CN117985276A - Take roller combination formula plastic film residue packing apparatus - Google Patents
Take roller combination formula plastic film residue packing apparatus Download PDFInfo
- Publication number
- CN117985276A CN117985276A CN202410260288.XA CN202410260288A CN117985276A CN 117985276 A CN117985276 A CN 117985276A CN 202410260288 A CN202410260288 A CN 202410260288A CN 117985276 A CN117985276 A CN 117985276A
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- China
- Prior art keywords
- packing
- belt
- roller
- combined
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012856 packing Methods 0.000 title claims abstract description 158
- 239000002985 plastic film Substances 0.000 title claims description 10
- 229920006255 plastic film Polymers 0.000 title claims description 10
- 230000005540 biological transmission Effects 0.000 claims abstract description 47
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 36
- 239000010959 steel Substances 0.000 claims abstract description 36
- 238000004806 packaging method and process Methods 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 230000008602 contraction Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000005056 compaction Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/20—Means for compressing or compacting bundles prior to bundling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
The invention discloses a combined residual film packaging device with rollers, which comprises a frame, a conveying and packaging device, a hydraulic type bag unloading mechanism and a transmission system, wherein the frame is provided with a conveying and packaging device; the conveying and packing device comprises a conveying mechanism and a packing mechanism, wherein the conveying mechanism comprises a horizontal conveying belt, and the packing mechanism comprises a packing roller group and a combined packing belt; the horizontal conveying belt and the combined packing belt are positioned below the packing roller set, the area among the horizontal conveying belt, the combined packing belt and the packing roller set is a packing operation area, one end of the combined packing belt is arranged behind one end of the horizontal conveying belt, and the horizontal conveying belt and the combined packing belt are distributed front and back; the packing roller group comprises a plurality of packing steel rollers, the packing rollers are integrally distributed on the frame in a circumferential shape, the packing roller group is mounted on the support, the packing roller group and the combined packing belt can be driven to rotate around the hinge points of the packing roller group and the frame respectively through the hydraulic packing unloading mechanism, an opening which can be opened or closed is formed behind a packing operation area, and the opening is used for discharging packed residual film bags.
Description
Technical Field
The invention belongs to the field of agricultural machinery, and particularly relates to a combined residual film packaging device with rollers.
Background
The plastic film mulching cultivation technology is widely applied to the planting process of various crops due to the effects of warming, preserving soil moisture, inhibiting weed growth, improving crop yield and the like. However, the residual mulching film after harvesting the crops can not be effectively recovered in time, so that serious white pollution is caused to the agricultural ecological environment. At the present stage, the mechanized recycling of mulching films is still a main means for solving the pollution of farmland mulching films. Some existing residual film recovery machines in the existing production process achieve higher residual film recovery rate, however, residual films recovered by the existing machine are loose in stacking, large in occupied space, inconvenient for loading, unloading, pulling and storing of subsequent residual films, and loose residual films are easy to drift along with wind.
At present, steel roll type plastic film residue packaging device appears on the market, but the steel roll is easy to appear plastic film residue winding steel roll and the condition that the steel roll stops rotating when carrying, packaging plastic film residue, and the device bundling system spare part is numerous, and the fault rate is higher.
Therefore, the applicant provides a belt roller combined type residual film packaging device which is driven by hydraulic pressure, automatically realizes the packaging and compaction effects of residual films and can avoid winding problems during residual film conveying and packaging.
