CN106625132B - A kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe - Google Patents
A kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe Download PDFInfo
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- CN106625132B CN106625132B CN201611125595.9A CN201611125595A CN106625132B CN 106625132 B CN106625132 B CN 106625132B CN 201611125595 A CN201611125595 A CN 201611125595A CN 106625132 B CN106625132 B CN 106625132B
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- biscuit
- station
- ceramics pipe
- double
- bracket
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- 239000000919 ceramic Substances 0.000 title claims abstract description 127
- 235000015895 biscuits Nutrition 0.000 title claims abstract description 124
- 238000005520 cutting process Methods 0.000 claims abstract description 86
- 230000032258 transport Effects 0.000 claims abstract description 84
- 230000036651 mood Effects 0.000 claims abstract description 52
- 238000003860 storage Methods 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 230000007723 transport mechanism Effects 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 25
- 230000008569 process Effects 0.000 claims description 24
- 230000033001 locomotion Effects 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 2
- 229910052573 porcelain Inorganic materials 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000001360 synchronised effect Effects 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004323 axial length Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/008—Machines comprising two or more tools or having several working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/02—Machines or devices using grinding or polishing belts; Accessories therefor for grinding rotationally symmetrical surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/003—Multipurpose machines; Equipment therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
A kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe, including rack, storage bin, feed mechanism, transport mechanism, the grinding station of biscuit of ceramics pipe, cutting work station, the grinding station of biscuit of ceramics pipe is in the left side of cutting work station；It is storage bin on the left of feed mechanism, feeding cylinder is located at storage bin end, and storage bin supporting beam end is fixed with the directing plate of biscuit of ceramics pipe whereabouts；Transport mechanism includes transporting carriage drive cylinder and double V-shaped slot transport bracket, and double V-shaped slot transports bracket and transports carriage drive cylinder and is fixed together, and double V-shaped slot transports bracket side fixed guide sliding block；It is ground station, has and is not in the mood for support wheel, magnetic driving equipment and abrasive belt grinding device；Cutting work station has and is not in the mood for support wheel, magnetic driving equipment, cutter device, and cutting work station also has the cutting agency of workpiece；The present invention has the advantages that only to need a machine that the grinding of biscuit of ceramics pipe surface and the cutting of biscuit of ceramics pipe both ends clout can be realized.
Description
Technical field
The present invention relates to a kind of automatic abrasive cutoff machines of double-station of biscuit of ceramics pipe.
Background technology
The automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe is a kind of for the grinding of cylindrical ceramic biscuit pipe and cutting processing
Equipment, especially for high-purity alumina ceramic fluorescent tube early period process.
The making of high-purity alumina ceramic fluorescent tube obtains cylindrical ceramics element firstly the need of pressure forming and biscuiting is passed through
Hereafter base pipe will also carry out grinding and cutting processing, and then can be assembled and be sintered into finished product.At present to biscuit of ceramics
The grinding of pipe and cutting processing point two procedures are completed：1) grinding, mainly by biscuit of ceramics pipe sleeve by the way of centering
On mandrel, abrasive band dominated by hand is ground biscuit of ceramics pipe, to improve the geometric accuracy and surface matter of biscuit of ceramics pipe
Amount；2) biscuit of ceramics pipe after grinding is cut by cutting machine by manual operation again, ensures its length in specification model with this
In enclosing.Due to needing using two machines of grinding and cutting, and by being accomplished manually its primary operational process, cause its production efficiency
Lowly, it is difficult to which guaranteed quality easy tos produce waste product.Through data check with investigate on the spot, at present still without be suitable for biscuit of ceramics
The automatically processing device for integrating grinding and cutting of pipe.Its technological difficulties essentially consists in biscuit of ceramics pipe compared to other
It is more crisp for cylindrical workpiece, it is therefore desirable to solve the problems, such as it is frangible in loading and unloading, transmission and process, while by
It is smaller in the internal diameter of pipe, it is not easy to realize automation by the way of the centering of existing inner circle, needs to resolve biscuit of ceramics pipe
Grinding and the positioning of cutting processing and the Rotation, etc. of workpiece.For these problems, it is proposed that the present invention.
Invention content
The purpose of the present invention is to provide a kind of automatic abrasive cutoff machines of double-station of achievable biscuit of ceramics pipe grinding and cutting.
A kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe, including rack, storage bin, feed mechanism, transport mechanism, pottery
The grinding station of porcelain biscuit pipe, cutting work station, the cutting work station of biscuit of ceramics pipe is on the right side of grinding station, which is characterized in that
Rack is equipped with the feed mechanism that storage bin and directing plate collectively constitute, the transport mechanism based on double V-shaped slot transport bracket, with
And it combines two groups not to be in the mood for support device and sets the overall work system of composition with two groups of magnetic drives；
It is storage bin on the left of feed mechanism, storage bin keeps certain angle of inclination, and the angle is for ensureing biscuit of ceramics
Pipe can successively be fallen by gravity, and dropping process is by the horizontal whereabouts of assistance realization sequence of a roller, feeding cylinder
Positioned at storage bin end, feeding cylinder head connects one piece of top plate, and top plate is realized by the notch of storage bin end and moved up and down,
Storage bin supporting beam end is fixed with the directing plate to fall for biscuit of ceramics pipe；
Transport mechanism includes transporting carriage drive cylinder and double V-shaped slot transport bracket, transports carriage drive cylinder and is fixed on
One layer of storage bin bottom, double V-shaped slot transport bracket and transport carriage drive cylinder and be fixed together, and double V-shaped slot transports bracket side
Face is fixed with guide runner, can be moved between grinding station and cutting work station.
