CN110142847A - For producing the method for building the brick especially adobe of sand-lime brick - Google Patents
For producing the method for building the brick especially adobe of sand-lime brick Download PDFInfo
- Publication number
- CN110142847A CN110142847A CN201910487651.0A CN201910487651A CN110142847A CN 110142847 A CN110142847 A CN 110142847A CN 201910487651 A CN201910487651 A CN 201910487651A CN 110142847 A CN110142847 A CN 110142847A
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- China
- Prior art keywords
- brick
- production process
- adobe
- molding space
- mold wall
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- 239000011449 brick Substances 0.000 title claims abstract description 127
- 238000000034 method Methods 0.000 title claims abstract description 37
- 239000011455 calcium-silicate brick Substances 0.000 title claims abstract description 18
- 238000000465 moulding Methods 0.000 claims abstract description 128
- 238000003825 pressing Methods 0.000 claims abstract description 78
- 238000004519 manufacturing process Methods 0.000 claims abstract description 53
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 4
- 230000001143 conditioned effect Effects 0.000 abstract description 3
- RRLHMJHRFMHVNM-BQVXCWBNSA-N [(2s,3r,6r)-6-[5-[5-hydroxy-3-(4-hydroxyphenyl)-4-oxochromen-7-yl]oxypentoxy]-2-methyl-3,6-dihydro-2h-pyran-3-yl] acetate Chemical compound C1=C[C@@H](OC(C)=O)[C@H](C)O[C@H]1OCCCCCOC1=CC(O)=C2C(=O)C(C=3C=CC(O)=CC=3)=COC2=C1 RRLHMJHRFMHVNM-BQVXCWBNSA-N 0.000 description 13
- 238000005192 partition Methods 0.000 description 11
- 238000013461 design Methods 0.000 description 8
- 238000004826 seaming Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000004571 lime Substances 0.000 description 3
- 239000011469 building brick Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 239000011452 unfired brick Substances 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000881 depressing effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/08—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with two or more rams per mould
- B28B3/086—The rams working in different directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0097—Press moulds; Press-mould and press-ram assemblies
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses for producing the method for building the brick especially adobe of sand-lime brick, in the method: a) by least two, it is preferred that four mold walls (10,20,30,40) at least one molding space (2) limited, mold wall (10 is arrived by means of that can merge on pressing direction (P), 20,30,40) at least a pair of of press ram (5 and 6 in the molding space (2) between；7 and 8), the adobe of the first brick form is suppressed from raw material in the first production process, and suppress the adobe of the second brick form from raw material in the second production process；B) wherein, between the first production process and the second production process, the mold wall (10 of molding space (2)；At least one of 20) 10 and by means of specified adjusting driver (11；It 11 and 21) is conditioned, so that the cross section perpendicular to pressing direction (P) of molding space (2), or at least one size (B1 perpendicular to pressing direction (P) of molding space (2), B2), and it due to its preferred brick form, is different in the first production process and the second production process.
Description
The application be the applying date be on 2 13rd, 2017, application No. is 201710086318.X, entitled " to be used for
The divisional application of the application of the method and apparatus that production builds the brick especially adobe of sand-lime brick ".
Technical field
The present invention relates to build brick, the especially method and apparatus of the adobe of sand-lime brick for producing.
Background technique
Sand-lime brick is produced by suppressing lime, sand and water in a press and then hardening under the steam pressure.
It is welcome for building composite material or the sand-lime brick form from sand-lime brick of masonry project exists in practice
It is described in detail in " KS-Maurerfibel " (the KS-mason's hornbook) of J.Wessig, publisher: KS-
Info GmbH, Hanover, the 6th edition, 1998.In this way, there are canonical forms in the case where sand-lime brick, all big
It is rectangular shape on body, that is, it is adjacent to each other with right angle (90 °) in each case in its edge, and only in width, length
It spends different with its rectangular dimension of height aspect.Brick height in masonry project in the mounted state is the sum of the brick measured vertically
The height of brick layer.Brick width in masonry project in the mounted state is wall thickness or the masonry thickness for being horizontally towards internal measurement
Brick length in the mounted state is extending between two adjacent bricks of horizontally measuring along brick layer in degree and masonry project
Size.The end side in a longitudinal direction of brick is more often intermeshed by means of glossal canal interconnecting piece.
Therefore, canonical form includes the accurate cuboid brick with even surface, and is had on two mutual opposite sides
There is the cuboid brick generally of tongued and grooved surface, tongued and grooved surface is connected to the adjacent bricks in masonry project for glossal canal.In addition, gap or
Through-hole also can be set on one or two of standard brick mutually opposite side, as clamping assisted parts, or with it is solid
Brick or the control of block brick, for the route of facility or for such as the thermal insulation in porous brick or hollow block brick.With relatively large
Particularly effective construction (refer to page 14 to 20) of the so-called plane component (being abbreviated as PE) of rectangular parallelepiped form for wall.
In addition, there are a large amount of special shapes, for example, (the reference of so-called U-shaped leaf wall (wythe) in the case where sand-lime brick
Page 21) or installation brick with one or two pipeline, or with rectangular corners and with such as 135 ° of obtuse angle or 45 °
Turning pentagonal cross-section corner brick (refer to page 55 or page 21), or there is rectangular corners and at least one fillet
So-called radius comers brick (refer to page 21 or page 52) or ridge brick there is at least one other than rectangular corners
Oblique angle or bevel edge notch, and therefore can have triangle or pentagon shaped (with reference to page 93).