Disclosure of Invention
The invention aims to provide a combined residual film packaging device with rollers, which has the following technical scheme:
the utility model provides a take roller combination formula plastic film residue packing apparatus which characterized in that:
Comprises a frame (1), a conveying and packing device (2), a hydraulic unpacking mechanism (3) and a transmission system; the frame (1) is used for installing a conveying and packing device (2), a hydraulic packing unloading mechanism (3) and a transmission system; the conveying and packing device (2) comprises a conveying mechanism and a packing mechanism, wherein the conveying mechanism comprises a horizontal conveying belt (21), and the packing mechanism comprises a packing roller group and a combined packing belt (23); the horizontal conveying belt (21) and the combined packing belt (23) are positioned below the packing roller set, the area among the horizontal conveying belt (21), the combined packing belt (23) and the packing roller set is a packing operation area, and one end of the combined packing belt (23) is arranged behind one end of the horizontal conveying belt (21) and is distributed front and back; the packing roller group comprises a plurality of packing steel rollers (22), the packing steel rollers are integrally distributed on the frame (1) in a circumferential shape, the packing roller group is mounted on the support, the packing roller group and the combined packing belt (23) can be driven to rotate around the hinge points of the packing roller group and the frame (1) respectively through the hydraulic packing unloading mechanism (3), an opening which can be opened or closed is formed behind a packing operation area and is used for discharging packed residual film bags.
As an improvement, a part of the horizontal conveying belt (21) is positioned in the packing operation area, a part of the horizontal conveying belt is positioned outside the packing operation area, and the horizontal conveying belt (21) is used for conveying the residual film from outside the packing operation area to inside the packing operation area.
As an improvement, the hydraulic bale breaker (3) is positioned at two sides of the frame (1), and the hydraulic bale breaker (3) comprises a hydraulic cylinder (35) and a supporting connecting rod (34); the hydraulic cylinder (35) is fixedly connected to two sides of the frame (1), two groups of support connecting rods (34) are arranged, one ends of the two groups of support connecting rods (34) are hinged to the free ends of the hydraulic cylinder (35), the other ends of one group of support connecting rods (34) are hinged to a fixed supporting frame of the packing roller group, the other ends of the other group of support connecting rods (34) are hinged to the combined packing belt (23), and the two support connecting rods (34) are driven to drive the packing roller group and the combined packing belt (23) to open or close through expansion and contraction of the hydraulic cylinder (35).
As an improvement, the packing steel roller (22) comprises two parts, a part of the packing steel roller (22) is fixedly arranged on the frame, a part of the packing steel roller (22) is fixedly arranged on the support, the support is hinged with the frame, and the hydraulic bale unloading mechanism (3) drives the support to swing so as to drive the part of the packing steel roller (22) to swing integrally.
As an improvement, the film unloading mechanism is further provided with a film unloading mechanism, the film unloading mechanism comprises a film unloading roller (32) and a transmission connecting rod B (31), the film unloading roller (32) is hinged to one end of the transmission connecting rod B (31), the middle part of the transmission connecting rod B (31) is hinged to the frame (1), the other end of the transmission connecting rod B (31) is hinged to a supporting connecting rod (34), and when the hydraulic cylinder (35) stretches and contracts to drive the supporting connecting rod (34) to swing, the transmission connecting rod B (31) and the film unloading roller (32) can be driven to swing, and the film unloading roller (32) can push out a residual film roller in a packaging operation area.
As an improvement, the structure of the combined packing belt (23) comprises: the belt transmission shaft (232) and the belt wound on the belt transmission shaft (232), the surface of the belt transmission shaft is provided with anti-deviation convex rings (231), the belt is provided with a plurality of groups, and the belt is wound on the belt transmission shaft (232) at intervals through the anti-deviation convex rings (231).
As an improvement, the structure of the packing steel roller (22) comprises: the packing steel roller spindle (221), packing steel roller prismatic teeth (222) axially arranged are arranged on the surface of the packing steel roller spindle (221), and the prismatic teeth are arranged at intervals in the circumferential direction of the surface of the spindle.
