaft of reducing gear box (42), it is connected with second pivot (45) to rotate between the upper and lower inner wall of box (41), be connected with second driven bevel gear (46), fluted disc (47) and cam (48) with second drive bevel gear (44) meshing on second pivot (45).
The tooth-shaped part on the fluted disc (47) is of an incomplete gear structure, the gear ratio of the number of teeth on the fluted disc (47) to the gear (56) is 1:4, a sliding groove (481) is formed in the circumferential wall of the cam (48), the sliding groove (481) is divided into a top part, an inclined part and a bottom part, only one bottom part is arranged in the whole sliding groove 481, the tail part of the ejector rod (51) is connected with a roller (52), and the roller (52) is connected in the sliding groove (481) in a rolling mode.
When the roller (52) rolls from the top of the sliding groove (481) to the bottom through the inclined part, the two cams (48) drive the left clamping mechanism and the right clamping mechanism to simultaneously descend so as to drive the batten (8) to descend, so that the batten (8) is separated from the two abrasive belts, then the tooth-shaped part of the fluted disc (47) is meshed with the gear (56), the rotation of the fluted disc (47) drives the gear (56) to rotate, the gear (56) drives the ejector rod (51) and the clamping block (54) to rotate so as to drive the batten (8) to rotate, and then when the roller (52) rolls from the bottom of the sliding groove (481) to the inclined part, the tooth-shaped part on the fluted disc (47) is separated from the gear (56), because the number of teeth on the fluted disc (47) and the gear ratio of the gear (56) is 1:4, the gear (56) rotates 90 degrees at the moment, so that the batten (8) rotates 90 degrees, when the roller (52) rolls to the top of the sliding groove (481), the other side wall of the batten (8) is tightly attached to the surface of the abrasive belt, the other side wall of the batten (8) is ground, and the grinding of the four side walls of the batten 8 can be realized through the circulation.
In order to enable the left overturning unit and the right overturning unit to work synchronously, a third chain wheel (23) (such as the chain wheel at the leftmost end on the output shaft of the motor 2 in fig. 2) is further connected to the output shaft of the motor (2), a synchronizing mechanism is connected between the left overturning unit and the right overturning unit, the synchronizing mechanism further comprises two second bearing seats (61), the two second bearing seats (61) are respectively installed at the left end and the right end of the bottom of the rack (1), a long shaft (62) is connected between the two second bearing seats (61), sixth chain wheels (63) are respectively connected to the left end and the right end of the long shaft (62), the third chain wheel (23) is connected with the sixth chain wheel (63) at the left end through a chain, and the sixth chain wheel (63) at the right end is connected with the fifth chain wheel (43) in the right overturning unit through a chain.
During operation, the motor (2) drives the second chain wheel (22) and the third chain wheel (23) to rotate, wherein the third chain wheel (23) drives the sixth chain wheel (63) at the left end, the long shaft (62) and the sixth chain wheel (63) at the right end to rotate, and the sixth chain wheel (63) at the right end and the second chain wheel (22) respectively drive the fifth chain wheel (43) in the right overturning unit and the left overturning unit to rotate, so that the left overturning unit and the right overturning unit can synchronously work.
The invention also provides a using method of the batten grinding device, which mainly comprises the following four steps,
step one, feeding.
