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CN115582966A - Injection molding of belt type terminal - Google Patents

Injection molding of belt type terminal Download PDF

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Publication number
CN115582966A
CN115582966A CN202211273491.8A CN202211273491A CN115582966A CN 115582966 A CN115582966 A CN 115582966A CN 202211273491 A CN202211273491 A CN 202211273491A CN 115582966 A CN115582966 A CN 115582966A
Authority
CN
China
Prior art keywords
terminal
injection molding
cases
feeding device
ccd
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211273491.8A
Other languages
Chinese (zh)
Inventor
李路生
茅曙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Zsnow Electronics Co ltd
Original Assignee
Ningbo Zsnow Electronics Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningbo Zsnow Electronics Co ltd filed Critical Ningbo Zsnow Electronics Co ltd
Priority to CN202211273491.8A priority Critical patent/CN115582966A/en
Publication of CN115582966A publication Critical patent/CN115582966A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1769Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76655Location of control
    • B29C2945/76769Moulded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76929Controlling method
    • B29C2945/76993Remote, e.g. LAN, wireless LAN
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention relates to the technical field of terminal injection Molding, in particular to a continuous terminal injection Molding, which comprises two cases, wherein CCD display screens are fixedly installed on the upper surfaces of the two cases, a first terminal feeding device and a second terminal feeding device are respectively and fixedly installed on the upper surfaces of the two cases, terminal material placing frames are also fixedly installed on the upper surfaces of the two cases, a terminal material receiving frame is arranged behind the case at the right end, control panels are also fixedly installed on the upper surfaces of the two cases, and a folding back-pulling material belt is arranged between the first terminal feeding device and the second terminal feeding device. The CCD visual detection system can automatically identify defective products, avoids batch abnormity without manual inspection, and after the terminal moving, the servo module is adopted to pull the material belt, so that a series of problems of mold expansion and material belt fracture caused by unstable tension are effectively avoided, the machine can realize 5G interconnection and digital twinning, the operation condition of the machine is monitored in real time, various data are recorded and transmitted to a data center, and the terminal injection Molding machine and the injection Molding machine are used in an online manner.