It is ground station, has and is not in the mood for support wheel, magnetic driving equipment and abrasive belt grinding device, be not in the mood for support wheel and be fixed on
It is ground on two side plates of the U-shaped Support bracket of station, the grinding U-shaped Support bracket of station by driving cylinder and side wall sliding block vertically
It is moved back and forth up and down, vertical that cylinder is driven to be fixed on the grinding U-shaped Support bracket madial wall of station, side wall sliding block is fixed on mill
It cuts on the outside of the U-shaped Support bracket of station, is used cooperatively with guide rail；Driving wheel in magnetic driving equipment passes through positioned at one layer of bottom
Motor and belt transmission, the driving wheel and magnetic drive wheel coaxial rotating, magnetic drive wheel, which is located at, is not in the mood for support wheel stroke
Top is ground the U-shaped supporting bracket of station when being ground the U-shaped Support bracket of station and not being in the mood for support wheel and move to stroke top
Frame operates under the action of magnetic drive wheel；Abrasive belt grinding device includes driving motor, main shaft portion, abrasive belt wheel and abrasive band, is driven
Dynamic motor is located at one layer of bottom, and main shaft portion is connect with driving motor by belt wheel and exports power to abrasive belt wheel, abrasive belt wheel from
Side is triangularly arranged, and when not being in the mood for support wheel biscuit of ceramics pipe being transported to stroke top, biscuit of ceramics pipe can with abrasive band
With contact；
Cutting work station has and is not in the mood for support wheel, magnetic driving equipment and cutter device, the U-shaped Support bracket of cutting work station,
It is consistent with grinding station support wheel, magnetic driving equipment structure and position distribution are not in the mood for, cutter device is led to by one layer of bottom motor
Crossing synchronous belt drives cutting main shaft to be driven, and two cutting blades are fixed on the output shaft of cutting main shaft.Cutting work station is same
When the cutting agency with workpiece, include blanking cylinder and blanking push plate.
The innovation of the present invention is：The process for biscuit of ceramics pipe being ground and being cut two processes is integrated in a machine
It is completed on device, using double-station synchronous transmission device --- double V-shaped slot transports bracket to transmit biscuit of ceramics pipe, and uses magnetic
Force driving device completes automatic charging, transport, grinding and the cutting of the clout at both ends of biscuit of ceramics pipe with support device is not in the mood for,
Realize automated production.
Biscuit of ceramics pipe from storage bin falls on double V-shaped slot and transports the process of bracket：Biscuit of ceramics pipe is arranged in certain
It in the storage bin at angle of inclination, is rolled under gravity to bottom, the roller of storage bin bottom is stirred by rotating
Biscuit of ceramics pipe achieve it is single fall successively, slide to lowermost end when, the feeding cylinder positioned at storage bin end starts to move
Make, drives the feeding push plate for being connected to feeding cylinder head to be moved upwards by the notch of storage bin bottom plate, by the one of bottommost
Root biscuit of ceramics pipe is transported to the top of stroke.
Further, biscuit of ceramics pipe is in the top of stroke, since the feeding push plate upper section of feeding cylinder head is
The inclined surface with certain angle, biscuit of ceramics pipe can be fallen using inclined surface on directing plate downwards, and downward along directing plate
It rolls, is slid to double V-shaped slot by lambdoid route and transport bracket in the V-groove of storage bin.The top of herringbone route
End is set as horizontal plane, consequently facilitating reducing the speed that biscuit of ceramics pipe tumbles, the installation of directing plate is additionally facilitated, by plane
It is slid, is fallen in double V-shaped slot transports V-groove of the bracket close to storage bin with backward negative direction.
Biscuit of ceramics pipe from feeding station reach grinding station process be：First biscuit of ceramics pipe is fallen by directing plate
Enter double V-shaped slot and transport bracket after the V-groove of storage bin, transporting carriage drive cylinder propelling loading has first ceramics element
The double V-shaped slot of base pipe transports bracket and is moved to the direction of grinding station, first passes through below directing plate, is transported then along double V-shaped slot
The guide rail of bracket side is sent to continue to move, when double V-shaped slot transports V-groove and grinding station U-shaped support of the bracket close to storage bin
The slot in bracket centre position transports carriage drive cylinder stop motion when being aligned on vertical position, drives cylinder vertically later
It moves upwards, first biscuit of ceramics pipe is fallen into the slot in the U-shaped Support bracket centre position of grinding station, when grinding station is U-shaped
It is vertical that cylinder stop motion, first biscuit of ceramics pipe is driven to arrive when Support bracket reaches the extreme higher position of vertical driving cylinder
Up to grinding station grinding process is proceeded by as first biscuit of ceramics pipe comes into contact with abrasive band.