Special shape is delivered goods in plant produced, or once in a while also at the scene usually by band saw or annular saw by from solid length
Cube brick subtracts material from PE especially to produce.
197 56 148 A1 of DE is disclosed for producing the sand-lime adobe for being used for plane brick, and is being arranged so that each other
Relatively, the method for the matching piece between the every two adjacent end face with given crosswise length, and for implementing this method
Equipment.Each adobe is framed by four mold walls, and is molded and is suppressed between seaming chuck and push-down head, and/or every
One adobe is provided with slot or tongue by means of slot forming device and/or tongue forming device at least one adjacent end face.For
Compacting sets the threshold value between seaming chuck and push-down head, and each pressed adobe is unloaded and unloads stacking,
Middle the latter is supported on horizontal end face.Adobe is molded and is pressed into the brick length with matching piece, and the abutting end of adobe
Face is designed by means of seaming chuck and/or push-down head, and after the unloading and unloading stack before adobe by means of adjoining
Then end face is rotated by 90 °.In a specific embodiment (Fig. 3), the upper adjacent end face of the matching piece in blank press machine
It is aligned, and is configured to smooth in a manner of inclined on the bias, that is, without any slot or web, and seaming chuck is effective
Lower side also extends to tilt on the bias in the corresponding way.In the example of the known method and relevant device, adobe and
Four mold walls have the rectangular cross section perpendicular to pressing direction.
10 2,006 034 302 A1 of DE discloses the method for producing the especially adobe of sand-lime brick of masonry brick,
It is empty using at least two moldings different from each other on perpendicular to the cross section of pressing direction or at least one size in this method
Between, at least one first molding space is brought to or is moved at least one filling position, and raw material at this at least one
It is filled into filling position at least one first molding space at least once and at least one pressing position, by
It is pressed in the first molding space in the first pair of press ram that can be merged on pressing direction, to form at least one
First adobe.Then, at least one second molding space is taken at least one filling position, and at least one is filled out at this
It fills position chinese raw materials to be filled at least one second molding space at least once, and in the pressing position or in addition
Pressing position in pressed in the second molding space by means of the second pair of press ram that can be merged on pressing direction
System is to form at least one second adobe.Instead of two molding spaces, also can be set has by means of adjusting driver adjusting
At least two molding spaces molding punch die (moulding die), for taking molding space at least one filler
It sets.There is non-rectangle Basic Design perpendicular to the cross section of the molding space of pressing direction, so that institute's repressed brick base also has
There is non-rectangle cross section.Particularly, the cross section for ridge brick can be triangle, or for corner brick, can
To be there is the polygon at least four or five turnings, or can be bent in a convex manner in partial region.In addition,
The cross section perpendicular to pressing direction at least one side can have at least one gap for generating glossal canal joint face
And/or at least one protruding portion.
A kind of brick machine for producing molding block according to 298 08 917 U1 of DE be it is known, the brick machine is at its end
There is glossal canal design, which determines brick height based on inorganic material, and brick machine has molding station, molding at least one of face
Platform has to be surrounded and the molding cavity being aligned in the horizontal direction and at least one press ram by side wall, this at least one
A press ram can vertically enter into molding cavity and realize the compression for the material being brought into molding cavity.Molding cavity
At least one side wall be configured to determine molding block brick height impartings shape pressing plate, and setting in molding station, with
Just it is moveable by means of being connected to the driving device of the side wall, and matches in the form of during the pressing stage of brick machine
The mode of conjunction is fixed to molding station.Pressing plate has to be pressed for glossal canal design to be impressed on the face that it is directed toward molding cavity
Mould the molded design in the specified end wall of block.In order to generate lateral compacting between pressing plate and support (counterbearing)
Contact, the pressing plate have wedge-type shape on the outside, which configures in molding station and have oppositely extending wedge surface,
Cooperation wedge is arranged so that by means of drive member to be controllable.Moreover, two of molding cavity mutually opposite side walls or very
The lateral pressing plate that can be configured as in a movable manner to be arranged to all side walls.The cooperation that can be slided between wedge surface
Wedge is moveable between wedge surface by means of the first cylinder.One other cylinder is assigned to each of lateral pressing plate, borrows
Help the other cylinder, lateral pressing plate is moveable after with jib and cotter release.Before filling molding cavity, by driving wedge surface
Between in form-fitting manner fix lateral pressing plate with jib and cotter so that guaranteeing molding when moulding the subsequent compression of block
The accurate in size position of the lateral sidewall of chamber.By select it is different match jib and cotter, lateral pressing plate can be changed in terms of its position
Become, so that being adjustable in a simple manner for moulding the different brick height of block.Here, for being driven in matching jib and cotter
Respective stop part be arranged in molding station.If lateral pressing plate is fixed, push-down head is fixed in zero position, and upper pressure
Head is driven in molding cavity, so that obtaining the required wall thickness according to brick thickness.When completing compression, seaming chuck is driven out
Molding cavity, and with jib and cotter by means of drive member, that is, the first cylinder is released.After being released with jib and cotter, it is used for
The required mobile space of the lateral movement of pressing plate is implemented, and pressing plate is now by means of the second cylinder and by means of it on molding block
The glossal canal that determines of molded design design and be detached from, allow molding block from the pop-up of molding station by by push-down head driving to mould
It is executed in chamber processed.Hydraulic or pneumatically-operated cylinder, push rod, screw thread hinged lever or eccentric part may be used as drive member, both
The movement of lateral pressing plate is also used for for the movement with jib and cotter.
