CN117718852B - Grinding equipment and method for magnetic shoe production - Google Patents
Grinding equipment and method for magnetic shoe production Download PDFInfo
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- CN117718852B CN117718852B CN202410171075.XA CN202410171075A CN117718852B CN 117718852 B CN117718852 B CN 117718852B CN 202410171075 A CN202410171075 A CN 202410171075A CN 117718852 B CN117718852 B CN 117718852B
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000005498 polishing Methods 0.000 claims abstract description 111
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 238000012545 processing Methods 0.000 claims abstract description 24
- 230000009471 action Effects 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 77
- 238000007790 scraping Methods 0.000 claims description 61
- 229920000742 Cotton Polymers 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 7
- 239000000428 dust Substances 0.000 description 25
- 239000007921 spray Substances 0.000 description 16
- 239000003595 mist Substances 0.000 description 15
- 230000008569 process Effects 0.000 description 11
- 239000012535 impurity Substances 0.000 description 9
- 229910000859 α-Fe Inorganic materials 0.000 description 7
- 239000003665 fog water Substances 0.000 description 4
- 230000036541 health Effects 0.000 description 3
- 238000007517 polishing process Methods 0.000 description 3
- 239000003897 fog Substances 0.000 description 2
- 241001484259 Lacuna Species 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses grinding equipment and method for magnetic shoe production, and relates to the technical field of magnetic shoe production. The invention comprises a processing table, wherein the front surface and the back surface of the middle part of the processing table are both fixedly provided with chute frames, and a polishing convex roller is rotatably arranged between the lower parts of the outer walls of the two chute frames and also comprises a positioning mechanism; the positioning mechanism comprises a through groove frame, a slide bar, a first screw rod, a U-shaped slide plate, two telescopic plates and two L-shaped plates, wherein the through groove frame is fixed at the top of the processing table, and the slide bar is fixed on the front surface of the top of the through groove frame. According to the invention, through the cooperation of the polishing concave roller, the polishing convex roller, the L-shaped plate, the U-shaped sliding plate and the screw rod I, the U-shaped sliding plate drives the magnetic shoe to move, and under the action of the spring force corresponding to the sliding block, the sliding block drives the polishing concave roller to cling to the surface of the magnetic shoe, so that the polishing concave roller and the polishing convex roller polish the two sides of the magnetic shoe, and the grinding efficiency of the magnetic shoe is improved.
Description
Technical Field
The invention relates to the technical field of magnetic shoe production, in particular to grinding equipment and method for magnetic shoe production.
Background
The magnetic performance of the ferrite magnetic shoe is shown to have higher magnetic permeability at high frequency. Therefore, ferrite has become a nonmetallic magnetic material with wide application in the field of high-frequency weak current. Because of the low magnetic energy stored in the unit volume of ferrite and the low saturation magnetization, the application of ferrite in the fields of low-frequency strong current and high power requiring high magnetic energy density is limited, and ferrite magnetic shoes are widely used in motors. During the processing and production process of the ferrite magnetic shoe, polishing is needed, so that a grinding device can be used.
The patent with the patent publication number of CN213351929U discloses a grinding device convenient to fix in ferrite magnetic shoe production, which comprises a base, be equipped with the fixed plate on the base, and install clamping structure on the base, clamping structure includes fixing base, adjusting seat, screw rod, first splint, second splint, adjusting structure and regulating wheel, install the diaphragm on the fixed plate, and be equipped with grinding machanism on the diaphragm.
However, the current grinding device has the following problems: the grinding device is inconvenient to synchronously grind the two sides of the magnetic shoe after fixing the magnetic shoe, so that the grinding processing efficiency of the magnetic shoe is reduced, and therefore, the grinding equipment and the grinding method for producing the magnetic shoe are provided.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides grinding equipment and method for producing the magnetic shoe, and solves the problem that the grinding device provided in the background art is inconvenient to synchronously grind the two sides of the magnetic shoe after fixing the magnetic shoe, so that the grinding processing efficiency of the magnetic shoe is reduced.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the grinding equipment for producing the magnetic shoe comprises a processing table, a positioning mechanism, a dustproof mechanism, an anti-blocking mechanism, an anti-adhesion mechanism and chute frames arranged on the front surface and the back surface of the middle part of the processing table;
the polishing convex roller is rotatably installed between the two chute frames, a chute is formed in the chute frames, a sliding block is slidably installed in the chute of each chute frame, a spring is arranged between the sliding block and the chute of each chute frame, the polishing concave roller is rotatably installed between the two sliding blocks, a polishing cavity for polishing a magnetic shoe is formed between the polishing concave roller and the polishing convex roller, and the polishing concave roller and the polishing convex roller are driven by a motor.