Biscuit of ceramics pipe from grinding station reach cutting work station process be：Process of first biscuit of ceramics pipe in grinding
In, double V-shaped slot transports bracket and retracts, and reaches up to the left end for transporting carriage drive cylinder stroke, then second ceramics element
Base pipe is ejected upwards by feeding cylinder, and is fallen in double V-shaped slot transports V-groove of the bracket close to storage bin along directing plate, double V
When type groove transport bracket is connected to second biscuit of ceramics pipe close to the V-groove of storage bin, the work for being ground station has been completed, together
When, it is vertical that cylinder is driven to move downward, first biscuit of ceramics pipe for being ground completion is fallen remote in double V-shaped slot transport bracket
From in the V-groove of storage bin, then, transports carriage drive cylinder and start to move to grinding station direction, held in the palm when double V-shaped slot transports
Frame close to storage bin V-groove with the slot in grinding station U-shaped Support bracket centre position when vertical direction is aligned, double V-shaped slot
V-groove of the bracket far from storage bin is transported to be aligned in vertical direction with the slot in the U-shaped Support bracket centre position of cutting work station just,
At this point, the U-shaped Support bracket of cutting work station moves upwards simultaneously with the grinding U-shaped Support bracket of station so that first biscuit of ceramics
Pipe falls on the U-shaped Support bracket of cutting work station two and is not in the mood among support wheel, and it is U-shaped that second biscuit of ceramics pipe falls into grinding station
It is not in the mood among support wheel for two on Support bracket, as the U-shaped Support bracket of cutting work station and the U-shaped Support bracket of grinding station move
When to the respectively extreme higher position of vertical driving cylinder, first biscuit of ceramics pipe reaches cutting work station, second biscuit of ceramics pipe
Reach grinding station.
Further, feed mechanism is mainly made of feeding cylinder and directing plate.Feeding cylinder fixing end is fixed on storage bin
The mobile terminal of end, feeding cylinder extension bar is fixed together by screw thread and the feeding push plate of feeding cylinder head；Directing plate
Point or so two boards composition, the facet on directing plate left plate top whereaboutss of biscuit of ceramics pipe can be made to obtain preliminary delay
Punching, intermediate big plane again to the biscuit of ceramics pipe during landing into row buffering, while intermediate big plane in rack
The tablet stretched outside is attached with screw thread from bottom, and directing plate right plate is fixed on the rack outer stretch from left and right ends
Tablet on.Biscuit of ceramics pipe can fall to transport in double V-shaped slot along the channel that two pieces of directing plates form and hold in the palm in dropping process
Frame is in the V-groove of storage bin.
Further, double V-shaped slot transports bracket and is made of two blocks of side plates, and two blocks of side plates are connected to transport bracket by L-type plate
It drives in cylinder push plate, transports the push plate of carriage drive cylinder with the extension bar for transporting carriage drive cylinder using being threadedly coupled, transport
Carriage drive cylinder is sent to be connected in rack by two blocks of L-type plates, double V-shaped slot transports bracket side and is fixed with guide runner, leads
It is located on the guide rail being fixed on the rack to sliding block, transporting carriage drive cylinder can drive double V-shaped slot transport bracket grinding
Cut back and forth movement between station and cutting work station.
Further, double V-shaped slot transports overall length of the distance less than biscuit of ceramics pipe of two pieces of side plate outer surfaces of bracket, to not
The interference of bracket side wall guide rail is transported during biscuit of ceramics pipe can be caused to transport with double V-shaped slot, while convenient for blade to ceramics
The cutting of the clout at biscuit pipe both ends.
Then, V-groove there are two being set on double V-shaped slot transport bracket.Two V-grooves are respectively to transport support close to double V-shaped slot
Frame transports V-groove of the bracket far from storage bin close to the V-groove of storage bin with double V-shaped slot, and the distance at two V-groove centers is equal to
It is ground the distance of station and cutting work station, while equal to directing plate export center to the distance of grinding station, this equidistant knot
Structure can ensure that double V-shaped slot transports bracket and disclosure satisfy that from initial feeding station arrival grinding station and from grinding station to Dutch
The job requirement for cutting two processes of station, so as to realize that the grinding feeding of biscuit of ceramics pipe is synchronously completed with cutting feeding.
Further, be disposed with two groups of consistent magnetic driving equipments of function in rack, magnetic driving equipment by drive system,
Synchronous belt and magnetic drive wheel composition.Drive system is made of driving motor and driving pulley, the power output shaft of driving motor
It is connect by shaft coupling between driving pulley, the power output shaft end of driving motor is fixed on by bearing on holder, main
Movable belt pulley drives the rotation of magnetic drive wheel by synchronous belt, and all there are two magnetic drive wheels respectively for every group of magnetic driving equipment, often
A magnetic drive wheel is all fixed by two bearing blocks, and two magnetic drive wheels are in front and back arrangement in the axial direction, will not
Cause the interference between magnetic drive wheel installation bearing and bearing block.