In the example of 298 08 917 U1 of DE, in the size perpendicular to pressing direction determined by the spacing of pressing plate
Different brick forms is set by different with jib and cotter.Removing with after jib and cotter, the adjusting of pressing plate be only used for by the former from
It is displaced in glossal canal interconnecting piece, so as to fetch adobe, rather than sets brick form.
Summary of the invention
The present invention is now based on explanation and builds the new method of brick, the especially adobe of sand-lime brick and setting newly for producing
Standby purpose, particularly by the new method and new equipment, different brick forms is producible.
The reality according to the present invention for being adapted for carrying out the purpose is especially elaborated in an embodiment of the present invention
Scheme and theme are applied, in particular to is used to produce the method for building the adobe of brick, and is related to for producing the adobe for building brick
Equipment.
Other design embodiment and improvement project according to the present invention are especially derived from following embodiment party of the invention
Case.
The combination of feature according to the present invention claimed and theme is not limited to the selected of Patent right requirement
Description and selected return reference.But such as each feature of a kind of claim of equipment can also be another kind of
Claim, such as be claimed in one approach.In addition, being also independent from the Patent right requirement of return reference of the latter
Each feature can in any combination of one or more other features in Patent right requirement be claimed.This
Outside, description or each disclosed feature can be mentioned wherein in itself, independently of the feature in the specification or attached drawings
Context or from the feature the context being wherein mentioned discretely, individually or in Patent right requirement or explanation
It is claimed in any combination of description or disclosed one or more of the other feature in book or attached drawing.
One kind building brick, the especially method of the adobe of sand-lime brick for producing, and realizes the purpose by means of this method,
In one embodiment, this method is comprised the following methods:
A) by least two, at least one molding space that preferably four mold walls limit, by means of that can press
Merge at least a pair of of press ram into the molding space between mold wall on direction processed, from original in the first production process
Material suppresses the adobe of the first brick form, and suppresses the adobe of the second brick form from raw material in the second production process；
B) between the first production process and the second production process, at least one of mold wall of molding space by means of
Specified adjusting driver be regulated so that molding space perpendicular to pressing direction cross section or molding space it is vertical
In at least one size of pressing direction, and due to its preferred brick form, in the first production process and the second production process
It is different.
Purpose setting also passes through one kind and builds brick, the especially equipment of the adobe of sand-lime brick for production to realize, is somebody's turn to do
Equipment is arranged to be particularly used for implementing the method in embodiment according to the present invention, and includes
A) at least one molding space, by least two, preferably four mold walls are limited；
B) facility is filled, is used to fill molding space using raw material；
C) and at least a pair of of press ram, the molding space that can be bonded on pressing direction between mold wall
In, for from the raw material pressing unfired brick being filled into molding space；
D) wherein at least one mold wall is adjustable by means of specified adjusting driver, so that molding space is hung down
Directly in the cross section of pressing direction or at least one size perpendicular to pressing direction of molding space, and preferably due to it
Brick form is adjustable to be different in the first production process and the second production process.
E) and wherein related holding facility is designated in the adjustable die wall or each adjustable die wall
(retaining installation), for being kept during the first production process and during the second production process, wherein
The holding facility or each holding facility do not change the position by means of adjusting the mold wall of driver setting.
Preferably, after at least one mold wall adjusting, the mold wall is then during the first production process and the
It is kept during two production processes by means of at least one relevant holding facility, and keeps facility between production process
It before adjusting, is released or deactivates, and be fixed or activate again after adjusting.
At least one, which adjusts driver, can be pneumatically or hydraulically driver, especially pneumatically or hydraulically piston and cylinder system
(piston-and-cylinder system).In addition, at least one, which adjusts driver, can be the driving operated by electric notor
Device, especially spindle driver.
At least one keeps facility to be preferably integrated into relevant adjusting driver, especially as pneumatically or hydraulically living
Plug and locking or braking equipment between the piston and cylinder of cylinder system, or as the locking or system on the main shaft of spindle driver
Dynamic equipment, or as the mechanical motor brake in electric notor, such as on the rotor of electric notor.
At least one keeps facility to can be independently of the relevant unit for adjusting driver, and particularly may include
The locking bolt and lock up gap of interaction, the locking bolt and lock up gap of the interaction can particularly configure or
Be arranged in molding case on and mold wall one or two side section (lateral being preferably provided on support section
Part on).
In one embodiment, the inside sky of molding case is arranged at least one molding space with its mold wall
Between in, wherein relevant adjusting driver is preferably fastened to molding case, and be particularly at least partially disposed on molding case
Inner space in.
In a variant, between the first production process and the second production process, by means of specified adjusting driver
Adjust the only one in the mold wall of molding space.Molding space or its mold wall, after mold wall adjusting, particularly by shifting
Position molding case, it is placed in the middle preferably relative to the center pressure arbor line of press ram, so that mold wall adjusted and opposite
Mold wall be equally spaced with center pressure arbor line.
