CN116323879A - Lubricating oil composition - Google Patents
Lubricating oil composition Download PDFInfo
- Publication number
- CN116323879A CN116323879A CN202180067385.1A CN202180067385A CN116323879A CN 116323879 A CN116323879 A CN 116323879A CN 202180067385 A CN202180067385 A CN 202180067385A CN 116323879 A CN116323879 A CN 116323879A
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- CN
- China
- Prior art keywords
- component
- mass
- lubricating oil
- oil
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000000203 mixture Substances 0.000 title claims abstract description 208
- 239000010687 lubricating oil Substances 0.000 title claims abstract description 149
- 239000002199 base oil Substances 0.000 claims abstract description 160
- -1 alkenyl succinic acid Chemical compound 0.000 claims abstract description 157
- 229920000768 polyamine Polymers 0.000 claims abstract description 80
- 150000001875 compounds Chemical class 0.000 claims abstract description 66
- 239000000047 product Substances 0.000 claims abstract description 54
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims abstract description 47
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 47
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 38
- 230000001050 lubricating effect Effects 0.000 claims abstract description 36
- 238000006482 condensation reaction Methods 0.000 claims abstract description 33
- 239000001384 succinic acid Substances 0.000 claims abstract description 31
- 150000008064 anhydrides Chemical class 0.000 claims abstract description 27
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 27
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 23
- 125000003342 alkenyl group Chemical group 0.000 claims abstract description 19
- 229910052717 sulfur Inorganic materials 0.000 claims description 61
- 125000004432 carbon atom Chemical group C* 0.000 claims description 60
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 47
- 239000003599 detergent Substances 0.000 claims description 45
- 239000011593 sulfur Substances 0.000 claims description 45
- 230000003647 oxidation Effects 0.000 claims description 38
- 238000007254 oxidation reaction Methods 0.000 claims description 38
- 238000000034 method Methods 0.000 claims description 32
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 27
- 229910052698 phosphorus Inorganic materials 0.000 claims description 18
- 125000004434 sulfur atom Chemical group 0.000 claims description 18
- 239000011574 phosphorus Substances 0.000 claims description 17
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 16
- 239000011575 calcium Substances 0.000 claims description 16
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 15
- 229910052791 calcium Inorganic materials 0.000 claims description 15
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 15
- 239000003963 antioxidant agent Substances 0.000 claims description 14
- AVVIDTZRJBSXML-UHFFFAOYSA-L calcium;2-carboxyphenolate;dihydrate Chemical compound O.O.[Ca+2].OC1=CC=CC=C1C([O-])=O.OC1=CC=CC=C1C([O-])=O AVVIDTZRJBSXML-UHFFFAOYSA-L 0.000 claims description 14
- 238000005461 lubrication Methods 0.000 claims description 12
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 11
- 150000001412 amines Chemical class 0.000 claims description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 2
- 239000011707 mineral Substances 0.000 claims description 2
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical compound O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 abstract description 45
- 229960002317 succinimide Drugs 0.000 abstract description 29
- 239000002270 dispersing agent Substances 0.000 abstract description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract 1
- 229910052799 carbon Inorganic materials 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 94
- 235000019198 oils Nutrition 0.000 description 94
- 229910052751 metal Inorganic materials 0.000 description 50
- 239000002184 metal Substances 0.000 description 49
- 238000010292 electrical insulation Methods 0.000 description 44
- 239000008186 active pharmaceutical agent Substances 0.000 description 33
- 239000004698 Polyethylene Substances 0.000 description 30
- 229920000573 polyethylene Polymers 0.000 description 30
- 239000002480 mineral oil Substances 0.000 description 28
- 239000000654 additive Substances 0.000 description 25
- 235000010446 mineral oil Nutrition 0.000 description 24
- 239000002253 acid Substances 0.000 description 22
- 230000006866 deterioration Effects 0.000 description 22
- 125000004433 nitrogen atom Chemical group N* 0.000 description 22
- 239000002994 raw material Substances 0.000 description 21
- 150000003839 salts Chemical class 0.000 description 19
- 239000000446 fuel Substances 0.000 description 17
- 229920002367 Polyisobutene Polymers 0.000 description 16
- 239000002585 base Substances 0.000 description 16
- 235000014113 dietary fatty acids Nutrition 0.000 description 16
- 150000002148 esters Chemical class 0.000 description 16
- 239000000194 fatty acid Substances 0.000 description 16
- 229930195729 fatty acid Natural products 0.000 description 16
- 239000003607 modifier Substances 0.000 description 16
- 239000003795 chemical substances by application Substances 0.000 description 15
- 150000002430 hydrocarbons Chemical group 0.000 description 15
- 238000010525 oxidative degradation reaction Methods 0.000 description 15
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 13
- 230000000996 additive effect Effects 0.000 description 12
- 239000005078 molybdenum compound Substances 0.000 description 12
- 238000012360 testing method Methods 0.000 description 12
- 239000007859 condensation product Substances 0.000 description 11
- 150000004665 fatty acids Chemical class 0.000 description 11
- 238000011282 treatment Methods 0.000 description 11
- 125000003118 aryl group Chemical group 0.000 description 10
- 150000002752 molybdenum compounds Chemical class 0.000 description 10
- 238000007670 refining Methods 0.000 description 10
- 229920006395 saturated elastomer Polymers 0.000 description 10
- 239000002904 solvent Substances 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 239000000314 lubricant Substances 0.000 description 9
- 229920000193 polymethacrylate Polymers 0.000 description 9
- 239000001993 wax Substances 0.000 description 9
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 8
- 238000004517 catalytic hydrocracking Methods 0.000 description 8
- 238000001816 cooling Methods 0.000 description 8
- 238000004821 distillation Methods 0.000 description 8
- 150000003141 primary amines Chemical group 0.000 description 8
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 8
- 150000001336 alkenes Chemical class 0.000 description 7
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000013256 coordination polymer Substances 0.000 description 7
- 230000000994 depressogenic effect Effects 0.000 description 7
- 238000005227 gel permeation chromatography Methods 0.000 description 7
- 239000001257 hydrogen Substances 0.000 description 7
- 229910052739 hydrogen Inorganic materials 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 150000007524 organic acids Chemical class 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 125000004429 atom Chemical group 0.000 description 6
- 239000010779 crude oil Substances 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- 239000003112 inhibitor Substances 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- 230000001590 oxidative effect Effects 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 125000001424 substituent group Chemical group 0.000 description 6
- 229940014800 succinic anhydride Drugs 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 5
- 229910052783 alkali metal Inorganic materials 0.000 description 5
- 125000002947 alkylene group Chemical group 0.000 description 5
- 125000003277 amino group Chemical group 0.000 description 5
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 5
- 239000004327 boric acid Substances 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 230000003197 catalytic effect Effects 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000001965 increasing effect Effects 0.000 description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 5
- 239000006078 metal deactivator Substances 0.000 description 5
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 239000002530 phenolic antioxidant Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- 239000003643 water by type Substances 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 4
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 150000001340 alkali metals Chemical class 0.000 description 4
- 150000004996 alkyl benzenes Chemical class 0.000 description 4
- 125000005907 alkyl ester group Chemical group 0.000 description 4
- 239000002518 antifoaming agent Substances 0.000 description 4
- 230000003078 antioxidant effect Effects 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 239000004927 clay Substances 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- 239000007863 gel particle Substances 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- 230000007774 longterm Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 229910052750 molybdenum Inorganic materials 0.000 description 4
- 125000004430 oxygen atom Chemical group O* 0.000 description 4
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- 229960004889 salicylic acid Drugs 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 150000003460 sulfonic acids Chemical class 0.000 description 4
- 239000004711 α-olefin Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical compound C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 125000004423 acyloxy group Chemical group 0.000 description 3
- 150000001342 alkaline earth metals Chemical class 0.000 description 3
- 150000004982 aromatic amines Chemical class 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 3
- 239000003925 fat Substances 0.000 description 3
- 235000019197 fats Nutrition 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 150000002483 hydrogen compounds Chemical class 0.000 description 3
- 238000005984 hydrogenation reaction Methods 0.000 description 3
- 125000000879 imine group Chemical group 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 239000000693 micelle Substances 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- 239000010705 motor oil Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 3
- 235000005985 organic acids Nutrition 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 150000003335 secondary amines Chemical group 0.000 description 3
- 238000006277 sulfonation reaction Methods 0.000 description 3
- 150000004867 thiadiazoles Chemical class 0.000 description 3
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical class OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 3
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 3
- 238000005292 vacuum distillation Methods 0.000 description 3
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 2
- UGUHFDPGDQDVGX-UHFFFAOYSA-N 1,2,3-thiadiazole Chemical class C1=CSN=N1 UGUHFDPGDQDVGX-UHFFFAOYSA-N 0.000 description 2
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 2
- BVUXDWXKPROUDO-UHFFFAOYSA-N 2,6-di-tert-butyl-4-ethylphenol Chemical compound CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 BVUXDWXKPROUDO-UHFFFAOYSA-N 0.000 description 2
- FOKDITTZHHDEHD-PFONDFGASA-N 2-ethylhexyl (z)-octadec-9-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(CC)CCCC FOKDITTZHHDEHD-PFONDFGASA-N 0.000 description 2
- WPMYUUITDBHVQZ-UHFFFAOYSA-M 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=CC(CCC([O-])=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-M 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- GHKOFFNLGXMVNJ-UHFFFAOYSA-N Didodecyl thiobispropanoate Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCC GHKOFFNLGXMVNJ-UHFFFAOYSA-N 0.000 description 2
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 125000003158 alcohol group Chemical group 0.000 description 2
- 125000002877 alkyl aryl group Chemical group 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 229940059260 amidate Drugs 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- 159000000007 calcium salts Chemical class 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 239000012990 dithiocarbamate Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- NPUKDXXFDDZOKR-LLVKDONJSA-N etomidate Chemical compound CCOC(=O)C1=CN=CN1[C@H](C)C1=CC=CC=C1 NPUKDXXFDDZOKR-LLVKDONJSA-N 0.000 description 2
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 description 2
- 229940042795 hydrazides for tuberculosis treatment Drugs 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- LSHROXHEILXKHM-UHFFFAOYSA-N n'-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCN LSHROXHEILXKHM-UHFFFAOYSA-N 0.000 description 2
- AQGNVWRYTKPRMR-UHFFFAOYSA-N n'-[2-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCNCCN AQGNVWRYTKPRMR-UHFFFAOYSA-N 0.000 description 2
- IMENJLNZKOMSMC-UHFFFAOYSA-N n'-[2-[2-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCNCCNCCN IMENJLNZKOMSMC-UHFFFAOYSA-N 0.000 description 2
- RUSNFULRUJHOPI-UHFFFAOYSA-N n'-[2-[2-[2-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethylamino]ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCNCCNCCNCCN RUSNFULRUJHOPI-UHFFFAOYSA-N 0.000 description 2
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 235000014593 oils and fats Nutrition 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
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- NAGJZTKCGNOGPW-UHFFFAOYSA-N dithiophosphoric acid Chemical class OP(O)(S)=S NAGJZTKCGNOGPW-UHFFFAOYSA-N 0.000 description 1
- LZJUZSYHFSVIGJ-UHFFFAOYSA-N ditridecyl hexanedioate Chemical compound CCCCCCCCCCCCCOC(=O)CCCCC(=O)OCCCCCCCCCCCCC LZJUZSYHFSVIGJ-UHFFFAOYSA-N 0.000 description 1
- FVBSDVQDRFRKRF-UHFFFAOYSA-N ditridecyl pentanedioate Chemical compound CCCCCCCCCCCCCOC(=O)CCCC(=O)OCCCCCCCCCCCCC FVBSDVQDRFRKRF-UHFFFAOYSA-N 0.000 description 1
- RIKYSFUDUCNXJU-UHFFFAOYSA-N dodecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 RIKYSFUDUCNXJU-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- QYDYPVFESGNLHU-UHFFFAOYSA-N elaidic acid methyl ester Natural products CCCCCCCCC=CCCCCCCCC(=O)OC QYDYPVFESGNLHU-UHFFFAOYSA-N 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 150000002171 ethylene diamines Chemical class 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 235000021323 fish oil Nutrition 0.000 description 1
- 239000012458 free base Substances 0.000 description 1
- RZRNAYUHWVFMIP-HXUWFJFHSA-N glycerol monolinoleate Natural products CCCCCCCCC=CCCCCCCCC(=O)OC[C@H](O)CO RZRNAYUHWVFMIP-HXUWFJFHSA-N 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- QSHYUEKHWYQRDS-UHFFFAOYSA-N hexadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 QSHYUEKHWYQRDS-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 125000001183 hydrocarbyl group Chemical group 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- VDTIMXCBOXBHER-UHFFFAOYSA-N hydroxy-bis(sulfanyl)-sulfanylidene-$l^{5}-phosphane Chemical class OP(S)(S)=S VDTIMXCBOXBHER-UHFFFAOYSA-N 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- MTNDZQHUAFNZQY-UHFFFAOYSA-N imidazoline Chemical compound C1CN=CN1 MTNDZQHUAFNZQY-UHFFFAOYSA-N 0.000 description 1
- 238000002354 inductively-coupled plasma atomic emission spectroscopy Methods 0.000 description 1
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- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 235000020778 linoleic acid Nutrition 0.000 description 1
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 125000002960 margaryl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- QYDYPVFESGNLHU-KHPPLWFESA-N methyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC QYDYPVFESGNLHU-KHPPLWFESA-N 0.000 description 1
- 229940073769 methyl oleate Drugs 0.000 description 1
- 239000004200 microcrystalline wax Substances 0.000 description 1
- 235000019808 microcrystalline wax Nutrition 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- KHYKFSXXGRUKRE-UHFFFAOYSA-J molybdenum(4+) tetracarbamodithioate Chemical class C(N)([S-])=S.[Mo+4].C(N)([S-])=S.C(N)([S-])=S.C(N)([S-])=S KHYKFSXXGRUKRE-UHFFFAOYSA-J 0.000 description 1
- BRESEFMHKFGSDY-UHFFFAOYSA-N molybdenum;pyrrolidine-2,5-dione Chemical class [Mo].O=C1CCC(=O)N1 BRESEFMHKFGSDY-UHFFFAOYSA-N 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 150000004780 naphthols Chemical class 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- BBZAGOMQOSEWBH-UHFFFAOYSA-N octyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OCCCCCCCC BBZAGOMQOSEWBH-UHFFFAOYSA-N 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 125000005702 oxyalkylene group Chemical group 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-M phenolate Chemical compound [O-]C1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-M 0.000 description 1
- 229940031826 phenolate Drugs 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 125000004437 phosphorous atom Chemical group 0.000 description 1
- CYQAYERJWZKYML-UHFFFAOYSA-N phosphorus pentasulfide Chemical compound S1P(S2)(=S)SP3(=S)SP1(=S)SP2(=S)S3 CYQAYERJWZKYML-UHFFFAOYSA-N 0.000 description 1
- 239000010773 plant oil Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 238000003918 potentiometric titration Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000011027 product recovery Methods 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 150000003222 pyridines Chemical class 0.000 description 1
- 229940083082 pyrimidine derivative acting on arteriolar smooth muscle Drugs 0.000 description 1
- 150000003230 pyrimidines Chemical class 0.000 description 1
- 150000003248 quinolines Chemical class 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 150000003870 salicylic acids Chemical class 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000012488 sample solution Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical class O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 238000003419 tautomerization reaction Methods 0.000 description 1
- 150000003512 tertiary amines Chemical group 0.000 description 1
- GUWLXCFSEPHWCL-UHFFFAOYSA-N tetradecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 GUWLXCFSEPHWCL-UHFFFAOYSA-N 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 150000003558 thiocarbamic acid derivatives Chemical class 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 150000003580 thiophosphoric acid esters Chemical class 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000010698 whale oil Substances 0.000 description 1
- MBBWTVUFIXOUBE-UHFFFAOYSA-L zinc;dicarbamodithioate Chemical class [Zn+2].NC([S-])=S.NC([S-])=S MBBWTVUFIXOUBE-UHFFFAOYSA-L 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/22—Compounds containing sulfur, selenium or tellurium
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/52—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of 30 or more atoms
- C10M133/56—Amides; Imides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/02—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a non-macromolecular organic compound
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/24—Aldehydes; Ketones
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/04—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M133/12—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to a carbon atom of a six-membered aromatic ring
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/16—Amides; Imides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
- C10M135/32—Heterocyclic sulfur, selenium or tellurium compounds
- C10M135/36—Heterocyclic sulfur, selenium or tellurium compounds the ring containing sulfur and carbon with nitrogen or oxygen
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M137/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
- C10M137/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
- C10M137/04—Phosphate esters
- C10M137/10—Thio derivatives
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
- C10M171/02—Specified values of viscosity or viscosity index
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/102—Aliphatic fractions
- C10M2203/1025—Aliphatic fractions used as base material
-
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/026—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/121—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
- C10M2207/1213—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/121—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
- C10M2207/122—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
-
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Abstract
Description
技术领域Technical Field
本发明涉及一种润滑油组合物,更具体涉及一种能够优选用于自动变速器以及/或电动发动机的润滑的润滑油组合物。The present invention relates to a lubricating oil composition, and more particularly to a lubricating oil composition which can be preferably used for lubricating an automatic transmission and/or an electric engine.
背景技术Background Art
作为变速器以及最终减速器等齿轮装置中的节能化手段之一,可以列举润滑油的低粘度化。例如变速器和最终减速器等具有齿轮轴承机构,通过使其中使用的润滑油低粘度化,可降低由润滑油的粘性阻力导致的搅拌阻力以及拖曳扭矩,提升动力的传递效率,其结果使得提升省燃费性变得可能。As one of the energy-saving measures in gear devices such as transmissions and final reducers, the lowering of the viscosity of lubricating oil can be cited. For example, transmissions and final reducers have gear bearing mechanisms, and by lowering the viscosity of the lubricating oil used, the stirring resistance and drag torque caused by the viscosity resistance of the lubricating oil can be reduced, and the power transmission efficiency can be improved, which makes it possible to improve fuel efficiency.
现有技术文献Prior art literature
专利文献Patent Literature
【专利文献1】日本特开2009-249496号公报[Patent Document 1] Japanese Patent Application Publication No. 2009-249496
【专利文献2】日本特开2014-159496号公报[Patent Document 2] Japanese Patent Application Publication No. 2014-159496
【专利文献3】日本特开2016-003258号公报[Patent Document 3] Japanese Patent Application Publication No. 2016-003258
【专利文献4】日本特开2016-020454号公报[Patent Document 4] Japanese Patent Application Publication No. 2016-020454
【专利文献5】国际公开2020/095968号[Patent Document 5] International Publication No. 2020/095968
【专利文献6】国际公开2020/095969号[Patent Document 6] International Publication No. 2020/095969
【专利文献7】国际公开2020/095970号[Patent Document 7] International Publication No. 2020/095970
【专利文献8】国际公开2020/171188号[Patent Document 8] International Publication No. 2020/171188
发明内容Summary of the invention
发明要解决的问题Problem that the invention aims to solve
近年,出于能源效率以及环境兼容性的观点,以电动发动机作为行驶动力源的电动汽车,以及并用电动发动机和内燃机作为行驶动力源的混合动力汽车备受关注。电动发动机会随着运转而发热,电动发动机中包含线圈和磁铁等不耐热部件。因此在这些使用电动发动机作为行驶动力源的汽车中,设有冷却电动发动机的单元。作为冷却电动发动机的单元,已知有空冷、水冷以及油冷。这些之中,油冷方式是通过将油在电动发动机内部流通,使电动发动机内的发热部位(例如线圈、铁芯、磁铁等。)和冷却媒介(油)直接接触,能够得到高的冷却效果。在油冷方式的电动发动机中,通过在电动发动机内部中流通油(润滑油),能够同时进行电动发动机的润滑以及冷却。电动发动机的润滑油(电动发动机油)要求具有电气绝缘性。In recent years, from the perspective of energy efficiency and environmental compatibility, electric vehicles that use electric engines as driving power sources, and hybrid vehicles that use electric engines and internal combustion engines as driving power sources have attracted much attention. Electric engines generate heat as they run, and electric engines contain heat-sensitive parts such as coils and magnets. Therefore, in these cars that use electric engines as driving power sources, a unit for cooling the electric engines is provided. As units for cooling electric engines, air cooling, water cooling, and oil cooling are known. Among these, the oil cooling method is to circulate oil inside the electric engine so that the heating parts in the electric engine (such as coils, cores, magnets, etc.) are in direct contact with the cooling medium (oil), thereby achieving a high cooling effect. In an oil-cooled electric engine, by circulating oil (lubricating oil) inside the electric engine, the electric engine can be lubricated and cooled at the same time. The lubricating oil (electric engine oil) of the electric engine is required to have electrical insulation properties.
电动发动机以及变速器通常使用不同的润滑油润滑。如果电动发动机以及变速器(齿轮机构)能够通过相同的润滑油润滑的话,则润滑油循环机构的简化将变为可能。但是,现有的变速器油在用于电动发动机润滑时的电气绝缘性不充分。此外,现有的电动发动机油在用于变速器(齿轮机构)润滑时对于氧化变质的耐久性不充分。Electric motors and transmissions are usually lubricated with different lubricants. If the electric motor and transmission (gear mechanism) can be lubricated with the same lubricant, it will be possible to simplify the lubricant circulation mechanism. However, the electrical insulation of existing transmission oils is insufficient when used for electric motor lubrication. In addition, the durability of existing electric motor oils against oxidation deterioration is insufficient when used for transmission (gear mechanism) lubrication.
对于变速器油和电动机油等暴露在一定以上高温中的润滑油,氧化变质是决定润滑油寿命的一个要素。由润滑油的氧化变质产生的高极性成分不仅容易作为不溶成分析出,还能使润滑油的电气绝缘性降低。此外,随着氧化变质的进行,酸值的增加也会导致金属部件的腐蚀。For lubricants such as transmission oil and motor oil that are exposed to high temperatures above a certain level, oxidation deterioration is a factor that determines the life of the lubricant. The highly polar components produced by oxidation deterioration of the lubricant are not only easily precipitated as insoluble components, but also reduce the electrical insulation of the lubricant. In addition, as oxidation deterioration progresses, the increase in acid value can also lead to corrosion of metal parts.
洗涤分散剂是缓和由润滑油的氧化变质导致的这些问题,提升润滑油的长效性的重要成分。洗涤分散剂是包含无灰分散剂以及金属系清洁剂的概念。金属系清洁剂是在油中能够形成胶束的有机酸的金属盐(例如碱土金属水杨酸盐、碱土金属磺酸盐、碱土金属酚盐等。)、或该金属盐与金属碱(例如氧化物、氢氧化物等。)的混合物。无灰分散剂通常在一分子中具有与高极性成分相互作用的极性基(例如胺基等。)、将高极性成分分散于油中的具有充分的油性的长链烷基或烯基(例如聚异丁烯基等。)。作为用作无灰分散剂的具体化合物的例子,可以举出烷基或烯基琥珀酸或其酸酐与多胺的缩合反应产物、烷基或烯基苯酚与甲醛与多胺的曼尼希反应生成物等。由于无灰分散剂在油中不形成胶束,故为了确保作为无灰分散剂的功能所必须的油性,需要比构成金属系清洁剂的有机酸所具有的油性基更长链的烷基或烯基。作为这样的烷基或烯基,例如,优选使用通过异丁烯等烯烃的聚合得到的聚烯烃衍生而来的烷基或烯基(聚异丁烯基)。因此无灰分散剂通常具有比金属系清洁剂更大的分子量。Detergents and dispersants are important ingredients that alleviate these problems caused by oxidative deterioration of lubricating oils and improve the long-term effectiveness of lubricating oils. Detergents and dispersants are a concept that includes ashless dispersants and metal-based detergents. Metal-based detergents are metal salts of organic acids that can form micelles in oil (e.g., alkaline earth metal salicylates, alkaline earth metal sulfonates, alkaline earth metal phenolates, etc.), or mixtures of the metal salts and metal bases (e.g., oxides, hydroxides, etc.). Ashless dispersants usually have a polar group (e.g., an amine group, etc.) that interacts with highly polar components in one molecule, and a long-chain alkyl or alkenyl group (e.g., a polyisobutylene group, etc.) that has sufficient oiliness to disperse highly polar components in the oil. Examples of specific compounds used as ashless dispersants include condensation reaction products of alkyl or alkenyl succinic acid or its anhydride and polyamines, Mannich reaction products of alkyl or alkenyl phenols, formaldehyde, and polyamines, and the like. Since the ashless dispersant does not form micelles in oil, in order to ensure the oiliness necessary for the function of the ashless dispersant, an alkyl or alkenyl group with a longer chain than the oily group possessed by the organic acid constituting the metal-based detergent is required. As such an alkyl or alkenyl group, for example, an alkyl or alkenyl group derived from a polyolefin obtained by polymerization of an olefin such as isobutylene (polyisobutylene group) is preferably used. Therefore, the ashless dispersant generally has a larger molecular weight than the metal-based detergent.