Further, the support device of not being in the mood for for being ground station and cutting work station is not in the mood for support wheel by two respectively and is formed, described
It is not in the mood among support wheel there are gap, it is described not to be in the mood for supporting so as to be easy to fall with the dust in cutting process so as to be ground
Wheel all be mounted on U-shaped Support bracket on, the support wheel of not being in the mood for can rotate on U-shaped Support bracket, U-shaped Support bracket it is interior
Side is fixed with connecting plate, and connecting plate is connect with the movable part of vertical driving cylinder extension bar, the vertical cylinder body for driving cylinder
Part is fixed on the rack.
Further, U-shaped Support bracket lateral surface is fixed with guide runner, and guide-rail plate, U-shaped Support bracket are fixed in rack
Guide rail cooperation sliding on the guide runner and guide-rail plate of lateral surface.
Double V-shaped slot transports the loop control that carriage-carried biscuit of ceramics pipe reaches grinding station and cutting work station from storage bin
Process is：First biscuit of ceramics pipe falls into double V-shaped slot and transports bracket in the V-groove of storage bin, and double V-shaped slot transports bracket
V-groove original state far from storage bin is sky, and then double V-shaped slot transports bracket and starts to move to grinding station direction, by the
One biscuit of ceramics pipe is transported in the slot in grinding station U-shaped Support bracket centre position, and the grinding U-shaped Support bracket of station is by the
One biscuit of ceramics conduit saddle rises to vertical driving cylinder stroke top and proceeds by grinding；Double V-shaped slot transports support simultaneously
Frame is retracted, and second in storage bin biscuit of ceramics pipe falls into double V-shaped slot and transports bracket in the V-groove of storage bin, and first
Branch biscuit of ceramics pipe just falls into double V-shaped slot after grinding is completed and transports bracket far from the V-groove of storage bin, then double V
Type groove transports bracket and starts to move to grinding station direction again, and second biscuit of ceramics pipe is transported to the grinding U-shaped support of station
In the slot in bracket centre position, while first biscuit of ceramics pipe is transported to the U-shaped Support bracket centre position of cutting work station
In slot, two biscuit of ceramics pipes initially enter grinding and cutting process respectively, while double V-shaped slot transports bracket and retracts, third branch
Biscuit of ceramics pipe falls into double V-shaped slot and transports bracket in the V-groove of storage bin, after second biscuit of ceramics pipe grinding is completed
It falls into double V-shaped slot to transport in V-groove of the bracket far from storage bin, after first biscuit of ceramics pipe has been cut, it is dynamic to carry out blanking
Make, then, double V-shaped slot transports bracket and moved to grinding station direction, and it is U-shaped that third branch biscuit of ceramics pipe is transported to grinding station
In the slot in Support bracket centre position, at the same time second biscuit of ceramics pipe reaches the U-shaped Support bracket interposition of cutting work station
In the slot set, third branch biscuit of ceramics pipe and second biscuit of ceramics pipe respectively enter grinding and cutting process, are so added
The cycle of work process.
It is that biscuit of ceramics pipe is ground station U that biscuit of ceramics pipe, which reaches grinding station and proceeds by the sequence of movement of grinding,
Type Support bracket is transported to the position in contact abrasive band, is ground two end faces for not being in the mood for support wheel on the U-shaped Support bracket of station at this time
Same shaft core position is kept with the end face of two wheels of magnetic drive axis, is not in the mood for support wheel for two and is opened under the driving of magnetic drive wheel
Begin to operate, while biscuit of ceramics pipe being driven to rotate, since abrasive band is now in operating condition, phase between abrasive band and biscuit of ceramics pipe
After moving a period of time, you can complete the grinding of biscuit of ceramics pipe surface.
It is that biscuit of ceramics pipe is by cutting work station U that biscuit of ceramics pipe, which reaches cutting work station and proceeds by the sequence of movement of cutting,
Type Support bracket is gradually raised, and is reached vertical driving cylinder stroke top and is started running, and comes into contact with positioned at biscuit of ceramics
Cutting blade above pipe, the both ends of biscuit of ceramics pipe are cut away the clout of length about 10mm by the blade positioned at both sides, are obtained respectively
To the biscuit of ceramics pipe with flat end face.
The advantage of the invention is that：1, the grinding of biscuit of ceramics pipe and cutting action are integrated and are completed on a machine,
The polishing of biscuit of ceramics pipe and the clout cutting at both ends are realized will pass through a machine；It is ground abrasive band and the ceramics of station simultaneously
For biscuit pipe supporting mechanism in arrangement up and down, the blade and biscuit of ceramics pipe supporting mechanism of cutting work station are also in upper and lower arrangement, are saved
The land area of complete machine.