Description

Injection molding of belt type terminal
Technical Field
The invention relates to the technical field of terminal injection molding, in particular to a connected terminal injection molding.
Background
In the injection Molding process of the belt-connected terminal, the problems of low checking efficiency and high missing checking rate exist in manual checking during product detection, and the problem of mold expansion caused by unstable tension exists after the terminal moving, so that a series of problems of mold expansion and material belt fracture caused by unstable tension are effectively avoided in order to avoid batch abnormity, the production period of the product is shortened, the efficiency is improved, and the belt-connected terminal injection Molding is provided.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides injection molding of a linked terminal.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a company's belt terminal is moulded plastics, includes two quick-witted casees, two the equal fixed mounting of upper surface of machine case has CCD display screen, two the upper surface of machine case fixed mounting respectively has terminal material feeding unit one and terminal material feeding unit two, two the upper surface of machine case is fixed mounting still has terminal blowing frame, is located the right-hand member machine case rear is provided with the terminal and receives the work or material rest, two the upper surface of machine case is fixed mounting still has control panel, be provided with the Molding back area of drawing between terminal material feeding unit one and the terminal material feeding unit two, fixed mounting has the CCD camera on the terminal material feeding unit one, fixed mounting has NG cutting equipment on the terminal material feeding unit two the machine case all embeds there is drive arrangement, two the equal fixed mounting in bottom of machine case has the pulley, two the ventilation groove has all been seted up to the side of machine case.
According to a preferable technical scheme of the invention, the terminal feeding frame, the chassis, the first terminal feeding device, the first terminal receiving frame and the Molding back-pull material belt are all made of 45# steel after metal plates are formed, and the terminal injection Molding process is controlled by a PLC.
As a preferred technical scheme of the invention, a CCD visual detection system for identifying products and automatically separating is arranged in a CCD device consisting of the CCD display screen and the CCD camera.
As a preferred technical solution of the present invention, the terminal material placing frame is located at the left end of the upper surface of the first chassis from left to right, the two CCD display screens are located at the rear ends of the upper surfaces of the two chassis, the two control panels are located at the rear ends of the upper surfaces of the two chassis, respectively, and the control panel and the CCD display screen on the same chassis are located at the left and right ends of the rear end of the upper surface of the chassis, respectively.
As a preferable technical scheme of the invention, the left end and the right end of the moving back pull belt are respectively communicated with the feeding tracks of the first terminal feeding device and the second terminal feeding device.
As a preferred technical scheme of the invention, a base with pulleys is fixedly mounted at the lower end of the terminal material receiving frame, and the chassis, the CCD display screen, the control panel, the CCD camera, the first terminal feeding device, the CCD display screen, the Molding back-pull material belt, the NG cutting device, the second terminal feeding device and the terminal material receiving frame use a motor and an air cylinder as power elements.
As a preferable technical scheme of the invention, the continuous terminal injection Molding machine is connected with the injection Molding machine, and the position of the Molding back pull strip and the pull force thereof can be adjusted through digital control.
As a preferred technical scheme of the invention, a connecting frame for improving the height of the display screen is fixedly connected between the display screen part of the CCD display screen and a case, and the case is an openable and closable case body with a cabinet door.
As a preferable technical scheme of the invention, a vertical frame is fixedly connected between the control panel and the case.
Compared with the prior art, the invention can achieve the following beneficial effects:
1. but CCD visual inspection system automatic identification defective products avoid unusual in batches, and need not artifical inspection, and the back is moved to the terminal, adopts servo module to draw the material area, effectively avoids the pulling force unstability and the mould that rises that leads to, a series of problems of material area fracture, and the board can realize 5G interconnection, digital twinborn, real time monitoring board operation conditions, record each item data to transmit to data center, the terminal is moulded plastics and is used with the injection Molding machine is online, reduces product production cycle, raises the efficiency.
2. The equipment adopts PLC control, and motor, cylinder are as power component, and all subassemblies are the non-standard part assemblage and form, and CCD visual inspection system discernment OK and NG product and autosegregation, servo pulling device behind the terminal Molding, the position of stretching strap and its pulling force all can be adjusted, realize digital control.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of a case according to the present invention;
fig. 3 is a schematic structural view of the terminal receiving frame in the invention.
Wherein: 1. a terminal feeding frame; 2. a chassis; 3. a control panel; 4. a CCD camera; 5. a first terminal feeding device; 6. a CCD display screen; 7. pulling the material belt after moving; 8. NG cutting equipment; 9. a terminal feeding device II; 10. the terminal material receiving frame.
Detailed Description
The present invention will be further described with reference to specific embodiments for the purpose of facilitating an understanding of technical means, characteristics of creation, objectives and functions realized by the present invention, but the following embodiments are only preferred embodiments of the present invention, and are not intended to be exhaustive. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative efforts belong to the protection scope of the present invention. The experimental methods in the following examples are conventional methods unless otherwise specified, and materials, reagents and the like used in the following examples are commercially available unless otherwise specified.
Example (b):