如果增加润滑油中的金属系清洁剂的含量,新油的电气绝缘性有显著降低的倾向。因此基于确保电动发动机的润滑所必须的电气绝缘性的观点,润滑油中的金属系清洁剂的含量优选少。在金属系清洁剂减量或不含金属系清洁剂的润滑油中,为了缓和由于润滑油的氧化变质导致的问题而提高长效性,需要增加无灰分散剂的含量。尽管如此,虽然无灰分散剂不会像金属系清洁剂那样降低新油的电气绝缘性,但相比金属系清洁剂容易使润滑油的粘度增大。因此基于提高润滑油的节能性的观点,优选无灰分散剂的含量少。If the content of metal-based detergents in lubricating oil is increased, the electrical insulation of new oil tends to be significantly reduced. Therefore, based on the viewpoint of ensuring the electrical insulation required for the lubrication of electric motors, the content of metal-based detergents in lubricating oil is preferably less. In lubricating oils with reduced metal-based detergents or without metal-based detergents, in order to alleviate the problems caused by oxidation and deterioration of lubricating oils and improve long-term effectiveness, it is necessary to increase the content of ashless dispersants. Nevertheless, although ashless dispersants do not reduce the electrical insulation of new oil like metal-based detergents, they are more likely to increase the viscosity of lubricating oils than metal-based detergents. Therefore, based on the viewpoint of improving the energy-saving performance of lubricating oils, it is preferred that the content of ashless dispersants is less.
本发明不仅是一种提高了节能性的低粘度的润滑油组合物,还以提供一种在具有电动发动机的润滑所需的电气绝缘性的同时,能够缓和由于自动变速器的润滑以及电动发动机的润滑中氧化变质导致的问题而提高长效性的润滑油组合物作为课题。The present invention is not only a low-viscosity lubricating oil composition with improved energy saving performance, but also aims to provide a lubricating oil composition that has electrical insulation required for lubricating electric motors and can alleviate problems caused by oxidation deterioration in the lubrication of automatic transmissions and electric motors, thereby improving long-term performance.
解决问题的技术手段Technical means of solving problems
本发明包含以下[1]~[10]的实施方式。The present invention includes the following embodiments [1] to [10].
[1]一种润滑油组合物,其特征在于,含有[1] A lubricating oil composition comprising
(O)含有1种以上的矿物油系基础油或1种以上的合成系基础油或是它们的组合,40℃下的运动粘度为6.0~12.0mm2/s的润滑油基础油,(O) a lubricating oil base oil containing one or more mineral oil-based base oils or one or more synthetic base oils or a combination thereof, and having a kinematic viscosity at 40° C. of 6.0 to 12.0 mm 2 /s,
基于组合物总量以氮成分计80质量ppm以上、且以化合物计2.7质量%以下的(A)具有数均分子量800以上的聚异丁烯基的聚异丁烯基琥珀酸或其酸酐与多胺的缩合反应产物或其改性物,或它们的组合,(A) a condensation reaction product of polyisobutenylsuccinic acid or its anhydride and polyamine having a polyisobutenyl group with a number average molecular weight of 800 or more, or a modified product thereof, or a combination thereof, in an amount of 80 ppm by mass or more in terms of nitrogen content and 2.7 % by mass or less in terms of compounds, based on the total amount of the composition,
和基于组合物总量以氮成分计50~1300质量ppm的(B)具有碳原子数为8~30的烷基或烯基的烷基或烯基琥珀酸或其酸酐与多胺的缩合反应产物或其改性物,或它们的组合,and 50 to 1300 ppm by mass of (B) a condensation reaction product of an alkyl or alkenyl succinic acid or its anhydride having an alkyl or alkenyl group having 8 to 30 carbon atoms and a polyamine, or a modified product thereof, or a combination thereof, in terms of nitrogen content based on the total amount of the composition,
所述(A)成分的重均分子量(单位:Da)和所述(A)成分的以化合物计的含量(单位:质量%)的乘积为16,000以下。The product of the weight average molecular weight (unit: Da) of the component (A) and the content (unit: mass %) of the component (A) in terms of compound is 16,000 or less.
[2][1]所述的润滑油组合物,其中,基于组合物总量,含有以钙量计10质量ppm以上、小于100质量ppm的(C)1种以上的碳酸钙高碱性磺酸钙清洁剂或1种以上的碳酸钙高碱性水杨酸钙清洁剂,或它们的组合。[2] The lubricating oil composition of [1], which contains (C) one or more calcium carbonate overbased calcium sulfonate detergents or one or more calcium carbonate overbased calcium salicylate detergents, or a combination thereof, in an amount of 10 ppm by mass to less than 100 ppm by mass in terms of calcium based on the total amount of the composition.
[3][1]或[2]所述的润滑油组合物,其中,基于组合物总量,含有总量0.1~3.0质量%的(D)1种以上的胺系抗氧化剂以及1种以上的酚系抗氧化剂。[3] The lubricating oil composition according to [1] or [2], comprising (D) one or more amine antioxidants and one or more phenolic antioxidants in a total amount of 0.1 to 3.0 mass % based on the total amount of the composition.
[4][1]~[3]中任一项所述的润滑油组合物,其中,基于组合物总量,含有或不含以磷成分以及硫成分的总含量计1000质量ppm以下的(E)1种以上的含磷化合物或1分子中至少包含1个形式氧化数为+II以下的硫原子的1种以上的含硫化合物或它们的组合。[4] The lubricating oil composition according to any one of [1] to [3], which contains or does not contain (E) one or more phosphorus-containing compounds or one or more sulfur-containing compounds containing at least one sulfur atom with a formal oxidation number of +II or less in one molecule, or a combination thereof, in an amount of 1000 ppm by mass or less in terms of the total content of phosphorus and sulfur components based on the total amount of the composition.
[5][1]~[4]中任一项所述的润滑油组合物,其中,所述(A)成分的基于组合物总量的以氮成分计的含量A(单位:质量ppm)以及所述(B)成分的基于组合物总量的以氮成分计的含量B(单位:质量ppm)满足下述数式(1)表示的关系。[5] The lubricating oil composition according to any one of [1] to [4], wherein the content A (unit: mass ppm) of the component (A) as a nitrogen component based on the total amount of the composition and the content B (unit: mass ppm) of the component (B) as a nitrogen component based on the total amount of the composition satisfy the relationship represented by the following formula (1).
【数1】【Number 1】
B≥max(50,f(A))B≥max(50,f(A))
[6][1]~[5]中任一项所述的润滑油组合物,其中,基于组合物总量,含有或不含5.0质量%以下的(F)重均分子量大于25,000的1种以上的聚(甲基)丙烯酸烷基酯。[6] The lubricating oil composition according to any one of [1] to [5], which may or may not contain 5.0 mass % or less of (F) one or more polyalkyl (meth)acrylates having a weight average molecular weight of more than 25,000, based on the total amount of the composition.
本说明书中,“(甲基)丙烯酸酯”是指“丙烯酸酯以及/或甲基丙烯酸酯”。In this specification, "(meth)acrylate" means "acrylate and/or methacrylate".
[7][1]~[6]中任一项所述的润滑油组合物,其中,基于组合物总量,含有或不含小于0.1质量%的重均分子量25,000以下的1种以上的聚合物。[7] The lubricating oil composition according to any one of [1] to [6], which may or may not contain less than 0.1% by mass of one or more polymers having a weight average molecular weight of 25,000 or less based on the total amount of the composition.
[8][1]~[7]中任一项所述的润滑油组合物,其用于自动变速器的润滑。[8] The lubricating oil composition according to any one of [1] to [7], which is used for lubrication of an automatic transmission.
[9][1]~[8]中任一项所述的润滑油组合物,其用于电动发动机的润滑。[9] The lubricating oil composition according to any one of [1] to [8], which is used for lubricating an electric motor.
[10]一种自动变速器以及电动发动机的润滑方法,包括将[1]~[9]中任一项所述的润滑油组合物供于具有自动变速器以及电动发动机的汽车的所述自动变速器,以及将所述润滑油组合物供于所述汽车的电动发动机。[10] A method for lubricating an automatic transmission and an electric engine, comprising supplying the lubricating oil composition described in any one of [1] to [9] to the automatic transmission of an automobile having the automatic transmission and the electric engine, and supplying the lubricating oil composition to the electric engine of the automobile.
发明效果Effects of the Invention
本发明提供一种提高了节能性的低粘度的润滑油组合物,其在具有电动发动机的润滑中所需的电气绝缘性的同时,能够缓和由于自动变速器的润滑以及电动发动机的润滑中的氧化变质导致的问题而可提高长效性。The present invention provides a low-viscosity lubricating oil composition with improved energy saving performance, which has the electrical insulation required for lubricating electric motors and can alleviate the problems caused by oxidative deterioration in lubricating automatic transmissions and electric motors to improve long-term performance.
具体实施方式DETAILED DESCRIPTION
以下,就本发明进行详细的描述。需要说明的是,本说明书中,除非另有说明,关于数值A以及B的“A~B”这一表述等同于“A以上B以下。在该表述中仅数值B带有单位的情况下,该单位也适用于数值A。本说明书中,“或”以及“或者”除非另有说明,否则表示或的意思。本说明书中,关于要素E1以及E2,“E1以及/或E2”这一表述等同于“E1或E2、或是它们的组合”,关于N个要素E1、…、Ei、…、EN(N为3以上的整数。),“E1、…、以及/或EN”这一表述等同于「E1、…、或Ei、…、或EN、或是它们的组合」(i为可取值满足1<i<N的全部的整数的变量。)。另外,本说明书中的“碱土金属”也包含镁。The present invention will be described in detail below. It should be noted that, in this specification, unless otherwise specified, the expression "A to B" for numerical values A and B is equivalent to "A or more and B or less. In the case where only numerical value B has a unit in this expression, the unit also applies to numerical value A. In this specification, "or" and "or" mean or unless otherwise specified. In this specification, regarding elements E1 and E2 , the expression " E1 and/or E2 " is equivalent to " E1 or E2 , or a combination thereof", and regarding N elements E1 , ..., Ei , ..., EN (N is an integer greater than 3), the expression " E1 , ..., and/or EN " is equivalent to " E1 , ..., or Ei, ... , or EN , or a combination thereof" (i is a variable whose values can be all integers satisfying 1<i<N.). In addition, the "alkaline earth metal" in this specification also includes magnesium.
需要说明的是,本说明书中,除非另有规定,油中的钙、镁、锌、磷、硫、硼、钡以及钼的各元素的含量是基于JIS K0116通过电感耦合等离子体原子发射光谱(强度对比法(内标法))测定的。另外,油中的氮元素的含量是基于JIS K2609通过化学发光法测定的。另外,本说明书中的“重均分子量”以及“数均分子量”是指通过凝胶渗透色谱(GPC)测定的标准聚苯乙烯换算的重均分子量以及数均分子量。GPC的测定条件如下所述。It should be noted that, in this specification, unless otherwise specified, the content of each element of calcium, magnesium, zinc, phosphorus, sulfur, boron, barium and molybdenum in the oil is measured based on JIS K0116 by inductively coupled plasma atomic emission spectroscopy (intensity contrast method (internal standard method)). In addition, the content of nitrogen in the oil is measured by chemiluminescence method based on JIS K2609. In addition, the "weight average molecular weight" and "number average molecular weight" in this specification refer to the weight average molecular weight and number average molecular weight converted to standard polystyrene measured by gel permeation chromatography (GPC). The measurement conditions of GPC are as follows.
[GPC测定条件][GPC measurement conditions]
设备:Waters Corporation制ACQUITY(注册商标)APC UV RI系统Equipment: ACQUITY (registered trademark) APC UV RI system manufactured by Waters Corporation
色谱柱:从上游侧依次为Waters Corporation制ACQUITY(注册商标)APC XT900A(凝胶粒径2.5μm,色谱柱尺寸(内径×长度)4.6mm×150mm)2根以及Waters Corporation制ACQUITY(注册商标)APC XT200A(凝胶粒径2.5μm,色谱柱尺寸(内径×长度)4.6mmx150mm)1根串联连接Chromatographic columns: 2 ACQUITY (registered trademark) APC XT900A (gel particle size 2.5 μm, column size (inner diameter × length) 4.6 mm × 150 mm) manufactured by Waters Corporation and 1 ACQUITY (registered trademark) APC XT200A (gel particle size 2.5 μm, column size (inner diameter × length) 4.6 mm × 150 mm) manufactured by Waters Corporation, connected in series from the upstream side
色谱柱温度:40℃Column temperature: 40°C
样品溶液:样品浓度1.0质量%的四氢呋喃溶液Sample solution: Tetrahydrofuran solution with a sample concentration of 1.0 mass %
溶液注入量:20.0μLSolution injection volume: 20.0μL
洗脱液:四氢呋喃Eluent: Tetrahydrofuran
检测装置:示差折光检测器Detection device: Differential refractive index detector
标准物质:标准聚苯乙烯(Agilent Technologies公司制Agilent EasiCal(注册商标)PS-1)8种(分子量:2698000、597500、290300、133500、70500、30230、9590、2970)Standard substances: 8 types of standard polystyrene (Agilent EasiCal (registered trademark) PS-1 manufactured by Agilent Technologies) (molecular weights: 2698000, 597500, 290300, 133500, 70500, 30230, 9590, 2970)
基于上述条件测定的重均分子量小于10000时,将色谱柱及标准物质变更为以下条件后再进行测定。When the weight average molecular weight measured under the above conditions is less than 10,000, the column and standard substance are changed to the following conditions and the measurement is performed again.
色谱柱:从上游侧依次为Waters Corporation制ACQUITY(注册商标)APC XT125A(凝胶粒径2.5μm,色谱柱尺寸(内径×长度)4.6mm×150mm)1根以及Waters Corpora tion制ACQUITY(注册商标)APC XT45A(凝胶粒径1.7μm,色谱柱尺寸(内径×长度)4.6mm×150mm)2根串联连接Chromatographic columns: From the upstream side, one Waters Corporation ACQUITY (registered trademark) APC XT125A (gel particle size 2.5 μm, column size (inner diameter × length) 4.6 mm × 150 mm) and two Waters Corporation ACQUITY (registered trademark) APC XT45A (gel particle size 1.7 μm, column size (inner diameter × length) 4.6 mm × 150 mm) were connected in series.
标准物质:标准聚苯乙烯(Agilent Technologies公司制Agilent EasiCal(注册商标)PS-1)10种(分子量:30230、9590、2970、890、786、682、578、474、370、266)Standard substances: 10 types of standard polystyrene (Agilent EasiCal (registered trademark) PS-1 manufactured by Agilent Technologies) (molecular weight: 30230, 9590, 2970, 890, 786, 682, 578, 474, 370, 266)
<(O)润滑油基础油><(O) Lubricant base oil>
本发明的润滑油组合物(以下也称作“润滑油组合物”或“组合物”。),含有主要量的润滑油基础油和基础油之外的1种以上的添加剂构成。本发明的润滑油组合物中,作为润滑油基础油,使用含有1种以上的矿物油系基础油或1种以上的合成系基础油或是它们的组合而成,40℃下的运动粘度为6.0~12.0mm2/s的润滑油基础油(以下称作“(O)成分”。)。The lubricating oil composition of the present invention (hereinafter also referred to as "lubricating oil composition" or "composition") comprises a lubricating base oil and one or more additives other than the base oil as a main amount. In the lubricating oil composition of the present invention, a lubricating base oil containing one or more mineral base oils or one or more synthetic base oils or a combination thereof and having a kinematic viscosity at 40°C of 6.0 to 12.0 mm2 /s (hereinafter referred to as "component (O)") is used as the lubricating base oil.
作为润滑油基础油,可以使用1种以上的矿物油系基础油或1种以上的合成系基础油,或它们的混合基础油。在一个实施方式中,作为润滑油基础油,可以使用API基础油分类的组I基础油(以下也称作“API组I基础油”。)、组II基础油(以下也称作“API组II基础油”。)、组III基础油(以下也称作“API组III基础油”。)、组IV基础油(以下也称作“API组IV基础油”。)、或组V基础油(以下也称作“API组V基础油”。)或这些的混合基础油。API组I基础油是硫成分大于0.03质量%且/或饱和分小于90质量%,且粘度指数为80以上小于120的矿物油系基础油。API组II基础油是硫成分为0.03质量%以下、饱和分为90质量%以上,且粘度指数为80以上小于120的矿物油系基础油。API组III基础油是硫成分为0.03质量%以下、饱和分为90质量%以上,且粘度指数为120以上的矿物油系基础油。API组IV基础油是α-聚烯烃基础油。API组V基础油为上述组I~IV之外的基础油,作为其优选例,可以列举酯系基础油。需要说明的是,本说明书中,粘度指数是指基于JIS K 2283-2000测定的粘度指数。另外,本说明书中,“润滑油基础油中的硫成分的含量”是基于JIS K 2541-2003测定的。另外,本说明书中“润滑油基础油中的饱和分的含量”是基于ASTM D 2007-93测定的值。As the lubricating oil base oil, one or more mineral oil base oils or one or more synthetic base oils, or mixed base oils thereof can be used. In one embodiment, as the lubricating oil base oil, group I base oil (hereinafter also referred to as "API group I base oil"), group II base oil (hereinafter also referred to as "API group II base oil"), group III base oil (hereinafter also referred to as "API group III base oil"), group IV base oil (hereinafter also referred to as "API group IV base oil"), or group V base oil (hereinafter also referred to as "API group V base oil") or mixed base oils thereof can be used. API group I base oil is a mineral oil base oil having a sulfur content greater than 0.03% by mass and/or a saturated content less than 90% by mass, and a viscosity index of 80 or more and less than 120. API group II base oil is a mineral oil base oil having a sulfur content of less than 0.03% by mass, a saturated content of more than 90% by mass, and a viscosity index of more than 80 and less than 120. API Group III base oil is a mineral oil base oil with a sulfur content of less than 0.03% by mass, a saturated content of more than 90% by mass, and a viscosity index of more than 120. API Group IV base oil is an α-polyolefin base oil. API Group V base oil is a base oil other than the above-mentioned Groups I to IV, and ester base oils can be cited as preferred examples. It should be noted that in this specification, the viscosity index refers to the viscosity index measured based on JIS K 2283-2000. In addition, in this specification, the "sulfur content in the lubricating base oil" is measured based on JIS K 2541-2003. In addition, in this specification, the "saturated content in the lubricating base oil" is a value measured based on ASTM D 2007-93.
在一个实施方式中,作为(O)成分,可以优选使用1种以上的API组II基础油、1种以上的API组III基础油、1种以上的API组IV基础油或1种以上的API组V基础油或是它们的组合。In one embodiment, as the component (O), one or more API Group II base oils, one or more API Group III base oils, one or more API Group IV base oils, one or more API Group V base oils, or a combination thereof can be preferably used.
作为矿物油系基础油的例,可以列举,将原油通过常压蒸馏以及/或减压蒸馏得到的润滑油馏分通过选自溶剂脱沥青、溶剂萃取、加氢分解、溶剂脱蜡、催化脱蜡、加氢精制、硫酸洗净、白土处理等精制处理的1种或2种以上的组合精制后的链烷烃系矿物油、以及正链烷烃系基础油、异链烷烃系基础油以及这些的混合物等。API组II基础油以及组III基础油通常经过加氢分解工序制造。Examples of mineral oil-based base oils include paraffinic mineral oils obtained by subjecting lubricating oil fractions obtained by atmospheric distillation and/or vacuum distillation of crude oil to purification by one or more purification treatments selected from solvent deasphalting, solvent extraction, hydrocracking, solvent dewaxing, catalytic dewaxing, hydrofining, sulfuric acid washing, clay treatment, etc., as well as normal paraffinic base oils, isoparaffinic base oils, and mixtures thereof. API Group II base oils and Group III base oils are usually produced by a hydrocracking process.
作为矿物油系基础油的优选例,可以列举将以下所示的基础油(1)~(8)作为原料,将该原料油以及/或回收自该原料油的润滑油馏分,通过规定的精制方法精制,通过回收润滑油馏分得到的基础油。Preferred examples of the mineral oil-based base oil include base oils obtained by using the base oils (1) to (8) shown below as raw materials, refining the raw material oil and/or the lubricating oil fraction recovered from the raw material oil by a predetermined refining method, and recovering the lubricating oil fraction.
(1)通过链烷烃基系原油以及/或混合基系原油的常压蒸馏的馏出油(1) Distillate oil obtained by atmospheric distillation of paraffinic crude oil and/or mixed crude oil
(2)通过链烷烃基系原油以及/或混合基系原油的常压蒸馏残渣油的减压蒸馏的馏出油(WVGO)(2) Distillate oil obtained by vacuum distillation of atmospheric distillation residue oil of paraffinic crude oil and/or mixed crude oil (WVGO)
(3)通过润滑油脱蜡工序得到的蜡(疏松蜡(slack wax)等)以及/或通过费托合成(FT)工序等得到的合成蜡(FT蜡、天然气合成(GTL)蜡等)(3) Waxes obtained through a lubricating oil dewaxing process (slack wax, etc.) and/or synthetic waxes obtained through a Fischer-Tropsch (FT) synthesis process, etc. (FT wax, natural gas synthesis (GTL) wax, etc.)
(4)选自基础油(1)~(3)的1种基础油或选自基础油(1)~(3)的2种以上的混合油或这些的轻度加氢裂化处理油或这些的混合油(4) One base oil selected from the base oils (1) to (3), or a mixed oil of two or more base oils selected from the base oils (1) to (3), or a lightly hydrocracked oil thereof, or a mixed oil thereof
(5)选自基础油(1)~(4)的2种以上的混合油(5) A mixed oil of two or more selected from the base oils (1) to (4)
(6)基础油(1)、(2)、(3)、(4)或(5)的脱沥青油(DAO)(6) Deasphalted oil (DAO) of base oil (1), (2), (3), (4) or (5)
(7)基础油(6)的轻度加氢裂化处理油(MHC)(7) Mildly hydrocracked oil (MHC) of base oil (6)
(8)选自基础油(1)~(7)的2种以上的混合油。(8) A mixed oil of two or more selected from the base oils (1) to (7).
需要说明的是,作为上述规定的精制方法,优选加氢分解、加氢精加工(Hydrofinishing)等加氢精制;糠醛溶剂萃取等溶剂精制;溶剂脱蜡和催化脱蜡等脱蜡;通过酸性白土、活性白土等的白土精制;硫酸洗净、苛性钠洗净等化学品(酸或碱)洗净等。可单独进行这些精制方法之中的一种,也可组合进行两种以上。此外,组合两种以上的精制方法时,其顺序没有特别限制,可适当选择。It should be noted that, as the above-mentioned refining method, preferred are hydrorefining such as hydrocracking and hydrofinishing; solvent refining such as furfural solvent extraction; dewaxing such as solvent dewaxing and catalytic dewaxing; clay refining by acid clay, activated clay, etc.; chemical (acid or alkali) washing such as sulfuric acid washing and caustic soda washing, etc. These refining methods may be performed alone or in combination of two or more. In addition, when combining two or more refining methods, the order thereof is not particularly limited and may be appropriately selected.
作为矿物油系基础油,特别优选通过对选自上述基础油(1)~(8)的基础油或者从该基础油所回收的润滑油馏分进行规定的处理而获得的下述基础油(9)或(10)。As the mineral oil-based base oil, the following base oil (9) or (10) obtained by subjecting a base oil selected from the above base oils (1) to (8) or a lubricating oil fraction recovered from the base oil to a predetermined treatment is particularly preferred.
(9)对选自上述基础油(1)~(8)的基础油或者从该基础油所回收的润滑油馏分进行加氢裂化,将其产物或从其产物通过蒸馏等所回收的润滑油馏分进行溶剂脱蜡、催化脱蜡等脱蜡处理,或者通过该脱蜡处理后进行蒸馏而获得的加氢裂化基础油(9) Hydrocracking a base oil selected from the above base oils (1) to (8) or a lubricating oil fraction recovered from the base oil, and subjecting the product or the lubricating oil fraction recovered from the product by distillation or the like to a dewaxing treatment such as solvent dewaxing or catalytic dewaxing, or subjecting the dewaxing treatment to distillation to obtain a hydrocracked base oil
(10)对选自上述基础油(1)~(8)的基础油或者从该基础油所回收的润滑油馏分进行加氢异构化,将其产物或从其产物通过蒸馏等所回收的润滑油馏分进行溶剂脱蜡、催化脱蜡等脱蜡处理,或者通过该脱蜡处理后进行蒸馏而获得的加氢异构化基础油。优选经由催化脱蜡工序作为脱蜡工序而制造的基础油。(10) A base oil selected from the above base oils (1) to (8) or a lubricating oil fraction recovered from the base oil is hydroisomerized, and the product or the lubricating oil fraction recovered from the product by distillation or the like is subjected to a dewaxing treatment such as solvent dewaxing or catalytic dewaxing, or the dewaxing treatment is followed by distillation to obtain a hydroisomerized base oil. Preferably, the base oil is produced by a catalytic dewaxing step as the dewaxing step.
另外,获得上述(9)或(10)的润滑油基础油时,可在适当的阶段根据需要进一步进行溶剂精制处理和/或加氢精加工处理工序。When the lubricating base oil of (9) or (10) is obtained, a solvent refining treatment and/or a hydrofinishing treatment step may be further performed as necessary at an appropriate stage.