2, feeding station passes through combination compact between storage bin, cylinder push-rod and lambdoid biscuit of ceramics pipe directing plate
The sequence feeding process successively for completing biscuit of ceramics pipe ensures that single falls into the biscuit of ceramics pipe position that double V-shaped slot transports bracket
Accurately, action is timely.
3, double-station synchronous transmission device can be automatic and synchronizes the feeding for realizing grinding station and cutting work station, double V
Type groove is transported bracket and is connected to after the biscuit of ceramics pipe from storage bin, can be by the same luck of biscuit of ceramics pipe by step movement
It send to grinding station and cutting work station, saves the stand-by period between station, reduce artificial participate in.
4, in grinding and cutting process by the way of not being in the mood for support, encapsulated processing is carried out to backing roll, it can be preferable
Ground solves the problems, such as that biscuit of ceramics pipe is frangible in process, ensure that the surface quality and geometric accuracy of biscuit of ceramics pipe,
It lays the foundation for following process；Meanwhile not being in the mood for support wheel by the way of magnetic drive, start and stopped process transition be gentle,
And solve since machine parts size is smaller, the problem of being difficult to arrange using belt wheel or gear drive spatial position, automation
Degree is higher, and occupied space is smaller.
Description of the drawings
Fig. 1 is the overall schematic of the present invention.
Fig. 2 is the sectional view of Fig. 1.
The schematic diagram of Fig. 3 material loading parts.
Fig. 4 is the schematic diagram of double-station synchronous transmission device part.
Fig. 5 is the front view for being ground station.
Fig. 6 is the front view of cutting work station.
Fig. 7 is the schematic diagram of blanking part.
Fig. 8 is that double V-shaped slot transports bracket and the location diagram for being ground station and cutting work station.
Specific implementation mode
As depicted in figs. 1 and 2, the automatic abrasive cutoff machine of double-station of a kind of biscuit of ceramics pipe, including rack section 1, Yi Jishe
Set the feeding station 2 on rack 1.In rack setting grinding station 3, grinding station 3 include abrasive band 312, workpiece nothing
Heart support device 32.Cutting work station 4 includes that blade cutting portion 41, workpiece are not in the mood for support device 42 and magnetic driving equipment
43.Meanwhile the blanking device 5 of workpiece is set in rack.
The improvement of the present invention is：The process for ceramic lamp tube being ground and being cut two processes passes through a machine reality
It is existing, using double-station synchronous transmission device --- double V-shaped slot transports bracket come conveying work pieces, and using magnetic driving equipment and
Support device is not in the mood for it to complete automatic charging, transport, grinding, the clout cutting at both ends and the blanking action of fluorescent tube.
As shown in figure 3, feeding station mainly has feeding cylinder 211, feeding cylinder foreboard connecting plate 212, feeding push plate
213, material path part is made of directing plate 221 and 222, and directing plate 221 is fixed on rack 113, and 113 are fixed on 111,
Directing plate 222 is fixed on by connecting plate 223 and connecting plate 224 in rack 113, is that double V-shaped slot transports support below feeding station
Frame 231, workpiece is released by feeding cylinder 211 from storage bin 215, by directing plate 221 and 222, is fallen to transport in double V-shaped slot and be held in the palm
On frame 231.
As shown in figure 4, double-station synchronous transmission device includes mainly transporting carriage drive cylinder 242, fixing piece L-type plate
243, double V-shaped slot transports bracket 231 and transports carriage drive cylinder push plate 244, and double V-shaped slot transports the side dress of bracket 231
There are guide runner 232, guide runner 232 to coordinate with guide rail 233, guide rail 233 is fixed on the guide-rail plate 115 of rack.
As shown in figure 5, grinding station 3 mainly include be arranged in top abrasive belt grinding device 31, be not in the mood for support device 32,
Magnetic driving equipment 33.The abrasive belt grinding device 31 on top includes driving wheel and tensioning wheel 311, the abrasive band 312 in abrasive band, is not in the mood for propping up
Support arrangement is mainly made of the smaller support wheel 322 of not being in the mood for of the larger both ends diameter of two mid diameters, is not in the mood for support wheel and is located at mill
It cuts on the U-shaped Support bracket of station 321, the work that the U-shaped Support bracket of grinding station 321 is connected to vertical driving cylinder 323 by 324
On dynamic component, the grinding U-shaped Support bracket 321 of station can be moved up and down by guide runner 325 along guide rail 326, guide rail 326
It is fixed on the guide-rail plate 115 of rack, magnetic driving equipment 33 includes the driving pulley of magnetic drive wheel 331, magnetic drive wheel
332 with synchronous belt 333.
Fig. 6 show cutting work station schematic diagram, including cutter device 41, is not in the mood for support device 42, magnetic driving equipment 43,
In addition the cutting agency 51 of blanking part is located at the lower section for not being in the mood for branch device.Cutter device includes the axis system with cutting blade
412, the positioning device 415 of drive shaft 413, blade 414 and blade end.It includes not being in the mood for support wheel 421 not to be in the mood for support device,
It is not in the mood for support wheel 421 to be located on the U-shaped Support bracket of cutting work station 422, the U-shaped Support bracket of cutting work station 422 is fixed on by 424
On the movable part of vertical driving cylinder 423, and realized in the vertical direction by the combination of guide rail 425 and guide runner 426
Movement.Magnetic driving equipment includes magnetic drive wheel 431, the driving pulley 432 of magnetic drive wheel and synchronous belt 433.
