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CN110071122A - 一种阵列基板及其制备方法、显示面板 - Google Patents

一种阵列基板及其制备方法、显示面板 Download PDF

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CN110071122A
CN110071122A CN201910311421.9A CN201910311421A CN110071122A CN 110071122 A CN110071122 A CN 110071122A CN 201910311421 A CN201910311421 A CN 201910311421A CN 110071122 A CN110071122 A CN 110071122A
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ti3o5
array substrate
crystalline material
active layer
preparation
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CN110071122B (zh
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柴国庆
陈思
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Wuhan China Star Optoelectronics Semiconductor Display Technology Co Ltd
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Wuhan China Star Optoelectronics Semiconductor Display Technology Co Ltd
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Abstract

本发明涉及一种阵列基板及其制备方法、显示面板,其中所述阵列基板包括衬底以及设置于所述衬底上的有源层,其中所述有源层采用的材料包括λ‑Ti3O5晶体材料。首先,本发明采用λ‑Ti3O5晶体材料替代Poly–Si材料制备阵列基板中的有源层,避免P‑Si材料成膜温度较高,易受可见光影响,产生光电流,影响TFT开关关态电流大小,从而影响画面质量等问题;更进一步的,本发明还通过干法刻蚀或者激光辐照的方式将有源层的两侧部的材料由λ‑Ti3O5晶体材料转换成β‑Ti3O5晶体材料,从而提升迁移率,降低光感电流,提高其电学性能。