In another modification, between the first production process and the second production process, two of molding space are mutually mutual
Pair mold wall be conditioned by means of specified adjusting driver, and the center pressure arbor line relative to press ram is excellent
Selection of land is placed in the middle, or keep it is placed in the middle while be conditioned, or be regulated so that in a centered manner two it is adjusted, mutual
Opposite mold wall is equally spaced with center pressure arbor line.
In a specific embodiment, mold partition wall can be it is installable or may be mounted at two it is adjustable
Between mold wall, molding space is divided into (or subdivision) into two individual molding spaces, two lists by the mold partition wall
On the one hand only molding space is respectively limited by an adjustable mold wall, and on the other hand limited by mold partition wall.By
This, two relatively small brick forms, rather than a relatively large brick form is producible.The relatively large brick shape
Formula can be produced again by removing mold partition wall.
After at least one mold wall in the mold wall is adjusted, the mold wall is then in first production process
Period is kept with during second production process by means of at least one relevant holding facility, and described first
Before the adjusting between production process and second production process, the holding facility is released or deactivates, and
It is fixed or is enabled again after adjusting, wherein at least one keeps facility to be preferably integrated into specified adjusting driver,
Either independently of the unit of the specified adjusting driver, and/or the wherein holding facility or each holding facility
Do not change by means of the position of the specified mold wall for adjusting driver setting.
It is built in brick, the especially other modification of the method for the adobe of sand-lime brick for producing, which can
With with combine according to other embodiments of the present invention,
A) at least one molding space limited by mold wall, mold is arrived by means of that can merge on pressing direction
A pair of of press ram in molding space between wall suppresses the brick of the first brick form in the first production process from raw material
Base, and from the adobe of raw material the second brick form of compacting in the second production process；
B) between the first production process and the second production process, at least one of mold wall of molding space is by least
Partly replace and be preferably regulated so that molding space perpendicular to pressing direction cross section or molding space it is vertical
Directly at least one size of pressing direction, and due also to its preferred brick form, produced in the first production process and second
It is different in journey.
Particularly, the cross section of molding space can have first shape in the first production process, especially can be
Rectangle, and can have another shape after the replacement of at least one mold wall in the second production process, be especially non-
Rectangular shape especially can be triangle or trapezoidal or pentagon, or curved profile can be set.
In a preferred embodiment, between the first production process and the second production process, in every case
Under, a pressing plate on press ram be replaced with adapt to molding space perpendicular to pressing direction in the first production process
The size perpendicular to pressing direction of different cross sections or molding space in the second production process.
In an other modification, one kind is proposed for producing and builds brick, the especially method of the adobe of sand-lime brick,
This method can with combine according to other embodiments of the present invention, and this method includes following method and step:
A) at least one molding space limited by mold wall, adobe on pressing direction by means of that can be bonded to
A pair of of press ram in molding space between mold wall is suppressed from raw material, and subsequently, by means of in press ram
One from molding space pop up；
B) wherein mold wall be configured as it is smooth and/or without any recess portion or protrusion for glossal canal interconnecting piece
Portion, and/or brick length is wherein generated on pressing direction, and brick width and brick high perpendicular are generated in pressing direction, and
C) wherein, after compacting and before adobe is ejected, at least one of mold wall is driven by means of relevant adjusting
Device is adjusted outwardly, to discharge the mold wall from adobe before adobe is ejected.
Detailed description of the invention
The present invention will be further explained below by way of exemplary implementation scheme.Herein referring also to attached drawing, wherein every
In the case of kind schematically,
Fig. 1 illustrates the molding case for brick machine in the position for the first brick form with plane, moulds case
Adjustable mould with two adjustable die walls of band；
Fig. 2 illustrates the mould for brick machine as shown in Figure 1 in the position for the second brick form with plane
Case processed, molding case have the adjustable mould of two adjustable die walls of band；
Fig. 3 to 6 is illustrated with plane for that will have the adjustable mould there are two adjustable die wall from relatively
Small brick form is converted into the sequence of the method and step of relatively large brick form；
Fig. 7 to 10 is illustrated with plane for that will have the adjustable mould of an adjustable die wall from relatively
Small brick form is converted into the sequence of the method and step of relatively large brick form；
Figure 11 shows molding case with one adjustable mould of band and two press rams with longitudinal cross-section
Brick machine；
Figure 12 illustrates the molding case of the method for the brick machine of Fig. 1 or for Fig. 3 to 6 with plane, and molding case has
The adjustable mould of adjustable die wall with two different shapes；And
Figure 13 illustrates the molding case of the method for the brick machine of Fig. 1 or for Fig. 3 to 6 with plane, and molding case has
Adjustable mould, the adjustable molding tool belt there are two adjustable die wall and for constructing two molding spaces one
A mold partition wall.
List of reference signs
2,2A, 2B molding space
3 molding casees
4 inner spaces
5, the upper press ram of 5A, 5B
6,6', 6A, 6B top board
7 lower press rams
8 lower platens
10 mold walls
11 adjust driver
12,12' pressing plate, press portion
14 support sections
15 lock up gap
16,17 side section
18 lock up gap
20 mold walls
21 adjust driver
22 anti-wear components
24 support sections
25 lock up gap
26,27 side section
28 lock up gap
30 mold walls
35 locking bolts
38 locking bolts
40 mold walls
55 upper presser units
57 push head unit
60 keep facility
70 keep facility
80 mold partition walls
A central axis
B1, B2 brick width
H brick height
L brick length
P pressing direction
V adjusts movement
Specific embodiment
In the accompanying drawings, identical part and variable reference marker having the same.