as shown in fig. 1-3, a belt-type terminal injection Molding includes two cases 2, CCD display screens 6 are fixedly installed on the upper surfaces of the two cases 2, a first terminal feeding device 5 and a second terminal feeding device 9 are respectively fixedly installed on the upper surfaces of the two cases 2, a terminal material-placing frame 1 is also fixedly installed on the upper surfaces of the two cases 2, a terminal material-receiving frame 10 is disposed behind the right case 2, a control panel 3 is also fixedly installed on the upper surfaces of the two cases 2, a Molding back-pull material belt 7 is disposed between the first terminal feeding device 5 and the second terminal feeding device 9, a CCD camera 4 is fixedly installed on the first terminal feeding device 5, a CCD is a charge-coupled device (charge-coupled device) for short, and can change light into charges and store and transfer the charges, and can also change voltages by taking out the stored charges, therefore, the CCD camera component is an ideal CCD camera component, the CCD camera composed of the CCD camera component has the characteristics of small volume, light weight, no influence of a magnetic field, vibration and impact resistance and is widely applied, the NG cutting equipment 8 is fixedly installed on the second terminal feeding device 9, the driving equipment is installed in each of the two cases 2, the pulleys are fixedly installed at the bottoms of the two cases 2, the ventilating grooves are formed in the side surfaces of the two cases 2, the materials of the first terminal feeding device 1, the second terminal feeding device 2, the first terminal feeding device 5, the second terminal receiving device 10 and the Molding back pulling strip 7 are 45# steel after metal plates, the terminal injection Molding process is controlled by a PLC, a CCD visual detection system for identifying products and automatically separating is installed in the CCD equipment composed of the CCD display screen 6 and the CCD camera 4, and the CCD visual detection system can automatically identify defective products, the CCD machine vision system is a high-tech product for industrial detection and identification, the core problem of production is the type selection of an industrial computer system, high-definition images of the collected processed products can be directly transmitted to a GPIO interface of a machine, a conventional interface keyboard mouse, a VGA/DVI, a COM interface and a USB interface are abundant, more than 3 1394B and 8 programmable digital I/O are needed, the CPU also has performance requirements, the 1394 interface can be connected with an industrial camera and is used for collecting the high-definition images of the processed products, after the images are digitally processed by the CPU, generated positioning data are transmitted to a PLC through a serial port or directly transmitted to the GPIO interface of the machine, the positioning control is realized through the PLC or the GPIO interface, the main tasks of an embedded host are image collection, digital contrast processing of the images and generation of the positioning data, in the whole CCD machine vision system, the machine station can realize 5G interconnection and digital twinning, monitors the operation condition of the machine station in real time, records various data, transmits the data to a data center, and uses the terminal injection Molding machine and the injection Molding machine online to reduce the production period of products and improve the efficiency, the CCD machine vision detection system comprises a positioning system, a measuring system, a recognition system and an online detection system, the positioning system can intelligently position the position characteristics of the appearance of the detected product, if the appearance characteristics are not consistent with the pattern coordinate value provided by the database system in the online detection link, the marked product can be judged to be a defective or flawed product, and the measuring system can automatically measure the appearance size of the product, the CCD camera is used for shooting the contour map of the online detection product in multiple directions, basic data information such as length, width and height of the product can be measured, the total number of the CCD cameras and visual angle adjustment can be used for improving the measurement precision by 0.001mm according to other product measurement requirements, and the overall dimensions of objects in various shapes can be measured at the same time. Whether the outline dimension of the product meets the standard or not is judged by comparing the corresponding outline dimension obtained by the database statistics calculation with original data information in a database system, the identification system can automatically identify the color, the pattern, the identifier and the like of the product, whether the identifier, the color and the pattern appearing on the online detection product are correct or not is judged by the database system, whether the detected product meets the standard or not is judged, whether the online detection system has the characteristics or not can be automatically detected, the characteristic judgment is carried out by the database statistics calculation, and whether the characteristics of the detected product have or exceed the new characteristics appearing in the original characteristics or not is judged;
the terminal feeding frame 1 is located at the left end of the upper surface of a first case 2 from left to right, the two CCD display screens 6 are respectively located at the rear ends of the upper surfaces of the two cases 2, the two control panels 3 are respectively located at the rear ends of the upper surfaces of the two cases 2, the control panel 3 and the CCD display screen 6 on the same case 2 are respectively located at the left end and the right end of the rear end of the upper surface of the case 2, the left end and the right end of the moving back-pull material belt 7 are respectively communicated with feeding tracks of the terminal feeding device I5 and the terminal feeding device II 9, a base with pulleys is fixedly installed at the lower end of the terminal receiving frame 10, and the cases 2, the CCD display screens 6, the control panel 3, the CCD camera 4, the terminal feeding device I5, the CCD display screens 6, the moving back-pull material belt 7, the NG cutting equipment 8, the terminal feeding device II 9 and the terminal receiving frame 10 use motors and cylinders as power elements;
the connecting belt type terminal injection Molding and injection Molding machine is online, the position of the pulling belt 7 and the pulling force thereof can be adjusted through digital control after the moving, a connecting frame for improving the height of the display screen is fixedly connected between the display screen part of the CCD display screen 6 and the case 2, the case 2 is a box body with a cabinet door capable of being opened and closed, and a vertical frame is fixedly connected between the control panel 3 and the case 2.
The working principle is as follows: when the device is used, the CCD vision detection system can automatically identify defective products, batch abnormity is avoided, manual inspection is not needed, a servo module is adopted to pull the material belt after the terminal moving, a series of problems of mold expansion and material belt fracture caused by unstable tension are effectively avoided, the machine can realize 5G interconnection and digital twinning, the running condition of the machine is monitored in real time, various data are recorded and transmitted to a data center, the terminal is used in an injection Molding machine in an online mode, the production period of products is reduced, the efficiency is improved, the device is controlled by a PLC (programmable logic controller), the motor and the air cylinder are used as power elements, all components are formed by assembling non-standard parts, the CCD vision detection system identifies OK and NG products and is automatically separated, the position of the pull belt and the tension of the pull belt can be adjusted after the terminal moving, and digital control is realized.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.