The method comprises the following steps: as shown in fig. 1-4, the combined residual film packaging device with the rollers comprises a frame (1), a conveying packaging device (2), a hydraulic type unpacking mechanism (3) and a transmission system; the frame (1) is used for installing the conveying and packing device (2), the hydraulic packing unloading mechanism (3) and the transmission system; the conveying and packing device (2) is positioned below the machine frame (1), the hydraulic type unpacking mechanism (3) is positioned at two sides of the machine frame (1) and is positioned in the middle of the conveying and packing device (2)
When the invention starts to work, as shown in figures 1, 2 and 5-7, the power required by the device is transmitted by a horizontal conveying belt (21), the combined packing belt (23) and the packing roller set are driven to run through the chain wheel (41) and the transmission chain (42), and finally the conveying and packing work of the residual film is completed;
As shown in fig. 3 and 8, the hydraulic cylinders (35) are fixedly connected to two sides of the frame (1), one end of the transmission connecting rod a (33) and one end of the transmission connecting rod B (31) are hinged to two inner and outer sides of the frame (1), the other end of the transmission connecting rod B (31) is fixedly connected with the film unloading roller (32), and the support connecting rods (34) are symmetrically distributed on two sides of the frame (1) and are hinged end to end in sequence; when the diameter and the compaction degree of the film package reach the design requirements, the pressure sensing system gives an early warning to an operator, and the operator can realize the opening and closing work of the combined packing belt (23) and the rear half packing roller set and the film unloading work of the film unloading roller (32) by controlling the telescopic position of the hydraulic cylinder (35).
The invention has the following advantages:
a. The packing roller sets are uniformly distributed with the prismatic teeth capable of increasing friction force, and all the packing roller sets are consistent in steering, so that the design is favorable for the residual film to be packed into a roll, and the compaction degree of the film package is improved.
B. The hydraulic film unloading mechanism (3) is newly added with a film unloading mechanism, namely a film unloading roller (32), when the film is unloaded, a hydraulic cylinder (35) extends outwards, the film unloading roller (32) plays a role in pushing the film through the transmission of a supporting connecting rod (34) and a transmission connecting rod, and the phenomenon that the film is slipped relative to a conveying belt when the film is unloaded and the film is too close to a packing device after being unloaded, which prevents the combination type packing belt (23) from being folded with the packing roller group, can be prevented.
C. Compared with the traditional steel roller type residual film packing device, the device replaces the lower half part of the partial packing roller set with the combined packing belt (23), and the practical problem that residual film is easy to wind the lower steel roller can be effectively avoided. The belts are designed to be arranged in parallel, only one belt is needed to be replaced when the belts are damaged, and the economic cost is reduced; and install on the transmission shaft of combination formula baling belt (23) and prevent off tracking bulge loop (231), the device still can make the clearance between each belt when preventing that the belt from producing the phenomenon of sliding off tracking relative to the transmission shaft, and impurity such as broken soil can spill from the clearance between each belt when carrying out incomplete film packing work, reduces the impurity rate of membrane package.
D. The combined plastic film residue packing device combines the advantages of a belt type and a steel roller type, is not easy to wind, and also has the advantages of soil leakage and impurity removal, and the formed package has consistent appearance and high density, and can ensure the effective working distance of the plastic film residue recycling machine.
Drawings
Fig. 1 is a schematic diagram I of a three-dimensional structure of the present invention.
Fig. 2 is a schematic perspective view II of the present invention.
Fig. 3 is a schematic structural view of the hydraulic bale breaker of the present invention.
Fig. 4 is a schematic view of the structure of a packing steel roller.
FIG. 5 is a schematic diagram showing the state of the film residue input stage according to the present invention.
FIG. 6 is a schematic diagram of the state of the residual film packing stage of the present invention.
FIG. 7 is a schematic view showing a state of a film package forming stage according to the present invention.
FIG. 8 is a schematic diagram showing the unloading stage of the film package according to the present invention.
The figure shows: 1 is a frame, 2 is a conveying and packing device, 21 is a horizontal conveying belt, 22 is a packing steel roller, 221 is a packing steel roller main shaft, 222 is a packing steel roller edge tooth, 23 is a combined packing belt, 231 is an anti-deviation convex ring, 232 is a belt transmission shaft, 3 is a hydraulic packing unloading mechanism, 31 is a transmission link B,32 is a film unloading roller, 33 is a transmission link A,34 is a support link, 35 is a hydraulic cylinder, 41 is a chain wheel, and 42 is a transmission chain.
Detailed Description
The foregoing is further elaborated by the following examples, it being evident that the examples described are only some, but not all, of the examples of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1: referring to fig. 1 to 8, in order to provide a schematic structural diagram of embodiment 1 of the present invention, this embodiment discloses a belt roller combined type residual film packaging device, which is characterized in that: comprises a frame (1), a conveying and packing device (2), a hydraulic unpacking mechanism (3) and a transmission system.