Further, the positioning mechanism comprises a through groove frame, a sliding rod, a first screw rod, a U-shaped sliding plate, a telescopic plate and an L-shaped plate, wherein the through groove frame is arranged on the processing table, the sliding rod is arranged on one side of the top of the through groove frame, the first screw rod is arranged on the other side of the top of the through groove frame, and the first screw rod is driven by a motor;
The U-shaped slide board is in sliding fit below between slide bar and screw rod one, and the expansion plate sets up in the both sides of U-shaped slide board respectively, and the L shaped plate sets up in the one side that two expansion plates are close to each other, forms the region that is used for the magnetic shoe to place the location between two L shaped plates, drives U-shaped slide board through screw rod one and removes to polishing the gravure roll direction to send into the magnetic shoe and polish the lacuna department.
Further, the bottoms of the two L-shaped plates are respectively provided with a threaded block, a second screw rod is arranged between the two threaded blocks, and the two L-shaped plates are driven to approach each other through rotation of the second screw rod, so that clamping of the magnetic shoe is realized.
Further, dustproof mechanism includes water tank box, water pump, U-shaped double-circuit pipe, a plurality of arc spray tube, U-shaped double-pole frame, and the water tank box is fixed in the bottom of processing platform, and U-shaped double-circuit union coupling is at the play water end of water pump, and U-shaped double-pole frame sets up on processing platform and is located the avris of two spout framves, is provided with the support between U-shaped double-circuit pipe and the U-shaped double-pole frame, and a plurality of arc spray tube even equidistance sets up in the top and the below of U-shaped double-circuit pipe, and respectively with the concave roller of polishing with it is corresponding to polish the convex roller.
Further, an arc filter screen is arranged in the water tank box.
Further, the anti-blocking mechanism comprises a U-shaped telescopic rod, a lug wheel, a connecting rod and an arc plate, wherein the U-shaped telescopic rod is respectively and fixedly arranged on two sides of the interior of the water tank box, the lug is fixed at the top of the inner wall of the U-shaped telescopic rod, the lug wheel is respectively arranged at two ends of a rotating shaft of the polishing convex roller, the outer wall of the lug wheel is provided with a lug, and the lug of the U-shaped telescopic rod is positioned on a lug movement track of the lug wheel;
the connecting rod sets up in the flexible end below outer wall department of U-shaped telescopic link, and the arc is fixed between two connecting rods, and the arc is located the below of arc filter screen, and has the clearance between the top of arc and the bottom of arc filter screen.
Further, the top of arc is provided with the sponge, and the side of sponge evenly equidistance is provided with a plurality of cotton posts.
Further, the anti-adhesion mechanism comprises a convex scraping plate and a concave scraping plate, wherein the convex scraping plate is positioned above the U-shaped double-way pipe, the convex scraping plate is in contact with the outer wall of the polishing concave roller, the concave scraping plate is positioned below the U-shaped double-way pipe, and the concave scraping plate is in contact with the outer wall of the polishing convex roller.
Further, antiseized attached mechanism still includes U-shaped pole, articulated pole, push rod, a plurality of doctor-bar, and the U-shaped pole sets up the top avris at U-shaped telescopic link, and push rod slidable mounting is at the top of protruding scraper blade and concave scraper blade respectively, and the bottom at the push rod is evenly fixed to a plurality of doctor-bar equidistance, and the bottom of doctor-bar contacts with the top of protruding scraper blade and concave scraper blade respectively, and the one end of articulated pole articulates in positive U-shaped pole outer wall department, and the other end of articulated pole articulates at the top of push rod.
The invention also provides a use method of the grinding equipment for producing the magnetic shoe, which comprises the following steps:
S1, respectively driving a polishing concave roller and a polishing convex roller to rotate through a motor;
S2, placing the magnetic shoe between two L-shaped plates, wherein the two L-shaped plates support the magnetic shoe at the U-shaped sliding plate;
S3, starting a motor corresponding to the first screw rod, and driving the first screw rod to rotate by the motor, wherein the first screw rod drives the U-shaped sliding plate to move along the through groove frame towards the polishing concave roller and the polishing convex roller;
s4, the U-shaped sliding plate drives the magnetic shoe to synchronously move, and under the action of the spring force corresponding to the sliding block, the sliding block drives the polishing concave roller to cling to the surface of the magnetic shoe, so that the polishing concave roller and the polishing convex roller polish the two surfaces of the magnetic shoe.
The invention provides grinding equipment and a grinding method for magnetic shoe production. The beneficial effects are as follows:
(1) According to the invention, through the arrangement of the positioning mechanism, the polishing concave roller, the polishing convex roller, the L-shaped plate, the U-shaped sliding plate and the screw rod are matched, so that the U-shaped sliding plate drives the magnetic shoe to move, and under the action of the spring elasticity corresponding to the sliding block, the sliding block drives the polishing concave roller to cling to the top surface of the magnetic shoe, so that the polishing concave roller and the polishing convex roller polish the two surfaces of the magnetic shoe, and the grinding efficiency of the magnetic shoe is improved; meanwhile, after the magnetic shoe is placed between the two L-shaped plates, the screw rod II and the threaded block are matched to drive the two L-shaped plates to synchronously move, so that the L-shaped plates clamp and fix the magnetic shoe, and the stability of the magnetic shoe in the polishing process is improved.