另外,可用于上述加氢裂化·加氢异构化的催化剂没有特别限制,优选使用:将具有分解活性的复合氧化物(例如,二氧化硅·氧化铝、氧化铝·氧化硼、二氧化硅·氧化锆等)或者组合1种以上的该复合氧化物以粘结剂进行粘接而成的物质作为载体,负载具有加氢能力的金属(例如1种以上的周期表第VIa族的金属、第VIII族的金属等)而成的加氢裂化催化剂;或者,在包括沸石(例如ZSM-5、β沸石、SAPO-11等)的载体上负载包含第VIII族的金属之中的至少1种以上的具有加氢能力的金属而成的加氢异构化催化剂。加氢裂化催化剂和加氢异构化催化剂可通过层叠或混合等进行组合使用。In addition, the catalyst that can be used for the above-mentioned hydrocracking and hydroisomerization is not particularly limited, and it is preferred to use: a hydrocracking catalyst in which a metal having a hydrogenation ability (for example, one or more metals of Group VIa of the periodic table, metals of Group VIII, etc.) is loaded on a composite oxide having a decomposition activity (for example, silica·alumina, alumina·boria, silica·zirconia, etc.) or a combination of one or more of the composite oxides bonded with a binder as a carrier; or a hydroisomerization catalyst in which at least one metal having a hydrogenation ability among metals of Group VIII is loaded on a carrier including zeolite (for example, ZSM-5, beta zeolite, SAPO-11, etc.). The hydrocracking catalyst and the hydroisomerization catalyst can be used in combination by stacking or mixing.
加氢裂化·加氢异构化时的反应条件没有特别限制,优选氢分压为0.1~20MPa,平均反应温度为150~450℃,LHSV为0.1~3.0hr-1,氢/油比为50~20000scf/b。The reaction conditions for hydrocracking and hydroisomerization are not particularly limited, but preferably the hydrogen partial pressure is 0.1 to 20 MPa, the average reaction temperature is 150 to 450°C, the LHSV is 0.1 to 3.0 hr -1 , and the hydrogen/oil ratio is 50 to 20,000 scf/b.
基于进一步提高组合物的粘度-温度特性以及省燃费性的观点,矿物油系基础油的%CP优选为60以上、更优选为65以上,另外,基于提高添加剂的溶解性的观点,优选为99以下、更优选为95以下、进一步优选为94以下,在一个实施方式中可以为60~99或60~95或65~95或65~94。From the viewpoint of further improving the viscosity-temperature characteristics and fuel efficiency of the composition, the % CP of the mineral oil-based base oil is preferably 60 or more, more preferably 65 or more. From the viewpoint of improving the solubility of the additive, it is preferably 99 or less, more preferably 95 or less, and further preferably 94 or less. In one embodiment, it can be 60 to 99, 60 to 95, 65 to 95, or 65 to 94.
基于进一步提高组合物的粘度-温度特性以及省燃费性的观点,矿物油系基础油的%CA优选为2以下、更优选为1以下、进一步优选为0.8以下、特别优选为0.5以下。From the viewpoint of further improving the viscosity-temperature characteristics and fuel efficiency of the composition, the % CA of the mineral oil-based base oil is preferably 2 or less, more preferably 1 or less, further preferably 0.8 or less, and particularly preferably 0.5 or less.
基于提高添加剂的溶解性的观点,矿物油系基础油的%CN优选为1以上、更优选为4以上,另外,基于进一步提高组合物的粘度-温度特性以及省燃费性的观点,优选为40以下、更优选为35以下,在一个实施方式中可以为1~40或4~35。From the viewpoint of improving the solubility of additives, the % CN of the mineral oil-based base oil is preferably 1 or more, more preferably 4 or more. From the viewpoint of further improving the viscosity-temperature characteristics and fuel efficiency of the composition, it is preferably 40 or less, more preferably 35 or less. In one embodiment, it can be 1 to 40 or 4 to 35.
本说明书中的%CP、%CN以及%CA分别意味着通过根据ASTM D 3238-85的方法(n-d-M环分析)而求出的链烷烃碳原子数相对于总碳原子数的百分率、环烷碳原子数相对于总碳原子数的百分率、芳香族碳原子数相对于总碳原子数的百分率。即,上述的%CP、%CN和%CA的优选范围基于通过上述方法而求出的值,例如即使是不含环烷成分的润滑油基础油,通过上述方法而求出的%CN也可能显示出超过0的值。In the present specification, % CP , % CN and % CA respectively mean the percentage of the number of paraffinic carbon atoms relative to the total number of carbon atoms, the percentage of the number of cycloparaffinic carbon atoms relative to the total number of carbon atoms, and the percentage of the number of aromatic carbon atoms relative to the total number of carbon atoms determined by the method (ndM ring analysis) according to ASTM D 3238-85. That is, the preferred ranges of the above % CP , % CN and % CA are based on the values determined by the above methods. For example, even for a lubricating base oil containing no cycloparaffin components, the % CN determined by the above method may show a value exceeding 0.
矿物油系基础油中的饱和分的含量,基于提高组合物的粘度-温度特性的观点,以基础油总量为基准,优选为90质量%以上、更优选为95质量%以上、进一步优选为99质量%以上。需要说明的是,本说明书中的饱和分意味着依据ASTM D 2007-93而测定的值。The content of saturated components in the mineral oil-based base oil is preferably 90% by mass or more, more preferably 95% by mass or more, and even more preferably 99% by mass or more, based on the total amount of the base oil, from the viewpoint of improving the viscosity-temperature characteristics of the composition. It should be noted that the saturated components in this specification refer to values measured in accordance with ASTM D 2007-93.
另外,作为饱和分的分离方法可以使用能够获得相同结果的类似方法。例如,在上述ASTM D 2007-93所述的方法之外,还可以举出ASTM D 2425-93所述的方法、ASTM D2549-91所述的方法、介由高效液相色谱(HPLC)的方法,或者改进这些方法而成的方法等。In addition, as a separation method for saturated fractions, similar methods that can obtain the same results can be used. For example, in addition to the method described in ASTM D 2007-93, there can also be mentioned the method described in ASTM D 2425-93, the method described in ASTM D 2549-91, a method via high performance liquid chromatography (HPLC), or a method obtained by improving these methods.
矿物油系基础油中的芳香族成分,以基础油总量为基准优选为0~10质量%、更优选为0~5质量%、特别优选为0~1质量%,在在一个实施方式中可为0.1质量%以上。芳香族成分的含量通过为上述上限值以下,在能够提高新油状态下的低温粘度特性和粘度-温度特性之余,还能够进一步提高省燃费性,同时能够进一步降低润滑油的蒸发损失,进一步降低润滑油的消耗量。此外,在向润滑油基础油中混合添加剂时,能够有效地发挥该添加剂的效果。另外,润滑油基础油也可为不含芳香族成分的基础油,但通过使芳香族成分的含量为上述下限值以上,可进一步提高添加剂的溶解性。The aromatic component in the mineral oil base oil is preferably 0 to 10% by mass, more preferably 0 to 5% by mass, and particularly preferably 0 to 1% by mass, based on the total amount of the base oil, and in one embodiment can be 0.1% by mass or more. By making the content of the aromatic component below the above upper limit, the low-temperature viscosity characteristics and viscosity-temperature characteristics in the new oil state can be improved, and the fuel economy can be further improved. At the same time, the evaporation loss of the lubricating oil can be further reduced, and the consumption of the lubricating oil can be further reduced. In addition, when the additive is mixed into the lubricating oil base oil, the effect of the additive can be effectively exerted. In addition, the lubricating oil base oil can also be a base oil that does not contain aromatic components, but by making the content of the aromatic component above the above lower limit, the solubility of the additive can be further improved.
需要说明的是,本说明书中的芳香族成分是指依据ASTM D 2007-93而测定的值。芳香族成分中,通常在包含烷基苯、烷基萘之外,还包含蒽、菲和它们的烷基化物,进一步地,包含稠合四个以上苯环而成的化合物,吡啶类、喹啉类、苯酚类、萘酚类等具有杂原子的芳香族化合物等。It should be noted that the aromatic component in this specification refers to the value measured according to ASTM D 2007-93. The aromatic component generally includes anthracene, phenanthrene and their alkylated products in addition to alkylbenzenes and alkylnaphthalenes, and further includes compounds formed by condensing four or more benzene rings, pyridines, quinolines, phenols, naphthols and other aromatic compounds having heteroatoms.
作为API组IV基础油的例,可以列举,乙烯-丙烯共聚物、聚丁烯、1-辛烯低聚物、1-癸烯低聚物以及这些的加氢生成物等碳原子数2~32、优选为碳原子数6~16的α-烯烃低聚物及低共聚物以及这些的加氢生成物。Examples of API Group IV base oils include α-olefin oligomers and copolymers having 2 to 32 carbon atoms, preferably 6 to 16 carbon atoms, such as ethylene-propylene copolymers, polybutene, 1-octene oligomers, 1-decene oligomers, and hydrogenated products thereof, and hydrogenated products thereof.
作为API组V基础油的优选例,可以列举,单酯(例如硬脂酸丁酯、月桂酸辛酯、油酸2-乙基己酯等);二酯(例如戊二酸二(十三烷基)酯、己二酸二-2-乙基己酯、己二酸二异癸酯、己二酸二(十三烷基)酯、癸二酸二-2-乙基己酯等);多元羧酸酯(例如偏苯三酸酯等);多元醇酯(例如三羟甲基丙烷辛酸酯、三羟甲基丙烷壬酸酯、季戊四醇-2-乙基己酸酯、季戊四醇壬酸酯等)等酯系基础油。作为API组V基础油的其他例,可以列举烷基苯、烷基萘、聚氧亚烷基二醇、二烷基二苯醚、聚苯醚等芳香族系合成基础油。Preferred examples of API Group V base oils include ester base oils such as monoesters (e.g., butyl stearate, octyl laurate, 2-ethylhexyl oleate, etc.); diesters (e.g., ditridecyl glutarate, di-2-ethylhexyl adipate, diisodecyl adipate, ditridecyl adipate, di-2-ethylhexyl sebacate, etc.); polycarboxylic acid esters (e.g., trimellitic acid esters, etc.); polyol esters (e.g., trimethylolpropane octanoate, trimethylolpropane nonanoate, pentaerythritol-2-ethylhexanoate, pentaerythritol nonanoate, etc.). Other examples of API Group V base oils include aromatic synthetic base oils such as alkylbenzenes, alkylnaphthalenes, polyoxyalkylene glycols, dialkyldiphenyl ethers, and polyphenylene ethers.
基于提高新油的电气绝缘性的观点,以及基于充分地在润滑位置形成油膜提高耐摩耗性的观点,润滑油基础油(总基础油)的40℃下的运动粘度为6.0mm2/s以上、优选为6.5mm2/s以上、更优选为7.0mm2/s以上,另外,基于省燃费性以及润滑油组合物的低温粘度特性的观点为12.0mm2/s以下,在一个实施方式中可以为6.0~12.0mm2/s、或6.5~12.0mm2/s、或7.0~12.0mm2/s。需要说明的是,本说明书中的“40℃下的运动粘度”是指基于JIS K2283-2000,使用自动粘度计(商品名“CAV-2100”,Cannon Instrument公司制)作为测定装置测定的40℃下的运动粘度。The kinematic viscosity at 40°C of the lubricating base oil (total base oil) is 6.0 mm 2 /s or more, preferably 6.5 mm 2 / s or more, and more preferably 7.0 mm 2 /s or more from the viewpoint of improving the electrical insulation of the new oil and from the viewpoint of forming an oil film sufficiently at the lubricating position to improve the wear resistance. In addition, from the viewpoint of fuel efficiency and the low-temperature viscosity characteristics of the lubricating oil composition, it is 12.0 mm 2 /s or less, and in one embodiment, it may be 6.0 to 12.0 mm 2 /s, 6.5 to 12.0 mm 2 /s, or 7.0 to 12.0 mm 2 /s. It should be noted that the "kinematic viscosity at 40°C" in this specification refers to the kinematic viscosity at 40°C measured using an automatic viscometer (trade name "CAV-2100", manufactured by Cannon Instrument Co., Ltd.) as a measuring device in accordance with JIS K2283-2000.
基于进一步提高新油的电气绝缘性观点以及充分地在润滑位置形成油膜进一步提高耐摩耗性的观点,润滑油基础油(总基础油)的100℃下的运动粘度优选为1.9mm2/s以上、更优选为2.0mm2/s以上、进一步优选为2.1mm2/s以上,另外,基于进一步提高省燃费性的观点,优选为3.5mm2/s以下、更优选为3.4mm2/s以下、进一步优选为3.3mm2/s以下,在一个实施方式中可以是1.9~3.5mm2/s、或2.0~3.4mm2/s、或2.1~3.3mm2/s。需要说明的是,本说明书中的“100℃下的运动粘度”是指,基于JIS K 2283-2000,使用自动粘度计(商品名“CAV-2100”、Cannon Instrument公司制)作为测定装置测定的100℃下的运动粘度。From the viewpoint of further improving the electrical insulation of the new oil and from the viewpoint of forming an oil film sufficiently at the lubricating position to further improve the wear resistance, the kinematic viscosity at 100°C of the lubricating base oil (total base oil) is preferably 1.9 mm 2 /s or more, more preferably 2.0 mm 2 /s or more, and even more preferably 2.1 mm 2 /s or more, and from the viewpoint of further improving the fuel efficiency, it is preferably 3.5 mm 2 /s or less, more preferably 3.4 mm 2 /s or less, and even more preferably 3.3 mm 2 /s or less, and in one embodiment, it may be 1.9 to 3.5 mm 2 /s, or 2.0 to 3.4 mm 2 /s, or 2.1 to 3.3 mm 2 /s. It should be noted that the "kinematic viscosity at 100°C" in this specification refers to the kinematic viscosity at 100°C measured using an automatic viscometer (trade name "CAV-2100", manufactured by Cannon Instrument Co., Ltd.) as a measuring device in accordance with JIS K 2283-2000.
基于提高组合物的粘度-温度特性的观点,以及进一步提高省燃费性以及耐摩耗性的观点,润滑油基础油(总基础油)的粘度指数优选为100以上、更优选为105以上、进一步优选为110以上、特别优选为115以上、最优选为120以上。需要说明的是,本说明书中的粘度指数是指,基于JIS K 2283-2000,使用自动粘度计(商品名“CAV-2100”、CannonInstrument公司制)作为测定装置测定的粘度指数。From the viewpoint of improving the viscosity-temperature characteristics of the composition and further improving the fuel efficiency and wear resistance, the viscosity index of the lubricating base oil (total base oil) is preferably 100 or more, more preferably 105 or more, further preferably 110 or more, particularly preferably 115 or more, and most preferably 120 or more. It should be noted that the viscosity index in this specification refers to a viscosity index measured using an automatic viscometer (trade name "CAV-2100", manufactured by Cannon Instrument Co., Ltd.) as a measuring device based on JIS K 2283-2000.
基于润滑油组合物整体的低温流动性的观点,润滑油基础油(总基础油)的倾点优选为-10℃以下、更优选为-12.5℃以下、进一步优选为-15℃以下、特别优选为-17.5℃以下、最优选为-20.0℃以下。需要说明的是,本说明书中的倾点意味着根据JIS K2269-1987而测定的倾点。From the viewpoint of the low-temperature fluidity of the entire lubricating oil composition, the pour point of the lubricating base oil (total base oil) is preferably -10°C or lower, more preferably -12.5°C or lower, further preferably -15°C or lower, particularly preferably -17.5°C or lower, and most preferably -20.0°C or lower. In addition, the pour point in this specification means the pour point measured in accordance with JIS K2269-1987.
基础油中的硫成分的含量,取决于其原料的硫成分含量。例如,在使用通过如费托反应等而获得的合成蜡成分那样的实质上不含硫的原料时,可获得实质上不含硫的基础油。另外,使用经由基础油的精制过程获得的疏松石蜡、精蜡过程中获得的微晶蜡等含硫的原料时,获得的基础油中的硫成分通常为100质量ppm以上。润滑油基础油(总基础油)中的硫成分含量通常为0.03质量%以下,基于氧化稳定性的观点,优选为0.01质量%以下。需要说明的是,本说明书中的基础油中的硫成分的含量是指基于JIS K 2541-2003测定的硫量。The content of sulfur in the base oil depends on the sulfur content of its raw material. For example, when using a substantially sulfur-free raw material such as a synthetic wax component obtained by a Fischer-Tropsch reaction, a substantially sulfur-free base oil can be obtained. In addition, when using sulfur-containing raw materials such as slack wax obtained through the refining process of the base oil and microcrystalline wax obtained in the refined wax process, the sulfur content in the obtained base oil is usually more than 100 mass ppm. The sulfur content in the lubricating base oil (total base oil) is usually less than 0.03 mass%, and based on the viewpoint of oxidation stability, it is preferably less than 0.01 mass%. It should be noted that the content of sulfur in the base oil in this specification refers to the sulfur amount measured based on JIS K 2541-2003.
只要润滑油基础油作为基础油整体(总基础油)的40℃下的运动粘度为6.0~12.0mm2/s,则可以由单一基础油成分构成,也可以包含多种基础油成分。As long as the kinematic viscosity of the lubricating base oil as a whole (total base oil) at 40° C. is 6.0 to 12.0 mm 2 /s, the lubricating base oil may be composed of a single base oil component or may contain a plurality of base oil components.
在一个实施方式中,润滑油基础油可以包含基于基础油总量的80~100质量%、或90~100质量%、或90~99质量%、或95~99质量%的1种以上的API组II基础油、1种以上的API组III基础油、或1种以上的API组IV基础油、或它们的组合。在一个实施方式中,润滑油基础油可以包含基于基础油总量的80~100质量%、或90~100质量%、或90~99质量%、或95~99质量%的1种以上的API组III基础油、或1种以上的API组IV基础油或它们的组合。润滑油基础油可以含有API组V基础油,也可以不含。在一个实施方式中基于提高氧化稳定性的观点,基于基础油总量,润滑油基础油中的1种以上的API组V基础油的含量优选为0~20质量%或0~10质量%,另外,基于提高耐疲劳性观点,可以为1~10质量%、或1~5质量%。润滑油基础油可以含有API组IV基础油,也可以不含。在一个实施方式中,润滑油基础油中的1种以上的API组IV基础油的含量可以为基于基础油总量的0~60质量%、或0~50质量%、或1~60质量%、或1~50质量%。In one embodiment, the lubricating base oil may contain 80 to 100% by mass, or 90 to 100% by mass, or 90 to 99% by mass, or 95 to 99% by mass of one or more API Group II base oils, one or more API Group III base oils, or one or more API Group IV base oils, or a combination thereof, based on the total amount of the base oil. In one embodiment, the lubricating base oil may contain 80 to 100% by mass, or 90 to 100% by mass, or 90 to 99% by mass, or 95 to 99% by mass of one or more API Group III base oils, or one or more API Group IV base oils, or a combination thereof, based on the total amount of the base oil. The lubricating base oil may contain or may not contain an API Group V base oil. In one embodiment, based on the viewpoint of improving oxidation stability, the content of one or more API Group V base oils in the lubricating base oil is preferably 0 to 20% by mass or 0 to 10% by mass based on the total amount of the base oil, and further, based on the viewpoint of improving fatigue resistance, it may be 1 to 10% by mass, or 1 to 5% by mass. The lubricating base oil may contain or not contain an API Group IV base oil. In one embodiment, the content of one or more API Group IV base oils in the lubricating base oil may be 0 to 60 mass %, or 0 to 50 mass %, or 1 to 60 mass %, or 1 to 50 mass % based on the total amount of the base oil.
以润滑油组合物总量为基准,润滑油组合物中的润滑油基础油(总基础油)的含量为60质量%以上、优选为60~98.5质量%、更优选为70~98.5质量%,在一个实施方式中可以为75~97质量%。The content of the lubricating base oil (total base oil) in the lubricating oil composition is 60% by mass or more, preferably 60 to 98.5% by mass, more preferably 70 to 98.5% by mass, and in one embodiment, 75 to 97% by mass, based on the total amount of the lubricating oil composition.
<(A)第1琥珀酰亚胺化合物><(A) First succinimide compound>
基于组合物总量,本发明的润滑油组合物含有以氮成分计80质量ppm以上、且以化合物计2.7质量%以下的具有数均分子量800以上的聚异丁烯基的聚异丁烯基琥珀酸或其酸酐与多胺的缩合反应产物或其改性物,或它们的组合(以下也称作“(A)成分”。)。该缩合反应生成物(缩合产物)为聚异丁烯基琥珀酰亚胺,可以表示为下述通式(2)或(3)。改性物的例见后述。The lubricating oil composition of the present invention contains 80 mass ppm or more of nitrogen content and 2.7 mass % or less of compounds, based on the total amount of the composition, of a condensation reaction product of polyisobutenyl succinic acid or its anhydride and polyamine having a polyisobutenyl group with a number average molecular weight of 800 or more, or a modified product thereof, or a combination thereof (hereinafter also referred to as "component (A)"). The condensation reaction product (condensation product) is polyisobutenyl succinimide, which can be represented by the following general formula (2) or (3). Examples of the modified product are described below.
【化1】【Chemistry 1】
通式(2)中,R1表示数均分子量800以上的聚异丁烯基,a表示1~10、优选为2~6的整数。一个典型的实施方式中,通式(2)所表示的化合物作为具有不同a的化合物的混合物而得到。在一个实施方式中,基于在基础油中的溶解性的观点,R1的碳原子数优选为40以上、更优选为60以上,另外基于组合物的低温流动性的观点优选为400以下、更优选为350以下、进一步优选为250以下,在一个实施方式中可以为40~400、或60~350、或60~250。In the general formula (2), R1 represents a polyisobutylene group having a number average molecular weight of 800 or more, and a represents an integer of 1 to 10, preferably 2 to 6. In a typical embodiment, the compound represented by the general formula (2) is obtained as a mixture of compounds having different a. In one embodiment, from the viewpoint of solubility in the base oil, the number of carbon atoms of R1 is preferably 40 or more, more preferably 60 or more, and from the viewpoint of low temperature fluidity of the composition, it is preferably 400 or less, more preferably 350 or less, and further preferably 250 or less, and in one embodiment, it may be 40 to 400, or 60 to 350, or 60 to 250.
通式(3)中,R2以及R3分别表示独立地表示数均分子量800以上的聚异丁烯基,可以是不同基团的组合。另外,b表示0~15、优选为1~13、更优选为1~11的整数。一个典型的实施方式中,通式(3)所表示的化合物作为具有不同b的化合物的混合物而得到。在一个实施方式中,基于在基础油中的溶解性的观点,R2以及R3的碳原子数优选为40以上、更优选为60以上,另外基于组合物的低温流动性的观点优选为400以下、更优选为350以下、进一步优选为250以下,在一个实施方式中可以为40~400、或60~350、或60~250。In the general formula (3), R2 and R3 each independently represent a polyisobutylene group having a number average molecular weight of 800 or more, and may be a combination of different groups. In addition, b represents an integer of 0 to 15, preferably 1 to 13, and more preferably 1 to 11. In a typical embodiment, the compound represented by the general formula (3) is obtained as a mixture of compounds having different b. In one embodiment, from the viewpoint of solubility in the base oil, the number of carbon atoms of R2 and R3 is preferably 40 or more, more preferably 60 or more, and from the viewpoint of low temperature fluidity of the composition, it is preferably 400 or less, more preferably 350 or less, and further preferably 250 or less. In one embodiment, it may be 40 to 400, or 60 to 350, or 60 to 250.
(A)成分中的聚异丁烯基(R1~R3)是衍生自异丁烯的低聚物(聚异丁烯)的支链烷基或烯基。聚异丁烯基琥珀酸酐例如,可以通过具有C=C双键的聚异丁烯和马来酸酐在100~200℃下反应得到。通过该反应得到的聚异丁烯基琥珀酸酐的聚异丁烯基是具有C=C双键的烯基。通过将该烯基琥珀酸酐进一步供于加氢反应,可以得到聚异丁烯基为烷基形态的聚异丁烯基琥珀酸酐。The polyisobutenyl groups (R 1 to R 3 ) in the component (A) are branched alkyl or alkenyl groups derived from an oligomer of isobutylene (polyisobutylene). Polyisobutenyl succinic anhydride can be obtained, for example, by reacting polyisobutylene having a C=C double bond with maleic anhydride at 100 to 200° C. The polyisobutenyl groups in the polyisobutenyl succinic anhydride obtained by the reaction are alkenyl groups having a C=C double bond. By further subjecting the alkenyl succinic anhydride to a hydrogenation reaction, polyisobutenyl succinic anhydride in which the polyisobutenyl groups are in the form of an alkyl group can be obtained.
基于提高油溶性的观点,(A)成分中的聚异丁烯基(R1~R3)的数均分子量为800以上、优选为900以上,另外,基于提高润滑油的低温流动性的观点,优选为3500以下,在一个实施方式中可以为800~3500或900~3500。(A)成分的聚异丁烯基的数均分子量MnPIB基于对应的聚异丁烯基琥珀酸的数均分子量MnSA,能够通过下述数式(4)算出。From the viewpoint of improving oil solubility, the number average molecular weight of the polyisobutene groups (R 1 to R 3 ) in the component (A) is 800 or more, preferably 900 or more, and from the viewpoint of improving low temperature fluidity of the lubricating oil, it is preferably 3500 or less, and in one embodiment, it may be 800 to 3500 or 900 to 3500. The number average molecular weight Mn PIB of the polyisobutene groups in the component (A) can be calculated by the following formula (4) based on the number average molecular weight Mn SA of the corresponding polyisobutenyl succinic acid.