Fig. 1 to 10 and Figure 12 and Figure 13 with plane illustrate for press ram (be not shown in Fig. 1 to 10,
But be only shown in FIG. 11) pressing direction on produce adobe (or repressed brick base), the compacting of especially sand-lime adobe is set
The exemplary implementation scheme of standby or brick machine a part, the press device or brick machine have molding case (or molding punch die) 3,
The molding case (or molding punch die) 3 has such as rectangle outer profile and adjustable mould, which sets
It sets in the inner space 4 of the particularly same rectangle of molding case 3.Adjustable mould has to full of especially for pressing
The molding space (or press-space) 2 of the raw material to be pressed of sand-lime brick processed, the molding space 2 are mutual by multiple preferably four
Adjacent mold wall 10,20,30 and 40 limits, and in pressing process, press ram is introduced into from top and bottom
Or it is inserted into two open side.
For pressing unfired brick, lower press ram 7 has wearing plate or the pressure being attached to thereon as shown in Figure 11
Plate (or top plate) 8, is driven to from below in molding space 2, by the latter towards sealed bottom, this is because pressing plate 8 is suitble to mould
The cross section in space 2 processed.Raw material are filled followed by filling facility from top, and then the raw material pass through driving
The upper pressure of cross section with the wearing plate or pressing plate (or top plate) 6 being attached to thereon and similarly suitable molding space 2
Compressing head 5, and by driving lower press ram 6 to be compressed in molding space 2 from top from below, in every case
Under on pressing direction P toward each other.The central axis A of press ram 5 and 6 also preferably extends through mould with Central loop
Space 2 processed.For upper press ram 5 upper presser unit by 55 mark, for depressing press ram 7 pushing head unit by
57 marks.Presser unit 55 and 57 can be implemented in a way known, and including the branch for press ram 5 and 6
Support member and/or guide member and driver, and can be set on pressure machine frame or bracket.
It can be noted that mold wall 10 and 20 such as in Fig. 1 to 10, between mold wall 30 and 40, especially as mould
Have the spacing between wall 30 and 40, there is size H, size H preferably corresponds to brick height, and size H, due to its conduct
The critical size in particularly size in masonry project is determined in a manner of accurate in accurate and size.
In the exemplary implementation scheme of Fig. 1 and Fig. 2 and Fig. 3 to 6 and Figure 12 and Figure 13, the adjustable mould
Including being adjustable or displaceable two mold walls 10 and 20 that are mutually opposite and being parallel to each other on adjusting direction V, and
The two fixing mould walls 30 and 40 extended perpendicular to mold wall 10 and 20.
In the exemplary implementation scheme of Fig. 7 to 10, the adjustable mould have be adjusted on adjusting direction V or
A displaceable mold wall 10 and three fixing mould walls 20,30 and 40.
The spacing between mold wall 10 and 20 measured on adjusting direction V, and therefore correspond to the spacing, indirectly
Adjacent molding space 2 and in terms of adobe effective mold wall 30 and 40 size, (join at least one first value B1 now
Examine Fig. 1 and Fig. 5 and Fig. 6 and Fig. 9 and Figure 10) and second value B2 (referring to figs. 2 and 3 and Fig. 4 and Fig. 7 and Fig. 8) between be
It is adjustable.
The spacing between mold wall 10 and 20 preferably corresponds to the brick width of repressed brick base, and the brick width is then
Wall thickness corresponding to masonry project.
However, in principle, size H is also used as brick width, and size B1 and B2 may be used as brick height or size
One in H and B1 or B2 even may be used as brick length.
Therefore, by adjusting mould, identical mould can be used to suppress with different size B1 and B2,
It is preferred that at least two brick forms of brick width.
For this purpose, mold wall 10 and 20 is set as size B1, and be fixed or maintained at the position in regulating step,
And then compacting has multiple adobes of the size or the first brick form of brick width B1 and other size H, wherein using
Corresponding press ram 5 and 7 or pressing plate 6' or 8 or wearing plate on press ram with size H and B1.
And if when brick form is changed to size or brick width B2, in the second regulating step, mold wall 10 now
It is set as size B2 with 20, and is fixed or maintained in the position.Now, there is the size or brick width B2 and other size
Multiple adobes of the second brick form of H are pressed, wherein before this, replace the pressure on press ram or press ram
Plate 6 or wearing plate, to adapt to new size H and B2.
Press machine, the especially central axis A of press ram 5 and 7 preferably passes through mould with placed in the middle or Central loop
Space 2 processed and/or extend between two adjustable die walls 10 and 20.Therefore, mold wall 10 and 20 preferably with symmetrical or
Mode placed in the middle is regulated so that the mold wall 10 and 20 is equally spaced with central axis A when placed in the middle, that is,
The spacing is B1/2 or B2/2 at each occurrence.This leads to uniform central loading of the press ram by press power.