(2) According to the invention, the water pump, the water tank box and the U-shaped double-channel pipe are matched to transmit water to the arc-shaped spray pipe for spraying, and the arc-shaped spray pipe is sprayed with water to form water mist, so that the dust generated in the process of polishing the magnetic shoe by the concave roller and the convex roller is subjected to dust fall treatment by the water mist sprayed by the arc-shaped spray pipe, thereby avoiding the problems that the dust in the process of polishing the magnetic shoe drifts in the working environment of workers and endangers the health of the workers, and meanwhile, the arrangement of the bracket between the U-shaped double-channel pipe and the U-shaped double-channel frame enhances the stability of the U-shaped double-channel pipe and the arc-shaped spray pipe in use. Meanwhile, the arc-shaped spray pipe is sprayed with water to form water mist, dust can be carried by the water mist and falls into the water tank box, and the arc-shaped filter screen can filter the water mist containing the dust, so that the water in the water tank box can be recycled.
(3) According to the invention, by arranging the anti-blocking mechanism, the polishing convex roller, the convex block wheel, the U-shaped telescopic rod and the connecting rod are matched to drive the arc plate to lean against the arc-shaped filter screen, the arc plate blocks the middle part of the bottom surface of the arc-shaped filter screen, so that dust and impurities in the middle part of the arc-shaped filter screen can be carried by fog water to flow to two sides of the arc-shaped filter screen, and the problem that the fog water cannot pass through the arc-shaped filter screen due to the blocking of the arc-shaped filter screen by dust and impurities is avoided. Meanwhile, the cotton column adsorbs water in the water tank box to the sponge, the arc plate drives the sponge to synchronously lean against the arc-shaped filter screen, the arc plate and the arc-shaped filter screen squeeze the sponge, and water in the sponge flows to two sides of the arc-shaped filter screen through the arc-shaped filter screen, so that the efficiency of dust and impurities in the middle of the top surface of the arc-shaped filter screen flowing to two sides of the arc-shaped filter screen is promoted.
(4) According to the invention, by arranging the anti-adhesion mechanism, in the rotation process of the polishing concave roller and the polishing convex roller, the convex scraping plate and the concave scraping plate can respectively scrape off scraps of the magnetic shoe polished adhered to the surfaces of the polishing concave roller and the polishing convex roller, so that the problems that scraps of the magnetic shoe polished are adhered to the surfaces of the polishing concave roller and the polishing convex roller, and the polishing efficiency of the polishing concave roller and the polishing convex roller on the surfaces of the magnetic shoe is reduced are avoided. Meanwhile, the convex scraping plate and the concave scraping plate guide scraped scraps into the U-shaped double-way pipe, and the U-shaped double-way pipe transmits the scraps into the water tank box, so that the scraps of the magnetic shoe, which are polished, are subjected to centralized treatment; meanwhile, the U-shaped telescopic rod, the U-shaped rod and the hinging rod are matched to drive the two pushing rods to push the scraping pieces to scrape the scraps on the surfaces of the convex scraping plates and the concave scraping plates, so that the efficiency of guiding the scraps on the surfaces of the convex scraping plates and the concave scraping plates into the U-shaped double-channel pipe is improved.
Drawings
FIG. 1 is a schematic diagram of the overall invention;
FIG. 2 is a right side three-dimensional schematic view of the entirety of the present invention;
FIG. 3 is a schematic view of a positioning mechanism according to the present invention;
FIG. 4 is a schematic partial cross-sectional view of a dust prevention mechanism of the present invention;
FIG. 5 is a schematic view of an anti-blocking mechanism of the present invention;
FIG. 6 is a schematic view of an anti-sticking mechanism of the present invention.
In the figure: 1. a processing table; 11. a chute frame; 12. a slide block; 13. polishing the concave roller; 14. polishing the convex roller; 2. a positioning mechanism; 21. a through groove frame; 22. a slide bar; 23. a first screw; 24. a U-shaped slide plate; 25. a telescoping plate; 26. an L-shaped plate; 27. a screw block; 28. a second screw; 3. a dust-proof mechanism; 31. a water tank box; 32. a water pump; 33. u-shaped double-way pipe; 34. an arc-shaped spray tube; 35. u-shaped double-rod rack; 36. arc filter screen; 4. an anti-blocking mechanism; 41. a U-shaped telescopic rod; 42. a bump wheel; 43. a connecting rod; 44. an arc-shaped plate; 45. a sponge; 46. cotton column; 5. an anti-sticking mechanism; 51. a convex scraping plate; 52. a concave scraper; 53. a U-shaped rod; 54. a hinge rod; 55. a push rod; 56. and (5) scraping the blade.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-6, one embodiment of the present invention is: a grinding device for magnetic shoe production comprises a processing table 1, a positioning mechanism 2, a dustproof mechanism 3, an anti-blocking mechanism 4 and an anti-adhesion mechanism 5. The front and the back in the middle part of processing platform 1 all are fixed with spout frame 11, and the protruding roller 14 of polishing rotates and installs between the outer wall below of two spout frames 11, and the spout has all been seted up to the outer wall top of two spout frames 11, and the inside equal slidable mounting of spout of two spout frames 11 has slider 12, and is equipped with the spring between the spout of slider 12 and spout frame 11, rotates between two sliders 12 and installs the recess roller 13 of polishing, and recess roller 13 and protruding roller 14 of polishing all pass through motor drive.