Description

一种阵列基板及其制备方法、显示面板
技术领域
本发明涉及显示技术领域,具体涉及一种阵列基板及其制备方法、显示面板。
背景技术
有机发光显示装置(英文全称:Organic Light-Emitting Diode,简称OLED)又称为有机电激光显示装置、有机发光半导体。OLED的基本结构是由一薄而透明具有半导体特性的铟锡氧化物(ITO)与电力之正极相连,再加上另一个金属阴极,包成如三明治的结构。整个结构层中包括了:空穴传输层(HTL)、发光层(EL)与电子传输层(ETL)。当电力供应至适当电压时,正极空穴与阴极电荷就会在发光层中结合,在库伦力的作用下以一定几率复合形成处于激发态的激子(电子-空穴对),而此激发态在通常的环境中是不稳定的,激发态的激子复合并将能量传递给发光材料,使其从基态能级跃迁为激发态,激发态能量通过辐射驰豫过程产生光子,释放出光能,产生光亮,依其配方不同产生红、绿和蓝RGB三基色,构成基本色彩。
首先OLED的特性是自己发光,不像薄膜晶体管液晶显示装置(英文全称:Thinfilm transistor-liquid crystal display,简称TFT-LCD)需要背光,因此可视度和亮度均高。其次OLED具有电压需求低、省电效率高、反应快、重量轻、厚度薄,构造简单,成本低、广视角、几乎无穷高的对比度、较低耗电、极高反应速度等优点,已经成为当今最重要的显示技术之一,正在逐步替代TFT-LCD,有望成为继LCD之后的下一代主流显示技术。
目前OLED显示装置的阵列基板中的有源层通常采用Poly–Si制成。具体的,有源层的制备方法为PECVD方式沉积A-Si,然后通过ELA等方法使其晶体化,最后通过P+掺杂以达到其技术要求。由此可见Poly–Si的制作技术要求高、工序复杂、且P-Si成膜温度较高,易受可见光影响,产生光电流,影响TFT开关关态电流大小,从而影响画面质量。因此需要寻求一种新型的有源层已解决上述问题。
发明内容
本发明的一个目的是提供一种阵列基板及其制备方法、显示面板,其能够解决目前的阵列基板中Poly–Si材料的制作技术要求高、工序复杂、且P-Si材料成膜温度较高,易受可见光影响,产生光电流,影响TFT开关关态电流大小,从而影响画面质量等问题。
为了解决上述问题,本发明的一个实施方式提供了一种阵列基板,其中包括衬底以及设置于所述衬上的有源层,其中所述有源层采用的材料包括λ-Ti3O5晶体材料。
进一步的,其中所述有源层包括:主体部和两侧部。其中所述主体部采用的材料包括λ-Ti3O5晶体材料;所述两侧部采用的材料包括β-Ti3O5晶体材料。
本发明的另一个实施方式提供了一种制备本发明所涉及的阵列基板的制备方法,其中包括:
步骤S1,提供一衬底,在所述衬底形成一层λ-Ti3O5晶体材料;
步骤S2,对所述λ-Ti3O5晶体材料进行退火处理进而形成所述有源层。
进一步的,其中所述步骤S1中,通过蒸镀方式在所述衬底上形成一层λ-Ti3O5晶体材料。
进一步的,其中所述步骤S2中,所述退火包括激光退火、低温退火中的一种或多种。
进一步的,其中所述低温退火的温度范围为100-300℃。
进一步的,其中所述阵列基板的制备方法还包括:步骤S3,将步骤S2形成的有源层定义出主体部及两侧部,对两侧部进行激光辐照,将两侧部的材料由λ-Ti3O5晶体材料转换为β-Ti3O5晶体材料。
进一步的,其中所述激光辐照的激光波长范围为500-550nm。
进一步的,其中所述阵列基板的制备方法还包括:步骤S3,将步骤S2形成的有源层定义出主体部及两侧部,通过干法刻蚀对两侧部进行刻蚀去除所述λ-Ti3O5晶体材料,再通过蒸镀方式在所述两侧部的位置处蒸镀β-Ti3O5晶体材料。
本发明的另一个实施方式提供了一种显示面板,其中包括上述阵列基板。
本发明的优点是:本发明涉及一种阵列基板及其制备方法、显示面板,首先,本发明采用λ-Ti3O5晶体材料替代Poly–Si材料制备阵列基板中的有源层,避免P-Si材料成膜温度较高,易受可见光影响,产生光电流,影响TFT开关关态电流大小,从而影响画面质量等问题;更进一步的,本发明还通过干法刻蚀或者激光辐照的方式将有源层的两侧部的材料由λ-Ti3O5晶体材料转换成β-Ti3O5晶体材料,从而提升迁移率,降低光感电流,提高其电学性能。
附图说明
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本发明阵列基板的结构示意图。
图2是本发明阵列基板采用的λ-Ti3O5晶体材料的XRD图。
图3是本发明阵列基板采用的β-Ti3O5晶体材料的XRD图。
图4是本发明阵列基板的制备步骤图。
图中部件标识如下:
100、阵列基板 1、基板
2、第一缓冲层 3、第二缓冲层
4、有源层 5、第一栅极绝缘层
6、第一栅极层 7、第二栅极绝缘层
8、第二栅极层 9、第一层间绝缘层
10、第二层间绝缘层 11、钝化层
12、第一平坦层 13、第二平坦层
14、第一源漏极 15、第二源漏极
16、像素定义层 17、隔离柱
41、主体部 42、两侧部
具体实施方式
以下结合说明书附图详细说明本发明的优选实施例,以向本领域中的技术人员完整介绍本发明的技术内容,以举例证明本发明可以实施,使得本发明公开的技术内容更加清楚,使得本领域的技术人员更容易理解如何实施本发明。然而本发明可以通过许多不同形式的实施例来得以体现,本发明的保护范围并非仅限于文中提到的实施例,下文实施例的说明并非用来限制本发明的范围。
本发明所提到的方向用语,例如「上」、「下」、「前」、「后」、「左」、「右」、「内」、「外」、「侧面」等,仅是附图中的方向,本文所使用的方向用语是用来解释和说明本发明,而不是用来限定本发明的保护范围。
在附图中,结构相同的部件以相同数字标号表示,各处结构或功能相似的组件以相似数字标号表示。此外,为了便于理解和描述,附图所示的每一组件的尺寸和厚度是任意示出的,本发明并没有限定每个组件的尺寸和厚度。
当某些组件,被描述为“在”另一组件“上”时,所述组件可以直接置于所述另一组件上;也可以存在一中间组件,所述组件置于所述中间组件上,且所述中间组件置于另一组件上。当一个组件被描述为“安装至”或“连接至”另一组件时,二者可以理解为直接“安装”或“连接”,或者一个组件通过一中间组件“安装至”或“连接至”另一个组件。
实施例1
如图1所示,本实施例提供了一种阵列基板100,所述阵列基板100包括:衬底以及设置于所述衬底上的有源层4,其中所述衬底包括:基板1、第一缓冲层2以及第二缓冲层3。其中所述阵列基板100还包括:第一栅极绝缘层5、第一栅极层6、第二栅极绝缘层7、第二栅极层8、第一层间绝缘层9、第二层间绝缘层10、钝化层11、第一平坦层12、第二平坦层13、像素定义层16以及隔离柱17。其中所述第二层间绝缘层10上还设有第一源漏极14,所述第一源漏极14连接至所述有源层4,所述第一平坦层12上设有第二源漏极15,所述第二源漏极15连接至所述第一源漏极14。
其中所述第一栅极绝缘层5主要是起绝缘作用,防止第一栅极层6与所述有源层4直接接触,防止产生短路现象。
其中所述第二栅极绝缘层7主要是起绝缘作用,防止第一栅极层6与所述第二栅极层8直接接触,防止产生短路现象。
其中所述第一层间绝缘层9与所述第二层间绝缘层10主要是防止第一源漏极14与所述第二栅极层8以及第一栅极层6之间产生短路现象。
其中所述钝化层11主要是为了防止水氧侵蚀,降低阵列基板100的老化程度,提高其使用寿命。
其中所述有源层4采用的材料包括λ-Ti3O5晶体材料。采用λ-Ti3O5晶体材料替代Poly–Si材料制备阵列基板中的有源层4,避免P-Si材料成膜温度较高,易受可见光影响,产生光电流,影响TFT开关关态电流大小,从而影响画面质量等问题。
本实施例中所述有源层4包括主体部41和两侧部42。其中所述主体部41采用的材料包括λ-Ti3O5晶体材料;所述两侧部42采用的材料包括β-Ti3O5晶体材料。
具体的,图2、3分别为λ-Ti3O5晶体材料和β-Ti3O5晶体材料的XRD图。其中将两侧部42采用的材料由λ-Ti3O5晶体材料转换成β-Ti3O5晶体材料,主要提高有源层4的迁移率,降低光感电流,提高其电学性能。
实施例2
如图4所示,本发明的另一个实施方式提供了一种制备实施例1所涉及的阵列基板100的制备方法,其中包括:
步骤S1,提供一衬底,在所述衬底上形成一层λ-Ti3O5晶体材料;
步骤S2,对所述λ-Ti3O5晶体材料进行退火处理进而形成所述有源层4。
步骤S3,将步骤S2形成的有源层4定义出主体部41及两侧部42,将两侧部42的材料由λ-Ti3O5晶体材料转换为β-Ti3O5晶体材料。
其中,步骤S1中,可以通过蒸镀方式在所述衬底上形成一层λ-Ti3O5晶体材料,步骤S2中,可以采用激光退火、低温退火中的一种或多种对所述λ-Ti3O5晶体材料进行退火处理进而形成所述有源层4。具体的,低温退火的温度范围为100-300℃。
其中步骤S3中,一方面,可以采用波长范围为500-550nm的激光对两侧部42进行激光辐照,从而将两侧部42的材料由λ-Ti3O5晶体材料转换为β-Ti3O5晶体材料,其中所述激光辐照的激光波长范围为500-550nm。另一方面,还可以通过干法刻蚀对两侧部42进行刻蚀去除所述λ-Ti3O5晶体材料,再通过蒸镀方式在所述两侧部42的位置处蒸镀β-Ti3O5晶体材料,最终将所述两侧部42的材料由λ-Ti3O5晶体材料转换为β-Ti3O5晶体材料。
本发明还提供了一种显示面板,其中包括上述阵列基板100,具体的所述显示面板可以是OLED显示面板。
以上对本发明所提供的阵列基板及其制备方法、显示面板进行了详细介绍。应理解,本文所述的示例性实施方式应仅被认为是描述性的,用于帮助理解本发明的方法及其核心思想,而并不用于限制本发明。在每个示例性实施方式中对特征或方面的描述通常应被视作适用于其他示例性实施例中的类似特征或方面。尽管参考示例性实施例描述了本发明,但可建议所属领域的技术人员进行各种变化和更改。本发明意图涵盖所附权利要求书的范围内的这些变化和更改,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。