A worker puts a large number of wood strips (8) into the shell (71) through the feeding port (72), and the wood strips (8) roll to the front end on the conveying roller (73) until the wood strips (8) at the front end move to the push plate (78); then the air cylinder 77 drives the push plate 78 and the battens 8 on the push plate 78 to rise through the piston rod, the inverted L-shaped baffle plate (75) rises under the action of the spring 74 to block the battens 8 on the rear side and prevent the battens 8 from rolling down; the push plate 78 and the batten 8 continue to ascend until the upper side wall of the batten 8 is tightly attached to the surface of the abrasive belt, at the moment, the batten 8 is just positioned between the two clamping blocks (54), and then the adjusting head (55) is rotated to enable the clamping block (54) at the right end to move leftwards until the batten (8) is clamped by the two clamping blocks (54); then the air cylinder (77) drives the push plate (78) to move downwards through the piston rod, the push plate (78) pushes the inverted L-shaped baffle plate (75) downwards until the upper surface of the push plate (78) is lower than the position of the front-most batten (8), the spring (74) is compressed, and the front-most batten (8) rolls on the push plate (78) to wait for the next work.
And step two, polishing.
The wood strip grinding machine is characterized in that a motor (2) is started, the motor (2) drives a first chain wheel (21) to rotate, the first chain wheel (21) drives a fourth chain wheel (35) to rotate through a chain, the fourth chain wheel (35) sequentially transmits power to a first rotating shaft (32), a first driving bevel gear (36), a first driven bevel gear (37), a third rotating shaft (34) and a driving belt wheel (38), so that the driving belt wheel (38), the driven belt wheel (39) and an abrasive belt rotate together, and the abrasive belt polishes the upper side wall of a wood strip (8).
And step three, overturning.
The motor (2) drives the second chain wheel (22) and the third chain wheel (23) to rotate, wherein the third chain wheel (23) drives the sixth chain wheel (63) at the left end to rotate through a chain, the sixth chain wheel (63) at the left end sequentially transmits power to the long shaft (62) and the sixth chain wheel (63) at the right end, the sixth chain wheel (63) at the right end drives the fifth chain wheel (43) in the right overturning unit to rotate through the chain, and meanwhile, the second chain wheel (22) drives the fifth chain wheel (43) in the left overturning unit to rotate through the chain;
the fifth chain wheel (43) transmits power to the reduction gearbox (42), the second driving bevel gear (44), the second driven bevel gear (46) and the second rotating shaft (45) in sequence, so that the fluted disc (47) and the cams (48) are driven to rotate, when the roller (52) rolls from the top of the chute (481) to the bottom through the inclined part, the two cams (48) drive the left clamping mechanism and the right clamping mechanism to simultaneously descend so as to drive the batten (8) to descend, so that the batten (8) is separated from the abrasive belt, then the tooth-shaped part of the fluted disc (47) is meshed with the gear (56), the rotation of the fluted disc (47) drives the gear (56) to rotate, the gear (56) drives the ejector rod (51) and the clamping block (54) to rotate so as to drive the batten (8) to rotate, and then when the roller (52) rolls from the bottom of the chute (481) to the inclined part, the tooth-shaped part on the fluted disc (47) is separated from the, because the number of teeth on the fluted disc (47) is 1:4 to the gear (56), the gear (56) rotates 90 degrees at the moment, so that the batten (8) rotates 90 degrees, when the roller (52) rolls to the top of the sliding groove (481), the other side wall of the batten (8) is attached to the surface of the abrasive belt, the other side wall of the batten (8) is ground, and the grinding of the four side walls of the batten (8) is completed in the circulation.
And step four, taking materials.
After polishing, the motor (2) is turned off, the adjusting head (55) is rotated, the clamping blocks (54) at the right end move rightwards, the battens (8) are loosened by the two clamping blocks (54), and then the battens (8) are taken out.
The batten grinding device provided by the invention is described in detail above. The description of the specific embodiments is only intended to facilitate an understanding of the method of the invention and its core ideas. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (5)