As shown in fig. 7, the mechanism of blanking part is mainly by blanking push plate 511, blanking cylinder 512 and connecting plate 513, workpiece
Blanking directing plate 52 form, by the cooperation with cutting work station 4, realize that workpiece completes the blanking action after cutting.
As shown in figure 8, the distance between two V-grooves (V-groove A and V-groove B) that double V-shaped slot transports bracket 231 are equal to
It is ground the distance of station and cutting work station support center, ensure that a cycle of double V-shaped slot transport bracket can be implemented as grinding
Feeding while cutting station and cutting work station.
It is connected on transport carriage drive cylinder 242 as shown in figure 4, double V-shaped slot transports bracket 231, when workpiece falls into V-type
When in slot A, double V-shaped slot transports bracket 231 and can be moved to grinding station and cutting work station under the promotion of cylinder 242, movement
Distance is equal to the centre-to-centre spacing for not being in the mood for support wheel (322 and 412), and double V-shaped slot transports bracket 231, and there are two side plates to form, and passes through L-type
Plate, which is connected to, to be transported in carriage drive cylinder push plate 244.
As shown in figure 5, after workpiece reaches grinding station 3, U-shaped Support bracket 321 drives in driving cylinder 323 vertically
Under, workpiece is sent to the position contacted with abrasive band, the width of U-shaped Support bracket 321 is less than double V-shaped slot and transports the interior of bracket 231
Side width, when ensureing that double V-shaped slot transports bracket 231 in place, workpiece can be certainly during U-shaped Support bracket 321 moves up
Dynamic to fall in the slot for not being in the mood for 322 centre position of support wheel at two, two axial lengths for not being in the mood for support wheel 322 are less than workpiece blank
Length, and mid diameter is smaller, it is ensured that even if there are can and not be in the mood for having between support wheel 322 if certain flexure for workpiece
There is larger contact area.
Cutting work station as shown in FIG. 6, not being in the mood for 421 arranged beneath of support wheel has blanking cylinder 512 and blanking push plate 511,
After work piece cut action is completed, work that gap that blanking push plate 511 is not in the mood for by two between support wheel 421 will machine
Part ejects, and completes blanking by the blanking directing plate 52 in Fig. 7.
It is first original operating state as shown in Fig. 5, Fig. 6 and Fig. 8, workpiece 61 drops into V by directing plate 221 and 222
In type groove A, being ground station and cutting work station at this time does not have workpiece, transports carriage drive cylinder 242 and double V-shaped slot is pushed to transport bracket
231 one stroke of movement, workpiece 61, which reaches, at this time is ground station 3, becomes grinding station workpiece 62, is ground the U-shaped supporting bracket of station
During driving cylinder 323 transports upwards vertically, workpiece is fallen into not to be in the mood among support wheel 322 frame 321, drives cylinder vertically
323 when being moved to stroke top, and workpiece touches abrasive band 321, be not in the mood for support wheel 322 magnetic drive wheel 331 driving backspin
Turn, and drive workpiece 62 rotate, continue working for a period of time after, workpiece complete grinding.Meanwhile double V-shaped slot transports bracket and retracts,
Storage bin is waited for fall new workpiece 61.
Then, the grinding of workpiece 62 is completed, vertical that cylinder 323 is driven to move downward, and workpiece 62 is fallen in V-groove B, later
Double V-shaped slot transports bracket 231 and moves to end of travel to the direction of V-groove B in the case where transporting carriage drive cylinder 242 and pushing, and cuts
It cuts the U-shaped Support bracket of station 422 under the promotion of driving cylinder 423 vertically to rise, workpiece 62 is raised to and blade contact height
Degree (workpiece becomes 63) is not in the mood for support wheel 421 and is rotated under the effect of magnetic drive wheel 431, drives workpiece 63 to rotate, wait to be cut
Cut completion.Meanwhile being ground station and repeating previous step action, 61 new workpiece are raised to grinding U-shaped 321 row of Support bracket of station
The top of journey starts grinding (workpiece becomes 62 at this time), and double V-shaped slot transports bracket 231 and returns to initial position, new workpiece
61 drop into V-groove A.
Then, after workpiece 63 completes cutting, blanking push plate 511 ejects workpiece 63, and workpiece 63 passes through blanking directing plate
52 roll into designated position, complete the processing of a workpiece.
Then, the U-shaped Support bracket 321 of grinding station and the U-shaped Support bracket 422 of cutting work station decline, and are ground the work of station
Part 62 is fallen into V-groove B, and double V-shaped slot transports bracket 231 and released in the case where transporting carriage drive cylinder 242 and pushing, by new workpiece
61 and new workpiece 62 sent respectively to grinding station and cutting work station, become grinding station workpiece 62 and cutting work station workpiece 63,
Start new working cycles.