In order to provide relevant first and adjust driver 11, at least partly set along direction V adjusting mold wall 10 is adjusted
It sets in the inner space 4 of molding case 3, and fastens or be connected to the first wall and relevant mold wall 10 of molding case 3.In order to
Mold wall 20 is adjusted along direction V is adjusted, relevant second is provided and adjusts driver 21, is at least partially disposed on molding case 3
Inner space 4 in, and fasten or be connected to molding case 3 second wall opposite to the first wall and be connected to relevant mold
Wall 20.
Particularly, it can choose pneumatically or hydraulically driver, especially pneumatically or hydraulically piston and cylinder system, or by electricity
The driver of motor operation, preferably spindle driver, as adjusting driver 11 and 21.
In one embodiment, adjusting driver 11 or 21 has fixed or keeps facility, this fixes or keep facility
The adjustable die wall 10 or 20 for adjusting driver 11 and 21 and being therefore directed on it is maintained in setting position.This
It can be and adjust in driver 11 or 21, locking or braking especially between the piston and cylinder of pneumatically or hydraulically driver are set
In locking mechanism or electric notor on standby or spindle driver main shaft, for example, the mechanical horse on the rotor of motor
Up to brake.The self-sustaining embodiment in this self-locking or position of adjusting driver 11 or 21 with integrated holding facility
It is preferred.
It can combine, or be can be in an embodiment of optional embodiment with the embodiment, be mold wall
10 or 20 provide independent holding facility (or the lock-out facility, fixation means) 60 or 70 separated with adjusting driver 11 or 21, should
Facility 60 or 70 is kept to keep (or locking, fixed) in the position provided for corresponding brick form on adjustable die wall 10 or 20
In.Such isolated holding facility 60 or 70 can have for example by means of can control lock cell automatically activatable,
Or manually activatable corresponding locking bolt, and the lock up gap being for example engaged with each other perpendicular to adjusting direction V.In addition,
Fixture is also used as keeping facility.
In the exemplary implementation scheme according to Fig. 3 to 10, each adjustable die wall 10 or 20 includes in corresponding
Heart support section 14 or 24, and be arranged in front of adjustable die wall 10 or 20, form the actual size of molding space 2
Corresponding wearing plate or pressing plate 12 or 22, and extend on adjusting direction V so that generating corresponding the two of special U-shaped design
A side section 16 and 17 or 26 and 27.The locking spiral shell for being individually secured to molding case is corresponded respectively in quantity and position
The lock up gap 15 and 18 of two kinds of forms B1 and B2 of bolt 35 and 38 are preferably located in the side section 16 and 17 of mold wall 10.?
Correspond respectively to two kinds of forms B1's and B2 of the locking bolt 35 and 38 for being individually secured to molding case in quantity and position
Lock up gap 25 and 28 is preferably located in the side section 26 and 27 of mold wall 20.
In all embodiments, the position of the mold wall 10 or 10 and 20 of adjusting by adjusting driver accordingly
11 and 21 and pass through its reach terminal position pre-defined and determination.It keeps facility no matter to be integrated in adjust in driver also
Be as be arranged in adjust driver outside holding facility 60 or 70, do not influence the position of mold wall 10 or 20 preferably, and
It is only to retain the latter in the position set by adjusting driver 11 or 21.In other words, when holding facility is activated or deactivates
When, the position of mold wall 10 or 20 will not be changed.
For this purpose, holding or fixing foot are in two terminal positions for size B1 and B2 to realize with brick width B1
Conversion between the brick form of B2.
It it is preferable, however, that the holding or fixed function be in multiple positions, such as between bl and b 2, or is including B1
It is executed in a manner of quasi-continuous in the adjustable range of B2, thus the continuous adaptation of brick form is possible.
Fig. 3 to 6 shows the sequence that bigger brick width B1 is converted to from the brick width B2 of a brick form.
Fig. 3 shows the home position of the mould for suppressing the adobe with brick width B2.Two mold walls 10
The adjustable driver 11 and 21 for having passed through them with 20 is set to spacing B2, and by means respectively of their side section 16
With 17 or 26 and 27, by means of keeping facility 60 and 70, especially by means of being for example engaged respectively within lock up gap 15 and 18,
Or eight locking bolts 35 and 38 in 25 and 28, it is kept on adjusting direction V.Press ram carrying is suitable for brick width
The pressing plate of B2, upper press ram 5 carry pressing plate 6.The central axis A of press ram 5 and 7 is preferably relative to pressing plate 6 and 8
And mold wall 10 and 20 is placed in the middle, or is correspondingly the axis of symmetry for molding space 2.
According to Fig. 4, facility 60 and 70 is kept to be deactivated now；Particularly, locking bolt 35 and 38 is driven away locking
Gap.Mold wall 10 and 20 is freely adjustable now.
According to Fig. 5, present 10 He of wall that moves moulds on adjusting direction V in a symmetrical manner of driver 11 and 21 is adjusted
20, until spacing B1 > B2, so that the central axis A of press ram 5 and 7 keeps placed in the middle.Pressing plate on press ram 5 and 7
It is replaced, and the pressing plate 6 and 8 for being suitable for new brick width B1 is mounted.
According to Fig. 6, facility 60 and 70 is kept to be activated again；Particularly, locking bolt 35 and 38, which is driven to, corresponds to
In the new lock up gap of new spacing B1.Mold wall 10 and 20 is fixed again now, and the adobe with brick width B1 is existing
It is pressed the mould can be used.