MnPIB=MnSA-117.08…(4)Mn PIB = Mn SA -117.08…(4)
本说明书中,聚异丁烯基琥珀酸的数均分子量是指基于凝胶渗透色谱(GPC)测定的标准聚苯乙烯换算的数均分子量,其测定方法如上所述。当赋予某种(A)成分时,该(A)成分中的聚异丁烯基的数均分子量,可以经过下述步骤确定。In this specification, the number average molecular weight of polyisobutenyl succinic acid refers to the number average molecular weight based on standard polystyrene measured by gel permeation chromatography (GPC), and the determination method thereof is as described above. When a certain component (A) is given, the number average molecular weight of the polyisobutenyl group in the component (A) can be determined by the following steps.
(1)通过将(A)成分(例如100mg)在有机溶剂(例如甲醇0.5ml)中,与水以及强碱(例如6N氢氧化钠溶液5ml)反应(例如160℃下5小时),将(A)成分水解为聚异丁烯基琥珀酸和多胺的步骤;(1) a step of hydrolyzing component (A) into polyisobutenyl succinic acid and polyamine by reacting component (A) (e.g., 100 mg) in an organic solvent (e.g., 0.5 ml of methanol) with water and a strong base (e.g., 5 ml of a 6N sodium hydroxide solution) (e.g., at 160° C. for 5 hours);
(2)通过向(1)反应后的混合物中加入强酸(例如6N塩酸)使溶液性呈酸性后,以疏水性有机溶剂(例如己烷、甲苯等)萃取的步骤;(2) adding a strong acid (e.g. 6N hydrochloric acid) to the mixture after the reaction in (1) to make the solution acidic, and then extracting with a hydrophobic organic solvent (e.g. hexane, toluene, etc.);
(3)通过将(2)所得的有机相以酸性水溶液(例如稀盐酸等。)洗净,从有机相去除多胺以及其碱(如果存在的话),得到聚异丁烯基琥珀酸的有机溶剂溶液的步骤;(3) a step of washing the organic phase obtained in (2) with an acidic aqueous solution (e.g., dilute hydrochloric acid, etc.) to remove the polyamine and its base (if any) from the organic phase to obtain an organic solvent solution of polyisobutenyl succinic acid;
(4)将通过(3)所得的聚异丁烯基琥珀酸的数均分子量MnSA通过GPC测定的步骤;(4) a step of measuring the number average molecular weight Mn SA of the polyisobutenyl succinic acid obtained in (3) by GPC;
(5)基于通过(4)所得的聚异丁烯基琥珀酸的数均分子量MnSA,通过上述式(4)算出聚异丁烯基的数均分子量MnPIB的步骤。(5) A step of calculating the number average molecular weight Mn PIB of polyisobutenyl groups by the above formula (4) based on the number average molecular weight Mn SA of the polyisobutenyl succinic acid obtained in (4).
聚异丁烯基琥珀酰亚胺中,包含仅多胺链的一侧的末端被酰亚胺化的由通式(2)所表示的、即单型琥珀酰亚胺,和多胺链的两末端被酰亚胺化的由通式(3)所表示的、即双型琥珀酰亚胺。润滑油组合物中,可以包含单型琥珀酰亚胺以及双型琥珀酰亚胺中的任一项,也可以包含作为这两者的混合物。基于(A)成分的总量(100质量%),(A)成分中的双型琥珀酰亚胺或其改性物的含量优选为50~100质量%、更优选为70~100质量%。The polyisobutylene succinimide includes monosuccinimide represented by the general formula (2) in which only one end of the polyamine chain is imidized, and bissuccinimide represented by the general formula (3) in which both ends of the polyamine chain are imidized. The lubricating oil composition may contain either monosuccinimide or bissuccinimide, or a mixture thereof. The content of bissuccinimide or a modified product thereof in component (A) is preferably 50 to 100% by mass, more preferably 70 to 100% by mass, based on the total amount (100% by mass) of component (A).
作为(A)成分,可以直接使用上述缩合产物(即非改性琥珀酰亚胺),也可以将该缩合产物变更为后述改性物(衍生物)使用。聚异丁烯基琥珀酸或其酸酐与多胺的缩合产物可以是多胺链的两末端被酰亚胺化的双型琥珀酰亚胺(参考通式(3)。),也可以是仅多胺链的一侧的末端被酰亚胺化的单型琥珀酰亚胺(参考通式(2)。),也可以是这些的混合物。作为多胺的例,可以列举二亚乙基三胺、三亚乙基四胺、四亚乙基五胺、五亚乙基六胺、六亚乙基七胺、七亚乙基辛胺、八亚乙基九胺、九亚乙基十胺、十亚乙基十一胺、十一亚乙基十二胺、十二亚乙基十三胺、十三亚乙基十四胺、十四亚乙基十五胺、十五亚乙基十六胺以及十六亚乙基十七胺等氮原子数3~17的聚乙烯多胺以及这些的混合物,可以优选使用包含选自这些中的1种以上的多胺原料。在一个实施方式中,可以优选使用含有氮原子数3~17、或3~15、或3~13的1种以上的聚乙烯多胺的多胺原料。在一个其他实施方式中,可以优选使用含有氮原子数3~11、或3~7的1种以上的聚乙烯多胺的多胺原料。需要说明的是,可商业购买的聚乙烯多胺,通常为具有连续的氮原子数的2种以上的聚乙烯多胺的混合物,这样的聚乙烯多胺混合物也可以优选用作制造(A)成分时的多胺原料。另外,上述通式(2)以及(3)中虽然表示了聚异丁烯基琥珀酸或其酸酐与直链状聚乙烯多胺的缩合反应生成物的结构,但可商业购买的氮原子数4以上的聚乙烯多胺,通常除了直链状聚乙烯多胺之外,还可以含有作为结构异构体的具有相同氮原子数的支链状聚乙烯多胺。支链状聚乙烯多胺与直链状聚乙烯多胺的共通点是,相邻的2个胺基的各组通过亚乙基连接。相比于氮原子数n(n为2以上的整数)的直链状聚乙烯多胺具有2个伯胺基以及n-2个仲胺基,具有k个(k为1以上n-3以下的整数)支链的氮原子数n的支链状聚乙烯多胺具有2+k个伯胺基、n-2-2k个仲胺基以及k个叔胺基。含有这样的支链状结构异构体的聚乙烯多胺混合物也可以优选用作制造(A)成分时的多胺原料,这样的支链状聚乙烯多胺与聚异丁烯基琥珀酸或其酸酐的缩合反应生成物及其改性物,也包含在(A)成分中。需要说明的是,通式(2)以及(3)中表示了1个或2个伯胺基被酰亚胺化的琥珀酰亚胺,但在具有k个支链的支链状聚乙烯多胺与聚异丁烯基琥珀酸或其酸酐的缩合反应中,最多2+k个伯胺基可被酰亚胺化。这样的3个以上的伯胺基被酰亚胺化的缩合反应生成物(琥珀酰亚胺化合物)及其改性物也包含在(A)成分中。多胺原料可以进一步含有乙二胺,也可以不含,基于提高缩合产物或其改性物作为分散剂的性能的观点,以多胺总量为基准,多胺原料中的乙二胺的含量优选为0~10质量%、更优选为0~5质量%。作为聚异丁烯基琥珀酸或其酸酐与2种以上的多胺的混合物的缩合反应生成物所得的琥珀酰亚胺,是含有通式(2)或(3)中具有不同a或b的2种以上的化合物的混合物。聚异丁烯基琥珀酸或其酸酐与多胺的缩合反应,例如,可以在与水形成共沸混合物的有机溶剂(例如甲苯等。)中进行。即,将聚异丁烯基琥珀酸或其酸酐与多胺的混合物的溶液一边回流搅拌,同时将伴随着缩合反应的进行而生成的水通过与溶剂的共沸去除,能够容易地得到缩合反应生成物。聚异丁烯基琥珀酸或其酸酐与多胺的缩合反应中的反应摩尔比,例如可以为聚异丁烯基琥珀酸或其酸酐:多胺=1:10~10:1、或1:5~5:1。As component (A), the above condensation product (i.e., non-modified succinimide) can be used directly, or the condensation product can be used by changing it to a modified product (derivative) described later. The condensation product of polyisobutenyl succinic acid or its anhydride and polyamine can be a bis-succinimide in which both ends of the polyamine chain are imidized (see general formula (3).), or a mono-succinimide in which only one end of the polyamine chain is imidized (see general formula (2).), or a mixture of these. Examples of polyamines include polyethylene polyamines having 3 to 17 nitrogen atoms, such as diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, hexaethyleneheptamine, heptaethyleneoctamine, octaethylenenonamine, nonaethylenedecamine, decaethyleneundecamine, undecaethylenedodecamine, dodecaethylenetridecamine, tridecaethylenetetradecamine, tetradecaethylenepentadecanamine, pentaethylenehexadecamine, and hexadeceneethyleneheptadecamine, and mixtures thereof. Polyamine raw materials containing one or more selected from these can be preferably used. In one embodiment, polyamine raw materials containing one or more polyethylene polyamines having 3 to 17 nitrogen atoms, or 3 to 15, or 3 to 13 nitrogen atoms can be preferably used. In another embodiment, polyamine raw materials containing one or more polyethylene polyamines having 3 to 11 nitrogen atoms, or 3 to 7 nitrogen atoms can be preferably used. It should be noted that commercially available polyethylene polyamines are generally mixtures of two or more polyethylene polyamines having consecutive nitrogen atoms, and such polyethylene polyamine mixtures can also be preferably used as polyamine raw materials when manufacturing component (A). In addition, although the above general formulas (2) and (3) represent the structure of the condensation reaction product of polyisobutenyl succinic acid or its anhydride and linear polyethylene polyamine, commercially available polyethylene polyamines having 4 or more nitrogen atoms generally contain branched polyethylene polyamines having the same number of nitrogen atoms as structural isomers in addition to linear polyethylene polyamines. The common point between branched polyethylene polyamines and linear polyethylene polyamines is that each group of two adjacent amine groups is connected by an ethylene group. Compared with linear polyethylene polyamines having n nitrogen atoms (n is an integer greater than 2) having 2 primary amine groups and n-2 secondary amine groups, branched polyethylene polyamines having k (k is an integer greater than 1 and less than n-3) branches having n nitrogen atoms have 2+k primary amine groups, n-2-2k secondary amine groups, and k tertiary amine groups. A polyethylene polyamine mixture containing such branched structural isomers can also be preferably used as a polyamine raw material when producing component (A). The condensation reaction product of such branched polyethylene polyamine and polyisobutenyl succinic acid or its anhydride and its modified product are also included in component (A). It should be noted that the general formulas (2) and (3) represent succinimide in which one or two primary amine groups are imidized, but in the condensation reaction of a branched polyethylene polyamine having k branches and polyisobutenyl succinic acid or its anhydride, a maximum of 2+k primary amine groups can be imidized. Such condensation reaction products (succinimide compounds) in which three or more primary amine groups are imidized and their modified products are also included in component (A). The polyamine raw material may further contain ethylenediamine or may not contain it. From the viewpoint of improving the performance of the condensation product or its modified product as a dispersant, the content of ethylenediamine in the polyamine raw material is preferably 0 to 10% by mass, more preferably 0 to 5% by mass, based on the total amount of polyamine. The succinimide obtained as a condensation reaction product of a mixture of polyisobutenyl succinic acid or its anhydride and two or more polyamines is a mixture containing two or more compounds having different a or b in the general formula (2) or (3). The condensation reaction of polyisobutenyl succinic acid or its anhydride and polyamine can be carried out, for example, in an organic solvent (for example, toluene) that forms an azeotropic mixture with water. That is, the condensation reaction product can be easily obtained by removing water generated as the condensation reaction proceeds with the solvent while reflux stirring. The reaction molar ratio in the condensation reaction of polyisobutenyl succinic acid or its anhydride and polyamine can be, for example, polyisobutenyl succinic acid or its anhydride:polyamine=1:10 to 10:1, or 1:5 to 5:1.
(A)成分的重均分子量优选为1000~20000、更优选为2000~20000、进一步优选为3000~15000,在一个实施方式中可以为4000~15000。The weight average molecular weight of the component (A) is preferably 1,000 to 20,000, more preferably 2,000 to 20,000, further preferably 3,000 to 15,000, and in one embodiment, may be 4,000 to 15,000.
作为聚异丁烯基琥珀酰亚胺的改性物(改性化合物、衍生物)的例子,可以列举(i)经由含氧有机化合物的改性物、(ii)硼酸改性物、(iii)磷酸改性物、(iv)硫改性物以及(v)经由这些中的2种以上的改性组合的改性物。Examples of modified products (modified compounds, derivatives) of polyisobutenyl succinimide include (i) products modified by oxygen-containing organic compounds, (ii) products modified by boric acid, (iii) products modified by phosphoric acid, (iv) products modified by sulfur, and (v) products modified by a combination of two or more of these.
(i)经由含氧有机化合物的改性物是上述聚异丁烯基琥珀酰亚胺中,使其与脂肪酸等碳原子数1~30的一元羧酸、碳原子数2~30的多元羧酸(例如草酸、邻苯二甲酸、偏苯三酸、均苯四酸酸等。)、这些的酸酐或酯化合物、碳原子数2~6的氧化烯或羟基(聚)氧亚烷基碳酸酯作用,使残留的胺基以及/或亚胺基的一部分或全部被中和或酰胺化的改性化合物。(i) The modified product via an oxygen-containing organic compound is a modified compound obtained by reacting the above-mentioned polyisobutylene succinimide with a monocarboxylic acid having 1 to 30 carbon atoms such as a fatty acid, a polycarboxylic acid having 2 to 30 carbon atoms (for example, oxalic acid, phthalic acid, trimellitic acid, pyromellitic acid, etc.), an anhydride or ester compound thereof, an oxyalkylene or hydroxy (poly)oxyalkylene carbonate having 2 to 6 carbon atoms, so that part or all of the remaining amino groups and/or imine groups are neutralized or amidated.
(ii)硼酸改性物是上述聚异丁烯基琥珀酰亚胺中,使其与硼酸作用,使残留的胺基以及/或亚胺基的一部分或全部被中和或酰胺化的改性化合物。(ii) The boric acid-modified product is a modified compound obtained by reacting boric acid with the above-mentioned polyisobutylene succinimide to neutralize or amidate a part or all of the remaining amine groups and/or imine groups.
(iii)磷酸改性物是上述聚异丁烯基琥珀酰亚胺中,使其与磷酸作用,使残留的胺基以及/或亚胺基的一部分或全部被中和或酰胺化的改性化合物。(iii) The phosphoric acid-modified product is a modified compound obtained by reacting phosphoric acid with the above-mentioned polyisobutylene succinimide to neutralize or amidate a part or all of the remaining amine groups and/or imine groups.
(iv)硫改性物是上述聚异丁烯基琥珀酰亚胺中,使其与硫化合物作用所得的改性化合物。(iv) The sulfur-modified product is a modified compound obtained by reacting the above-mentioned polyisobutenyl succinimide with a sulfur compound.
(v)经由2种以上的改性组合的改性化合物,能够通过对上述聚异丁烯基琥珀酰亚胺施以选自含氧有机化合物的改性、硼酸改性、磷酸改性、硫改性中的2种以上的改性的组合得到。(v) The modified compound obtained by a combination of two or more modifications can be obtained by subjecting the polyisobutenyl succinimide to a combination of two or more modifications selected from the group consisting of modification with an oxygen-containing organic compound, boric acid modification, phosphoric acid modification, and sulfur modification.
这些(i)~(v)的改性物(衍生物)之中,可以优选使用硼酸改性化合物,特别是双型聚异丁烯基琥珀酰亚胺的硼酸改性物。Among the modified products (derivatives) of (i) to (v), boric acid-modified compounds, particularly boric acid-modified products of bis-polyisobutenyl succinimide, can be preferably used.
基于提高氧化变质后的组合物的电气绝缘性的观点以及降低氧化变质后的组合物的酸值增加的观点,润滑油组合物中的(A)成分的含量,基于组合物总量以氮成分计为80质量ppm以上、优选为100质量ppm以上,另外基于降低组合物的粘度提高省燃费性的观点,基于组合物总量,以化合物总体计为2.7质量%以下、优选为2.5质量%以下,在一个实施方式中可以为2.3质量%以下。From the viewpoint of improving the electrical insulation of the composition after oxidative degradation and reducing the increase in the acid value of the composition after oxidative degradation, the content of the component (A) in the lubricating oil composition is 80 mass ppm or more, preferably 100 mass ppm or more, as a nitrogen component based on the total amount of the composition. From the viewpoint of reducing the viscosity of the composition and improving fuel efficiency, the content of the component (A) in the lubricating oil composition is 2.7 mass % or less, preferably 2.5 mass % or less, as a whole compound based on the total amount of the composition. In one embodiment, it can be 2.3 mass % or less.
基于降低组合物的粘度提高省燃费性的观点,(A)成分的重均分子量(单位:Da即g/mol)与润滑油组合物中(A)成分以化合物总体计的含量(单位:质量%)的乘积为16,000以下、优选为15,000以下,在一个实施方式中可以为14,000以下。(A)成分是由多种成分构成的情况下,该乘积的计算使用以总(A)成分计的重均分子量(Da)以及总(A)成分计的含量(质量%)。From the viewpoint of reducing the viscosity of the composition and improving fuel efficiency, the product of the weight average molecular weight (unit: Da, i.e., g/mol) of the component (A) and the content (unit: mass %) of the component (A) in the lubricating oil composition based on the total compound is 16,000 or less, preferably 15,000 or less, and in one embodiment may be 14,000 or less. When the component (A) is composed of a plurality of components, the product is calculated using the weight average molecular weight (Da) based on the total component (A) and the content (mass %) of the total component (A).
<(B)第2琥珀酰亚胺化合物><(B) Second succinimide compound>
本发明的润滑油组合物是基于组合物总量含有以氮成分计50~1300质量ppm的、具有碳原子数为8~30的烷基或烯基的烷基或烯基琥珀酸或其酸酐与多胺的缩合反应产物或其改性物,或它们的组合(以下也称作“(B)成分”。)。该缩合反应生成物(缩合产物)为烷基或烯基琥珀酰亚胺,可以表示为下述通式(5)或(6)。The lubricating oil composition of the present invention comprises a condensation reaction product of an alkyl or alkenyl succinic acid or its anhydride having an alkyl or alkenyl group with 8 to 30 carbon atoms and a polyamine, or a modified product thereof, or a combination thereof (hereinafter also referred to as "component (B)"). The condensation reaction product (condensation product) is an alkyl or alkenyl succinimide, which can be represented by the following general formula (5) or (6).
【化2】【Chemistry 2】
通式(5)以及(6)中,R4~R6分别独立地表示碳原子数8~30、优选为碳原子数12~24,在一个实施方式中为12~18的烷基或烯基。R7以及R8分别独立地表示碳原子数1~4的亚烷基、优选为碳原子数2~3的亚烷基、特别优选为亚乙基。c表示1~7、优选为1~6、更优选为1~5、进一步优选为1~4的整数。d表示1~7、优选为1~4、更优选为1~3的整数。In the general formulae (5) and (6), R4 to R6 each independently represent an alkyl or alkenyl group having 8 to 30 carbon atoms, preferably 12 to 24 carbon atoms, and in one embodiment, 12 to 18 carbon atoms. R7 and R8 each independently represent an alkylene group having 1 to 4 carbon atoms, preferably an alkylene group having 2 to 3 carbon atoms, and particularly preferably an ethylene group. c represents an integer of 1 to 7, preferably 1 to 6, more preferably 1 to 5, and even more preferably 1 to 4. d represents an integer of 1 to 7, preferably 1 to 4, and even more preferably 1 to 3.
(B)成分是通过具有碳原子数8~30、优选为碳原子数12~28的烷基或烯基的烷基或烯基琥珀酸或其酸酐与多胺的反应,所得的缩合反应生成物(缩合产物)。作为(B)成分,可以直接使用该缩合生成物(即非改性琥珀酰亚胺),也可以将该缩合生成物变换为后述的改性物(衍生物)来使用。烷基或烯基琥珀酸或者其酸酐与多胺的缩合生成物,可以为多胺链的两末端被酰亚胺化的双型琥珀酰亚胺(参考通式(6)。),可以为多胺链的仅一个末端被酰亚胺化的单型琥珀酰亚胺(参考通式(5)。),也可以是这些的混合物。作为多胺的例,可以列举,二亚乙基三胺、三亚乙基四胺、四亚乙基五胺、五亚乙基六胺、六亚乙基七胺、七亚乙基八胺以及八亚乙基九胺等氮原子数3~9的聚乙烯多胺、乙二胺以及这些的混合物,可以优选使用含有选自这些中的1种以上的多胺原料。在一个实施方式中,可以优选使用含有氮原子数3~9、或3~6、或3~5的1种以上的聚乙烯多胺的多胺原料。在一个其他实施方式中,可以优选使用含有氮原子数3~8、或3~7、或3~6、或3~5的1种以上的聚乙烯多胺或乙二胺,或它们的组合的多胺原料。需要说明的是,可商业购买的聚乙烯多胺,通常为具有连续的氮原子数的2种以上的聚乙烯多胺的混合物,这样的聚乙烯多胺混合物也可优选用作制造(B)成分时的多胺原料。另外,上述通式(5)以及(6)表示烷基或烯基琥珀酸或其酸酐与直链状聚乙烯多胺的缩合反应生成物的结构,如(A)成分相关的上述说明那样,可商业购买的氮原子数4以上的聚乙烯多胺,通常除了直链状聚乙烯多胺之外,还可含有作为结构异构体的具有相同氮原子数的支链状聚乙烯多胺。含有这样的支链状结构异构体的聚乙烯多胺混合物也可优选用作制造(B)成分时的多胺原料,这样的支链状聚乙烯多胺与烷基或烯基琥珀酸或其酸酐的缩合反应生成物及其改性物,也包含于(B)成分。需要说明的是,通式(5)以及(6)中表示1个或2个的伯胺基被酰亚胺化的琥珀酰亚胺,但在具有k个支链的支链状聚乙烯多胺与烷基或烯基琥珀酸或其酸酐的缩合反应中,最多2+k个伯胺基可以被酰亚胺化。这样的3个以上伯胺基被酰亚胺化的缩合反应生成物(琥珀酰亚胺化合物)及其改性物,也包含于(B)成分。多胺原料也可以含有乙二胺,也可以不含,基于提升缩合产物或其改性物作为摩擦调节剂的性能以及提升氧化变质耐性的作用的观点,以多胺总量为基准,多胺原料中的乙二胺的含量优选为0~10质量%、更优选为0~5质量%。作为烷基或烯基琥珀酸或其酸酐与2种以上的多胺的混合物的缩合反应生成物而得的琥珀酰亚胺是含有通式(5)或(6)中具有不同的c或d的2种以上的化合物的混合物。烷基或烯基琥珀酸或其酸酐与多胺的缩合反应,例如可以在与水形成共沸混合物的有机溶剂(例如甲苯等。)中进行。即,将烷基或烯基琥珀酸或其酸酐与多胺的混合物的溶液一边回流搅拌,同时将伴随着缩合反应的进行而生成的水通过与溶剂的共沸去除,能够容易地得到缩合反应生成物。烷基或烯基琥珀酸或其酸酐与多胺的缩合反应中的反应摩尔比,例如可以为烷基或烯基琥珀酸或其酸酐:多胺=1:10~10:1、或1:5~5:1。The component (B) is a condensation reaction product (condensation product) obtained by reacting an alkyl or alkenyl succinic acid or its anhydride having an alkyl or alkenyl group with 8 to 30 carbon atoms, preferably 12 to 28 carbon atoms, with a polyamine. As the component (B), the condensation product (i.e., unmodified succinimide) can be used directly, or the condensation product can be converted into a modified product (derivative) described below. The condensation product of the alkyl or alkenyl succinic acid or its anhydride and the polyamine can be a bis-succinimide in which both ends of the polyamine chain are imidized (see general formula (6)), a mono-succinimide in which only one end of the polyamine chain is imidized (see general formula (5)), or a mixture of these. Examples of polyamines include polyethylene polyamines having 3 to 9 nitrogen atoms, such as diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, hexethyleneheptamine, heptaethyleneoctamine, and octaethylenenonamine, and mixtures thereof. Polyamine raw materials containing one or more selected from these can be preferably used. In one embodiment, polyamine raw materials containing one or more polyethylene polyamines having 3 to 9 nitrogen atoms, or 3 to 6, or 3 to 5 nitrogen atoms can be preferably used. In another embodiment, polyamine raw materials containing one or more polyethylene polyamines or ethylenediamines having 3 to 8 nitrogen atoms, or 3 to 7, or 3 to 6, or 3 to 5 nitrogen atoms, or combinations thereof can be preferably used. It should be noted that commercially available polyethylene polyamines are generally mixtures of two or more polyethylene polyamines having consecutive nitrogen atoms, and such polyethylene polyamine mixtures can also be preferably used as polyamine raw materials when manufacturing component (B). In addition, the above general formulas (5) and (6) represent the structure of the condensation reaction product of alkyl or alkenyl succinic acid or its anhydride and linear polyethylene polyamine. As described above with respect to component (A), commercially available polyethylene polyamine having 4 or more nitrogen atoms may generally contain branched polyethylene polyamine having the same number of nitrogen atoms as a structural isomer in addition to linear polyethylene polyamine. A polyethylene polyamine mixture containing such branched structural isomers may also be preferably used as a polyamine raw material when manufacturing component (B). The condensation reaction product of such branched polyethylene polyamine and alkyl or alkenyl succinic acid or its anhydride and its modified product are also included in component (B). It should be noted that the general formulas (5) and (6) represent succinimide in which one or two primary amine groups are imidized, but in the condensation reaction of a branched polyethylene polyamine having k branches with alkyl or alkenyl succinic acid or its anhydride, up to 2+k primary amine groups may be imidized. The condensation reaction product (succinimide compound) in which three or more primary amine groups are imidized and its modified product are also included in the (B) component. The polyamine raw material may or may not contain ethylenediamine. Based on the viewpoint of improving the performance of the condensation product or its modified product as a friction modifier and improving the oxidation degradation resistance, the content of ethylenediamine in the polyamine raw material is preferably 0 to 10% by mass, more preferably 0 to 5% by mass, based on the total amount of polyamine. The succinimide obtained as a condensation reaction product of a mixture of an alkyl or alkenyl succinic acid or its anhydride and two or more polyamines is a mixture of two or more compounds having different c or d in the general formula (5) or (6). The condensation reaction of the alkyl or alkenyl succinic acid or its anhydride and the polyamine can be carried out in an organic solvent (such as toluene) that forms an azeotropic mixture with water. That is, the solution of the mixture of alkyl or alkenyl succinic acid or its anhydride and polyamine is stirred under reflux while removing water generated with the progress of the condensation reaction by azeotropic removal with the solvent, so that the condensation reaction product can be easily obtained. The reaction molar ratio in the condensation reaction of alkyl or alkenyl succinic acid or its anhydride and polyamine can be, for example, alkyl or alkenyl succinic acid or its anhydride:polyamine=1:10 to 10:1, or 1:5 to 5:1.