Content described in this specification embodiment is only enumerating to the way of realization of inventive concept, protection of the invention
Range is not construed as being only limitted to the concrete form that embodiment is stated, protection scope of the present invention is also and in art technology
Personnel according to present inventive concept it is conceivable that equivalent technologies mean.
Claims (5)
1. a kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe, including rack (1), storage bin (215), feed mechanism (21),
Double V-shaped slot transport bracket (231), two groups be not in the mood for support device (32 and 42) and two groups of magnetic driving equipments (33 and 43), spy
Sign is：Rack (1) is equipped with the feed mechanism (21) that storage bin (215) and directing plate (22) collectively constitute, and is transported with double V-shaped slot
The transport mechanism based on bracket (231) is sent, and combines two groups and is not in the mood for support device (32 and 42) and two groups of magnetic driving equipments
The overall work system of (33 and 43) composition；
Feed mechanism is made of feeding cylinder (211) and directing plate (22), and feeding cylinder (211) is fixed on storage bin (215) end
End, directing plate (22) point or so two boards (221 and 222) composition, connect with the tablet (113) in rack respectively；Double V-shaped slot fortune
Bracket (231) is sent to be made of two blocks of side plates, two blocks of side plates, which are connected to, to be transported in carriage drive cylinder push plate (244), and bracket is transported
Driving cylinder (242) is connected to by two pieces of L-type plates (243) in rack (114), and double V-shaped slot transports bracket (231) side and fixes
Have a guide runner (232), transport carriage drive cylinder (242) can drive double V-shaped slot transport bracket (231) in grinding station and
Back and forth movement between cutting work station；
It is not in the mood for support device and is not in the mood for support wheel (322 and 421) by two for two groups to form, two of every group are not in the mood for support wheel (322
With 421) all be mounted on U-shaped Support bracket (321 and 422) on, the medial surface of U-shaped Support bracket (321 and 422) is fixed with connection
Plate (324 and 424), connecting plate (324 and 424) are connected with vertical driving cylinder (323 and 423), drive cylinder (323 Hes vertically
423) cylinder part is fixed in rack (1), and U-shaped Support bracket (312 and 422) can be in highest travel position and lowermost row
Journey moves between position, two of every group be not in the mood for support wheel (322 and 421) U-shaped Support bracket (321 and 422) highest line
It can be driven and be operated by two groups of magnetic driving equipments (33 and 43) when journey position.
2. a kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe as described in claim 1, it is characterised in that：Storage bin
(215) feeding cylinder (211) and directing plate (22) below are applied in combination.
3. a kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe as described in claim 1, it is characterised in that：Double V-shaped slot fortune
V-groove there are two being set on bracket (231) is sent, two V-grooves are respectively V-groove A and V-groove B, and the distance of two V-grooves is equal to
It is ground the distance of station and cutting work station, while equal to directing plate (22) export center to the distance of grinding station.
4. a kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe as described in claim 1, it is characterised in that：Double V-shaped slot fortune
Bracket (231) is sent to transport the loop control process that biscuit of ceramics pipe (6) reaches grinding station and cutting work station from storage bin (215)
It is：Biscuit of ceramics pipe (61) is fallen into V-groove A, and V-groove B original states are sky, and then double V-shaped slot transports bracket (231) and starts
Mobile, biscuit of ceramics pipe (61) is transported in the slot in the grinding U-shaped Support bracket of station (321) centre position, becomes ceramic element
Biscuit of ceramics pipe (62) is held up to stroke top and proceeds by grinding by base pipe (62), the grinding U-shaped Support bracket of station (321)
Processing；Double V-shaped slot transports bracket (231) and retracts simultaneously, and the biscuit of ceramics pipe (61) in storage bin (215) is fallen into V-groove A,
In fairly falling in V-groove B after grinding is completed, double V-shaped slot transports bracket (231) and starts to V-type biscuit of ceramics pipe (62)
The direction of slot B moves, and biscuit of ceramics pipe (61) is transported in the slot in the grinding U-shaped Support bracket of station (321) centre position, at
For new biscuit of ceramics pipe (62), the biscuit of ceramics pipe (62) for having completed grinding is transported to the U-shaped support of cutting work station
In the slot in bracket (422) centre position, become biscuit of ceramics pipe (63), biscuit of ceramics pipe (62) and biscuit of ceramics pipe (63) are respectively
Grinding and cutting process are initially entered, while double V-shaped slot transports bracket (231) and retracts, new biscuit of ceramics pipe (61) falls into V-type
In slot A, biscuit of ceramics pipe (62) grinding is fallen into after completing in V-groove B, after biscuit of ceramics pipe (63) has been cut, in blanking
Mechanism effect is lower to carry out blanking action, and then, double V-shaped slot transports bracket (231) and moved to the direction of V-groove B, by new ceramics
Biscuit pipe (61) is transported in the slot in the grinding U-shaped Support bracket of station (321) centre position, while biscuit of ceramics pipe (62) is transported
It send into the slot in the U-shaped Support bracket of cutting work station (422) centre position, biscuit of ceramics pipe (62) and biscuit of ceramics pipe (61) are respectively
Into cutting and grinding process, it is so processed the cycle of process.