In order to be transformed into lesser brick width B2 from biggish brick width B1, step is executed with antipodal sequence, that is,
It is executed according to from Fig. 6 via the sequence of Fig. 5 and Fig. 4 to Fig. 3.
Fig. 7 to 10 now illustrates the conversion process of adjustable mould, which only has one
Adjustable die wall 10 and three fixing mould walls 20,30 and 40.
Fig. 7 shows the home position of the mould for suppressing the adobe with brick width B2.Mold wall 10 is
Driver 11 is adjusted by it and is set to the spacing B2 away from mold wall 20, and by means of its side section 16 and 17, by means of protecting
Facility 60 is held, especially by means of the locking bolt 35 and 38 being bonded in lock up gap 15 and 18, is protected on adjusting direction V
It holds.Press ram carries the pressing plate for being suitable for brick width B2, and upper press ram 5 carries pressing plate 6.Press ram 5 and 7
Central axis A be preferably set to it is placed in the middle relative to pressing plate 6 and 8 and mold wall 10 and 20, or for molding space 2
The axis of symmetry.
According to Fig. 8, facility 60 is kept to be deactivated now；Particularly, locking bolt 35 and 38 is driven away lock up gap.
Mold wall 10 is freely adjustable now.
According to Fig. 9, adjust driver 11 makes mold wall 10 move away from mold wall 20 on adjusting direction V now, until
Spacing B1 > B2.Facility 60 is kept to be activated again；Particularly, locking bolt 35 and 38 is driven to corresponding to new spacing B1
New lock up gap in.Mold wall 10 and 20 is kept again now.
However, the unilateral side due to mold wall 10 is adjusted, the central axis A of press ram 5 and 7 is shifted with eccentric manner.
Therefore, according to Fig. 9, molding case 3 is additionally now unlocked and from position, Z0 is displaced to position Z1 on direction of displacement Z, so that
Central axis A is again positioned at the center of molding space 2 and between mold wall 10 and 20, and the molding case 3 is then again
It is locked.According to Figure 10, the pressing plate on press ram 5 and 7 is replaced now, and is suitble to the pressing plate 6 and 8 of new brick width B1
It is mounted.
In order to be transformed into from compared with syphon width B1 compared with calculon width B2, these steps are executed according to the sequence of Figure 10, then
Pressing plate is changed into lesser width B2, then according to Fig. 9 to Fig. 8, release keeps facility 60, by mold wall 10 from B1 adjust to
B2 is fixed followed by holding facility 60, and keeps mold wall 10 according to Fig. 7, and then according to Fig. 9 to according to figure
8 reverse procedure only makes to mould case 3 to return position d.
Adjusting driver 11 or 21 also allows other functions or operations mode, wherein being adjusted before popping up adobe
Mold wall moves lesser distance outwardly, therefore discharges from blank.Thus, it is possible to be substantially reduced frictional force and pop-up power.
In addition, in another embodiment, support section 14 or 24 can be by means of adjusting driver 11 or 21 from another
One mold wall 30 and 40 is driven outwardly with for tool changing, and one or two of pressing plate 12 or 22 then can be with
By have another profile, especially in terms of relative to the cross section of pressing direction P, for example, the pressing plate of triangular-shaped profile or
Press portion replacement so that be triangle or pentagon in terms of cross section or it is trapezoidal or have it is curved, it is especially recessed
Or the special shape of convex profile is producible.For this purpose, brick rotates again or brick length, brick width according to application, brick is high
The size of degree is exchanged.
Figure 12 shows the exemplary implementation scheme of such modification, and wherein cross section is the press portion of wedge shape or triangle
(or anti-wear component) 12' is mounted or used on straight pressing plate 12 on the support section 14 of mold wall 10.Mold wall
10 die face adjacent with molding space 2 is the flat surface on the inside of wedge shape or triangle press portion 12' now, this is flat
Smooth face is relative to adjusting direction V with an angle tilt.Molding space 2 is no longer rectangle on cross section but trapezoidal as a result,.
Another pressing plate 22 on mold wall 20 is constructed as shown in Figure 6, for example, make be it is straight and perpendicular to adjust direction V,
It can also be replaced with press portion of different shapes.
In a specific embodiment according to Figure 13, web or conduct centered on mold partition wall 80 in addition
Center wall is mounted or provides, such as carries out from Fig. 6, in particular so that placed in the middle in the region of central axis A, which separates
Molding space 2 is divided into two individual molding space 2A and 2B by wall 80, each is used to produce one of relatively small form
Adobe.Molding space 2A between adjustable die wall 10 and mold partition wall 80, and the second molding space 2B be located at can
It adjusts between mold wall 20 and mold partition wall 80.Each molding space 2A and 2B is assigned with relevant press ram,
In, the upper press ram 5A with the top board 6A for molding space 2A is schematically depicted, and wherein, schematically
Ground depicts the upper press ram 5B with the top board 6B for molding space 2B.From tool, there are two adjustable die walls
An initial molding space has formed the molding space 2A and 2B two smaller separated by mold partition wall 80, often now
One difference only has an adjustable die wall 10 or 20.Mold partition wall 80 preferably can be according to requiring or required
Brick form is mounted or removes.
Therefore the press device especially has the pressure brick of the cooperation of the adjustable tool system for different brick forms
Machine.