The positioning mechanism 2 comprises a through groove frame 21, a slide bar 22, a first screw rod 23, a U-shaped slide plate 24, two telescopic plates 25 and two L-shaped plates 26, wherein the through groove frame 21 is fixed at the top of the processing table 1, the slide bar 22 is fixed at the front surface of the top of the through groove frame 21, the first screw rod 23 is fixed at the back surface of the top of the through groove frame 21, the first screw rod 23 is driven by a motor, the U-shaped slide plate 24 is slidably mounted in the through groove frame 21, one end of the U-shaped slide plate 24 is slidably mounted outside the slide bar 22, the other end of the U-shaped slide plate 24 is in threaded connection with the outside of the first screw rod 23, the two telescopic plates 25 are respectively fixed at the front surface and the back surface of the inner wall of the U-shaped slide plate 24, and the two L-shaped plates 26 are respectively fixed at one side, close to each other, of the two telescopic plates 25. The magnetic shoe is placed between the two L-shaped plates 26, the two L-shaped plates 26 place the magnetic shoe frame at the U-shaped sliding plate 24, the screw rod I23 is driven by a motor to rotate, the screw rod I23 drives the U-shaped sliding plate 24 to move rightward along the inside of the through groove frame 21, the U-shaped sliding plate 24 drives the magnetic shoe to synchronously move, and under the action of the spring elasticity corresponding to the sliding block 12, the sliding block 12 drives the polishing concave roller 13 to cling to the top surface of the magnetic shoe, so that the polishing concave roller 13 and the polishing convex roller 14 polish the two surfaces of the magnetic shoe, and the efficiency of grinding the magnetic shoe is improved.
The positioning mechanism 2 further comprises two threaded blocks 27 and a second threaded rod 28, the second threaded rod 28 is rotatably arranged at the left bottom of the U-shaped sliding plate 24, the two threaded blocks 27 are respectively in threaded connection with the front side and the rear side of the second threaded rod 28, the two threaded blocks 27 are respectively fixed at the bottoms of the two L-shaped plates 26, meanwhile, after the magnetic shoe is placed between the two L-shaped plates 26, the second threaded rod 28 is rotated, the second threaded rod 28 drives the two threaded blocks 27 to move towards the center of the U-shaped sliding plate 24, and the two threaded blocks 27 drive the two L-shaped plates 26 to synchronously move, so that the L-shaped plates 26 clamp and fix the magnetic shoe, and the stability of the magnetic shoe in the polishing process is improved.
The dustproof mechanism 3 comprises a water tank box 31, a water pump 32, a U-shaped double-channel pipe 33, a plurality of arc spraying pipes 34 and a U-shaped double-channel frame 35, wherein the water tank box 31 is fixed at the middle part of the bottom surface of the processing table 1, the water pump 32 is fixed on the right side of the water tank box 31, the U-shaped double-channel pipe 33 is fixed at the water outlet end of the water pump 32, the U-shaped double-channel pipe 33 is fixed on the right sides of the two chute frames 11, and a bracket is fixed between the U-shaped double-channel pipe 33 and the U-shaped double-channel frame 35. Meanwhile, due to the arrangement of the support between the U-shaped double-way pipe 33 and the U-shaped double-pole frame 35, the stability of the U-shaped double-way pipe 33 and the arc-shaped spray pipes 34 in use is enhanced, the arc-shaped spray pipes 34 are uniformly and equidistantly fixed above and below the left side of the U-shaped double-way pipe 33, the water in the water tank box 31 is pumped by the water pump 32 and is transmitted to the arc-shaped spray pipes 34 through the U-shaped double-way pipe 33, water is sprayed out from the arc-shaped spray pipes 34 to form water mist, and therefore dust generated in the process of polishing the magnetic tiles by the concave rollers 13 and the convex rollers 14 is subjected to dust fall treatment, and the problem that the dust in the process of polishing the magnetic tiles drifts in the working environment of workers is avoided, and the physical health of the workers is endangered is avoided.
The dustproof mechanism 3 further comprises an arc-shaped filter screen 36, the arc-shaped filter screen 36 is fixed inside the water tank box 31, meanwhile, water mist is sprayed at the arc-shaped spray pipe 34 to form water mist, dust can be carried by the water mist to fall back into the water tank box 31, and the arc-shaped filter screen 36 can filter the water mist containing the dust, so that water in the water tank box 31 can be recycled.