Claims (10)

1.一种阵列基板,其特征在于,包括:
衬底;
有源层,所述有源层设置于所述衬底上;
其中所述有源层采用的材料包括λ-Ti3O5晶体材料。
2.根据权利要求1所述的阵列基板,其特征在于,所述有源层包括:
主体部,所述主体部采用的材料包括λ-Ti3O5晶体材料;
两侧部,所述两侧部采用的材料包括β-Ti3O5晶体材料。
3.一种制备权利要求1所述的阵列基板的制备方法,其特征在于,包括:
步骤S1,提供一衬底,在所述衬底上形成一层λ-Ti3O5晶体材料;
步骤S2,对所述λ-Ti3O5晶体材料进行退火处理进而形成所述有源层。
4.根据权利要求3所述的阵列基板的制备方法,其特征在于,所述步骤S1中,通过蒸镀方式在所述衬底上形成一层λ-Ti3O5晶体材料。
5.根据权利要求3所述的阵列基板的制备方法,其特征在于,所述步骤S2中,所述退火包括激光退火、低温退火中的一种或多种。
6.根据权利要求5所述的阵列基板的制备方法,其特征在于,所述低温退火的温度范围为100-300℃。
7.根据权利要求3所述的阵列基板的制备方法,其特征在于,还包括:
步骤S3,将步骤S2形成的有源层定义出主体部及两侧部,对两侧部进行激光辐照,将两侧部的材料由λ-Ti3O5晶体材料转换为β-Ti3O5晶体材料。
8.根据权利要求7所述的阵列基板的制备方法,其特征在于,所述激光辐照的激光波长范围为500-550nm。
9.根据权利要求3所述的阵列基板的制备方法,其特征在于,还包括:
步骤S3,将步骤S2形成的有源层定义出主体部及两侧部,通过干法刻蚀对两侧部进行刻蚀去除所述λ-Ti3O5晶体材料,再通过蒸镀方式在所述两侧部的位置处蒸镀β-Ti3O5晶体材料。
10.一种显示面板,其特征在于,包括权利要求1所述的阵列基板。
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