5. a kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe as described in claim 1, it is characterised in that：Be ground station and
The driving device of cutting work station is not in the mood for support device (32 and 42) by two groups and two groups of magnetic driving equipments (33 and 43) form, pottery
Porcelain biscuit pipe (6) is not in the mood for support wheel (322 and 421) by two groups on U-shaped Support bracket (321 and 422) respectively and is transported to respectively
The extreme higher position of stroke, two groups of end faces for not being in the mood for support wheel (322 and 421) and two, magnetic drive axis take turns (331 and 431) at this time
End face keep same shaft core position, two groups are not in the mood for drive of the support wheel (322 and 421) in two groups of magnetic drive wheels (332 and 432)
It starts running under dynamic, while biscuit of ceramics pipe (6) being driven to rotate, since abrasive band (312) are now in operating condition, abrasive band
(312) between biscuit of ceramics pipe (6) after relative motion for a period of time, you can the grinding for completing biscuit of ceramics pipe (6) surface is cut
The blade (414) for cutting station is similarly in operating condition, and the cutting of biscuit of ceramics pipe (6) can be completed in cutting work station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611125595.9A CN106625132B (en) | 2016-12-06 | 2016-12-06 | A kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611125595.9A CN106625132B (en) | 2016-12-06 | 2016-12-06 | A kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe |
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| Publication Number | Publication Date |
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| CN106625132A CN106625132A (en) | 2017-05-10 |
| CN106625132B true CN106625132B (en) | 2018-08-14 |
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| CN201611125595.9A Expired - Fee Related CN106625132B (en) | 2016-12-06 | 2016-12-06 | A kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe |
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Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107953139A (en) * | 2017-11-29 | 2018-04-24 | 安徽省旌德县博阳轴承自动化有限公司 | One kind transport feeding manipulator |
| CN109158988B (en) * | 2018-09-25 | 2020-07-28 | 浙江美日智能装备有限公司 | Grinding device for blade damping table |
| CN110625488B (en) * | 2019-09-26 | 2024-10-15 | 马鞍山一众机电有限公司 | Bar skin grinding machine and application thereof |
| CN110936244B (en) * | 2019-11-29 | 2024-10-18 | 浙江海亮股份有限公司 | Practical grinding head machine |
| CN110774065B (en) * | 2019-11-30 | 2024-10-18 | 佛山市开立机械设备有限公司 | Automatic processing device for porcelain tubes |
| CN111002186B (en) * | 2019-12-09 | 2021-01-15 | 重庆美迪智能家居有限公司 | Batten polishing device with feeding mechanism and using method thereof |
| CN111002187B (en) * | 2019-12-09 | 2021-04-13 | 重庆美迪智能家居有限公司 | Batten grinding device |
| CN110977717B (en) * | 2019-12-26 | 2021-05-28 | 周洪峰 | Steel bar lifting type rust removing device for bridge construction |
| CN111673931B (en) * | 2020-06-10 | 2022-05-27 | 浦江一本工贸有限公司 | Automatic blanking equipment based on quartzy cutting |
| CN111872758B (en) * | 2020-08-07 | 2021-09-07 | 佛山市金丰精密制钢有限公司 | Automatic steel pipe machining equipment |
| CN112092174B (en) * | 2020-09-04 | 2024-08-09 | 凯龙蓝烽新材料科技有限公司 | Honeycomb ceramic biscuit integrated forming system |
| CN113878703B (en) * | 2021-10-11 | 2022-12-09 | 北京好运达智创科技有限公司 | Bent cap production line system |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2218051Y (en) * | 1995-04-05 | 1996-01-24 | 武汉工业大学 | Sand band grinder |
| JPH0957601A (en) * | 1995-08-18 | 1997-03-04 | Hirotsugu Okada | Mechanism related to belt-type mirror finished surface polishing machine for edge surface of synthetic resin plate |
| CN2295562Y (en) * | 1996-06-07 | 1998-10-28 | 重庆大学 | Centreless sand-belt grinder |
| CN201211580Y (en) * | 2008-07-04 | 2009-03-25 | 唐山冶金锯片有限公司 | Dual-purpose saw blade polisher for grinding wheel and abrasive belt |
| CN201361811Y (en) * | 2009-03-11 | 2009-12-16 | 昆山华辰重机有限公司 | Abrasive belt grinding system for heavy-duty numerical control roll grinding machine |
| CN202344364U (en) * | 2011-10-21 | 2012-07-25 | 南京和澳自动化科技有限公司 | Full-automatic abrasive belt sample grinding machine |
| CN206500965U (en) * | 2016-12-06 | 2017-09-19 | 浙江大学 | A kind of double automatic abrasive cutoff machine of biscuit of ceramics pipe |
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2016
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