The anti-blocking mechanism 4 comprises two U-shaped telescopic rods 41, two lug wheels 42, two connecting rods 43 and an arc plate 44, wherein the two U-shaped telescopic rods 41 are respectively and fixedly arranged on the front surface and the back surface of the bottom of the inner wall of the water tank box 31, lugs are fixed on the top of the inner wall of the U-shaped telescopic rods 41, the two lug wheels 42 are respectively and fixedly arranged on the front surface and the back surface of the rotating shaft of the polishing convex roller 14, lugs are fixedly arranged on the outer parts of the lug wheels 42, and the lugs of the U-shaped telescopic rods 41 are positioned on the lug movement tracks of the lug wheels 42.
In the process of rotating the polishing convex roller 14, the polishing convex roller 14 drives the bump wheel 42 to rotate, the bump of the bump wheel 42 pushes the bump of the U-shaped telescopic rod 41 to drive the telescopic end of the U-shaped telescopic rod 41 to move upwards, when the bump of the bump wheel 42 does not push the bump of the U-shaped telescopic rod 41, the U-shaped telescopic rod 41 resets under the action of self elasticity, the telescopic end of the U-shaped telescopic rod 41 moves upwards, and the two connecting rods 43 are respectively fixed at the outer walls below the telescopic ends of the two U-shaped telescopic rods 41. The arc plate 44 is fixed between two connecting rods 43, when the flexible end of the U-shaped telescopic rod 41 upwards moves each time, the flexible end of the U-shaped telescopic rod 41 drives the connecting rods 43 to upwards move, the arc plate 44 is located below the arc filter screen 36, a five-centimeter gap is reserved between the top of the arc plate 44 and the bottom of the arc filter screen 36, the connecting rods 43 drive the arc plate 44 to lean against the arc filter screen 36, the arc plate 44 blocks the middle of the bottom surface of the arc filter screen 36, and therefore dust impurities in the middle of the arc filter screen 36 can be carried by fog water to flow to two sides of the arc filter screen 36, and the problem that the arc filter screen 36 is blocked by dust impurities, and fog water cannot pass through the arc filter screen 36 is avoided.
The anti-blocking mechanism 4 further comprises a sponge 45 and a plurality of cotton columns 46, the sponge 45 is fixed at the top of the arc-shaped plate 44, the cotton columns 46 are uniformly fixed on the front surface and the back surface of the sponge 45 at equal intervals, meanwhile, the cotton columns 46 adsorb water in the water tank box 31 to the sponge 45, the arc-shaped plate 44 drives the sponge 45 to synchronously lean against the arc-shaped filter screen 36, the arc-shaped plate 44 and the arc-shaped filter screen 36 extrude the sponge 45, and moisture in the sponge 45 flows to two sides of the arc-shaped filter screen 36 through the arc-shaped filter screen 36, so that the efficiency of dust and impurities in the middle of the top surface of the arc-shaped filter screen 36 flowing to two sides of the arc-shaped filter screen 36 is promoted.
The anti-sticking mechanism 5 includes a convex blade 51, a concave blade 52, the convex blade 51 being fixed above the left side of the U-shaped double-pipe 33, and the convex blade 51 being in contact with the outer wall of the grinding concave roller 13, the concave blade 52 being fixed below the left side of the U-shaped double-pipe 33, and the concave blade 52 being in contact with the outer wall of the grinding convex roller 14. In the rotation process of the polishing concave roller 13 and the polishing convex roller 14, the convex scraping plate 51 and the concave scraping plate 52 can respectively scrape off scraps of the polishing of the magnetic shoe adhered to the surfaces of the polishing concave roller 13 and the polishing convex roller 14, so that the problems that scraps of the polishing of the magnetic shoe are adhered to the surfaces of the polishing concave roller 13 and the polishing convex roller 14, and the polishing efficiency of the polishing concave roller 13 and the polishing convex roller 14 to the surfaces of the magnetic shoe is reduced are avoided. The opening corresponding to the positions of the convex scraping plate 51 and the concave scraping plate 52 is formed in the left side of the U-shaped double-way pipe 33, the U-shaped double-way pipe 33 is of a hollow structure, the bottom of the U-shaped double-way pipe 33 is located in the water tank box 31, meanwhile, the scraped scraps are guided into the U-shaped double-way pipe 33 by the convex scraping plate 51 and the concave scraping plate 52, and the scraps are conveyed into the water tank box 31 by the U-shaped double-way pipe 33, so that the polishing scraps of the magnetic tiles can be concentrated.
