CN116946709A - Code wheel machine - Google Patents
Code wheel machine Download PDFInfo
- Publication number
- CN116946709A CN116946709A CN202311212300.1A CN202311212300A CN116946709A CN 116946709 A CN116946709 A CN 116946709A CN 202311212300 A CN202311212300 A CN 202311212300A CN 116946709 A CN116946709 A CN 116946709A
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- China
- Prior art keywords
- bin
- tray
- box
- material box
- conveying line
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- 230000007246 mechanism Effects 0.000 claims abstract description 152
- 239000000463 material Substances 0.000 claims abstract description 92
- 239000000843 powder Substances 0.000 claims abstract description 68
- 238000012546 transfer Methods 0.000 claims abstract description 38
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 15
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 13
- 239000001301 oxygen Substances 0.000 claims description 13
- 229910052760 oxygen Inorganic materials 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 claims 4
- 230000007306 turnover Effects 0.000 description 21
- 238000005245 sintering Methods 0.000 description 6
- 229910001172 neodymium magnet Inorganic materials 0.000 description 5
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 description 4
- 239000000696 magnetic material Substances 0.000 description 4
- 238000012797 qualification Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
- B65B7/2807—Feeding closures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8815—Reciprocating stop, moving up or down in the path of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/915—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rotary movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a code wheel machine, wherein a powder removing mechanism, a first conveying line, a second conveying line, a first grabbing mechanism, a second grabbing mechanism and a stacking area are arranged in a code wheel box; the tray bin is internally provided with a tray frame, a first lifting assembly for driving the tray frame to lift and a transfer mechanism A for transferring the tray stored on the tray frame to a first conveying line; the second air gate assembly for opening and closing the second channel is arranged in the material box bin, the material box frame for storing the material box and the box cover and the transfer mechanism B for transferring the material box and the box cover to the second conveying line are arranged in the material box bin, and therefore automatic removal of floating powder on the surface of the workpiece and automatic stacking of the workpiece can be achieved.
Description
Technical Field
The invention relates to the technical field of NdFeB processing, in particular to a code wheel machine.
Background
And pressing the neodymium iron boron powder into a formed neodymium iron boron workpiece through a forming press, sending the formed neodymium iron boron workpiece into a sintering furnace for sintering to obtain a magnetic material blank, and processing the magnetic material blank to obtain the magnetic product.
Some powder can be attached to the surface of a workpiece pressed by a forming press, and the powder needs to be removed before the magnetic blocks enter a sintering furnace, otherwise, the performance and the qualification rate of sintered magnetic material blanks can be affected. At present, a glove box is generally arranged at the discharge end of a powder forming press, and a worker stretches hands into the glove box to clean powder on the surface of a magnetic block through a hairbrush. But the manual work takes the magnetic path and can lead to the fact wearing and tearing to the magnetic path surface when brushing the magnetic path with the brush to can influence the finished product qualification rate of sintering back magnetic material blank, simultaneously because all need remove powder all around of work piece, lean on the manual work to remove powder inefficiency and intensity of labour great.
In addition, neodymium iron boron magnetic powder is extremely easy to oxidize and spontaneous combustion in air, and the whole or partial disqualification of the sintered final product can be caused by the complete or incomplete oxidation of the surface of the magnetic block, so that the magnetic block is scrapped, and the magnetic block is required to be prevented from being contacted with air in the stacking process. At present, workpieces are piled up and transported in batches generally in a fully manual mode or in a semi-automatic equipment mode, and the two modes need manual intervention, so that the workpieces are easily contacted with air and oxidized, and the workpieces are greatly influenced by artificial factors such as manual proficiency and the like, so that the production process steps are various and the production efficiency is low.
Disclosure of Invention
The invention aims to provide a code wheel machine, floating powder on the surface of a workpiece is sucked by a powder removing mechanism, automatic stacking of the workpiece is realized by a first grabbing mechanism, and automatic stacking of a material box and sealing of a box cover are realized by a second grabbing mechanism.