Claims (4)
1. one kind builds brick, the especially method of the adobe of sand-lime brick for producing, in the method
A) at least one molding space (2) limited by mold wall (10,20,30,40), by means of can be in pressing direction
(P) a pair of of press ram (5 Hes in the molding space (2) to merge on between the mold wall (10,20,30,40)
6,7 and 8), the adobe of the first brick form is suppressed from raw material in the first production process, and from original in the second production process
Material suppresses the adobe of the second brick form；
B) wherein, between first production process and second production process, the mold of the molding space (2)
Wall (10；10 and 20) at least one mold wall at least partly replaced and be preferably regulated so that molding sky
Between (2) perpendicular to the pressing direction (P) cross section or the molding space (2) perpendicular to the pressing direction (P)
At least one size (B1, B2), and due to its brick form, in first production process and second production process
It is different.
2. according to the method described in claim 1, wherein, the molding space described in first production process it is described transversal
Face has first shape, especially rectangle, and replaces in second production process at least one described mold wall
Afterwards, there is another shape, especially non-rectangle shape, especially triangle or trapezoidal or pentagon, or be provided with curved
Bent profile.
3. method according to one of the preceding claims, wherein in first production process and second life
Between production process, at each occurrence, the pressing plate (6,6', 8) on the press ram (5,7) is replaced in institute
State adapted in the first production process and second production process molding space (2) perpendicular to the pressing direction (P)
Different cross sections, or adapt to the size (B1, B2) perpendicular to the pressing direction (P) of the molding space (2).
4. method according to one of the preceding claims, in the method
A) wherein, it is smooth and/or without any recess portion for glossal canal interconnecting piece that the mold wall, which is configured so that,
Or protruding portion, and/or wherein brick length generates on the pressing direction, and brick width and brick high perpendicular are in the compacting
Direction generates, and
B) wherein, after compacting and before adobe is ejected, at least one of described mold wall is driven by means of relevant adjusting
Dynamic device is adjusted outwardly, to discharge the mold wall from the adobe before the adobe is ejected.
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102016105635.9 | 2016-03-24 | ||
| DE102016105635 | 2016-03-24 | ||
| DE102016113240.3 | 2016-07-19 | ||
| DE102016113240.3A DE102016113240A1 (en) | 2016-03-24 | 2016-07-19 | Method and device for producing stone moldings for masonry blocks, in particular sand-lime bricks, with adjustable mold walls |
| CN201710086318.XA CN107225653B (en) | 2016-03-24 | 2017-02-13 | Method and apparatus for producing green bricks of masonry bricks, particularly sand-lime bricks |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710086318.XA Division CN107225653B (en) | 2016-03-24 | 2017-02-13 | Method and apparatus for producing green bricks of masonry bricks, particularly sand-lime bricks |
Publications (2)
| Publication Number | Publication Date |
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| CN110142847A true CN110142847A (en) | 2019-08-20 |
| CN110142847B CN110142847B (en) | 2021-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910487651.0A Active CN110142847B (en) | 2016-03-24 | 2017-02-13 | Method for producing green bricks of masonry bricks, in particular sand-lime bricks |
| CN201710086318.XA Active CN107225653B (en) | 2016-03-24 | 2017-02-13 | Method and apparatus for producing green bricks of masonry bricks, particularly sand-lime bricks |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201710086318.XA Active CN107225653B (en) | 2016-03-24 | 2017-02-13 | Method and apparatus for producing green bricks of masonry bricks, particularly sand-lime bricks |
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| Country | Link |
|---|---|
| CN (2) | CN110142847B (en) |
| DE (1) | DE102016113240A1 (en) |
| NL (2) | NL2018207B1 (en) |
| RU (1) | RU2681711C2 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107718672A (en) * | 2017-10-26 | 2018-02-23 | 河北工业职业技术学院 | Powder presses sample making apparatus |
| CN108995020A (en) * | 2018-07-31 | 2018-12-14 | 广西易筑装配式建材科技有限公司 | Light wall panel forming mould |
| CN111844374B (en) * | 2020-07-14 | 2021-05-18 | 浙江父子岭特种耐火有限公司 | Preparation equipment and process of high-strength magnesia carbon brick for refined steel ladle |
| CN113001718B (en) * | 2021-04-06 | 2023-03-31 | 新疆蓬隆建设工程有限公司 | Brick making machine for building brick forming |
| DE102023123181A1 (en) | 2022-08-31 | 2024-02-29 | Langenstein & Schemann Gmbh | Device for producing moldings, in particular stone moldings for masonry stones, and method for changing a format of moldings to be produced |
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- 2017-02-13 CN CN201910487651.0A patent/CN110142847B/en active Active
- 2017-02-13 CN CN201710086318.XA patent/CN107225653B/en active Active
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Also Published As
| Publication number | Publication date |
|---|---|
| CN110142847B (en) | 2021-05-07 |
| CN107225653A (en) | 2017-10-03 |
| RU2017109740A3 (en) | 2019-01-14 |
| RU2681711C2 (en) | 2019-03-12 |
| NL2018207B1 (en) | 2019-07-10 |
| RU2017109740A (en) | 2018-09-24 |
| NL2022388A (en) | 2019-03-26 |
| NL2022388B1 (en) | 2019-07-12 |
| CN107225653B (en) | 2019-12-17 |
| DE102016113240A1 (en) | 2017-09-28 |
| NL2018207A (en) | 2017-10-02 |
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