作为可以用作(B)成分的琥珀酰亚胺化合物的改性物(衍生物)的例,可以列举,通过将上述琥珀酰亚胺化合物(缩合反应生成物)与硼酸、磷酸、碳原子数1~20的羧酸以及选自含硫化合物的1种以上的化合物反应所得的改性物,这些之中可以优选使用硼酸改性物。Examples of modified products (derivatives) of succinimide compounds that can be used as component (B) include modified products obtained by reacting the above-mentioned succinimide compounds (condensation reaction products) with boric acid, phosphoric acid, carboxylic acids having 1 to 20 carbon atoms, and one or more compounds selected from sulfur-containing compounds. Among these, boric acid modified products can be preferably used.
(B)成分和金属系清洁剂那样的极性高的成分,容易降低新油以及氧化变质后的组合物的电气绝缘性。但是,本发明人发现,通过在各自规定的含量范围内并用(A)成分和(B)成分,能够在降低(A)成分的含量提高节能性的同时,降低氧化变质油的酸值增加,而不大量损失新油以及氧化变质后的组合物的电气绝缘性。Highly polar components such as component (B) and metallic detergents tend to reduce the electrical insulation of new oil and compositions that have undergone oxidation and deterioration. However, the present inventors have found that by using components (A) and (B) together within their respective prescribed content ranges, it is possible to reduce the content of component (A) and improve energy saving, while reducing the increase in acid value of oxidatively deteriorated oil without significantly reducing the electrical insulation of new oil and compositions that have undergone oxidation and deterioration.
基于降低氧化变质油的酸值增加的观点,润滑油组合物中的(B)成分的含量,基于组合物总量以氮成分计为50质量ppm以上,另外基于提高氧化变质油的电气绝缘性的观点,为1300质量ppm以下。The content of the component (B) in the lubricating oil composition is 50 ppm by mass or more as a nitrogen component based on the total amount of the composition from the viewpoint of reducing the increase in the acid value of the oxidatively degraded oil, and is 1300 ppm by mass or less from the viewpoint of improving the electrical insulation properties of the oxidatively degraded oil.
基于降低(A)成分的含量提高节能性的同时,降低氧化变质油的酸值增加而不大量损失新油以及氧化变质后的组合物的电气绝缘性的观点,(A)成分的基于组合物总量的以氮成分计的含量A(单位:质量ppm)和(B)成分的基于组合物总量的以氮成分计的含量B(单位:质量ppm),优选满足下述数式(1)表示的关系。下述数式(1)中的函数max,是自变量的最大值的函数。即f(A)>50时max(50,f(A))=f(A),f(A)<50时max(50,f(A))=50,f(A)=50时max(50,f(A))=50。Based on the viewpoint that reducing the content of component (A) improves energy saving performance while reducing the increase in acid value of oxidatively deteriorated oil without significantly losing the electrical insulation of the new oil and the composition after oxidative deterioration, the content A (unit: mass ppm) of component (A) as a nitrogen component based on the total amount of the composition and the content B (unit: mass ppm) of component (B) as a nitrogen component based on the total amount of the composition preferably satisfy the relationship represented by the following formula (1). The function max in the following formula (1) is a function of the maximum value of the independent variable. That is, when f(A)>50, max(50, f(A))=f(A), when f(A)<50, max(50, f(A))=50, and when f(A)=50, max(50, f(A))=50.
【数2】【Number 2】
B≥max 50,f(A))B≥max 50,f(A))
<(C)钙系清洁剂><(C) Calcium-based cleaners>
一个优选实施方式中,润滑油组合物可以进一步含有1种以上的碳酸钙高碱性磺酸钙清洁剂(以下也称作“(C1)成分”。)或1种以上的碳酸钙高碱性水杨酸钙清洁剂(以下也称作“(C2)成分”。),或它们的组合(以下也称作“(C)成分”。)。(C)成分可以仅含有(C1)成分,也可以仅含有(C2)成分,也可以含有(C1)成分以及(C2)成分的两种。In a preferred embodiment, the lubricating oil composition may further contain one or more calcium carbonate overbased calcium sulfonate detergents (hereinafter also referred to as "(C1) component") or one or more calcium carbonate overbased calcium salicylate detergents (hereinafter also referred to as "(C2) component"), or a combination thereof (hereinafter also referred to as "(C) component".). The (C) component may contain only the (C1) component, only the (C2) component, or both the (C1) component and the (C2) component.
作为(C1)碳酸钙高碱性磺酸钙清洁剂的优选例,可以列举通过使烷基芳香族化合物磺化所得的烷基芳香族磺酸的钙盐的高碱性盐。烷基芳香族化合物的重均分子量优选为300~1500、更优选为400~1300。Preferred examples of the (C1) calcium carbonate overbased calcium sulfonate detergent include overbased salts of calcium salts of alkyl aromatic sulfonic acids obtained by sulfonating alkyl aromatic compounds. The weight average molecular weight of the alkyl aromatic compound is preferably 300 to 1500, more preferably 400 to 1300.
作为烷基芳香族磺酸的例,可以列举所谓的石油磺酸和合成磺酸。作为在此所述的石油磺酸的例,可以列举矿物油的润滑油馏分的烷基芳香族化合物磺化之物和制造白油时的副产物即石油磺酸(mahogany acid)等。另外,作为合成磺酸的一例,可以列举将洗剂原料的烷基苯的制造设备中的副产物回收,或将苯通过聚烯烃的烷基化得到的具有直链状或支链状烷基的烷基苯进行磺化后的产物。作为合成磺酸的其他例,可以列举将二壬基萘等烷基萘进行磺化的产物。另外,作为这些烷基芳香族化合物在磺化时的磺化剂,没有特别限制,例如可以使用发烟硫酸或无水硫酸。As examples of alkyl aromatic sulfonic acids, so-called petroleum sulfonic acids and synthetic sulfonic acids can be cited. As examples of petroleum sulfonic acids described herein, sulfonated products of alkyl aromatic compounds in the lubricating oil fraction of mineral oil and by-products when manufacturing white oil, namely petroleum sulfonic acid (mahogany acid), etc. can be cited. In addition, as an example of synthetic sulfonic acid, by-product recovery in the manufacturing equipment of alkylbenzene, a raw material for detergent, or the product after sulfonation of alkylbenzene with a linear or branched alkyl group obtained by alkylation of benzene by polyolefin can be cited. As other examples of synthetic sulfonic acids, products of sulfonation of alkylnaphthalenes such as dinonylnaphthalene can be cited. In addition, as the sulfonating agent for these alkyl aromatic compounds during sulfonation, there is no particular restriction, for example, oleum or anhydrous sulfuric acid can be used.
(C2)碳酸钙高碱性水杨酸钙清洁剂是水杨酸钙的高碱性盐。作为水杨酸钙的优选例,可以列举下述通式(7)所表示的水杨酸钙。(C2) Calcium carbonate overbased calcium salicylate detergent is an overbased salt of calcium salicylate. Preferred examples of calcium salicylate include calcium salicylate represented by the following general formula (7).
【化3】【Chemistry 3】
通式(7)中,R9分别独立地表示碳原子数14~30的烷基或烯基,e表示1或2,优选为1。需要说明的是,e=2时,R9可以是不同基团的组合。In the general formula (7), R 9 each independently represents an alkyl group or alkenyl group having 14 to 30 carbon atoms, and e represents 1 or 2, preferably 1. It should be noted that when e=2, R 9 may be a combination of different groups.
水杨酸钙的制造方法没有特别限制,能够采用公知的单烷基水杨酸盐的制造方法等。例如,将苯酚作为起始原料利用烯烃进行烷基化,接着利用二氧化碳等羧基化而得到单烷基水杨酸、或将水杨酸作为起始原料利用当量的上述烯烃进行烷基化而得到单烷基水杨酸等,使它们与钙的氧化物、氢氧化物等的钙碱发生反应,或者将这些单烷基水杨酸等先形成钠盐或钾盐等碱金属盐后再与钙盐进行金属交换等,由此能够得到水杨酸钙。The method for producing calcium salicylate is not particularly limited, and a known method for producing monoalkyl salicylate can be used. For example, phenol is used as a starting material and alkylated with an olefin, followed by carboxylation with carbon dioxide or the like to obtain monoalkyl salicylic acid, or salicylic acid is used as a starting material and alkylated with an equivalent amount of the above olefin to obtain monoalkyl salicylic acid, and these are reacted with a calcium base such as calcium oxide or hydroxide, or these monoalkyl salicylic acids are first formed into an alkali metal salt such as a sodium salt or potassium salt and then metal exchanged with a calcium salt, thereby obtaining calcium salicylate.
得到碳酸钙高碱性磺酸钙或水杨酸钙的方法没有特别限定,例如,在二氧化碳的存在下使磺酸钙或水杨酸钙与氢氧化钙等的碱发生反应,由此能够得到碳酸钙高碱性磺酸钙或水杨酸钙。The method for obtaining calcium carbonate overbased calcium sulfonate or calcium salicylate is not particularly limited. For example, calcium carbonate overbased calcium sulfonate or calcium salicylate can be obtained by reacting calcium sulfonate or calcium salicylate with a base such as calcium hydroxide in the presence of carbon dioxide.
基于提高耐摩耗性、耐烧结性以及湿式离合器的传递扭矩容量的观点,(C1)成分以及(C2)成分的碱值优选为200mgKOH/g以上、更优选为250mgKOH/g以上,另外基于相同的观点,优选为600mgKOH/g以下、更优选为550mgKOH/g以下,在一个实施方式中可以为200~600mgKOH/g、或250~550mgKOH/g。需要说明的是,(C1)成分含有2种以上的碳酸钙高碱性磺酸钙清洁剂时,各碳酸钙高碱性磺酸钙清洁剂的碱值优选为上述范围内。同样的,(C2)成分含有2种以上的碳酸钙高碱性水杨酸钙清洁剂时,各碳酸钙高碱性水杨酸钙清洁剂的碱值优选为上述范围内。需要说明的是,本说明书中的碱值是指,基于JIS K2501高氯酸法测定的碱值。另外,金属系清洁剂通常通过在溶剂或润滑油基础油等稀释剂中的反应得到。为此,金属系清洁剂以通过润滑油基础油等稀释剂稀释的状态下进行商业流通。本说明书中,金属系清洁剂的碱值是指含有稀释剂状态下的碱值。Based on the viewpoint of improving wear resistance, seizure resistance and the transmission torque capacity of the wet clutch, the base value of the component (C1) and the component (C2) is preferably 200 mgKOH/g or more, more preferably 250 mgKOH/g or more, and based on the same viewpoint, it is preferably 600 mgKOH/g or less, more preferably 550 mgKOH/g or less, and in one embodiment, it can be 200 to 600 mgKOH/g, or 250 to 550 mgKOH/g. It should be noted that when the component (C1) contains two or more calcium carbonate high-based calcium sulfonate detergents, the base value of each calcium carbonate high-based calcium sulfonate detergent is preferably within the above range. Similarly, when the component (C2) contains two or more calcium carbonate high-based calcium salicylate detergents, the base value of each calcium carbonate high-based calcium salicylate detergent is preferably within the above range. It should be noted that the base value in this specification refers to the base value measured based on the JIS K2501 perchloric acid method. In addition, metal-based detergents are generally obtained by reaction in a diluent such as a solvent or a lubricating base oil. For this reason, metal-based detergents are commercially circulated in a state diluted with a diluent such as a lubricating base oil. In this specification, the base value of a metal-based detergent refers to the base value in a state containing a diluent.
润滑油组合物中含有(C)成分时,基于进一步提高新油的电气绝缘性以及省燃费性的观点以及提高耐疲劳性的观点,其含量((C)成分含有2种以上清洁剂时为总计的含量。)基于组合物总量,以钙量计优选为小于100质量ppm、更优选为95质量ppm以下、或90质量ppm以下,在一个实施方式中可以为80质量ppm以下,另外基于提高耐摩耗性、耐烧结性、耐疲劳性以及湿式离合器的传递扭矩容量的观点,优选为10质量ppm以上、更优选为15质量ppm以上,在一个实施方式中为20质量ppm以上,在一个实施方式中可以为10质量ppm以上小于100质量ppm、或10~95质量ppm、或15~90质量ppm、或20~80质量ppm。When the lubricating oil composition contains component (C), the content thereof (when component (C) contains two or more detergents, the content is the total content) is preferably less than 100 mass ppm, more preferably 95 mass ppm or less, or 90 mass ppm or less, and in one embodiment may be 80 mass ppm or less in terms of calcium content based on the total amount of the composition, from the viewpoint of further improving the electrical insulation and fuel efficiency of the new oil and improving the fatigue resistance. In addition, from the viewpoint of improving the wear resistance, seizure resistance, fatigue resistance and the transmission torque capacity of the wet clutch, it is preferably 10 mass ppm or more, more preferably 15 mass ppm or more, and in one embodiment it is 20 mass ppm or more. In one embodiment, it may be 10 mass ppm or more and less than 100 mass ppm, or 10 to 95 mass ppm, or 15 to 90 mass ppm, or 20 to 80 mass ppm.
通常在润滑油领域中,作为金属系清洁剂,使用基础油中能够形成胶束的有机酸金属盐(例如碱金属或碱土金属烷基水杨酸盐、碱金属或碱土金属烷基苯磺酸盐,以及碱金属或碱土金属烷基酚盐等。)或该有机酸金属盐和碱性金属盐(例如构成该有机酸金属盐的碱金属或碱土金属的氢氧化物、碳酸盐、硼酸盐等。)的混合物。这样的有机酸,通常在一分子中具有至少1个能够与金属碱(典型地,金属氧化物以及/或金属氢氧化物。)形成盐的具有布朗斯特酸性的极性基(例如羧基、磺基、酚羟基等。),和直链或支链烷基等至少1个亲油性基(例如碳原子数6以上的直链或支链烷基等。)等。金属系清洁剂的皂基是指,构成金属系清洁剂的皂成分的有机酸的共轭碱基(水杨酸盐清洁剂中例如为烷基水杨酸阴离子,磺酸盐清洁剂中例如为烷基苯磺酸阴离子、酚盐清洁剂中例如为烷基酚盐阴离子。)。In the field of lubricating oils, metal salts of organic acids (e.g., alkali metal or alkaline earth metal alkyl salicylates, alkali metal or alkaline earth metal alkylbenzene sulfonates, and alkali metal or alkaline earth metal alkylphenol salts) that can form micelles in base oils or mixtures of the organic acid metal salts and alkaline metal salts (e.g., hydroxides, carbonates, borates, etc. of alkali metal or alkaline earth metals constituting the organic acid metal salts) are generally used as metal detergents. Such organic acids generally have in one molecule at least one polar group having Bronsted acidity (e.g., carboxyl, sulfonic, phenolic hydroxyl, etc.) that can form a salt with a metal base (typically, a metal oxide and/or a metal hydroxide), and at least one lipophilic group such as a straight-chain or branched alkyl group (e.g., a straight-chain or branched alkyl group having more than 6 carbon atoms, etc.). The soap group of the metal-based detergent refers to the conjugate base of the organic acid constituting the soap component of the metal-based detergent (for example, alkyl salicylate anion in salicylate detergents, alkylbenzene sulfonate anion in sulfonate detergents, and alkylphenol anion in phenate detergents).
本发明的润滑油组合物中,可以进一步含有(C)成分之外的1种以上的金属系清洁剂,也可以不含。但是,基于进一步提高新油的电气绝缘性、省燃费性以及耐疲劳性的观点,润滑油组合物中包含(C)成分的全部金属系清洁剂的总计含量,基于组合物总量以金属量计优选为小于100质量ppm、更优选为95质量ppm以下、或90质量ppm以下,在一个实施方式中为80质量ppm以下,另外基于进一步提高耐烧结性、耐疲劳性以及湿式离合器的传递扭矩容量的观点,以及进一步提高耐摩耗性的观点,优选为10质量ppm以上,在一个实施方式中为20质量ppm以上,在一个实施方式中可以为10质量ppm以上小于100质量ppm、或10~95质量ppm、或15~95质量ppm、或20~80质量ppm。在一个实施方式中,本发明的润滑油组合物可以为不含(C)成分之外的金属系清洁剂的润滑油组合物。The lubricating oil composition of the present invention may further contain one or more metal-based detergents other than component (C), or may not contain any of them. However, from the viewpoint of further improving the electrical insulation, fuel efficiency and fatigue resistance of the new oil, the total content of all metal-based detergents including component (C) in the lubricating oil composition is preferably less than 100 mass ppm, more preferably 95 mass ppm or less, or 90 mass ppm or less, and in one embodiment, 80 mass ppm or less in terms of the metal amount based on the total amount of the composition. From the viewpoint of further improving the seizure resistance, fatigue resistance and the transmission torque capacity of the wet clutch, and from the viewpoint of further improving the wear resistance, it is preferably 10 mass ppm or more, and in one embodiment, 20 mass ppm or more. In one embodiment, it may be 10 mass ppm or more and less than 100 mass ppm, or 10 to 95 mass ppm, or 15 to 95 mass ppm, or 20 to 80 mass ppm. In one embodiment, the lubricating oil composition of the present invention may be a lubricating oil composition that does not contain a metal-based detergent other than component (C).
<(D)抗氧化剂><(D) Antioxidant>
一个优选实施方式中,润滑油组合物可以进一步含有作为抗氧化剂(以下也称作“(D)成分”。)的1种以上的胺系抗氧化剂(以下也称作“(D1)成分”。)以及1种以上的酚系抗氧化剂(以下也称作“(D2)成分”。)。In a preferred embodiment, the lubricating oil composition may further contain one or more amine antioxidants (hereinafter also referred to as "component (D1)") and one or more phenolic antioxidants (hereinafter also referred to as "component (D2)") as antioxidants (hereinafter also referred to as "component (D)").
作为(D1)成分的例,可以列举芳香族胺系抗氧化剂以及受阻胺系抗氧化剂。作为芳香族胺系抗氧化剂的例,可以列举烷基化α-萘胺等芳香族伯胺化合物;以及烷基化二苯胺、苯基-α-萘胺、烷基化苯基-α-萘胺、苯基-β-萘胺等芳香族仲胺化合物。作为芳香族胺系抗氧化剂,可以优选使用烷基化二苯胺、或烷基化苯基-α-萘胺或它们的组合。Examples of the component (D1) include aromatic amine antioxidants and hindered amine antioxidants. Examples of aromatic amine antioxidants include aromatic primary amine compounds such as alkylated α-naphthylamine, and aromatic secondary amine compounds such as alkylated diphenylamine, phenyl-α-naphthylamine, alkylated phenyl-α-naphthylamine, and phenyl-β-naphthylamine. As aromatic amine antioxidants, alkylated diphenylamine, alkylated phenyl-α-naphthylamine, or a combination thereof can be preferably used.
作为受阻胺系抗氧化剂的例,可以列举具有2,2,6,6-四烷基哌啶骨架的化合物(2,2,6,6-四烷基哌啶衍生物)。作为2,2,6,6-四烷基哌啶衍生物,优选4-位具有取代基的2,2,6,6-四烷基哌啶衍生物。另外,可以是2个2,2,6,6-四烷基哌啶骨架通过它们各自的4-位的取代基相互键合。另外,2,2,6,6-四烷基哌啶骨架的N-位可为无取代,也可以在该N-位取代有碳原子数1~4的烷基。2,2,6,6-四烷基哌啶骨架优选为2,2,6,6-四甲基哌啶骨架。As examples of hindered amine antioxidants, compounds having a 2,2,6,6-tetraalkylpiperidine skeleton (2,2,6,6-tetraalkylpiperidine derivatives) can be cited. As 2,2,6,6-tetraalkylpiperidine derivatives, 2,2,6,6-tetraalkylpiperidine derivatives having a substituent at the 4-position are preferred. In addition, two 2,2,6,6-tetraalkylpiperidine skeletons may be bonded to each other via their respective substituents at the 4-position. In addition, the N-position of the 2,2,6,6-tetraalkylpiperidine skeleton may be unsubstituted or may be substituted with an alkyl group having 1 to 4 carbon atoms. The 2,2,6,6-tetraalkylpiperidine skeleton is preferably a 2,2,6,6-tetramethylpiperidine skeleton.
作为2,2,6,6-四烷基哌啶骨架的4-位的取代基,可以列举酰氧基(R10COO-)、烷氧基(R10O-)、烷基氨基(R10NH-)、酰氨基(R10CONH-)等。R10优选为碳原子数1~30、更优选为碳原子数1~24、进一步优选为碳原子数1~20的烃基。作为烃基的例,可以列举烷基、烯基、环烷基、烷基环烷基、芳基、烷基芳基、芳基烷基等。Examples of the substituent at the 4-position of the 2,2,6,6-tetraalkylpiperidine skeleton include acyloxy (R 10 COO-), alkoxy (R 10 O-), alkylamino (R 10 NH-), acylamino (R 10 CONH-), etc. R 10 is preferably a hydrocarbon group having 1 to 30 carbon atoms, more preferably 1 to 24 carbon atoms, and even more preferably 1 to 20 carbon atoms. Examples of the hydrocarbon group include alkyl, alkenyl, cycloalkyl, alkylcycloalkyl, aryl, alkylaryl, arylalkyl, etc.
作为2个2,2,6,6-四烷基哌啶骨架通过它们各自的4-位上的取代基进行键合时的取代基,可以列举亚烃基双(羰氧基)(-OOC-R11-COO-)、亚烃基二氨基(-HN-R11-NH-)、亚烃基双(羰基氨基)(-HNCO-R11-CONH-)等。R11优选碳原子数为1~30的亚烃基,更优选为亚烷基。When two 2,2,6,6-tetraalkylpiperidine skeletons are bonded via the substituent at their respective 4-positions, examples of the substituent include alkylenebis(carbonyloxy) (-OOC-R 11 -COO-), alkylenediamino (-HN-R 11 -NH-), alkylenebis(carbonylamino) (-HNCO-R 11 -CONH-), etc. R 11 is preferably an alkylene group having 1 to 30 carbon atoms, and more preferably an alkylene group.
作为2,2,6,6-四烷基哌啶骨架的4-位上的取代基,优选为酰氧基。作为在2,2,6,6-四烷基哌啶骨架的4-位上具有酰氧基的化合物的一个例子,可举出由2,2,6,6-四甲基-4-哌啶醇与羧酸所形成的酯。作为该羧酸的例子,可举出碳原子数为8~20的直链或支链的脂肪族羧酸。As a substituent at the 4-position of the 2,2,6,6-tetraalkylpiperidine skeleton, an acyloxy group is preferred. As an example of a compound having an acyloxy group at the 4-position of the 2,2,6,6-tetraalkylpiperidine skeleton, an ester formed by 2,2,6,6-tetramethyl-4-piperidinol and a carboxylic acid can be cited. As an example of the carboxylic acid, a linear or branched aliphatic carboxylic acid having 8 to 20 carbon atoms can be cited.