The technical aim of the invention is realized by the following technical scheme: a code disc machine comprises a code disc box, a material box bin and a tray bin,
the device comprises a code disc box, a first conveying line, a second conveying line, a first grabbing mechanism, a second grabbing mechanism and a stacking area, wherein the code disc box is provided with a feed inlet and a discharge outlet, a powder removing mechanism, the first conveying line, the second conveying line, the first grabbing mechanism, the second grabbing mechanism and the stacking area are arranged in the code disc box, a workpiece at the feed inlet can be grabbed to the powder removing mechanism through the first grabbing mechanism, and floating powder at the periphery of the workpiece is sucked through a demagnetizing coil block of the powder removing mechanism; the first end of the first conveying line extends to the tray bin, the second end of the first conveying line extends to the stacking area, the first conveying line is used for conveying the tray to the stacking area, the first end of the second conveying line extends to the material box bin, the second end of the second conveying line extends to the stacking area, the second conveying line is used for conveying the material box and the box cover to the stacking area, the second conveying line is provided with a telescopic first stop component, the material box can be stopped at a position corresponding to the powder removing mechanism through the first stop component, so that the first grabbing mechanism stacks the powder removed workpiece into the material box, the first stop component retracts after the material box is filled with the workpiece, the second grabbing mechanism is used for stacking the material box on the second conveying line onto the tray, and meanwhile, the box cover can be arranged on the uppermost material box;
the tray bin is provided with a first openable sealing bin door and a first channel communicated with the inner cavity of the code wheel box, a first air gate assembly for opening and closing the first channel is arranged in the tray bin, and a tray frame, a first lifting assembly for driving the tray frame to lift and a transfer mechanism A for transferring the tray stored on the tray frame to a first conveying line are arranged in the tray bin;
the material box bin is provided with a second sealing bin door which can be opened and a second channel which is communicated with the inner cavity of the code disc box, a second air gate assembly which can open and close the second channel is arranged in the material box bin, and a material box frame which stores the material box and the box cover and a transfer mechanism B which is used for transferring the material box and the box cover to a second conveying line respectively are arranged in the material box bin.
Further, the inside of the code wheel box is also provided with a turnover mechanism, the turnover mechanism is arranged at the side of the powder removing mechanism and comprises a turnover frame and a first driving piece for driving the turnover frame to rotate, and the first grabbing mechanism can grab the workpiece at the powder removing mechanism to the turnover mechanism and stack the workpiece at the turnover mechanism into the material box.
Further, the powder removing mechanism comprises a fixing frame, two sides of the fixing frame are provided with side plates, demagnetizing coil blocks are arranged on the side plates, a containing space is formed between the two demagnetizing coil blocks, the fixing frame is arranged in a hollowed-out manner corresponding to the area between the two side plates, a powder collecting bin is arranged at the lower end of the fixing frame corresponding to the hollowed-out area, and when the demagnetizing coil blocks are electrified, the demagnetizing coil blocks generate suction force to absorb floating powder attached to the surface of a workpiece; when the demagnetizing coil block is powered off, the floating powder on the surface of the demagnetizing coil block falls into the powder collecting bin under the action of gravity.
Further, a plurality of groups of vertically arranged shelving plates are correspondingly arranged on two sides of the tray frame, the tray frame stores the trays through the shelving plates, and an avoidance space is arranged at the upper end of the tray frame corresponding to the position of the transfer mechanism A.
Further, the transfer mechanism A comprises a barb block and a second driving piece for driving the barb block to move along the transfer direction of the first conveying line, and the transfer mechanism A abuts against and pushes the side end edge of the tray through the barb block.
Further, a material box frame and a second lifting mechanism for driving the material box frame to lift are arranged in the material box bin, the material box frame is provided with a material box bearing table and a box cover bearing table arranged at the upper end of the material box bearing table, and the material box frame is driven to lift through the second lifting mechanism so as to switch the output end of the transfer mechanism B to aim at the material box on the material box bearing table or aim at the box cover on the box cover bearing table.
Further, the second snatchs mechanism includes support frame, X axle sharp module, Y axle sharp module, Z axle sharp module, sucking disc subassembly and clamping jaw subassembly, Y axle sharp module is fixed on the support frame, X axle sharp module sets up on Y axle sharp module and orders about X axle sharp module longitudinal movement through Y axle sharp module, Z axle sharp module is equipped with two sets of, sucking disc subassembly is connected to the output of a set of Z axle sharp module and orders about sucking disc subassembly longitudinal movement through this Z axle sharp module, snatch the lid through sucking disc subassembly, the output of another set of Z axle sharp module connects clamping jaw subassembly and orders about clamping jaw subassembly longitudinal movement through this Z axle sharp module, snatch the material box through clamping jaw subassembly, two Z axle sharp modules all set up on X axle sharp module and order about two Z axle sharp module lateral movement through X axle sharp module.