1. The utility model provides a stuff grinding device which characterized in that: the grinding machine comprises a rack (1), wherein a motor (2), a grinding mechanism and a feeding mechanism (7) are arranged on the rack (1);
wherein the grinding mechanism further comprises a first bearing seat (31), the first bearing seat (31) is installed on the frame (1), a first rotating shaft (32) is connected in the first bearing seat (31), the left end and the right end of the first rotating shaft (32) are respectively connected with a fourth chain wheel (35) and a first drive bevel gear (36), an output shaft of the motor (2) is connected with the first chain wheel (21), the fourth chain wheel (35) is connected with the first chain wheel (21) through a chain, the front side and the rear side of the left end and the right end of the frame (1) are respectively provided with a third bearing seat (33), a third rotating shaft (34) is respectively and rotatably connected between the two third bearing seats (33) at the left end and the right end, the third rotating shaft (34) at the left end is connected with a first driven bevel gear (37) and a drive belt wheel (38), the first driven bevel gear (37) is meshed with the first drive bevel gear (36), a driven belt wheel (39) is connected to the third rotating shaft (34) at the right end, and an abrasive belt is wound between the driving belt wheel (38) and the driven belt wheel (39);
the feeding mechanism (7) comprises a shell (71), supporting legs (79) are connected to the rear end of the shell (71), the front end of the shell (71) is installed on the rack (1), a feeding port (72) is formed in the upper portion of the rear end of the shell (71), the middle of the shell (71) is of an inclined structure, the bottom of the shell (71) is connected with a conveying roller (73), a groove is formed in the front end of the middle of the shell (71), an inverted L-shaped baffle (75) is connected into the groove through a spring (74), a discharging port (76) is formed in the front end of the shell (71), two air cylinders (77) are installed below the discharging port (76), piston rods of the air cylinders (77) penetrate through the upper end of the inverted L-shaped baffle (75), and the upper ends of the air cylinders (77) are;
the surfaces of the driving belt wheel (38) and the driven belt wheel (39) are provided with anti-skid grains;
the turnover mechanism is further mounted on the rack (1) and comprises a left turnover unit and a right turnover unit which are arranged in bilateral symmetry, and the left turnover unit and the right turnover unit are respectively mounted at the left end and the right end of the rack (1);
the left overturning unit and the right overturning unit both comprise box bodies (41), a reduction box (42) is installed in the box bodies (41), a fifth chain wheel (43) is connected to an input shaft of the reduction box (42), a second chain wheel (22) is connected to an output shaft of the motor (2), the second chain wheel (22) is connected with the fifth chain wheel (43) of the left overturning unit through a chain, a second driving bevel gear (44) is connected to an output shaft of the reduction box (42), a second rotating shaft (45) is rotatably connected between the upper inner wall and the lower inner wall of the box body (41), a second driven bevel gear (46), a fluted disc (47) and a cam (48) are connected to the second rotating shaft (45), the second driven bevel gear (46) is meshed with the second driving bevel gear (44), a tooth-shaped part on the fluted disc (47) is of an incomplete gear structure, and a sliding groove (481) is formed in the circumferential wall of the cam (48), the sliding groove (481) is divided into a top part, an inclined part and a bottom part, and the box body (41) is also connected with a clamping mechanism;
the clamping mechanism comprises a left clamping mechanism and a right clamping mechanism, the left clamping mechanism is arranged on the left overturning unit, the right clamping mechanism is arranged on the right overturning unit, the left clamping mechanism and the right clamping mechanism both comprise ejector rods (51), the tail part of the ejector rod (51) is connected with a gear (56), the tail end of the ejector rod (51) is connected in the sliding groove (481), the side wall of the box body (41) is provided with a strip-shaped through hole, the ejector rod (51) passes through the strip-shaped through hole, the middle part of the mandril (51) is connected with two chucks (53), the two chucks (53) are clamped on the side wall of the box body (41), the front end of a mandril (51) in the left clamping mechanism is connected with a clamping block (54), the front end of a top rod (51) in the right clamping mechanism is connected with an adjusting head (55), and the front end of the adjusting head (55) is connected with a clamping block (54);
still be connected with third sprocket (23) on the output shaft of motor (2), still install lazytongs on frame (1), lazytongs includes two second bearing frame (61) again, both ends about frame (1) bottom are installed respectively in two second bearing frame (61), be connected with major axis (62) between two second bearing frame (61), both ends are connected with sixth sprocket (63) respectively about major axis (62), and wherein sixth sprocket (63) of left end are connected with third sprocket (23) through the chain, and sixth sprocket (63) of right-hand member are connected with fifth sprocket (43) in the unit of turning right through the chain.
2. The batten grinding device according to claim 1, wherein: the gear ratio of the number of teeth on the fluted disc (47) to the gear (56) is 1: 4.
3. The batten grinding device according to claim 1, wherein: the tail end of the ejector rod (51) is connected with a roller (52), and the roller (52) is connected in the sliding groove (481) in a rolling mode.
4. The batten grinding device according to claim 1, wherein: the surface of the adjusting head (55) is provided with anti-skid lines.
5. The batten grinding device according to claim 1, wherein: the adjusting head (55) is connected with the ejector rod (51) through threads.
CN201911253787.1A 2019-12-09 2019-12-09 Batten grinding device Active CN111002187B (en)

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Address after: 402191 Building 1, No. 399, Gangqiao Road, Zhutuo Town, Yongchuan District, Chongqing

Patentee after: Chongqing Meidi smart home Co.,Ltd.

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Denomination of invention: A wood strip grinding device

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