作为(D2)成分(酚系抗氧化剂)的例,可以列举,4,4′-亚甲基双(2,6-二叔丁基苯酚);4,4′-双(2,6-二叔丁基苯酚);4,4′-双(2-甲基-6-叔丁基苯酚);2,2'-亚甲基双(4-乙基-6-叔丁基苯酚);2,2'-亚甲基双(4-甲基-6-叔丁基苯酚);4,4'-亚丁基双(3-甲基-6-叔丁基苯酚);4,4'-异亚丙基双(2,6-二叔丁基苯酚);2,2'-亚甲基双(4-甲基-6-壬基苯酚);2,2'-异亚丁基双(4,6-二甲基苯酚);2,2'-亚甲基双(4-甲基-6-环己基苯酚);2,6-二叔丁基-4-甲基苯酚;2,6-二叔丁基-4-乙基苯酚;2,4-二甲基-6-叔丁基苯酚;2,6-二叔丁基-4-(N,N'-二甲基氨基甲基)苯酚;4,4'-硫代双(2-甲基-6-叔丁基苯酚);4,4'-硫代双(3-甲基-6-叔丁基苯酚);2,2'-硫代双(4-甲基-6-叔丁基苯酚);双(3-甲基-4-羟基-5-叔丁基苄基)硫化物;双(3,5-二叔丁基-4-羟基苄基)硫化物;3-(3,5-二叔丁基-4-羟基苯基)丙酸酯类;3-甲基-5-叔丁基-4-羟基苯酚脂肪酸酯类等受阻酚化合物以及双酚化合物。作为3-(3,5-二叔丁基-4-羟基苯基)丙酸酯类的例,可以列举辛基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯;癸基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯;十二烷基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯;十四烷基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯;十六烷基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯;十八烷基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯;季戊四醇四[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯];2,2’-硫代二亚乙基双[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯]等。Examples of the component (D2) (phenolic antioxidant) include 4,4′-methylenebis(2,6-di-tert-butylphenol); 4,4′-bis(2,6-di-tert-butylphenol); 4,4′-bis(2-methyl-6-tert-butylphenol); 2,2′-methylenebis(4-ethyl-6-tert-butylphenol); 2,2′-methylenebis(4-methyl-6-tert-butylphenol); 4,4′-butylenebis(3-methyl-6-tert-butylphenol); 4,4′-isopropylidenebis(2,6-di-tert-butylphenol); 2,2′-methylenebis(4-methyl-6-nonylphenol); 2,2′-isobutylenebis(4,6-dimethylphenol); 2,2′-methylenebis(4-methyl-6-cyclohexylphenol); 2 ,6-di-tert-butyl-4-methylphenol; 2,6-di-tert-butyl-4-ethylphenol; 2,4-dimethyl-6-tert-butylphenol; 2,6-di-tert-butyl-4-(N,N'-dimethylaminomethyl)phenol; 4,4'-thiobis(2-methyl-6-tert-butylphenol); 4,4'-thiobis(3-methyl-6-tert-butylphenol); 2,2'-thiobis(4-methyl-6-tert-butylphenol); bis(3-methyl-4-hydroxy-5-tert-butylbenzyl) sulfide; bis(3,5-di-tert-butyl-4-hydroxybenzyl) sulfide; 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate; 3-methyl-5-tert-butyl-4-hydroxyphenol fatty acid esters and other hindered phenol compounds and bisphenol compounds. Examples of 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionates include octyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate; decyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate; dodecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate; tetradecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate; hexadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate; octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate; pentaerythritol tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]; 2,2'-thiodiethylenebis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], and the like.
润滑油组合物含有(D)成分时,基于降低氧化变质后的组合物的酸值增加的观点,其含量基于组合物总量以(D1)成分和(D2)成分的总量计,优选为0.1质量%以上、更优选为0.2质量%以上,在一个实施方式中为0.3质量%以上,另外基于进一步提高新油以及氧化变质后的组合物的电气绝缘性的观点,优选为3.0质量%以下、更优选为2.5质量%以下,在一个实施方式中为2.3质量%以下,在一个实施方式中可以为0.1~3.0质量%、或0.2~2.5质量%、或0.3~2.3质量%。When the lubricating oil composition contains the component (D), the content thereof is preferably 0.1% by mass or more, more preferably 0.2% by mass or more, and in one embodiment 0.3% by mass or more, based on the total amount of the composition, as the total amount of the components (D1) and (D2), from the viewpoint of reducing the increase in the acid value of the composition after oxidative degradation. Furthermore, from the viewpoint of further improving the electrical insulation properties of the new oil and the composition after oxidative degradation, the content thereof is preferably 3.0% by mass or less, more preferably 2.5% by mass or less, and in one embodiment 2.3% by mass or less. In one embodiment, it may be 0.1 to 3.0% by mass, or 0.2 to 2.5% by mass, or 0.3 to 2.3% by mass.
<(E)含有磷或硫的添加剂><(E) Additives containing phosphorus or sulfur>
一个优选实施方式中,润滑油组合物可以进一步含有1种以上的含磷化合物(以下也称作(E1)成分。)、或1分子中至少包含1个形式氧化数+II以下的硫原子的1种以上的含硫化合物(以下也称作(E2)成分)或它们的组合(以下也称作(E)成分。)。In a preferred embodiment, the lubricating oil composition may further contain one or more phosphorus-containing compounds (hereinafter also referred to as component (E1)), or one or more sulfur-containing compounds containing at least one sulfur atom with a formal oxidation number of +II or less in one molecule (hereinafter also referred to as component (E2)), or a combination thereof (hereinafter also referred to as component (E)).
作为(E1)成分,可以使用润滑油中用作防磨耗剂或极压剂功能的含磷化合物。作为(E1)成分可以单独使用1种含磷化合物,也可以组合使用2种以上的含磷化合物。As the component (E1), a phosphorus-containing compound that functions as an anti-wear agent or an extreme pressure agent in lubricating oil can be used. As the component (E1), one phosphorus-containing compound can be used alone or two or more phosphorus-containing compounds can be used in combination.
作为(E1)成分的例,可以列举亚磷酸酯类、硫代亚磷酸酯类、二硫代亚磷酸酯类、三硫代亚磷酸酯类、磷酸酯类、硫代磷酸酯类、二硫代磷酸酯类、三硫代磷酸酯类,它们的胺盐以及它们的金属盐。Examples of the component (E1) include phosphites, thiophosphites, dithiophosphites, trithiophosphites, phosphates, thiophosphoric acid esters, dithiophosphoric acid esters, trithiophosphoric acid esters, amine salts thereof, and metal salts thereof.
这些含磷酸的酯类通常具有碳原子数2~30、优选为3~20的烃基。作为该碳原子数2~30的烃基的例,可以列举烷基、环烷基、烷基取代环烷基、烯基、芳基、烷基取代芳基以及芳基取代烷基。这些烷基可以是直链状或支链状。These phosphoric acid-containing esters usually have a hydrocarbon group having 2 to 30 carbon atoms, preferably 3 to 20 carbon atoms. Examples of the hydrocarbon group having 2 to 30 carbon atoms include alkyl, cycloalkyl, alkyl-substituted cycloalkyl, alkenyl, aryl, alkyl-substituted aryl, and aryl-substituted alkyl. These alkyl groups may be linear or branched.
另外,作为含磷酸的酯类盐的例,可以列举,通过将金属碱、或分子中仅含有氨、碳原子数1~8的烃基或含羟基的烃基的胺化合物等含氮化合物作用于磷酸偏酯、单硫代磷酸偏酯、二硫代磷酸偏酯、三硫代磷酸偏酯、亚磷酸偏酯、硫代亚磷酸偏酯或二硫代亚磷酸偏酯,中和一部分或全部残留的酸性氢的盐。In addition, as examples of ester salts containing phosphoric acid, there can be listed salts in which a part or all of the residual acidic hydrogen is neutralized by allowing a metal base, or a nitrogen-containing compound such as an amine compound containing only ammonia, a hydrocarbon group having 1 to 8 carbon atoms, or a hydroxyl-containing hydrocarbon group in the molecule to act on a partial phosphate ester, a monothiophosphate partial ester, a dithiophosphate partial ester, a trithiophosphate partial ester, a phosphite partial ester, a thiophosphite partial ester, or a dithiophosphite partial ester.
作为(E1)成分,可以特别优选使用下述通式(8)所表示亚磷酸酯化合物。As the component (E1), a phosphite compound represented by the following general formula (8) can be particularly preferably used.
【化4】【Chemistry 4】
通式(8)中,R12以及R13分别独立地表示碳原子数1~18的直链烃基或下述通式(9)所表示的碳原子数4~20的基。In the general formula (8), R 12 and R 13 each independently represent a linear hydrocarbon group having 1 to 18 carbon atoms or a group having 4 to 20 carbon atoms represented by the following general formula (9).
【化5】【Chemistry 5】
通式(9)中,R14为碳原子数2~17的直链烃基,优选为亚乙基或亚丙基,在一个实施方式中可以为亚乙基。R15为碳原子数2~17的直链烃基,优选为碳原子数2~16的直链烃基、特别优选为碳原子数6~10的直链烃基。X1为氧原子或硫原子,优选为硫原子。通式(9)所表示基的碳原子数优选为5~20。In the general formula (9), R 14 is a straight-chain hydrocarbon group having 2 to 17 carbon atoms, preferably an ethylene group or a propylene group, and in one embodiment, may be an ethylene group. R 15 is a straight-chain hydrocarbon group having 2 to 17 carbon atoms, preferably a straight-chain hydrocarbon group having 2 to 16 carbon atoms, and particularly preferably a straight-chain hydrocarbon group having 6 to 10 carbon atoms. X 1 is an oxygen atom or a sulfur atom, preferably a sulfur atom. The number of carbon atoms of the group represented by the general formula (9) is preferably 5 to 20.
本说明书中,“亚磷酸”是指氧化数为+III的磷的含氧酸H3PO3。需要说明的是,通式(8)所示的亚磷酸酯化合物通常具有互变异构性,本说明书中,通式(8)所示的化合物的任何互变异构体都属于(E1)成分。In this specification, "phosphorous acid" refers to phosphorus oxo acid H 3 PO 3 with an oxidation number of +III. It should be noted that the phosphite compound represented by the general formula (8) generally has tautomerism, and in this specification, any tautomer of the compound represented by the general formula (8) belongs to the component (E1).
在一个实施方式中,作为R12以及R13的优选例,可以列举碳原子数4~18的直链烷基。作为直链烷基的例,可以列举丁基、戊基、己基、庚基、辛基、壬基、癸基、十一烷基、十二烷基、十三烷基、十四烷基、十五烷基、十六烷基、十七烷基、十八烷基。In one embodiment, preferred examples of R12 and R13 include linear alkyl groups having 4 to 18 carbon atoms. Examples of linear alkyl groups include butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, and octadecyl.
在一个实施方式中,作为R12以及R13的优选例,可以列举3-硫杂戊基、3-硫杂己基、3-硫杂庚基、3-硫杂辛基、3-硫杂壬基、3-硫杂癸基、3-硫杂十一烷基、4-硫杂己基、3-氧杂戊基、3-氧杂己基、3-氧杂庚基、3-氧杂辛基、3-氧杂壬基、3-氧杂癸基、3-氧杂十一烷基、3-氧杂十二烷基、3-氧杂十三烷基、3-氧杂十四烷基、3-氧杂十五烷基、3-氧杂十六烷基、3-氧杂十七烷基、3-氧杂十七烷基、3-氧杂十九烷基、4-氧杂己基、4-氧杂庚基以及4-氧杂辛基。In one embodiment, preferred examples of R 12 and R 13 include 3-thiapentyl, 3-thiahexyl, 3-thiaheptyl, 3-thiaoctyl, 3-thianonyl, 3-thiadecyl, 3-thiaundecyl, 4-thiahexyl, 3-oxapentyl, 3-oxaheptyl, 3-oxaoctyl, 3-oxanononyl, 3-oxadecyl, 3-oxaundecyl, 3-oxadodecyl, 3-oxatridecyl, 3-oxatetradecyl, 3-oxapentadecyl, 3-oxahexadecyl, 3-oxaheptyl, 3-oxaheptyl, 3-oxanonyl, 3-oxadecyl, 3-oxaundecyl, 3-oxadodecyl, 3-oxatridecyl, 3-oxatetradecyl, 3-oxapentadecyl, 3-oxahexadecyl, 3-oxaheptadecyl, 3-oxaheptadecyl, 3-oxanonadecyl, 4-oxahexyl, 4-oxaheptyl and 4-oxaoctyl.
作为(E2)成分,可以使用作为润滑油中的防磨耗剂或极压剂功能的含硫化合物。这样的含硫化合物在1分子中至少含有1个形式氧化数+II以下的硫原子。本说明书中,硫原子的形式氧化数,基于与该硫原子键合的原子的电负性和硫原子的电负性的关系决定。即硫原子和原子X的键合中,如果元素X的电负性比硫的电负性更大,则被认为参与两原子间的键合的电子全部归属原子X。反之,硫原子和原子X的键合中,如果元素X的电负性比硫的电负性更小,则被认为参与两原子间的键合的电子全部归属硫原子。硫原子相互之间的键合其氧化数不变化。本说明书中,包含硫的全部元素的电负性适用Allred-Rochow的电负性。As component (E2), a sulfur-containing compound that functions as an anti-wear agent or extreme pressure agent in a lubricating oil can be used. Such a sulfur-containing compound contains at least one sulfur atom with a formal oxidation number of +II or less in one molecule. In this specification, the formal oxidation number of the sulfur atom is determined based on the relationship between the electronegativity of the atom bonded to the sulfur atom and the electronegativity of the sulfur atom. That is, in the bond between the sulfur atom and the atom X, if the electronegativity of the element X is greater than the electronegativity of sulfur, it is considered that all the electrons involved in the bond between the two atoms belong to the atom X. Conversely, in the bond between the sulfur atom and the atom X, if the electronegativity of the element X is smaller than the electronegativity of sulfur, it is considered that all the electrons involved in the bond between the two atoms belong to the sulfur atom. The oxidation number of the bond between sulfur atoms does not change. In this specification, the electronegativity of all elements including sulfur is subject to the electronegativity of Allred-Rochow.
作为(E2)成分的例,可以列举噻二唑化合物、硫化油脂、硫化脂肪酸、硫化酯、硫化烯烃、二烃基(多)硫化物、烷基硫代氨基甲酰基化合物、硫代氨基甲酸酯化合物、硫萜化合物、硫代二丙酸二烷基酯化合物、硫化矿物油、二硫代氨基甲酸锌化合物、二硫代氨基甲酸钼化合物、环丁砜化合物等。作为(E2)成分,可以单独使用1种的含硫化合物,也可以组合使用2种以上的含硫化合物。Examples of the component (E2) include thiadiazole compounds, sulfurized oils and fats, sulfurized fatty acids, sulfurized esters, sulfurized olefins, dialkyl (poly) sulfides, alkylthiocarbamoyl compounds, thiocarbamate compounds, thioterpene compounds, dialkyl thiodipropionate compounds, sulfurized mineral oils, zinc dithiocarbamate compounds, molybdenum dithiocarbamate compounds, sulfolane compounds, etc. As the component (E2), one sulfur-containing compound may be used alone, or two or more sulfur-containing compounds may be used in combination.
作为噻二唑化合物的优选例,可以列举下述通式(10)所表示的1,3,4-噻二唑化合物、下述通式(11)所表示的1,2,4-噻二唑化合物、以及下述通式(12)所表示1,2,3-噻二唑化合物。Preferred examples of the thiadiazole compound include 1,3,4-thiadiazole compounds represented by the following general formula (10), 1,2,4-thiadiazole compounds represented by the following general formula (11), and 1,2,3-thiadiazole compounds represented by the following general formula (12).
【化6】【Chemistry 6】
【化7】【Chemistry 7】
【化8】【Chemistry 8】
(通式(10)~(12)中,R16以及R17可以相同或不同,分别独立地表示氢原子或碳原子数1~20的烃基;f以及g可以相同或不同,分别独立地表示0~8的整数。)(In general formulae (10) to (12), R16 and R17 may be the same or different and each independently represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms; f and g may be the same or different and each independently represents an integer of 0 to 8.)
上述噻二唑化合物中,以上述通式(10)~(12)中任一项表示,特别可以优选使用具有烃基二硫基的噻二唑化合物。Among the above-mentioned thiadiazole compounds, thiadiazole compounds represented by any one of the above-mentioned general formulas (10) to (12) and having a hydrocarbyl disulfide group are particularly preferably used.
硫化油脂是硫或含硫化合物与油脂(猪油、鲸油、植物油、鱼油等)反应所得的生成物。硫化油脂中的硫含量没有特别限定,通常为5~30重量%。Sulfurized fats and oils are products obtained by the reaction of sulfur or sulfur-containing compounds with fats and oils (lard, whale oil, vegetable oil, fish oil, etc.) The sulfur content in the sulfurized fats and oils is not particularly limited, but is usually 5 to 30% by weight.
作为硫化脂肪酸,可以使用通过将不饱和脂肪酸以任意的方法硫化所得的生成物,作为其例,可以列举硫化油酸等。As the sulfurized fatty acid, a product obtained by sulfurizing an unsaturated fatty acid by any method can be used, and examples thereof include sulfurized oleic acid.
作为硫化酯,可以使用通过任意方法对不饱和脂肪酸酯进行硫化(例如不饱和脂肪酸(油酸、亚油酸或萃取自上述动植物油脂的脂肪酸等)与各种醇反应所得的生成物。)所得的生成物,作为其例,可以列举硫化油酸甲酯、硫化米糠脂肪酸辛酯等。As the sulfided ester, a product obtained by sulfiding an unsaturated fatty acid ester by any method (for example, a product obtained by reacting an unsaturated fatty acid (oleic acid, linoleic acid or a fatty acid extracted from the above-mentioned animal and plant oils and fats) with various alcohols) can be used. Examples thereof include methyl oleate sulfide and octyl rice bran fatty acid sulfide.
作为硫化烯烃的例,可以列举下述通式(13)所表示化合物。该化合物能够通过碳原子数2~15的烯烃或其2~4聚体与硫、氯化硫等硫化剂反应得到。作为该烯烃,可以优选使用丙烯、异丁烯、二异丁烯等。Examples of sulfided olefins include compounds represented by the following general formula (13). The compounds can be obtained by reacting an olefin having 2 to 15 carbon atoms or dimers to tetramers thereof with a sulfiding agent such as sulfur or sulfur chloride. As the olefin, propylene, isobutylene, diisobutylene, etc. can be preferably used.
【化9】【Chemistry 9】
R18-Sh-R19 (13) R18 - Sh - R19 (13)
(通式(13)中,R18表示碳原子数2~15的烯基,R19表示碳原子数2~15的烷基或烯基,h表示1~8的整数。)(In the general formula (13), R18 represents an alkenyl group having 2 to 15 carbon atoms, R19 represents an alkyl group or alkenyl group having 2 to 15 carbon atoms, and h represents an integer of 1 to 8.)
二烃基(多)硫化物是下述通式(14)所表示化合物。在此,R15以及R16为烷基时,称作烷基硫醚。The dihydrocarbyl (poly)sulfide is a compound represented by the following general formula (14): When R 15 and R 16 are alkyl groups, it is referred to as an alkyl sulfide.
【化10】【Chemistry 10】
R20-Si-R21 (14) R20 - Si - R21 (14)
(通式(14)中,R20以及R21可以相同或不同,分别独立地表示碳原子数1~20的烷基(可为直链或支链,也可以具有环状结构。)、碳原子数6~20的芳基、碳原子数7~20的烷芳基,或碳原子数7~20的芳烷基,i表示1~8的整数。)(In the general formula (14), R20 and R21 may be the same or different, and each independently represents an alkyl group having 1 to 20 carbon atoms (which may be linear or branched, or may have a cyclic structure), an aryl group having 6 to 20 carbon atoms, an alkylaryl group having 7 to 20 carbon atoms, or an aralkyl group having 7 to 20 carbon atoms, and i represents an integer of 1 to 8.)
作为烷基硫代氨基甲酰基化合物的例,可以列举下述通式(15)所表示化合物。Examples of the alkylthiocarbamoyl compound include compounds represented by the following general formula (15).
【化11】【Chemistry 11】
(通式(15)中,R22~R25可以相同或不同,分别独立地表示碳原子数1~20的烷基,k表示1~8的整数。)(In the general formula (15), R 22 to R 25 may be the same or different, and each independently represents an alkyl group having 1 to 20 carbon atoms, and k represents an integer of 1 to 8.)
作为烷基硫代氨基甲酸酯化合物的例,可以列举下述通式(16)所示的化合物。Examples of the alkylthiocarbamate compound include compounds represented by the following general formula (16).
【化12】【Chemistry 12】
(通式(16)中,R26~R29可以相同或不同,分别表示碳原子数1~20的烷基,R30表示碳原子数1~10的亚烷基。)(In the general formula (16), R 26 to R 29 may be the same or different and each represents an alkyl group having 1 to 20 carbon atoms, and R 30 represents an alkylene group having 1 to 10 carbon atoms.)
作为硫萜化合物,例如,可以列举五硫化二磷和蒎烯的反应物。Examples of the thioterpene compound include a reaction product of phosphorus pentasulfide and pinene.
作为硫代二丙酸二烷基酯化合物,例如,可以列举硫代二丙酸二月桂酯、硫代二丙酸二硬脂酯等。Examples of the dialkyl thiodipropionate compound include dilauryl thiodipropionate and distearyl thiodipropionate.
硫化矿物油是通过在矿物油中溶解单质硫所得的物质。硫化矿物油中使用的矿物油没有特别限制,作为其例,可以列举对于对原油施以常压蒸馏以及减压蒸馏所得的润滑油馏分,通过施以公知的精制处理的适当组合进行精制的链烷烃系矿物油、环烷烃系矿物油等。另外,作为单质硫,可以使用块状、粉末状、熔融液体状等的任意形态。硫化矿物油中的硫含量没有特别限制,以硫化矿物油总量为基准通常为0.05~1.0重量%。Sulfurized mineral oil is a substance obtained by dissolving elemental sulfur in mineral oil. The mineral oil used in the sulfided mineral oil is not particularly limited, and examples thereof include paraffinic mineral oils, cycloparaffinic mineral oils, etc., which are refined by applying an appropriate combination of known refining treatments to the lubricating oil fractions obtained by applying atmospheric distillation and vacuum distillation to crude oil. In addition, as elemental sulfur, any form such as block, powder, molten liquid, etc. can be used. The sulfur content in the sulfided mineral oil is not particularly limited, and is usually 0.05 to 1.0% by weight based on the total amount of the sulfided mineral oil.
作为二硫代氨基甲酸锌化合物,可以使用下述通式(17)所表示化合物,作为二硫代氨基甲酸钼化合物的例,可以列举下述通式(18)所表示化合物。As the zinc dithiocarbamate compound, a compound represented by the following general formula (17) can be used, and as examples of the molybdenum dithiocarbamate compound, a compound represented by the following general formula (18) can be mentioned.
【化13】【Chemistry 13】
(通式(17)中,R31~R34可以相同或不同,分别独立地表示碳原子数1以上的烃基。)(In the general formula (17), R 31 to R 34 may be the same or different, and each independently represents a hydrocarbon group having 1 or more carbon atoms.)
【化14】【Chemistry 14】
(通式(18)中,R35~R38可以相同或不同,分别独立地表示碳原子数1以上的烃基,Y1~Y4分别独立地表示氧原子或硫原子。)(In the general formula (18), R 35 to R 38 may be the same or different, and each independently represents a hydrocarbon group having 1 or more carbon atoms, and Y 1 to Y 4 each independently represents an oxygen atom or a sulfur atom.)
需要说明的是,上述通式(18)的二硫代氨基甲酸钼化合物虽然是1分子中具有2个钼原子的2核络合物,但作为二硫代氨基甲酸钼化合物,也可以使用1分子中具有1个钼原子的单核钼络合物、或1分子中具有3个以上钼原子的多核钼络合物。It should be noted that although the dithiocarbamate molybdenum compound of the general formula (18) is a binuclear complex having two molybdenum atoms in one molecule, a mononuclear molybdenum complex having one molybdenum atom in one molecule or a polynuclear molybdenum complex having three or more molybdenum atoms in one molecule may also be used as the dithiocarbamate molybdenum compound.
作为环丁砜化合物,可以使用例如下述通式(19)所表示化合物。As the sulfolane compound, for example, a compound represented by the following general formula (19) can be used.
【化15】【Chemistry 15】
(通式(19)中,l表示1或2的整数,m表示0或1的整数,m=1时,R39表示碳原子数1以上的烃基。)(In the general formula (19), l represents an integer of 1 or 2, m represents an integer of 0 or 1, and when m=1, R39 represents a hydrocarbon group having 1 or more carbon atoms.)