Further, the clamping jaw assembly comprises a clamping jaw cylinder connected to the output end of the Z-axis linear module and two clamping jaw arms connected to the output end of the clamping jaw cylinder, clamping protrusions are arranged on the inner sides of the lower ends of the clamping jaw arms, grooves matched with the clamping protrusions are formed in the two sides of the material box, the clamping jaw cylinder acts to enable the two clamping jaw arms to be close to each other so as to clamp the material box, and the clamping jaw cylinder resets to enable the two clamping jaw arms to be far away from each other so as to loosen the material box.
Further, a third grabbing mechanism is arranged in the code wheel box and used for grabbing and placing the tray at the tail of the second conveying line to a stacking area.
Further, both the material box bin and the tray bin are provided with an oxygen content detector, an oxygen discharging device and a nitrogen supplying device, oxygen in the material box bin and oxygen in the tray bin are discharged through the oxygen discharging device, and the nitrogen supplying device is used for supplying nitrogen to the material box bin and the tray bin.
In summary, the invention has the following beneficial effects:
1. according to the invention, the floating powder on the surface of the workpiece is sucked by the powder removing mechanism, so that the problem that the performance and the qualification rate of the workpiece are affected by the floating powder is solved;
2. according to the automatic stacking device, the first grabbing mechanism is used for realizing automatic stacking of workpieces, the second grabbing mechanism is used for realizing automatic stacking of the material boxes and cover sealing of the box covers, so that the workpieces are automatically stacked into the material boxes, and the material boxes are automatically stacked onto the trays;
3. the invention can realize the automatic supply of the tray, the material box and the box cover.
Drawings
Fig. 1 is a schematic view of the mounting structure of the code wheel box, the tray bin, the magazine bin and the press of the present invention.
Fig. 2 is a schematic structural view of the powder removing mechanism of the present invention.
Fig. 3 is a schematic view of the installation structure of the powder removing mechanism and the tilting mechanism of the present invention.
Fig. 4 is a schematic structural view of a third grasping mechanism of the invention.
Fig. 5 is a first view structural schematic diagram of the second grasping mechanism of the invention.
Fig. 6 is an enlarged view at a of the present invention.
Fig. 7 is an enlarged view of the present invention at B.
Fig. 8 is a second view structural schematic diagram of the second grasping mechanism of the invention.
Fig. 9 is a schematic view of the mounting structure of the second grasping mechanism of the invention.
Fig. 10 is a schematic view of the structure of the inside of the cartridge compartment of the present invention.
Fig. 11 is a first perspective structural schematic view of the interior of the tray deck of the present invention.
Fig. 12 is a second perspective structural schematic view of the interior of the tray deck of the present invention.
Fig. 13 is a schematic view of the third view of the interior of the pallet magazine of the present invention.
Fig. 14 is a schematic view of the mounting structure of the first and second stop assemblies of the present invention.
In the figure: 10. a code wheel box; 11. a powder removing mechanism; 111. a fixing frame; 112. a side plate; 113. demagnetizing coil blocks; 114. an accommodating space; 115. a powder collecting bin; 12. a first stop assembly; 13. a second stop assembly; 14. a first grasping mechanism; 141. a suction cup assembly; 15. a second grasping mechanism; 151. a support frame; 152. an X-axis linear module; 153. a Y-axis linear module; 154. a Z-axis straight line module; 155. a suction cup assembly; 156. a jaw assembly; 16. a turnover mechanism; 161. a first driving member; 162. a roll-over stand; 17. a third grasping mechanism; 18. a stacking area; 20. a tray bin; 21. a first sealed bin gate; 22. a tray frame; 221. a rest plate; 23. a first lifting assembly; 24. a transfer mechanism A; 241. a barb block; 242. a second driving member; 25. a first air lock door assembly; 26. a guide rod; 27. a guide seat; 30. a magazine bin; 31. a second sealed bin gate; 32. a magazine rack; 33. a transfer mechanism B; 34. a second lifting mechanism; 40. and (5) a press.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1 to 14, a code wheel machine includes a code wheel box 10, a magazine house 30 and a tray house 20, which constitute the basic structure of the present invention.