The anti-adhesion mechanism 5 further comprises two U-shaped rods 53, two hinging rods 54, two push rods 55 and a plurality of scraping blades 56, wherein the two U-shaped rods 53 are respectively fixed on the right side of the top of the telescopic end of the U-shaped telescopic rod 41, meanwhile, when the telescopic end of each U-shaped telescopic rod 41 moves upwards, the U-shaped telescopic rod 41 drives the U-shaped rods 53 to move upwards, the two push rods 55 are respectively and slidably mounted on the tops of the convex scraping blades 51 and the concave scraping blades 52, the plurality of scraping blades 56 are uniformly and equidistantly fixed on the bottoms of the two push rods 55, the bottoms of the plurality of scraping blades 56 are respectively contacted with the tops of the convex scraping blades 51 and the concave scraping blades 52, one ends of the two hinging rods 54 are respectively hinged to the outer wall of the front U-shaped rods 53, and the other ends of the two hinging rods 54 are respectively hinged to the front tops of the two pushing rods 55. The U-shaped rod 53 pulls the two hinging rods 54 to drive the two push rods 55 to move along the top surfaces of the convex scraping plate 51 and the concave scraping plate 52 towards the front direction of the processing table 1, the two push rods 55 drive the scraping blades 56 on the push rods to synchronously move, and the scraping blades 56 scrape the scraps on the surfaces of the convex scraping plate 51 and the concave scraping plate 52, so that the efficiency of guiding the scraps on the surfaces of the convex scraping plate 51 and the concave scraping plate 52 into the U-shaped double-channel pipe 33 is improved.
During the use, drive respectively through the motor and polish gravure roll 13 and polish the convex roll 14 and rotate, then place the magnetic shoe between two L shaped plates 26, two L shaped plates 26 put up the magnetic shoe in U shaped slide 24 department, start the motor that screw rod one 23 corresponds, motor drive screw rod one 23 takes place to rotate, screw rod one 23 drives U shaped slide 24 and moves to the right along the inside of leading to slot frame 21, U shaped slide 24 drives the magnetic shoe synchronous movement, under the spring force effect that slider 12 corresponds, slider 12 drives and polishes gravure roll 13 and hugs closely the magnetic shoe top surface, thereby make polish gravure roll 13 and polish the two sides of convex roll 14 to the magnetic shoe, thereby improved the efficiency of magnetic shoe grinding processing. Meanwhile, after the magnetic shoe is placed between the two L-shaped plates 26, the screw rod II 28 is rotated, the screw rod II 28 drives the two thread blocks 27 to move towards the center of the U-shaped sliding plate 24, and the two thread blocks 27 drive the two L-shaped plates 26 to synchronously move, so that the L-shaped plates 26 clamp and fix the magnetic shoe, and the stability of the magnetic shoe in the polishing process is improved.
Meanwhile, the water pump 32 is started, water in the water tank box 31 is pumped by the water pump 32 and is transmitted to the arc spraying pipe 34 through the U-shaped double-way pipe 33 to be sprayed out, and water is sprayed out from the arc spraying pipe 34 to form water mist, so that dust generated in the process of polishing the magnetic shoe by the polishing concave roller 13 and the polishing convex roller 14 is subjected to dust fall treatment by the water mist sprayed out from the arc spraying pipe 34, and the problem that the dust in the process of polishing the magnetic shoe is scattered in the working environment of a worker and endangers the health of the worker is avoided. Meanwhile, due to the arrangement of the bracket between the U-shaped double-way pipe 33 and the U-shaped double-pole frame 35, the stability of the U-shaped double-way pipe 33 and the arc-shaped spray pipe 34 in use is enhanced; meanwhile, the arc-shaped spray pipe 34 sprays water to form water mist, dust can be carried by the water mist and fall back into the water tank box 31, and the arc-shaped filter screen 36 filters the water mist containing the dust, so that the water in the water tank box 31 can be recycled.
Meanwhile, in the process of rotating the polishing convex roller 14, the polishing convex roller 14 drives the bump wheel 42 to rotate, the bump of the bump wheel 42 pushes the bump of the U-shaped telescopic rod 41 to drive the telescopic end of the U-shaped telescopic rod 41 to move upwards, and when the bump of the bump wheel 42 does not push the bump of the U-shaped telescopic rod 41, the U-shaped telescopic rod 41 resets under the action of self elasticity, and the telescopic end of the U-shaped telescopic rod 41 moves upwards. When the telescopic end of the U-shaped telescopic rod 41 moves upwards each time, the telescopic end of the U-shaped telescopic rod 41 drives the connecting rod 43 to move upwards, the connecting rod 43 drives the arc plate 44 to lean against the arc-shaped filter screen 36, and the arc plate 44 plugs the middle part of the bottom surface of the arc-shaped filter screen 36, so that dust and impurities in the middle part of the arc-shaped filter screen 36 can be carried by fog and water to flow to two sides of the arc-shaped filter screen 36, and the problem that the arc-shaped filter screen 36 is blocked by dust and impurities, and the fog and water cannot pass through the arc-shaped filter screen 36 is avoided. Meanwhile, the cotton column 46 adsorbs water in the water tank box 31 to the sponge 45, the arc-shaped plate 44 drives the sponge 45 to synchronously lean against the arc-shaped filter screen 36, the arc-shaped plate 44 and the arc-shaped filter screen 36 squeeze the sponge 45, and water in the sponge 45 flows to two sides of the arc-shaped filter screen 36 through the arc-shaped filter screen 36, so that the efficiency of dust and impurities in the middle of the top surface of the arc-shaped filter screen 36 flowing to two sides of the arc-shaped filter screen 36 is promoted.