润滑油组合物可以含有(E)成分,也可以不含。基于进一步提高新油以及氧化变质后的组合物的电气绝缘性的观点,以磷成分以及硫成分的总含量计,润滑油组合物中(E)成分的含量,基于组合物总量优选为0~1000质量ppm、更优选为0~900质量ppm、进一步优选为0~800质量ppm,另外,基于提高耐摩耗性的观点,优选为300质量ppm以上、更优选为400质量ppm以上、进一步优选为500质量ppm以上,在一个实施方式中可以为300~1000质量ppm、或400~900质量ppm、或500~800质量ppm。需要说明的是,本说明书中,任何含磷添加剂应当计入(E1)成分的含量,仅含有形式氧化数+II以下的硫但不含磷的添加剂计入(E2)成分的含量。另外,(E1)成分同时含有磷以及形式氧化数+II以下的硫两者时,该(E1)成分计入(E)成分中以磷成分计的含量以及以硫成分计的含量这两者中。需要说明的是,(E)成分为含有磷原子或形式氧化数+II以下的硫原子的化合物,但(E)成分进一步含有形式氧化数+III以上的硫原子时,该(E)成分中任何形式氧化数的硫原子也计入(E)成分中以硫成分计的含量。The lubricating oil composition may contain component (E) or may not contain it. From the viewpoint of further improving the electrical insulation of the new oil and the composition after oxidation and deterioration, the content of component (E) in the lubricating oil composition is preferably 0 to 1000 mass ppm, more preferably 0 to 900 mass ppm, and further preferably 0 to 800 mass ppm, based on the total content of the phosphorus component and the sulfur component, and from the viewpoint of improving the wear resistance, it is preferably 300 mass ppm or more, more preferably 400 mass ppm or more, and further preferably 500 mass ppm or more, and in one embodiment, it may be 300 to 1000 mass ppm, or 400 to 900 mass ppm, or 500 to 800 mass ppm. It should be noted that in this specification, any phosphorus-containing additive should be included in the content of component (E1), and additives containing only sulfur with a formal oxidation number of +II or less but no phosphorus are included in the content of component (E2). In addition, when the component (E1) contains both phosphorus and sulfur with a formal oxidation number of +II or less, the component (E1) is included in both the content calculated as the phosphorus component and the content calculated as the sulfur component in the component (E). It should be noted that the component (E) is a compound containing a phosphorus atom or a sulfur atom with a formal oxidation number of +II or less, but when the component (E) further contains a sulfur atom with a formal oxidation number of +III or more, the sulfur atom with any formal oxidation number in the component (E) is also included in the content calculated as the sulfur component in the component (E).
<(F)聚(甲基)丙烯酸酯><(F) Poly(meth)acrylate>
在一个实施方式中,本发明的润滑油组合物可以进一步含有重均分子量大于25,000的1种以上的聚(甲基)丙烯酸烷基酯(以下也称作“(F)成分”。)。作为(F)成分,可以单独使用1种聚(甲基)丙烯酸烷基酯,也可以组合使用2种以上的聚(甲基)丙烯酸烷基酯。需要说明的是,本说明书中“(甲基)丙烯酸”是指“丙烯酸以及/或甲基丙烯酸”。In one embodiment, the lubricating oil composition of the present invention may further contain one or more poly(meth)acrylic acid alkyl esters having a weight average molecular weight of greater than 25,000 (hereinafter also referred to as "component (F)"). As component (F), one poly(meth)acrylic acid alkyl ester may be used alone, or two or more poly(meth)acrylic acid alkyl esters may be used in combination. It should be noted that "(meth)acrylic acid" in this specification means "acrylic acid and/or methacrylic acid".
作为(F)成分,是用作润滑油中的粘度指数提升剂或倾点降低剂的聚(甲基)丙烯酸烷基酯,可以没有特别限制地使用重均分子量大于25,000之物。作为(F)成分,可以使用非分散型聚(甲基)丙烯酸酯以及分散型聚(甲基)丙烯酸酯的任一种,也可以使用它们的组合,基于提高耐烧结性的观点,优选使用非分散型聚(甲基)丙烯酸酯。本说明书中,“分散型聚(甲基)丙烯酸酯”是指具有含氮原子的官能团的聚(甲基)丙烯酸酯化合物,“非分散型聚(甲基)丙烯酸酯”是指不具有含氮原子的官能团的聚(甲基)丙烯酸酯化合物。As component (F), a poly(meth)acrylic acid alkyl ester used as a viscosity index improver or pour point depressant in lubricating oil can be used without particular limitation. Any of non-dispersible poly(meth)acrylate and dispersed poly(meth)acrylate can be used as component (F), or a combination thereof. Based on the viewpoint of improving sintering resistance, non-dispersible poly(meth)acrylate is preferably used. In this specification, "dispersible poly(meth)acrylate" refers to a poly(meth)acrylate compound having a functional group containing a nitrogen atom, and "non-dispersible poly(meth)acrylate" refers to a poly(meth)acrylate compound not having a functional group containing a nitrogen atom.
基于提高耐疲劳性的观点以及进一步提高新油的电气绝缘性的观点,(F)成分的重均分子量优选为大于25,000、更优选为27,000以上,另外,基于提高耐烧结性的观点,优选为100,000以下、更优选为80,000以下,在一个实施方式中可以为大于25,000,且100,000以下、或27,000~80,000。From the viewpoint of improving fatigue resistance and further improving the electrical insulation of the new oil, the weight average molecular weight of the component (F) is preferably greater than 25,000, more preferably greater than 27,000. From the viewpoint of improving seizure resistance, it is preferably 100,000 or less, more preferably 80,000 or less. In one embodiment, it may be greater than 25,000 and 100,000 or less, or 27,000 to 80,000.
润滑油组合物可以含有(F)成分,也可以不含,基于进一步提高省燃费性的观点,基于组合物总量,润滑油组合物中的(G)成分的含量优选为0~5.0质量%、更优选为0~4.0质量%,另外,基于进一步提高新油的低温流动性的观点,优选为0.01质量%以上、更优选为0.015质量%以上,在一个实施方式中可以为0.01~5.0质量%、或0.015~4.0质量%。The lubricating oil composition may or may not contain the component (F). From the viewpoint of further improving fuel efficiency, the content of the component (G) in the lubricating oil composition is preferably 0 to 5.0% by mass, more preferably 0 to 4.0% by mass, based on the total amount of the composition. From the viewpoint of further improving the low-temperature fluidity of the new oil, the content is preferably 0.01% by mass or more, more preferably 0.015% by mass or more. In one embodiment, the content may be 0.01 to 5.0% by mass, or 0.015 to 4.0% by mass.
<其他添加剂><Other additives>
在一个实施方式中,润滑油组合物可以进一步含有(B)成分以及(E)成分之外的摩擦调节剂、(F)成分之外的粘度指数提升剂、(F)成分之外的倾点降低剂、(E)成分之外的防腐蚀剂、防锈剂、(E)成分之外的选自金属钝化剂、消泡剂、抗乳化剂以及着色剂的1种以上的添加剂。In one embodiment, the lubricating oil composition may further contain a friction modifier other than the components (B) and (E), a viscosity index improver other than the component (F), a pour point depressant other than the component (F), a corrosion inhibitor and a rust inhibitor other than the component (E), and one or more additives selected from the group consisting of a metal deactivator, a defoamer, an anti-emulsifier and a colorant other than the component (E).
作为(B)成分以及(E)成分之外的摩擦调节剂,例如,可以使用选自(E)成分之外的油溶性有机钼化合物以及(B)成分之外的无灰摩擦调节剂的1种以上的摩擦调节剂。润滑油组合物也可以不含摩擦调节剂,基于进一步提高新油以及氧化变质后的组合物的电气绝缘性的观点,基于组合物总量,润滑油组合物中的摩擦调节剂的含量优选为0~2质量%、更优选为0~1质量%。该含量的下限没有特别限制,在一个实施方式中可以为0.005质量%以上。As the friction modifier other than the component (B) and the component (E), for example, one or more friction modifiers selected from the group consisting of an oil-soluble organic molybdenum compound other than the component (E) and an ashless friction modifier other than the component (B) can be used. The lubricating oil composition may not contain a friction modifier, but from the viewpoint of further improving the electrical insulation of the new oil and the composition after oxidation and deterioration, the content of the friction modifier in the lubricating oil composition is preferably 0 to 2 mass %, more preferably 0 to 1 mass %, based on the total amount of the composition. The lower limit of the content is not particularly limited, and in one embodiment, it may be 0.005 mass % or more.
作为(E)成分之外的油溶性有机钼化合物的例,可以列举不含硫作为组成元素的有机钼化合物。作为不含硫作为组成元素的有机钼化合物的例,可以列举,钼-胺络合物、钼-琥珀酰亚胺络合物、有机酸钼盐、醇的钼盐等。需要说明的是,有机钼化合物可以是单核钼化合物、也可以是二核钼化合物或三核钼化合物等多核钼化合物。Examples of oil-soluble organic molybdenum compounds other than component (E) include organic molybdenum compounds that do not contain sulfur as a constituent element. Examples of organic molybdenum compounds that do not contain sulfur as a constituent element include molybdenum-amine complexes, molybdenum-succinimide complexes, organic acid molybdenum salts, alcohol molybdenum salts, etc. It should be noted that the organic molybdenum compound may be a mononuclear molybdenum compound or a polynuclear molybdenum compound such as a dinuclear molybdenum compound or a trinuclear molybdenum compound.
润滑油组合物可以含有金属系清洁剂之外的含金属添加剂(例如有机钼化合物或二烷基二硫代磷酸锌等。),也可以不含,基于进一步提高新油以及氧化变质后的组合物的电气绝缘性的观点,基于组合物总量,润滑油组合物中的金属元素的总含量以金属量计优选小于100质量ppm。在一个实施方式中,润滑油组合物中(C)成分之外的含金属添加剂的总含量,基于组合物总量以金属量计优选为0~50质量ppm、更优选为0~30质量ppm、进一步优选为0~10质量ppm。The lubricating oil composition may contain metal-containing additives (e.g., organic molybdenum compounds or zinc dialkyl dithiophosphates) other than the metal detergent, or may not contain them. From the viewpoint of further improving the electrical insulation of new oil and the composition after oxidative degradation, the total content of metal elements in the lubricating oil composition is preferably less than 100 mass ppm in terms of metal amount based on the total amount of the composition. In one embodiment, the total content of metal-containing additives other than the component (C) in the lubricating oil composition is preferably 0 to 50 mass ppm, more preferably 0 to 30 mass ppm, and even more preferably 0 to 10 mass ppm in terms of metal amount based on the total amount of the composition.
作为(B)成分之外的无灰摩擦调节剂,可以没有限制地使用公知的油性剂系摩擦调节剂。作为无灰摩擦调节剂的例,可以列举分子中含有选自氧原子、氮原子、硫原子的1种以上的杂元素的、碳原子数6~50的化合物。进一步具体地,可以优选使用分子中至少具有1个碳原子数6~30的烷基或烯基、优选碳原子数6~30的直链或支链烷基或烯基的、脂肪族胺化合物、脂肪族酰亚胺化合物、脂肪酸酯、脂肪酸酰胺、脂肪酸酰肼、脂肪酸金属盐、脂肪族醇、脂肪族醚、脂肪族脲化合物等无灰摩擦调节剂。As the ashless friction modifier other than the component (B), known oiliness-based friction modifiers can be used without limitation. Examples of ashless friction modifiers include compounds having 6 to 50 carbon atoms and containing one or more heteroelements selected from oxygen atoms, nitrogen atoms, and sulfur atoms in the molecule. More specifically, ashless friction modifiers such as aliphatic amine compounds, aliphatic imide compounds, fatty acid esters, fatty acid amides, fatty acid hydrazides, fatty acid metal salts, aliphatic alcohols, aliphatic ethers, and aliphatic urea compounds having at least one alkyl or alkenyl group having 6 to 30 carbon atoms, preferably a linear or branched alkyl or alkenyl group having 6 to 30 carbon atoms in the molecule can be preferably used.
作为(F)成分之外的粘度指数提升剂,可以没有限制地使用润滑油中使用的公知粘度指数提升剂。作为其例,可以列举乙烯-α-烯烃共聚物及其氢化物、α-烯烃与具有聚合性不饱和键的酯单体的共聚物、聚异丁烯及其氢化物、苯乙烯-二烯共聚物的氢化物、苯乙烯-马来酸酐酯共聚物以及聚烷基苯乙烯等。这些之中可以优选使用乙烯-α-烯烃共聚物或其氢化物、或是它们的组合。粘度指数提升剂可以是分散型或非分散型。在一个实施方式中,粘度指数提升剂的重均分子量可以为例如3000~100,000。润滑油组合物可以含有粘度指数提升剂,也可以不含,基于进一步提高氧化变质后的组合物的电气绝缘性的观点,润滑油组合物中的粘度指数提升剂的总含量,基于组合物总量优选为0~5.0质量%、更优选为0~4.0质量%。该总含量的下限没有特别限制,在一个实施方式中可以为0.1质量%以上。As the viscosity index improver other than the component (F), known viscosity index improvers used in lubricating oils can be used without limitation. Examples thereof include ethylene-α-olefin copolymers and hydrogenates thereof, copolymers of α-olefins and ester monomers having polymerizable unsaturated bonds, polyisobutylene and hydrogenates thereof, hydrogenates of styrene-diene copolymers, styrene-maleic anhydride ester copolymers, and polyalkylstyrene. Among these, ethylene-α-olefin copolymers or hydrogenates thereof, or combinations thereof, can be preferably used. The viscosity index improver can be a dispersed type or a non-dispersed type. In one embodiment, the weight average molecular weight of the viscosity index improver can be, for example, 3000 to 100,000. The lubricating oil composition may contain a viscosity index improver or may not contain one. From the viewpoint of further improving the electrical insulation of the composition after oxidative degradation, the total content of the viscosity index improver in the lubricating oil composition is preferably 0 to 5.0% by mass, more preferably 0 to 4.0% by mass, based on the total amount of the composition. The lower limit of the total content is not particularly limited, and in one embodiment, it can be 0.1% by mass or more.
作为(F)成分之外的倾点降低剂,根据使用的润滑油基础油的性状,例如,可以使用乙烯-醋酸乙烯酯共聚物等公知的倾点降低剂。润滑油组合物可以含有(F)成分之外的倾点降低剂,也可以不含,基于进一步提高氧化变质后的组合物的电气绝缘性的观点,润滑油组合物中的(F)成分之外的倾点降低剂的含量,基于组合物总量优选为0~1质量%、更优选为0~0.8质量%。该含量的下限没有特别限制,在一个实施方式中可以为0.015质量%以上。As the pour point depressant other than the component (F), for example, a known pour point depressant such as ethylene-vinyl acetate copolymer can be used depending on the properties of the lubricating base oil used. The lubricating oil composition may contain a pour point depressant other than the component (F), or may not contain it. From the viewpoint of further improving the electrical insulation of the composition after oxidative degradation, the content of the pour point depressant other than the component (F) in the lubricating oil composition is preferably 0 to 1% by mass, more preferably 0 to 0.8% by mass, based on the total amount of the composition. The lower limit of the content is not particularly limited, and in one embodiment, it may be 0.015% by mass or more.
润滑油组合物可以含有(F)成分之外的聚合物成分(例如粘度指数提升剂或倾点降低剂。),也可以不含,基于进一步提高氧化变质后的组合物的电气绝缘性的观点,润滑油组合物中的重均分子量25,000以下的聚合物成分的含量优选为0质量%以上小于0.1质量%、更优选为0~0.05质量%、特别优选为0~0.01质量%。The lubricating oil composition may or may not contain a polymer component other than the component (F) (e.g., a viscosity index improver or a pour point depressant). From the viewpoint of further improving the electrical insulation properties of the composition after oxidative degradation, the content of the polymer component having a weight average molecular weight of 25,000 or less in the lubricating oil composition is preferably 0 mass % or more and less than 0.1 mass %, more preferably 0 to 0.05 mass %, and particularly preferably 0 to 0.01 mass %.
作为(E)成分之外的防腐蚀剂,例如可以使用苯并三唑、甲基苯并三氮唑以及咪唑化合物等公知的防腐蚀剂。润滑油组合物可以含有(E)成分之外的防腐蚀剂,也可以不含,基于进一步提高新油以及氧化变质后的组合物的电气绝缘性的观点,润滑油组合物中的(E)成分之外的防腐蚀剂的含量,基于组合物总量优选为0~1质量%、更优选为0~0.5质量%。该含量的下限没有特别限制,在一个实施方式中可以为0.01质量%以上。As the anticorrosive agent other than the component (E), for example, known anticorrosive agents such as benzotriazole, methylbenzotriazole and imidazole compounds can be used. The lubricating oil composition may contain or not contain an anticorrosive agent other than the component (E). From the viewpoint of further improving the electrical insulation of the new oil and the composition after oxidation and deterioration, the content of the anticorrosive agent other than the component (E) in the lubricating oil composition is preferably 0 to 1% by mass, more preferably 0 to 0.5% by mass, based on the total amount of the composition. The lower limit of the content is not particularly limited, and in one embodiment, it may be 0.01% by mass or more.
作为防锈剂,例如,可以使用石油磺酸盐、烷基苯磺酸盐、二壬基萘磺酸盐、链烯基琥珀酸盐以及多元醇酯等公知的防锈剂。润滑油组合物可以含有防锈剂,也可以不含,基于进一步提高新油以及氧化变质后的组合物的电气绝缘性的观点,润滑油组合物中防锈剂的含量,基于组合物总量优选为0~1质量%、更优选为0~0.5质量%以下。该含量的下限没有特别限制,在一个实施方式中可以为0.01质量%以上。As the rust inhibitor, for example, known rust inhibitors such as petroleum sulfonates, alkylbenzene sulfonates, dinonylnaphthalene sulfonates, alkenyl succinates, and polyol esters can be used. The lubricating oil composition may contain a rust inhibitor or may not contain one. From the viewpoint of further improving the electrical insulation of new oil and the composition after oxidation and deterioration, the content of the rust inhibitor in the lubricating oil composition is preferably 0 to 1% by mass, more preferably 0 to 0.5% by mass or less based on the total amount of the composition. The lower limit of the content is not particularly limited, and in one embodiment, it may be 0.01% by mass or more.
作为(E)成分之外的金属钝化剂,例如,可以使用咪唑啉、嘧啶衍生物、巯基苯并噻唑、2-(烷基二硫基)苯并咪唑以及β-(o-羧基苄基硫基)丙腈等公知的金属钝化剂。润滑油组合物可以含有(E)成分之外的金属钝化剂,也可以不含,基于进一步提高新油以及氧化变质后的组合物的电气绝缘性的观点,润滑油组合物中的(E)成分之外的金属钝化剂的含量,基于组合物总量优选为0~1质量%、更优选为0~0.5质量%。该含量的下限没有特别限制,在一个实施方式中可以为0.01质量%以上。As metal deactivators other than component (E), for example, known metal deactivators such as imidazoline, pyrimidine derivatives, mercaptobenzothiazole, 2-(alkyldisulfide)benzimidazole, and β-(o-carboxybenzylthio)propionitrile can be used. The lubricating oil composition may contain or not contain metal deactivators other than component (E). From the viewpoint of further improving the electrical insulation of the new oil and the composition after oxidative degradation, the content of metal deactivators other than component (E) in the lubricating oil composition is preferably 0 to 1% by mass, more preferably 0 to 0.5% by mass, based on the total amount of the composition. The lower limit of the content is not particularly limited, and in one embodiment, it may be 0.01% by mass or more.
作为消泡剂,例如可以使用有机硅、氟硅氧烷以及氟烷基醚等公知的消泡剂。润滑油组合物可以含有消泡剂,也可以不含,基于进一步提高新油以及氧化变质后的组合物的电气绝缘性的观点,润滑油组合物中的消泡剂的含量优选为0~0.5质量%、更优选为0~0.1质量%。该含量的下限没有特别限制,在一个实施方式中可以为0.0001质量%以上。As the defoaming agent, for example, known defoaming agents such as silicone, fluorosilicone, and fluoroalkyl ether can be used. The lubricating oil composition may contain a defoaming agent or not. From the viewpoint of further improving the electrical insulation of new oil and the composition after oxidation and deterioration, the content of the defoaming agent in the lubricating oil composition is preferably 0 to 0.5 mass%, more preferably 0 to 0.1 mass%. The lower limit of the content is not particularly limited, and in one embodiment, it can be 0.0001 mass% or more.
作为抗乳化剂,例如可以使用聚亚烷基二醇系非离子型表面活性剂(例如,聚氧乙烯烷基醚、聚氧乙烯烷基苯醚以及聚氧乙烯烷基萘醚等。)等公知的抗乳化剂。润滑油组合物可以含有抗乳化剂,也可以不含,基于进一步提高新油以及氧化变质后的组合物的电气绝缘性的观点,润滑油组合物中的抗乳化剂的含量,基于组合物总量优选为5质量%以下、更优选为3质量%以下。该含量下限没有特别限制,在一个实施方式中可以为1质量%以上。As the demulsifier, for example, a known demulsifier such as a polyalkylene glycol-based nonionic surfactant (e.g., polyoxyethylene alkyl ether, polyoxyethylene alkylphenyl ether, polyoxyethylene alkylnaphthyl ether, etc.) can be used. The lubricating oil composition may contain a demulsifier or not. From the viewpoint of further improving the electrical insulation of the new oil and the composition after oxidation deterioration, the content of the demulsifier in the lubricating oil composition is preferably 5% by mass or less, more preferably 3% by mass or less, based on the total amount of the composition. The lower limit of the content is not particularly limited, and in one embodiment, it may be 1% by mass or more.
作为着色剂,例如可以使用偶氮化合物等公知的着色剂。As the colorant, for example, a known colorant such as an azo compound can be used.
<润滑油组合物><Lubricating oil composition>
基于进一步提高新油以及氧化变质后的组合物的电气绝缘性的观点以及基于充分地在润滑位置形成油膜提高耐摩耗性的观点,润滑油组合物的100℃下的运动粘度优选为1.8mm2/s以上、优选为2.0mm2/s以上、更优选为2.2mm2/s以上,在一个实施方式中为2.3mm2/s以上,另外,基于提高省燃费性的观点,优选为4.0mm2/s以下、优选为3.8mm2/s以下,在一个实施方式中可以为1.8~4.0mm2/s、或2.0~4.0mm2/s、或2.2~4.0mm2/s、或2.3~3.8mm2/s。The kinematic viscosity of the lubricating oil composition at 100°C is preferably 1.8 mm 2 /s or more, preferably 2.0 mm 2 /s or more, more preferably 2.2 mm 2 /s or more, and in one embodiment, 2.3 mm 2 /s or more, from the viewpoint of further improving the electrical insulation of new oil and the composition after oxidative degradation and from the viewpoint of sufficiently forming an oil film at the lubrication site to improve the wear resistance. From the viewpoint of improving fuel efficiency, it is preferably 4.0 mm 2 / s or less, preferably 3.8 mm 2 /s or less, and in one embodiment, it may be 1.8 to 4.0 mm 2 /s, or 2.0 to 4.0 mm 2 /s, or 2.2 to 4.0 mm 2 /s, or 2.3 to 3.8 mm 2 /s.
基于新油以及氧化变质后的组合物的电气绝缘性以及进一步提高耐摩耗性的观点,润滑油组合物的40℃下的运动粘度优选为6.8mm2/s以上、更优选为7.2mm2/s以上,在一个实施方式中为8.0mm2/s以上,另外,基于进一步提高省燃费性的观点,优选为14.5mm2/s以下、更优选为13.7mm2/s以下,在一个实施方式中为13.0mm2/s以下,在一个实施方式中可以为6.8~14.5mm2/s、或7.2~13.7mm2/s、或8.0~13.0mm2/s。From the viewpoint of further improving the electrical insulation properties of new oil and the composition after oxidative degradation and the wear resistance, the kinematic viscosity of the lubricating oil composition at 40°C is preferably 6.8 mm 2 /s or more, more preferably 7.2 mm 2 /s or more, and in one embodiment, 8.0 mm 2 /s or more. From the viewpoint of further improving the fuel economy, the kinematic viscosity is preferably 14.5 mm 2 /s or less, more preferably 13.7 mm 2 /s or less, and in one embodiment, 13.0 mm 2 /s or less. In one embodiment, it may be 6.8 to 14.5 mm 2 /s, 7.2 to 13.7 mm 2 /s, or 8.0 to 13.0 mm 2 /s.
基于提升节能性的观点,润滑油组合物的运动粘度越低越好。但是,通常,若在基础油((O)成分)中添加添加剂,润滑油组合物整体的运动粘度增大。这意味着,通过润滑油的低粘度化提高节能性的界限点,是基于总基础油((O)成分)的运动粘度决定的。因此,基于提高节能性的观点,总基础油的运动粘度越低越好。另一方面,基于耐摩耗性、氧化稳定性以及新油以及提高氧化变质后的组合物的电气绝缘性的观点,总基础油的运动粘度优选为一定以上的水平。在将总基础油的运动粘度保持在规定的水平以上的制约下,对润滑油的低粘度化产生阻碍的是添加剂的增粘效果。基于进一步提高节能性的观点,润滑油组合物的40℃下的运动粘度KV40 Comp和总基础油((O)成分)的40℃下的运动粘度KV40 BO的差(KV40 Comp-KV40 BO)、即添加剂的增粘效果优选为2.5mm2/s以下,在一个实施方式中为2.4mm2/s以下,另外,基于进一步提高对氧化变质的耐久性的观点,优选为1.0mm2/s以上、更优选为1.5mm2/s以上,在一个实施方式中为1.8mm2/s以上,在一个实施方式中可以为1.0~2.5mm2/s、或1.5~2.5mm2/s、或1.8~2.4mm2/s。From the perspective of improving energy efficiency, the lower the kinematic viscosity of the lubricating oil composition, the better. However, generally, if an additive is added to the base oil ((O) component), the overall kinematic viscosity of the lubricating oil composition increases. This means that the critical point for improving energy efficiency by reducing the viscosity of the lubricating oil is determined based on the kinematic viscosity of the total base oil ((O) component). Therefore, from the perspective of improving energy efficiency, the lower the kinematic viscosity of the total base oil, the better. On the other hand, from the perspective of wear resistance, oxidation stability, and new oil and improving the electrical insulation of the composition after oxidation and deterioration, the kinematic viscosity of the total base oil is preferably above a certain level. Under the constraint of maintaining the kinematic viscosity of the total base oil above a specified level, it is the thickening effect of the additive that hinders the low viscosity of the lubricating oil. From the viewpoint of further improving energy saving performance, the difference ( KV40Comp - KV40BO ) between the kinematic viscosity at 40 °C of the lubricating oil composition and the kinematic viscosity at 40°C of the total base oil ((O) component), i.e. , the viscosity increasing effect of the additive, is preferably 2.5 mm2 /s or less, and in one embodiment, 2.4 mm2 /s or less. From the viewpoint of further improving the durability against oxidative degradation, it is preferably 1.0 mm2 /s or more, more preferably 1.5 mm2 /s or more, and in one embodiment, 1.8 mm2 /s or more. In one embodiment, it may be 1.0 to 2.5 mm2 /s, 1.5 to 2.5 mm2 /s, or 1.8 to 2.4 mm2 /s.