The coded disc box 10 is provided with a feed inlet and a discharge outlet, the feed inlet is used for being in sealing connection with the press 40, so that a workpiece after compression molding can be directly transferred into the coded disc box 10, a sealed bin gate is arranged at the position of the coded disc box 10 corresponding to the discharge outlet, and the bin gate can be opened when the pallet, the material box and the workpiece are transferred by the transfer trolley.
The powder removing mechanism 11, the first conveying line, the second conveying line, the first grabbing mechanism 14, the second grabbing mechanism 15 and the stacking area 18 are arranged in the code disc box 10, a workpiece at the feed inlet can be grabbed to the powder removing mechanism 11 through the first grabbing mechanism 14, and floating powder at the periphery of the workpiece is sucked through the demagnetizing coil blocks 113 of the powder removing mechanism 11; the first end of the first conveying line extends to the tray bin 20, the second end extends to the stacking area 18, the first conveying line is used for conveying the tray to the stacking area 18, the first end of the second conveying line extends to the material box bin 30, the second end extends to the stacking area 18, the second conveying line is used for conveying the material box and the box cover to the stacking area 18, the second conveying line is provided with a telescopic first stopping component 12, the material box can be stopped at a position corresponding to the powder removing mechanism 11 through the first stopping component 12, so that the first stopping component 12 is retracted after the first grabbing mechanism 14 is used for stacking the powder removed workpiece into the material box, the material box filled with the workpiece is conveyed to the second end of the second conveying line through the second conveying line and stacked to the tray through the second grabbing mechanism 15, the second grabbing mechanism 15 is used for stacking the material box on the second conveying line onto the tray, meanwhile, the box cover can be arranged on the uppermost material box, the second stopping component 13 is arranged at a position adjacent to the second conveying line, the position of the adjacent area, the material box filled with the workpiece is stopped through the second stopping component 13, and finally the workpiece is stopped through the second stopping component and the telescopic stopping component is connected to the first stopping component and the telescopic stopping component 13 through the second stopping component and the telescopic stopping component.
The tray bin 20 is provided with a first sealing bin door 21 which can be opened and a first channel which is communicated with the inner cavity of the code tray box 10, a first air gate assembly 25 which can open and close the first channel is arranged in the tray bin 20, a tray frame 22, a first lifting assembly 23 which drives the tray frame 22 to lift and a transfer mechanism A24 which is used for transferring the trays stored on the tray frame 22 onto a first conveying line are arranged in the tray bin 20, the trays are used for transferring the trays stored on the tray frame 22 onto the first conveying line one by one through the transfer mechanism A24, are directly transferred to a stacking area 18 through the first conveying line or are transferred to the tail of the first conveying line, and are grabbed to the stacking area 18 through a third grabbing mechanism 17, a plurality of groups of guide rods 26 are arranged at the bottom of the tray frame 22, and a plurality of guide seats 27 which are matched with the guide rods 26 in a guiding way are arranged on the tray bin 20 for guaranteeing the lifting stability of the tray frame 22.
The magazine bin 30 is provided with a second openable sealing bin door 31 and a second channel communicated with the inner cavity of the code wheel box 10, a second air gate assembly for opening and closing the second channel is arranged in the magazine bin 30, and a magazine rack 32 for storing the magazines and the box covers and a transfer mechanism B33 for transferring the magazines and the box covers onto a second conveying line respectively are arranged in the magazine bin 30.
In some embodiments, the code wheel box 10 is further provided with a turnover mechanism 16, the turnover mechanism 16 is disposed at a side of the powder removing mechanism 11, the turnover mechanism 16 includes a turnover frame 162 and a first driving member 161 for driving the turnover frame 162 to rotate, the first grabbing mechanism 14 can grab a workpiece at the powder removing mechanism 11 to the turnover mechanism 16 and stack the workpiece at the turnover mechanism 16 into a material box, specifically, the turnover mechanism 16 and the powder removing mechanism 11 share the same fixing frame 111, so that parts and components can be reduced, and cost are reduced. Under the initial condition, first backup pad level sets up, the vertical setting of second backup pad, first snatch the mechanism 14 snatch the work piece from transfer mechanism A24 and transport to remove powder mechanism 11 and in the work piece removes the powder in-process, first snatch the mechanism 14 and snatch this work piece all the time, wait that the work piece removes the powder and accomplish the back, directly snatch and place in the position that first backup pad leaned on the second backup pad, order about the roll-over stand 162 upset through first driving piece 161, with the work piece vertical placement, rethread first snatch mechanism 14 stacks up the work piece in the magazine this moment, through the setting of this tilting mechanism 16, can remove the yards to a greater extent, improve the stacking quantity.