The frame (1) is used for installing a conveying and packing device (2), a hydraulic packing unloading mechanism (3) and a transmission system; the conveying and packing device (2) is located below the machine frame (1), and the hydraulic unpacking mechanism (3) is located on two sides of the machine frame (1) and located in the middle of the conveying and packing device (2).
The conveying and packing device (2) comprises a conveying mechanism and a packing mechanism, wherein the conveying mechanism comprises a horizontal conveying belt (21), and the packing mechanism comprises a combined packing belt (23) and a packing roller set; the packing roller set is formed by arranging a plurality of packing steel rollers (22), and is integrally distributed on the frame (1) in a circumferential shape, and the horizontal conveying belt (21) and the combined packing belt (23) are positioned under the packing roller set and are distributed front and back.
The hydraulic bag unloading mechanism (3) comprises a hydraulic cylinder (35), a supporting connecting rod (34), a film unloading roller (32), a transmission connecting rod A (33) and a transmission connecting rod B (31); the hydraulic cylinders (35) are fixedly connected to two sides of the frame (1), one end of the transmission connecting rod A (33) and one end of the transmission connecting rod B (31) are hinged to two inner and outer sides of the frame (1), the other end of the transmission connecting rod B (31) is fixedly connected with the film unloading roller (32), and the support connecting rods (34) are symmetrically distributed on two sides of the frame (1) and are hinged end to end in sequence; when the diameter and the compaction degree of the film package reach the design requirements, the pressure sensing system gives an early warning to an operator, and the operator can realize the opening and closing work of the combined packing belt (23) and the rear half packing roller set and the film unloading work of the film unloading roller (32) by controlling the telescopic position of the hydraulic cylinder (35).
The transmission system comprises a chain wheel (41) and a transmission chain (42); when the device starts to work, the power required by the device is transmitted by the horizontal conveying belt (21), the combined packing belt (23) and the packing roller set are driven to operate through the chain wheel (41) and the transmission chain (42), and finally, the conveying and packing work of the residual film is completed.
One end of the transmission connecting rod B (31) is hinged to the inner side and the outer side of the frame (1), the other end of the transmission connecting rod B (31) is fixedly connected with the film unloading roller (32), and the support connecting rods (34) are symmetrically distributed on the two sides of the frame (1) and are sequentially hinged end to end; when the diameter and the compaction degree of the film package reach the design requirements, the pressure sensing system gives an early warning to an operator, and the operator can realize the opening and closing work of the combined packing belt (23) and the rear half packing roller set and the film unloading work of the film unloading roller (32) by controlling the telescopic position of the hydraulic cylinder (35).
Example 2: referring to fig. 2, a schematic structural diagram of embodiment 2 of the present invention is shown, and compared with embodiment 1, the difference of this embodiment is that: the packing roller group constitute by front and back two parts, lean on the front portion to be arc by a plurality of fixed packing steel rollers (22), the packing steel rollers (22) of back portion set up on the support, the support is articulated with the frame, the support can use this junction as the axle, drives the packing steel rollers (22) swing that set up on the support, this support can be opened or closed with combination formula packing area (23) through fluid pressure type bale discharging mechanism (3) drive support.
Claims (7)
1. The utility model provides a take roller combination formula plastic film residue packing apparatus which characterized in that:
Comprises a frame (1), a conveying and packing device (2), a hydraulic unpacking mechanism (3) and a transmission system; the frame (1) is used for installing a conveying and packing device (2), a hydraulic packing unloading mechanism (3) and a transmission system; the conveying and packing device (2) comprises a conveying mechanism and a packing mechanism, wherein the conveying mechanism comprises a horizontal conveying belt (21), and the packing mechanism comprises a packing roller group and a combined packing belt (23); the horizontal conveying belt (21) and the combined packing belt (23) are positioned below the packing roller set, the area among the horizontal conveying belt (21), the combined packing belt (23) and the packing roller set is a packing operation area, and one end of the combined packing belt (23) is arranged behind one end of the horizontal conveying belt (21) and is distributed front and back; the packing roller group comprises a plurality of packing steel rollers (22), the packing steel rollers are integrally distributed on the frame (1) in a circumferential shape, the packing roller group is mounted on the support, the packing roller group and the combined packing belt (23) can be driven to rotate around the hinge points of the packing roller group and the frame (1) respectively through the hydraulic packing unloading mechanism (3), an opening which can be opened or closed is formed behind a packing operation area and is used for discharging packed residual film bags.