基于进一步提高省燃费性以及耐摩耗性的观点,润滑油组合物的粘度指数优选为100以上、更优选为110以上,在一个实施方式中可以为115以上、或120以上。From the viewpoint of further improving fuel efficiency and wear resistance, the viscosity index of the lubricating oil composition is preferably 100 or more, more preferably 110 or more, and in one embodiment, may be 115 or more, or 120 or more.
在一个实施方式中,就润滑油组合物的新油测定的80℃下的体积电阻率优选为0.21×1010Ω·cm以上。新油的80℃下的体积电阻率的上限没有特别限制,在一个实施方式中该体积电阻率可以为0.21×1010~0.60×1010Ω·cm、或0.21×1010~0.45×1010Ω·cm。本说明书中,新油的体积电阻率是基于JIS C2101规定的体积电阻率试验在油温80℃下测定的。In one embodiment, the volume resistivity of the new oil of the lubricating oil composition at 80°C is preferably 0.21×10 10 Ω·cm or more. The upper limit of the volume resistivity of the new oil at 80°C is not particularly limited, and in one embodiment, the volume resistivity may be 0.21×10 10 to 0.60×10 10 Ω·cm, or 0.21×10 10 to 0.45×10 10 Ω·cm. In this specification, the volume resistivity of the new oil is measured at an oil temperature of 80°C based on the volume resistivity test specified in JIS C2101.
在一个实施方式中,对润滑油组合物的氧化变质油测定的、80℃下的体积电阻率优选为0.10×1010Ω·cm以上。氧化变质油的80℃下的体积电阻率的上限没有特别限制,在一个实施方式中该体积电阻率可以为0.10×1010~0.40×1010Ω·cm、或0.10×1010~0.25×1010Ω·cm。本说明书中,氧化变质油的体积电阻率,是将新油根据JIS K2514-1规定的ISOT法(Indiana Stirring Oxidation Test),通过在165℃下氧化处理150小时得到氧化变质油,对其基于JIS C2101规定的体积电阻率试验在油温80℃下测定所得。In one embodiment, the volume resistivity of the oxidatively degraded oil of the lubricating oil composition at 80°C is preferably 0.10×10 10 Ω·cm or more. The upper limit of the volume resistivity of the oxidatively degraded oil at 80°C is not particularly limited, and in one embodiment, the volume resistivity may be 0.10×10 10 to 0.40×10 10 Ω·cm, or 0.10×10 10 to 0.25×10 10 Ω·cm. In the present specification, the volume resistivity of the oxidatively degraded oil is obtained by oxidatively treating new oil at 165°C for 150 hours according to the ISOT method (Indiana Stirring Oxidation Test) specified in JIS K2514-1, and measuring the oxidatively degraded oil at an oil temperature of 80°C according to the volume resistivity test specified in JIS C2101.
在一个实施方式中,不计入金属系清洁剂(例如(C)成分等金属水杨酸清洁剂、金属磺酸清洁剂、金属酚盐清洁剂等。)、在醇残基上不具有O/N系含活性氢基团的亚磷酸二酯化合物(例如通式(8)所示的亚磷酸酯化合物((E1)成分)等。)、第1琥珀酰亚胺化合物((A)成分)、第2琥珀酰亚胺化合物((B)成分)、胺系抗氧化剂或酚系抗氧化剂((D)成分)以及聚(甲基)丙烯酸酯(例如(F)成分等。)中的任意者的含量内的、具有非酚性OH基(该OH基可以是其他官能团(例如羧基、磷酸基)的一部分)或其盐、>NH基、或-NH2基(以下称作“O/N系含活性氢基团”。)的化合物(以下称作“O/N系活性氢化合物”。)的总含量,基于进一步提高新油以及氧化变质后的组合物的电气绝缘性的观点,基于组合物总量以氧元素以及氮元素的总量计优选为0~500质量ppm,在一个实施方式中为0~300质量ppm,在一个其他实施方式中可以为0~150质量ppm。作为这样的O/N系活性氢化合物的例,可以列举,磷酸及其偏酯以及它们的盐;亚磷酸及其偏酯以及它们的盐(但是,醇残基上不具有上述O/N系含活性氢基团的亚磷酸二酯不属于O/N系活性氢化合物。);具有N-H键的含氮油性剂系摩擦调节剂(例如脂肪族伯胺、脂肪族仲胺、脂肪酸伯酰胺、脂肪酸仲酰胺、具有N-H键的脂肪族脲、脂肪酸酰肼等。);具有羟基的含氮油性剂系摩擦调节剂(例如脂肪酸与伯或仲烷醇胺所形成的酰胺、脂肪族伯或仲胺与脂肪族羟基酸所形成的酰胺等);具有羧基(可形成盐)的含氮油性剂系摩擦调节剂(例如N-酰基化氨基酸等);具有羟基的油性剂系摩擦调节剂(例如甘油单油酸酯等);以及具有羧基(可形成盐)的油性剂系摩擦调节剂(例如脂肪酸和脂肪酸金属盐等)等。一个O/N系活性氢化合物同时包含氧元素和氮元素时,不论该化合物的各氧原子是否与氢原子键合以及该化合物的各氮原子是否与氢原子键合,来自该化合物的氧元素量和氮元素量这两者均计入上述O/N系活性氢化合物的总含量(氧元素和氮元素的总量)。In one embodiment, the content of any of the metal detergents (e.g., metal salicylic acid detergents, metal sulfonic acid detergents, metal phenolate detergents, etc. such as component (C)), phosphite diester compounds having no O/N-based active hydrogen-containing groups on the alcohol residue (e.g., phosphite compounds represented by general formula (8) (component (E1)), etc.), the first succinimide compound (component (A)), the second succinimide compound (component (B)), the amine antioxidant or the phenolic antioxidant (component (D)), and the poly (meth)acrylate (e.g., component (F)), having a non-phenolic OH group (the OH group may be a part of other functional groups (e.g., carboxyl group, phosphate group)) or a salt thereof, >NH group, or -NH The total content of compounds containing 2 groups (hereinafter referred to as "O/N-based active hydrogen groups") (hereinafter referred to as "O/N-based active hydrogen compounds") is preferably 0 to 500 mass ppm, in terms of the total amount of oxygen and nitrogen elements based on the total amount of the composition, from the viewpoint of further improving the electrical insulation properties of the new oil and the composition after oxidative degradation, and is 0 to 300 mass ppm in one embodiment, and can be 0 to 150 mass ppm in another embodiment. Examples of such O/N active hydrogen compounds include phosphoric acid and partial esters thereof and salts thereof; phosphorous acid and partial esters thereof and salts thereof (however, phosphorous acid diesters which do not have the above-mentioned O/N active hydrogen-containing groups on the alcohol residue do not belong to the O/N active hydrogen compounds); nitrogen-containing oily agent friction modifiers having NH bonds (for example, aliphatic primary amines, aliphatic secondary amines, fatty acid primary amides, fatty acid secondary amides, aliphatic ureas having N-H bonds, fatty acid hydrazides, etc.); nitrogen-containing oily agent friction modifiers having hydroxyl groups (for example, amides formed between fatty acids and primary or secondary alkanolamines, amides formed between aliphatic primary or secondary amines and aliphatic hydroxy acids, etc.); nitrogen-containing oily agent friction modifiers having carboxyl groups (which can form salts) (for example, N-acylated amino acids, etc.); oily agent friction modifiers having hydroxyl groups (for example, glycerol monooleate, etc.); and oily agent friction modifiers having carboxyl groups (which can form salts) (for example, fatty acids and fatty acid metal salts, etc.). When an O/N-based active hydrogen compound contains both oxygen and nitrogen, regardless of whether each oxygen atom of the compound is bonded to a hydrogen atom and whether each nitrogen atom of the compound is bonded to a hydrogen atom, both the amount of oxygen and the amount of nitrogen from the compound are included in the total content of the above-mentioned O/N-based active hydrogen compound (the total amount of oxygen and nitrogen).
(用途)(use)
本发明的润滑油组合物由于具有低粘度,同时具有润滑电动发动机所要求的电气绝缘性,缓和了自动变速器的润滑以及电动发动机的润滑中的氧化变质导致的问题,除了可以作为提高了省燃费性的润滑油优选用于自动变速器的润滑之外,也可以作为提高节能性的润滑油优选用于电动发动机的润滑及冷却。另外,使用本发明的润滑油组合物,也能够润滑自动变速器以及电动发动机的两者。这样的润滑方法,例如,可包含将本发明的润滑油组合物供于具有自动变速器以及电动发动机的汽车的自动变速器,以及将该润滑油组合物供于该汽车的电动发动机。The lubricating oil composition of the present invention has low viscosity and electrical insulation required for lubricating electric engines, thereby alleviating the problems caused by oxidation deterioration in the lubrication of automatic transmissions and electric engines. In addition to being preferably used for lubrication of automatic transmissions as a lubricating oil with improved fuel efficiency, it can also be preferably used for lubrication and cooling of electric engines as a lubricating oil with improved energy efficiency. In addition, the lubricating oil composition of the present invention can also be used to lubricate both automatic transmissions and electric engines. Such a lubricating method, for example, can include supplying the lubricating oil composition of the present invention to an automatic transmission of a car having an automatic transmission and an electric engine, and supplying the lubricating oil composition to the electric engine of the car.
【实施例】[Example]
以下,根据实施例和比较例,对本发明进行更具体地说明。然而,本发明并不局限于这些实施例。Hereinafter, the present invention will be described in more detail based on Examples and Comparative Examples, but the present invention is not limited to these Examples.
<实施例1~20以及比较例1~8><Examples 1 to 20 and Comparative Examples 1 to 8>
如表1~6所示,分别制备了本发明的润滑油组合物(实施例1~20)以及比较用润滑油组合物(比较例1~8)。表中,“基础油组成”项目中的“质量%”是基于基础油总量(100质量%)的质量%的意思,其他项目中的“质量%”是基于润滑油组合物总量(100质量%)的质量%的意思。另外,“质量ppm”是基于润滑油组合物总量的质量ppm的意思,元素X的“质量ppm/X”的表述是基于组合物总量作为元素X的量的质量ppm的意思。各成分的详细情况如下所述。As shown in Tables 1 to 6, the lubricating oil compositions of the present invention (Examples 1 to 20) and comparative lubricating oil compositions (Comparative Examples 1 to 8) were prepared, respectively. In the table, "mass %" in the "base oil composition" item means mass % based on the total amount of the base oil (100 mass %), and "mass %" in other items means mass % based on the total amount of the lubricating oil composition (100 mass %). In addition, "mass ppm" means mass ppm based on the total amount of the lubricating oil composition, and the expression of "mass ppm/X" of element X means mass ppm based on the total amount of the composition as the amount of element X. The details of each component are as follows.
((O)润滑油基础油)((O) Lubricant base oil)
O-1:API组III基础油(加氢分解矿物油系基础油)、运动粘度(40℃):7.0mm2/s、运动粘度(100℃):2.2mm2/s、粘度指数:121、饱和分:99.6、硫成分:小于1质量ppm、%CP:77.4、%CN:22.0、%CA:0.6O-1: API Group III base oil (hydrogenated cracked mineral oil base oil), kinematic viscosity (40°C): 7.0 mm 2 /s, kinematic viscosity (100°C): 2.2 mm 2 /s, viscosity index: 121, saturation content: 99.6, sulfur content: less than 1 mass ppm, % CP : 77.4, % CN : 22.0, % CA : 0.6
O-2:API组III基础油(加氢分解矿物油系基础油)、运动粘度(40℃):19.2mm2/s、运动粘度(100℃):4.2mm2/s、粘度指数:124、饱和分:99.7、硫成分:小于1质量ppm、%CP:79.4、%CN:20.6、%CA:0.0O-2: API Group III base oil (hydrogenated cracked mineral oil base oil), kinematic viscosity (40°C): 19.2 mm 2 /s, kinematic viscosity (100°C): 4.2 mm 2 /s, viscosity index: 124, saturated content: 99.7, sulfur content: less than 1 mass ppm, % CP : 79.4, % CN : 20.6, % CA : 0.0
O-3:API组III基础油(加氢分解矿物油系基础油)、运动粘度(40℃):18.2mm2/s、运动粘度(100℃):4.2mm2/s、粘度指数:135、饱和分:99.8、硫成分:小于1质量ppm、%CP:86.6、%CN:13.4、%CA:0.0O-3: API Group III base oil (hydrogenated cracked mineral oil base oil), kinematic viscosity (40°C): 18.2 mm 2 /s, kinematic viscosity (100°C): 4.2 mm 2 /s, viscosity index: 135, saturated content: 99.8, sulfur content: less than 1 mass ppm, % CP : 86.6, % CN : 13.4, % CA : 0.0
O-4:API组III基础油(蜡异构化矿物油系基础油)、运动粘度(40℃):9.2mm2/s、运动粘度(100℃):2.6mm2/s、粘度指数:126、饱和分:99.8、硫成分:小于1质量ppm、%CP:91.8、%CN:8.2、%CA:0.0O-4: API Group III base oil (wax isomerized mineral oil-based base oil), kinematic viscosity (40°C): 9.2 mm 2 /s, kinematic viscosity (100°C): 2.6 mm 2 /s, viscosity index: 126, saturated content: 99.8, sulfur content: less than 1 mass ppm, % CP : 91.8, % CN : 8.2, % CA : 0.0
O-5:API组IV基础油、运动粘度(40℃):18.4mm2/s、运动粘度(100℃):4.1mm2/s、粘度指数:124O-5: API Group IV base oil, kinematic viscosity (40°C): 18.4 mm 2 /s, kinematic viscosity (100°C): 4.1 mm 2 /s, viscosity index: 124
O-6:API组V基础油(油酸2-乙基己酯)、运动粘度(40℃):8.2mm2/s、运动粘度(100℃):2.7mm2/s、粘度指数:186O-6: API Group V base oil (2-ethylhexyl oleate), kinematic viscosity (40°C): 8.2 mm 2 /s, kinematic viscosity (100°C): 2.7 mm 2 /s, viscosity index: 186
((A)第1琥珀酰亚胺化合物)((A) First Succinimide Compound)
A-1:聚异丁烯基琥珀酸酐与多胺的缩合反应产物(非改性聚异丁烯基琥珀酰亚胺分散剂)、重均分子量:5200、N:1.3质量%、聚异丁烯基的数均分子量:1600A-1: condensation reaction product of polyisobutenyl succinic anhydride and polyamine (unmodified polyisobutenyl succinimide dispersant), weight average molecular weight: 5200, N: 1.3 mass %, number average molecular weight of polyisobutenyl group: 1600
A-2:聚异丁烯基琥珀酸酐与多胺的缩合反应产物的硼酸改性物(硼酸改性聚异丁烯基琥珀酰亚胺分散剂)、重均分子量:9100、N:0.73质量%、B:0.19质量%、聚异丁烯基的数均分子量:2500A-2: boric acid-modified product of the condensation reaction product of polyisobutenyl succinic anhydride and polyamine (boric acid-modified polyisobutenyl succinimide dispersant), weight average molecular weight: 9100, N: 0.73 mass%, B: 0.19 mass%, number average molecular weight of polyisobutenyl group: 2500
((B)第2琥珀酰亚胺化合物)((B) Second succinimide compound)
B-1:十八烯基琥珀酸酐与多胺的缩合反应产物、N:5.3质量%B-1: condensation reaction product of octadecenylsuccinic anhydride and polyamine, N: 5.3 mass %
((C)金属系清洁剂)((C) Metal Cleaner)
C-1:碳酸钙高碱性磺酸钙、碱值300mgKOH/g、Ca:12.0质量%C-1: calcium carbonate overbased calcium sulfonate, base value 300 mgKOH/g, Ca: 12.0 mass%
((D)抗氧化剂)((D) Antioxidant)
D-1:胺系抗氧化剂(烷基化二苯胺)D-1: Amine antioxidant (alkylated diphenylamine)
D-2:酚系抗氧化剂(3-(3,5-二叔丁基-4-羟基苯基)丙酸辛酯)D-2: Phenolic antioxidant (3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate)
((E)磷/硫系添加剂)((E) Phosphorus/Sulfur Additives)
E-1:双(3-硫杂十一烷基)亚磷酸酯,P:7.3质量%E-1: bis(3-thiaundecyl)phosphite, P: 7.3 mass%
E-2:通式(10)~(12)表示的具有噻二唑环上通过二硫键(f,g=2)键合有烷基的噻二唑化合物,S:36质量%E-2: a thiadiazole compound represented by the general formula (10) to (12) having an alkyl group bonded to the thiadiazole ring via a disulfide bond (f, g = 2), S: 36 mass%
【表1】【Table 1】
【表2】【Table 2】
【表3】【Table 3】
【表4】【Table 4】
【表5】【Table 5】
【表6】【Table 6】
(添加剂带来的增粘)(Viscosity increase due to additives)
对于各润滑油组合物,通过算出组合物的40℃下的运动粘度(KV40 Comp)相对于总基础油((O)成分)的40℃下的运动粘度(KV40 BO)的增量(KV40 Comp-KV40 BO),评价了由添加剂导致的粘度增加。结果示于表1~6。该数值越小表示添加剂的增粘效果导致的节能性的降低越小。由添加剂导致的40℃运动粘度的增加优选为2.5mm2/s以下。For each lubricating oil composition, the viscosity increase due to the additive was evaluated by calculating the increase (KV 40 Comp - KV 40 BO ) of the composition's kinematic viscosity at 40°C (KV 40 Comp ) relative to the kinematic viscosity at 40°C (KV 40 BO ) of the total base oil ((O) component ). The results are shown in Tables 1 to 6. The smaller the value, the smaller the reduction in energy saving due to the viscosity increasing effect of the additive. The increase in 40°C kinematic viscosity due to the additive is preferably 2.5 mm 2 /s or less.
(ISOT氧化试验)(ISOT oxidation test)
对于各润滑油组合物,基于JIS K2514-1中的ISOT(Indiana Stirring OxidationTest)法,通过在油温165℃下对新油进行150小时氧化处理,得到氧化变质油。对新油以及氧化变质油,基于JIS K2501-2003通过电位滴定法测定酸值,评价了氧化变质后的酸值的增加。结果示于表1~6。本试验中的酸值增加越少,表示对氧化变质的耐久性越良好。本试验中的酸值增加优选为1.5mgKOH/g以下。For each lubricating oil composition, based on the ISOT (Indiana Stirring Oxidation Test) method in JIS K2514-1, the new oil was subjected to an oxidation treatment at an oil temperature of 165°C for 150 hours to obtain an oxidatively deteriorated oil. For the new oil and the oxidatively deteriorated oil, the acid value was measured by the potentiometric titration method based on JIS K2501-2003, and the increase in the acid value after oxidative deterioration was evaluated. The results are shown in Tables 1 to 6. The smaller the increase in the acid value in this test, the better the durability against oxidative deterioration. The increase in the acid value in this test is preferably 1.5 mgKOH/g or less.
(体积电阻率)(Volume resistivity)
对于各润滑油组合物,测定新油的体积电阻率以及上述ISOT氧化试验测定得到的氧化变质油的体积电阻率。对于各新油以及氧化变质油,体积电阻率的测定是基于JISC2101中规定的体积电阻率试验,在油温80℃下进行。结果示于表1~6。本试验中的体积电阻率越高,表示电气绝缘性越良好。本试验中新油的80℃下的体积电阻率优选为0.21×1010Ω·cm以上。另外,本试验中氧化变质油的80℃下的体积电阻率优选为0.10×1010Ω·cm以上。For each lubricating oil composition, the volume resistivity of the new oil and the volume resistivity of the oxidatively deteriorated oil measured by the above-mentioned ISOT oxidation test were measured. For each new oil and oxidatively deteriorated oil, the volume resistivity was measured based on the volume resistivity test specified in JIS C2101 and was performed at an oil temperature of 80°C. The results are shown in Tables 1 to 6. The higher the volume resistivity in this test, the better the electrical insulation. The volume resistivity of the new oil at 80°C in this test is preferably 0.21×10 10 Ω·cm or more. In addition, the volume resistivity of the oxidatively deteriorated oil at 80°C in this test is preferably 0.10×10 10 Ω·cm or more.
(评价结果)(Evaluation results)
对于实施例1~20的润滑油组合物,添加剂导致的粘度增加小,为低粘度,同时氧化变质油的酸值增加、新油的电气绝缘性以及氧化变质后的组合物的电气绝缘性中的任一项也显示了良好的结果。The lubricating oil compositions of Examples 1 to 20 had low viscosity due to a small increase in viscosity caused by the additives, and showed good results in terms of the increase in acid value of the oxidatively degraded oil, the electrical insulation of the new oil, and the electrical insulation of the composition after oxidative deterioration.
(A)成分的以氮成分计的含量(质量ppm)过小的比较例1的润滑油组合物,氧化变质油的酸值增加以及氧化变质后的组合物的电气绝缘性差。In the lubricating oil composition of Comparative Example 1 in which the content (mass ppm) of the component (A) as nitrogen was too small, the acid value of the oxidatively degraded oil increased and the electrical insulation properties of the composition after oxidative degradation were poor.
(A)成分的以化合物总体计的含量(质量%)过大的比较例2的润滑油组合物,氧化变质后的组合物的电气绝缘性差。The lubricating oil composition of Comparative Example 2 in which the content (mass %) of the component (A) based on the total amount of compounds was too large had poor electrical insulation properties after oxidative degradation.
(A)成分的重均分子量与(A)成分的以化合物总体计的含量(质量%)的乘积过大的比较例3的润滑油组合物,由添加剂导致的粘度增加大,节能性差。The lubricating oil composition of Comparative Example 3, in which the product of the weight average molecular weight of the component (A) and the content (mass %) of the component (A) based on the total compounds was too large, had a large increase in viscosity due to the additive and was inferior in energy saving properties.
(A)成分的重均分子量与(A)成分的以化合物总体计的含量(质量%)的乘积过大、且(A)成分的以化合物总体计的含量(质量%)也过大的比较例4的润滑油组合物,除了由添加剂导致的粘度增加大,节能性差之外,新油的电气绝缘性也差。The lubricating oil composition of Comparative Example 4, in which the product of the weight average molecular weight of component (A) and the content (mass %) of component (A) based on the total compounds is too large and the content (mass %) of component (A) based on the total compounds is also too large, has a large increase in viscosity due to the additives, poor energy saving properties, and poor electrical insulation properties of the new oil.
不含(B)成分的比较例5的润滑油组合物,氧化变质油的酸值增加差。The lubricating oil composition of Comparative Example 5 which does not contain the component (B) has a poor increase in the acid value of the oxidatively deteriorated oil.
(B)成分的含量过大的比较例6的润滑油组合物,氧化变质后的组合物的电气绝缘性差。The lubricating oil composition of Comparative Example 6 in which the content of the component (B) was too large had poor electrical insulation properties after oxidation degradation.
不含(B)成分,取而代之的是增加(C)成分即金属系清洁剂的含量以降低氧化变质油的酸值增加的比较例7的润滑油组合物,新油以及氧化变质油的电气绝缘性差。The lubricating oil composition of Comparative Example 7, which does not contain the component (B) but instead increases the content of the component (C), i.e., the metallic detergent, to reduce the increase in the acid value of the oxidatively degraded oil, has poor electrical insulation properties in both the new oil and the oxidatively degraded oil.
在降低比较例7的组合物中的(C)成分的含量的同时,增加(A)成分的含量以降低氧化变质油的酸值增加的比较例8的润滑油组合物,除了新油的电气绝缘性依然不佳之外,由添加剂导致的粘度增加大,节能性也差。The lubricating oil composition of Comparative Example 8, in which the content of component (A) is increased to reduce the acid value of the oxidatively deteriorated oil while the content of component (C) is reduced in the composition of Comparative Example 7, has poor electrical insulation properties as new oil, a large increase in viscosity due to the additives, and poor energy saving properties.
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JP5988891B2 (en) | 2013-02-19 | 2016-09-07 | Jxエネルギー株式会社 | Lubricating oil composition for transmission |
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