In some embodiments, the powder removing mechanism 11 includes a fixing frame 111, two sides of the fixing frame 111 are provided with side plates 112, a demagnetizing coil block 113 is mounted on the side plates 112, a containing space 114 is formed between the two demagnetizing coil blocks 113, the fixing frame 111 is hollowed out corresponding to a region between the two side plates 112, the fixing frame 111 is provided with a powder collecting bin 115 corresponding to the lower end of the hollowed-out region, and when the demagnetizing coil block 113 is electrified, the demagnetizing coil block 113 generates suction force to absorb the floating powder attached to the surface of the workpiece; when the demagnetizing coil block 113 is powered off, the floating powder on the surface of the demagnetizing coil block 113 falls into the powder collecting bin 115 under the action of gravity, and the invention sucks the floating powder on the surface of the workpiece through the powder removing mechanism 11 so as to solve the problem that the floating powder affects the performance and the qualification rate of the workpiece.
Further, the two sides of the fixing frame 111 corresponding to the material placing platform are provided with the side plates 112, the inner sides of the two side plates 112 are respectively provided with the demagnetizing coil blocks 113, and the sucking effect and the sucking efficiency are further improved by arranging a plurality of demagnetizing coil blocks 113.
In some embodiments, a plurality of groups of vertically arranged shelving plates 221 are correspondingly arranged on two sides of the tray frame 22, the tray frame 22 stores the tray through the shelving plates 221, and an avoidance space is arranged at the upper end of the tray frame 22 corresponding to the position of the transfer mechanism A24. Further, the transfer mechanism a24 includes a barb block 241 and a second driving member 242 for driving the barb block 241 to move in the transfer direction of the first conveyor line, and the transfer mechanism a24 abuts against and pushes the tray side end edge through the barb block 241.
The tray provided by the invention is a carbon fiber tray, so that the tray has high strength and high temperature resistance, can support a plurality of rows of graphite boxes which are stacked, and enters a sintering furnace along with the graphite boxes and workpieces in the graphite boxes for high-temperature sintering. The bottom of the tray bin 20 is provided with a first lifting component 23 for driving the tray frame 22 to lift, the first lifting component 23 is a lifting cylinder, the body of the lifting cylinder is fixedly arranged in the tray bin 20, the output end of the lifting cylinder is connected to the tray frame 22, and the lifting component is used for pushing the tray at the uppermost end of the current tray frame 22 to a first conveying line through a transfer mechanism A24.
In some embodiments, the cartridge bin 30 is provided with a cartridge frame 32 and a second lifting mechanism 34 for driving the cartridge frame 32 to lift, the cartridge frame 32 is provided with a cartridge loading table and a box cover loading table arranged at the upper end of the cartridge loading table, the second lifting mechanism 34 drives the cartridge frame 32 to lift so as to switch the output end of the transfer mechanism B33 to align with the cartridge on the cartridge loading table or align with the box cover on the box cover loading table, in this embodiment, the transfer mechanism B33 comprises a pushing cylinder fixed on the cartridge bin 30 and a pushing block connected to the output end of the pushing cylinder, in particular, when the cartridge needs to be pushed, the second lifting mechanism 34 drives the cartridge bin 30 to lift to the position where the current uppermost cartridge aligns with the pushing block; when it is desired to push the lid, the second lifting mechanism 34 drives the magazine 30 up and down to the position where the current uppermost lid is aligned with the push block.