2. The belt roller combined residual film packaging device according to claim 1, wherein: the horizontal conveying belt (21) is partially positioned in the packing operation area and partially positioned outside the packing operation area, and the horizontal conveying belt (21) is used for conveying the residual film from outside the packing operation area to inside the packing operation area.
3. The belt roller combined residual film packaging device according to claim 1, wherein:
The hydraulic bale unloading mechanism (3) is positioned at two sides of the frame (1), and the hydraulic bale unloading mechanism (3) comprises a hydraulic cylinder (35) and a supporting connecting rod (34); the hydraulic cylinder (35) is fixedly connected to two sides of the frame (1), two groups of support connecting rods (34) are arranged, one ends of the two groups of support connecting rods (34) are hinged to the free ends of the hydraulic cylinder (35), the other ends of one group of support connecting rods (34) are hinged to a fixed supporting frame of the packing roller group, the other ends of the other group of support connecting rods (34) are hinged to the combined packing belt (23), and the two support connecting rods (34) are driven to drive the packing roller group and the combined packing belt (23) to open or close through expansion and contraction of the hydraulic cylinder (35).
4. The belt roller combined residual film packaging device according to claim 1, wherein: the packing steel roller (22) comprises two parts, one part of the packing steel roller (22) is fixedly arranged on the frame, the other part of the packing steel roller (22) is fixedly arranged on the bracket, the bracket is hinged with the frame, and the hydraulic unloading mechanism (3) drives the bracket to swing so as to drive the part of the packing steel roller (22) to swing integrally.
5. A combined residual film packaging device with rollers according to claim 3, wherein: the film unloading mechanism is further provided with a film unloading mechanism, the film unloading mechanism comprises a film unloading roller (32) and a transmission connecting rod B (31), the film unloading roller (32) is hinged to one end of the transmission connecting rod B (31), the middle of the transmission connecting rod B (31) is hinged to the frame (1), the other end of the transmission connecting rod B (31) is hinged to a supporting connecting rod (34), and when the supporting connecting rod (34) is driven to swing by stretching of a hydraulic cylinder (35), the transmission connecting rod B (31) can be driven to swing with the film unloading roller (32), and the film unloading roller (32) can push out a residual film roller in a packaging operation area.
6. The belt roller combined residual film packaging device according to claim 1, wherein: the structure of the combined packing belt (23) comprises: the anti-deviation convex ring (231) is arranged on the surface of the belt transmission shaft (232), a plurality of groups of belts are arranged, and the belts are wound on the belt transmission shaft (232) at intervals through the anti-deviation convex rings (231).
7. The belt roller combined residual film packaging device according to claim 1, wherein: the structure of the packing steel roller (22) comprises: the packing steel roller spindle (221), packing steel roller prismatic teeth (222) axially arranged are arranged on the surface of the packing steel roller spindle (221), and the prismatic teeth are arranged at intervals in the circumferential direction of the surface of the spindle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410260288.XA CN117985276A (en) | 2024-03-07 | 2024-03-07 | Take roller combination formula plastic film residue packing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410260288.XA CN117985276A (en) | 2024-03-07 | 2024-03-07 | Take roller combination formula plastic film residue packing apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117985276A true CN117985276A (en) | 2024-05-07 |
Family
ID=90888743
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410260288.XA Pending CN117985276A (en) | 2024-03-07 | 2024-03-07 | Take roller combination formula plastic film residue packing apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117985276A (en) |
-
2024
- 2024-03-07 CN CN202410260288.XA patent/CN117985276A/en active Pending
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