Meanwhile, in the rotation process of the polishing concave roller 13 and the polishing convex roller 14, the convex scraping plate 51 and the concave scraping plate 52 can respectively scrape off scraps of the polishing of the magnetic shoe adhered to the surfaces of the polishing concave roller 13 and the polishing convex roller 14, so that the problems that scraps of the polishing of the magnetic shoe are adhered to the surfaces of the polishing concave roller 13 and the polishing convex roller 14, and the polishing efficiency of the polishing concave roller 13 and the polishing convex roller 14 to the surfaces of the magnetic shoe is reduced are avoided. While the male and female blades 51, 52 direct scraped debris into the interior of the U-shaped double tube 33, the U-shaped double tube 33 transfers the debris into the flume box 31, thereby facilitating the centralized treatment of the polished debris of the magnetic shoe. Meanwhile, when the telescopic end of the U-shaped telescopic rod 41 moves upwards each time, the U-shaped telescopic rod 41 drives the U-shaped rod 53 to move upwards, the U-shaped rod 53 pulls the two hinged rods 54 to drive the two push rods 55 to move towards the front direction of the processing table 1 along the top surfaces of the convex scraping plate 51 and the concave scraping plate 52 respectively, the two push rods 55 drive the scraping blades 56 on the push rods 55 to synchronously move, and the scraping blades 56 scrape scraps on the surfaces of the convex scraping plate 51 and the concave scraping plate 52, so that the efficiency of guiding the scraps on the surfaces of the convex scraping plate 51 and the concave scraping plate 52 into the U-shaped double-path pipe 33 is promoted.
The invention also provides a use method of the grinding equipment for producing the magnetic shoe, which comprises the following steps:
S1, respectively driving a grinding concave roller 13 and a grinding convex roller 14 to rotate through a motor;
S2, placing the magnetic shoe between two L-shaped plates 26, wherein the two L-shaped plates 26 are used for placing the magnetic shoe at the U-shaped sliding plate 24;
S3, starting a motor corresponding to the first screw rod 23, and driving the first screw rod 23 to rotate by the motor, wherein the first screw rod 23 drives the U-shaped sliding plate 24 to move along the through groove frame 21 towards the polishing concave roller 13 and the polishing convex roller 14;
s4, the U-shaped sliding plate 24 drives the magnetic shoe to synchronously move, and under the action of the spring force corresponding to the sliding block 12, the sliding block 12 drives the polishing concave roller 13 to cling to the surface of the magnetic shoe, so that the polishing concave roller 13 and the polishing convex roller 14 polish the two sides of the magnetic shoe.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (7)
1. The grinding equipment for the production of the magnetic shoe comprises a processing table (1) and is characterized by further comprising a positioning mechanism (2), a dustproof mechanism (3), an anti-blocking mechanism (4), an anti-adhesion mechanism (5) and a chute frame (11) arranged on the front surface and the back surface of the middle part of the processing table (1);
A polishing convex roller (14) is rotatably arranged between the two chute frames (11), a chute is formed in the chute frames (11), a sliding block (12) is slidably arranged in the chute of each chute frame (11), a spring is arranged between each sliding block (12) and each chute of each chute frame (11), a polishing concave roller (13) is rotatably arranged between each sliding block (12), a polishing cavity for polishing a magnetic shoe is formed between each polishing concave roller (13) and each polishing convex roller (14), and the polishing concave rollers (13) and the polishing convex rollers (14) are driven by a motor;
The dustproof mechanism (3) comprises a water tank box (31), a water pump (32), a U-shaped double-channel pipe (33), a plurality of arc spraying pipes (34) and a U-shaped double-rod frame (35), wherein the water tank box (31) is fixed at the bottom of the processing table (1), the U-shaped double-channel pipe (33) is connected to the water outlet end of the water pump (32), the U-shaped double-rod frame (35) is arranged on the processing table (1) and is positioned at the side sides of the two chute frames (11), a bracket is arranged between the U-shaped double-channel pipe (33) and the U-shaped double-rod frame (35), and a plurality of arc spraying pipes (34) are uniformly and equidistantly arranged above and below the U-shaped double-channel pipe (33) and respectively correspond to the polishing concave roller (13) and the polishing convex roller (14), and arc filter screens (36) are arranged inside the water tank box (31).
The anti-blocking mechanism (4) comprises a U-shaped telescopic rod (41), a lug wheel (42), a connecting rod (43) and an arc plate (44), wherein the U-shaped telescopic rod (41) is fixedly arranged on two sides of the inside of the water tank box (31) respectively, a lug is fixed on the top of the inner wall of the U-shaped telescopic rod (41), the lug wheel (42) is arranged at two ends of a rotating shaft of the polishing convex roller (14) respectively, a lug is arranged on the outer wall of the lug wheel (42), and the lug of the U-shaped telescopic rod (41) is positioned on a lug movement track of the lug wheel (42);
The connecting rods (43) are arranged on the outer wall below the telescopic ends of the U-shaped telescopic rods (41), the arc-shaped plates (44) are fixed between the two connecting rods (43), the arc-shaped plates (44) are located below the arc-shaped filter screens (36), and gaps are reserved between the tops of the arc-shaped plates (44) and the bottoms of the arc-shaped filter screens (36).