In some embodiments, the second grabbing mechanism 15 includes a support frame 151, an X-axis linear module 152, a Y-axis linear module 153, a Z-axis linear module 154, a chuck assembly 155, and a jaw assembly 156, the Y-axis linear module 153 is fixed on the support frame 151, the X-axis linear module 152 is disposed on the Y-axis linear module 153 and drives the X-axis linear module 152 to move longitudinally through the Y-axis linear module 153, the Z-axis linear module 154 is provided with two groups, an output end of one group of Z-axis linear modules 154 is connected with the chuck assembly 155 and drives the chuck assembly 155 to move vertically through the Z-axis linear module 154, a box cover is grabbed by the chuck assembly 155, an output end of the other group of Z-axis linear modules 154 is connected with the jaw assembly 156 and drives the jaw assembly 156 to move vertically through the Z-axis linear module 154, and both Z-axis linear modules 154 are disposed on the X-axis linear module 152 and drive both Z-axis linear modules 154 to move laterally through the X-axis linear module 152.
The clamping jaw assembly 156 comprises a clamping jaw cylinder connected to the output end of the Z-axis linear module 154 and two clamping jaw arms connected to the output end of the clamping jaw cylinder, clamping protrusions are arranged on the inner sides of the lower ends of the clamping jaw arms, grooves matched with the clamping protrusions are formed in the two sides of the material box, the clamping jaw cylinder acts to enable the two clamping jaw arms to be close to each other so as to clamp the material box, the clamping jaw cylinder resets to enable the two clamping jaw arms to be far away from each other so as to loosen the material box, the material box is grabbed by the second grabbing mechanism 15 and stacked on the tray, and after the material box is stacked to a set height, the tray is grabbed by the second grabbing mechanism 15 and covered on the material box at the top end.
In some embodiments, a third grabbing mechanism 17 is disposed in the code wheel box 10, and the third grabbing mechanism 17 is used for grabbing and placing the tray at the tail of the second conveying line to the stacking area 18, where in this embodiment, the third grabbing mechanism 17 includes a suction cup assembly 141 and a multi-axis module or a manipulator for driving the suction cup assembly 141 to perform multi-axis conveying.
In some embodiments, both the cartridge bay 30 and the tray bay 20 are equipped with oxygen content detectors, oxygen removal devices through which oxygen in the cartridge bay 30 and in the tray bay 20 is removed, and nitrogen supply devices for providing nitrogen gas in the cartridge bay 30 and in the tray bay 20.
According to the automatic stacking device, the first grabbing mechanism 14 is used for realizing automatic stacking of workpieces, the second grabbing mechanism 15 is used for realizing automatic stacking of the material boxes and cover sealing of the box covers, so that the workpieces are automatically stacked into the material boxes, and the material boxes are automatically stacked onto the trays; the invention can realize the automatic supply of the tray, the material box and the box cover.
The specific processing flow of the invention is as follows:
1. the first grabbing mechanism 14 is used for grabbing the workpiece at the feed inlet and transferring the workpiece to the accommodating space 114 of the powder removing mechanism 11, the powder removing mechanism 11 is used for absorbing floating powder attached to the periphery of the workpiece, and the first grabbing mechanism 14 always grabs the workpiece in the process of removing the powder of the workpiece;
2. the first grabbing mechanism 14 transfers the workpiece to the side turnover mechanism 16 and places the workpiece on the turnover frame 162, at this time, the first grabbing mechanism 14 loosens the workpiece, the turnover mechanism 16 drives the workpiece to turn over 90 degrees so as to enable the workpiece to be vertically arranged, at this time, the workpiece on the turnover frame 162 is piled up in a material box on the first conveying line through the first grabbing mechanism 14 (wherein the turnover mechanism 16 can be arranged or deleted according to the requirement);
3. the material box is transferred to the tail end through a first conveying line, and is piled on a tray through a second grabbing mechanism 15;
4. when the material boxes on the tray are piled up to the set height, the box cover is pushed out to the second conveying line through the conveying mechanism B33, the box cover is conveyed to the tail through the second conveying line, and the box cover is grabbed by the sucker assembly 155 of the second grabbing mechanism 15 and is covered on the uppermost material box.
Wherein the tray is supplied before the palletizing box, the tray is transferred to a first conveying line through a transfer mechanism A24, and is directly transferred to the palletizing region 18 through the first conveying line or is transferred to a position adjacent to the palletizing bin through the first conveying line and is then grabbed and placed in the palletizing region 18 through a third grabbing mechanism 17.