Claims (10)

1. A belt type terminal injection molding comprises two cases (2), and is characterized in that CCD display screens (6) are fixedly mounted on the upper surfaces of the two cases (2), a first terminal feeding device (5) and a second terminal feeding device (9) are fixedly mounted on the upper surfaces of the two cases (2) respectively, a terminal material placing frame (1) is further fixedly mounted on the upper surfaces of the two cases (2), and a terminal material receiving frame (10) is arranged behind the case (2) at the right end;
the upper surfaces of the two cases (2) are also fixedly provided with control panels (3);
and a Molding back-pull material belt (7) is arranged between the first terminal feeding device (5) and the second terminal feeding device (9).
2. The injection molding machine for the continuous terminal as claimed in claim 1, wherein the CCD camera (4) is fixedly installed on the first terminal feeding device (5), the NG cutting device (8) is fixedly installed on the second terminal feeding device (9), the two cases (2) are internally provided with driving devices, pulleys are fixedly installed at the bottoms of the two cases (2), and ventilation grooves are formed in the side surfaces of the two cases (2).
3. The injection Molding machine for the continuous terminals as claimed in claim 2, wherein the terminal feeding frame (1), the chassis (2), the first terminal feeding device (5), the terminal receiving frame (10) and the Molding back pulling belt (7) are all made of 45# steel after sheet metal, and the injection Molding process of the terminals is controlled by a PLC.
4. The injection molding of claim 3, wherein the CCD device composed of the CCD display screen (6) and the CCD camera (4) is provided with a CCD visual inspection system for product identification and automatic separation.
5. The injection molding machine of claim 4, wherein the terminal material placing frame (1) is located at the left end of the upper surface of the first case (2) from left to right, the two CCD display screens (6) are respectively located at the rear ends of the upper surfaces of the two cases (2), the two control panels (3) are respectively located at the rear ends of the upper surfaces of the two cases (2), and the control panel (3) and the CCD display screen (6) on the same case (2) are respectively located at the left end and the right end of the rear end of the upper surface of the case (2).
6. The injection Molding machine for the continuous terminal according to claim 5, wherein the left end and the right end of the Molding back pull tape (7) are respectively communicated with the feeding tracks of the first terminal feeding device (5) and the second terminal feeding device (9).
7. The injection Molding machine for the continuous terminal as claimed in claim 6, wherein a base with pulleys is fixedly mounted at the lower end of the terminal receiving frame (10), and the machine case (2), the CCD display screen (6), the control panel (3), the CCD camera (4), the first terminal feeding device (5), the CCD display screen (6), the Molding back pulling belt (7), the NG cutting equipment (8), the second terminal feeding device (9) and the terminal receiving frame (10) use a motor and an air cylinder as power elements.
8. An injection Molding machine for continuous type terminals according to claim 7, characterized in that the injection Molding machine is online, and the position of the Molding back pull tape (7) and the pulling force thereof can be adjusted by digital control.
9. The injection molding of the attached terminal as claimed in claim 8, wherein a connection rack for increasing the height of the display screen is fixedly connected between the display screen part of the CCD display screen (6) and the case (2), and the case (2) is a box body with a door capable of being opened and closed.
10. An injection moulding of a belt terminal according to claim 9, characterised in that a vertical frame is fixedly connected between the control panel (3) and the casing (2).
CN202211273491.8A 2022-10-18 2022-10-18 Injection molding of belt type terminal Pending CN115582966A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211273491.8A CN115582966A (en) 2022-10-18 2022-10-18 Injection molding of belt type terminal

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211273491.8A CN115582966A (en) 2022-10-18 2022-10-18 Injection molding of belt type terminal

Publications (1)

Publication Number Publication Date
CN115582966A true CN115582966A (en) 2023-01-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211273491.8A Pending CN115582966A (en) 2022-10-18 2022-10-18 Injection molding of belt type terminal

Country Status (1)

Country Link
CN (1) CN115582966A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104985778A (en) * 2015-07-29 2015-10-21 健大电业制品(昆山)有限公司 Full-automatic terminal feeding system
CN108037407A (en) * 2018-01-09 2018-05-15 富加宜连接器(东莞)有限公司 The detection device and terminal test technique of a kind of in-mould injection terminal
CN209079152U (en) * 2018-10-29 2019-07-09 深圳市宝利通电子有限公司 A kind of terminal injection molding detection device
CN214235115U (en) * 2020-12-31 2021-09-21 苏州磊屹光电科技有限公司 Defective product detection and removal device for injection molding implantation terminal of camera frame piece
CN114558924A (en) * 2021-08-10 2022-05-31 青岛文达通泽机电有限公司 Full-automatic production system of brake lamp switch terminal
CN114802982A (en) * 2022-05-20 2022-07-29 宁波志伦电子有限公司 Injection molding material receiving detection packaging machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104985778A (en) * 2015-07-29 2015-10-21 健大电业制品(昆山)有限公司 Full-automatic terminal feeding system
CN108037407A (en) * 2018-01-09 2018-05-15 富加宜连接器(东莞)有限公司 The detection device and terminal test technique of a kind of in-mould injection terminal
CN209079152U (en) * 2018-10-29 2019-07-09 深圳市宝利通电子有限公司 A kind of terminal injection molding detection device
CN214235115U (en) * 2020-12-31 2021-09-21 苏州磊屹光电科技有限公司 Defective product detection and removal device for injection molding implantation terminal of camera frame piece
CN114558924A (en) * 2021-08-10 2022-05-31 青岛文达通泽机电有限公司 Full-automatic production system of brake lamp switch terminal
CN114802982A (en) * 2022-05-20 2022-07-29 宁波志伦电子有限公司 Injection molding material receiving detection packaging machine

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Application publication date: 20230110

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