2. The grinding device for producing magnetic shoes according to claim 1, characterized in that the positioning mechanism (2) comprises a through groove frame (21), a slide bar (22), a screw rod one (23), a U-shaped slide plate (24), a telescopic plate (25) and an L-shaped plate (26), wherein the through groove frame (21) is arranged on the processing table (1), the slide bar (22) is arranged on one side of the top of the through groove frame (21), the screw rod one (23) is arranged on the other side of the top of the through groove frame (21), and the screw rod one (23) is driven by a motor;
The U-shaped sliding plate (24) is in sliding fit with the lower part between the sliding rod (22) and the first screw rod (23), the telescopic plates (25) are respectively arranged on two sides of the U-shaped sliding plate (24), the L-shaped plates (26) are arranged on two sides of the telescopic plates (25) close to each other, an area for placing and positioning magnetic tiles is formed between the two L-shaped plates (26), the first screw rod (23) drives the U-shaped sliding plate (24) to move towards the polishing concave roller (13), and the magnetic tiles are fed into the polishing cavity.
3. The grinding device for producing the magnetic shoe according to claim 2, wherein threaded blocks (27) are respectively arranged at the bottoms of the two L-shaped plates (26), a second screw rod (28) is arranged between the two threaded blocks (27), and the two L-shaped plates (26) are driven to be close to each other through rotation of the second screw rod (28), so that clamping of the magnetic shoe is achieved.
4. The grinding device for producing magnetic shoes according to claim 1, characterized in that a sponge (45) is arranged at the top of the arc-shaped plate (44), and a plurality of cotton columns (46) are uniformly and equidistantly arranged on the side surface of the sponge (45).
5. The grinding device for producing magnetic shoes according to claim 1, characterized in that the anti-adhesion mechanism (5) comprises a convex scraping plate (51) and a concave scraping plate (52), the convex scraping plate (51) is positioned above the U-shaped double-path pipe (33), the convex scraping plate (51) is in contact with the outer wall of the grinding concave roller (13), the concave scraping plate (52) is positioned below the U-shaped double-path pipe (33), and the concave scraping plate (52) is in contact with the outer wall of the grinding convex roller (14).
6. The grinding device for magnetic shoe production according to claim 5, wherein the anti-adhesion mechanism (5) further comprises a U-shaped rod (53), a hinge rod (54), a push rod (55) and a plurality of scraping blades (56), the U-shaped rod (53) is arranged on the side of the top of the U-shaped telescopic rod (41), the push rod (55) is respectively and slidably arranged on the tops of the convex scraping blade (51) and the concave scraping blade (52), the plurality of scraping blades (56) are uniformly and equidistantly fixed on the bottom of the push rod (55), the bottoms of the scraping blades (56) are respectively contacted with the tops of the convex scraping blade (51) and the concave scraping blade (52), one end of the hinge rod (54) is hinged to the outer wall of the front U-shaped rod (53), and the other end of the hinge rod (54) is hinged to the top of the push rod (55).
7. A method of using the grinding apparatus for producing a magnetic shoe according to any one of claims 1 to 6, characterized in that: the method comprises the following steps:
s1, respectively driving a polishing concave roller (13) and a polishing convex roller (14) to rotate through a motor;
s2, placing the magnetic shoe between two L-shaped plates (26), and placing the magnetic shoe frame at the U-shaped sliding plate (24) by the two L-shaped plates (26);
s3, starting a motor corresponding to the first screw rod (23), and driving the first screw rod (23) to rotate by the motor, wherein the first screw rod (23) drives the U-shaped sliding plate (24) to move along the through groove frame (21) towards the polishing concave roller (13) and the polishing convex roller (14);
s4, driving the magnetic shoe to synchronously move by the U-shaped sliding plate (24), and driving the polishing concave roller (13) to be tightly attached to the surface of the magnetic shoe by the sliding block (12) under the action of the elastic force of the spring corresponding to the sliding block (12), so that the polishing concave roller (13) and the polishing convex roller (14) polish the two sides of the magnetic shoe.
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| CN202410171075.XA CN117718852B (en) | 2024-02-06 | 2024-02-06 | Grinding equipment and method for magnetic shoe production |
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| CN202410171075.XA CN117718852B (en) | 2024-02-06 | 2024-02-06 | Grinding equipment and method for magnetic shoe production |
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| CN117718852B true CN117718852B (en) | 2024-04-19 |
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| CN118752383A (en) * | 2024-09-04 | 2024-10-11 | 如皋市宏茂铸钢有限公司 | Forging processing is with surfacing equipment |
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Inventor after: Wang Bin Inventor after: Wang Jingyi Inventor after: Wu Tianhao Inventor before: Wang Bin Inventor before: Wang Jingyi Inventor before: Wu Tianhao |