The feeding of magazine is before pile up neatly work piece, and the magazine is transferred to the second transfer chain through transfer mechanism B33 earlier, through the second transfer chain to the position of leaning on the backstop subassembly, in the work piece pile up neatly to the magazine through first grabbing mechanism 14 this moment, when waiting for the magazine to fill with the work piece, first backstop subassembly is retracted, transfers the magazine to the tail end of second transfer chain through the second transfer chain, through second grabbing mechanism 15 pile up neatly to the tray with the magazine.
The foregoing description is only of the preferred embodiments of the invention, and all changes and modifications that come within the meaning and range of equivalency of the structures, features and principles of the invention are therefore intended to be embraced therein.
Claims (10)
1. A coded disc machine, characterized in that: comprises a coded disc box (10), a tray bin (20) and a material box bin (30),
the device comprises a code disc box (10), a feeding hole and a discharging hole, wherein a powder removing mechanism (11), a first conveying line, a second conveying line, a first grabbing mechanism (14), a second grabbing mechanism (15) and a stacking area (18) are arranged in the code disc box (10), a workpiece at the feeding hole can be grabbed to the powder removing mechanism (11) through the first grabbing mechanism (14), and floating powder on the periphery of the workpiece is sucked and removed through a demagnetizing coil block (113) of the powder removing mechanism (11); the first end of the first conveying line extends to a tray bin (20), the second end of the first conveying line extends to a stacking area (18), the first conveying line is used for conveying trays to the stacking area (18), the first end of the second conveying line extends to a material box bin (30), the second end of the second conveying line extends to the stacking area (18), the second conveying line is used for conveying material boxes and box covers to the stacking area (18), the second conveying line is provided with a telescopic first stopping component (12), the material boxes can be stopped at positions corresponding to the powder removing mechanisms (11) through the first stopping component (12), so that the first grabbing mechanism (14) stacks the powder removed workpieces into the material boxes, the first stopping component (12) retracts after the material boxes are full of the workpieces, and the second grabbing mechanism (15) is used for stacking the material boxes on the second conveying line onto the trays and meanwhile can cover the box covers on the uppermost material boxes;
the tray bin (20) is provided with a first openable sealing bin door (21) and a first channel communicated with the inner cavity of the code disc box (10), a first air gate assembly (25) for opening and closing the first channel is arranged in the tray bin (20), a tray frame (22), a first lifting assembly (23) for driving the tray frame (22) to lift and a transfer mechanism A (24) for transferring the tray stored on the tray frame (22) onto a first conveying line are arranged in the tray bin (20);
the material box bin (30) is provided with a second sealing bin door (31) capable of being opened and a second channel communicated with the inner cavity of the code disc box (10), a second air gate assembly for opening and closing the second channel is arranged in the material box bin (30), and a material box frame (32) for storing the material box and the box cover and a transfer mechanism B (33) for transferring the material box and the box cover to a second conveying line are arranged in the material box bin (30).
2. A code wheel machine according to claim 1, wherein: still be equipped with tilting mechanism (16) in coded disc case (10), tilting mechanism (16) set up in the side of removing powder mechanism (11), tilting mechanism (16) are including roll-over stand (162) and order about rotatory first driving piece (161) of roll-over stand (162), and first snatch mechanism (14) can snatch the work piece of removing powder mechanism (11) department to tilting mechanism (16) to with the work piece pile up neatly of tilting mechanism (16) department to in the magazine.
3. A code wheel machine according to claim 1, wherein: the powder removing mechanism (11) comprises a fixing frame (111), side plates (112) are arranged on two sides of the fixing frame (111), demagnetizing coil blocks (113) are arranged on the side plates (112), a containing space (114) is formed between the two demagnetizing coil blocks (113), the fixing frame (111) is hollowed out and arranged corresponding to the area between the two side plates (112), a powder collecting bin (115) is arranged at the lower end of the fixing frame (111) corresponding to the hollowed-out area, and when the demagnetizing coil blocks (113) are electrified, the demagnetizing coil blocks (113) generate suction force to absorb floating powder attached to the surface of a workpiece; when the demagnetizing coil block (113) is powered off, the floating powder on the surface of the demagnetizing coil block (113) falls into the powder collecting bin (115) under the action of gravity.
4. A code wheel machine according to claim 1, wherein: two sides of the tray frame (22) are correspondingly provided with a plurality of groups of vertically arranged shelving plates (221), the tray frame (22) stores trays through the shelving plates (221), and the upper end of the tray frame (22) is provided with an avoidance space corresponding to the position of the transfer mechanism A (24).
5. A code wheel machine according to claim 1, wherein: the transfer mechanism A (24) comprises a barb block (241) and a second driving piece (242) for driving the barb block (241) to move along the transfer direction of the first conveying line, and the transfer mechanism A (24) abuts against and pushes the side end edge of the tray through the barb block (241).
6. A code wheel machine according to claim 1, wherein: the material box bin (30) is internally provided with a material box frame (32) and a second lifting mechanism (34) for driving the material box frame (32) to lift, the material box frame (32) is provided with a material box bearing table and a box cover bearing table arranged at the upper end of the material box bearing table, and the material box frame (32) is driven to lift through the second lifting mechanism (34) so as to switch the output end of the transfer mechanism B (33) to align with a material box on the material box bearing table or align with a box cover on the box cover bearing table.
7. A code wheel machine according to claim 1, wherein: the second snatchs mechanism (15) including support frame (151), X axle sharp module (152), Y axle sharp module (153), Z axle sharp module (154), sucking disc subassembly (155) and clamping jaw subassembly (156), Y axle sharp module (153) are fixed on support frame (151), X axle sharp module (152) set up on Y axle sharp module (153) and order about X axle sharp module (152) longitudinal movement through Y axle sharp module (153), Z axle sharp module (154) are equipped with two sets of, sucking disc subassembly (155) are connected to the output of a set of Z axle sharp module (154) and order about sucking disc subassembly (155) through this Z axle sharp module (154) vertical movement, snatch the lid through sucking disc subassembly (155), the output of another set of Z axle sharp module (154) is connected clamping jaw subassembly (156) and is order about subassembly (156) vertical movement through this Z axle sharp module (154), order about two Z axle sharp modules (154) all to set up on X axle sharp module (152) and order about two horizontal direction movement of clamping jaw modules (154).
8. A code wheel machine according to claim 7, wherein: clamping jaw subassembly (156) is including connecting the clamping jaw cylinder at Z axle straight line module (154) output and connecting two claw arms at clamping jaw cylinder output, and claw arm lower extreme inboard is equipped with the centre gripping arch, and the both sides of magazine are equipped with the protruding centre gripping complex recess of centre gripping, and clamping jaw cylinder action is in order to make two claw arms be close to each other and then the centre gripping magazine, and clamping jaw cylinder resets in order to make two claw arms keep away from each other and then loosen the magazine.
9. A code wheel machine according to claim 1, wherein: a third grabbing mechanism (17) is arranged in the code disc box (10), and the tray at the tail of the second conveying line is grabbed and placed in a stacking area (18) through the third grabbing mechanism (17).
10. A code wheel machine according to any one of claims 1-9, wherein: the material box bin (30) and the tray bin (20) are respectively provided with an oxygen content detector, an oxygen discharging device and a nitrogen supplying device, oxygen in the material box bin (30) and oxygen in the tray bin (20) are discharged through the oxygen discharging device, and the nitrogen supplying device is used for supplying nitrogen into the material box bin (30) and the tray bin (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311212300.1A CN116946709A (en) | 2023-09-20 | 2023-09-20 | Code wheel machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311212300.1A CN116946709A (en) | 2023-09-20 | 2023-09-20 | Code wheel machine |
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| Publication Number | Publication Date |
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| CN116946709A true CN116946709A (en) | 2023-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311212300.1A Pending CN116946709A (en) | 2023-09-20 | 2023-09-20 | Code wheel machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118197792A (en) * | 2024-05-13 | 2024-06-14 | 百琪达智能科技（宁波）股份有限公司 | Material folding and powdering machine |
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| CN215527464U (en) * | 2021-09-09 | 2022-01-14 | 江西开源自动化设备有限公司 | Permanent magnet material automatic production line |
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| JP2008142719A (en) * | 2006-12-06 | 2008-06-26 | Komatsu Sanki Kk | Automatic palletizer |
| CN110228620A (en) * | 2018-12-08 | 2019-09-13 | 徐州乾盾智能科技有限公司 | A kind of irony workpiece automatic stacking system |
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Application publication date: 20231027 |
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