CN115433882A - High-tensile-strength low-density cold-rolled thin steel strip based on sub-rapid solidification and rolling process and manufacturing method thereof - Google Patents
High-tensile-strength low-density cold-rolled thin steel strip based on sub-rapid solidification and rolling process and manufacturing method thereof Download PDFInfo
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- 238000005096 rolling process Methods 0.000 title claims abstract description 28
- 238000005098 hot rolling Methods 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 29
- 238000005097 cold rolling Methods 0.000 claims abstract description 16
- 239000000126 substance Substances 0.000 claims abstract description 15
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 12
- 239000012535 impurity Substances 0.000 claims abstract description 10
- 230000009467 reduction Effects 0.000 claims description 16
- 238000001816 cooling Methods 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 14
- 229910052748 manganese Inorganic materials 0.000 claims description 12
- 229910001566 austenite Inorganic materials 0.000 claims description 10
- 230000032683 aging Effects 0.000 claims description 9
- 229910052710 silicon Inorganic materials 0.000 claims description 9
- 229910052759 nickel Inorganic materials 0.000 claims description 8
- 229910052726 zirconium Inorganic materials 0.000 claims description 8
- 238000003723 Smelting Methods 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 239000003595 mist Substances 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 230000008569 process Effects 0.000 abstract description 15
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- 238000010438 heat treatment Methods 0.000 abstract description 4
- 239000011572 manganese Substances 0.000 description 19
- 238000005728 strengthening Methods 0.000 description 11
- 238000005266 casting Methods 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 9
- 239000000243 solution Substances 0.000 description 8
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- 229910000851 Alloy steel Inorganic materials 0.000 description 3
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- 229910052758 niobium Inorganic materials 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000005482 strain hardening Methods 0.000 description 2
- 229910000617 Mangalloy Inorganic materials 0.000 description 1
- 229910000943 NiAl Inorganic materials 0.000 description 1
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0611—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by a single casting wheel, e.g. for casting amorphous metal strips or wires
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/001—Austenite
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Abstract
Description
技术领域technical field
本发明属于钢铁生产技术领域,具体涉及一种基于亚快速凝固+轧制工艺的高抗拉强度的低密度冷轧薄钢带及其制造方法。The invention belongs to the technical field of iron and steel production, and in particular relates to a low-density cold-rolled thin steel strip with high tensile strength based on a sub-rapid solidification + rolling process and a manufacturing method thereof.
背景技术Background technique
与传统的普通高强钢相比,先进高强钢最大的优势在于保证力学性能的同时减轻板材构建的厚度和重量,还具有良好的成型性、防撞凹性、抗疲劳性能、较高的加工硬化率,在各行各业显示良好的应用前景。Fe-Mn-C-Al系低密度钢出现于上世纪年代,随着研究的深入,低密度钢的特殊性逐渐被挖掘出来。首先,该钢种密度比其他钢种要小,研究表明,每增加1%的Al,钢的密度可以降低1.3%,同时可以显著提高层错能,每增加1wt%Al,层错能增加9~11mJ/m2。低密度钢的加工硬化机制不仅仅局限于高锰钢的相变诱导塑性及孪晶诱导塑性强化,微带诱导塑性、剪切带诱导塑性及动态滑移带细化等加工硬化机制也能用于强化低密度钢,同时纳米级第二相κ'碳化物的弥散分布可以钉扎细化晶粒及通过Nb、V、Ti的微合金化可以进一步强化其综合力学性能,包括屈服强度、抗拉强度、断后伸长率等等。鉴于以上特点,低密度钢广泛应用于汽车、船舶制造行业等领域,通过降低重量,可以降低能源消耗、减少尾气排放。Compared with traditional ordinary high-strength steel, the biggest advantage of advanced high-strength steel is to reduce the thickness and weight of plate construction while ensuring mechanical properties, and also has good formability, anti-collision concave, fatigue resistance, and high work hardening rate, showing good application prospects in all walks of life. Fe-Mn-C-Al series low-density steel appeared in the last century. With the deepening of research, the particularity of low-density steel was gradually discovered. First of all, the density of this steel is lower than that of other steels. Studies have shown that for every 1% increase in Al, the density of the steel can be reduced by 1.3%, and at the same time, the stacking fault energy can be significantly increased. For every 1wt% Al increase, the stacking fault energy increases by 9 ~11 mJ/m 2 . The work hardening mechanism of low-density steel is not limited to the transformation-induced plasticity and twinning-induced plastic strengthening of high-manganese steel. At the same time, the dispersed distribution of nano-scale second phase κ' carbides can pin the fine grains and the microalloying of Nb, V, Ti can further strengthen its comprehensive mechanical properties, including yield strength, Tensile strength, elongation after fracture, etc. In view of the above characteristics, low-density steel is widely used in automobiles, shipbuilding industries and other fields. By reducing weight, energy consumption and exhaust emissions can be reduced.
迄今为止,人们就一直寻求金属材料“轻量、强度、韧性”三大指标的平衡。不过,强度和韧性始终是相互排斥的,很难达到获得高强度的同时仍然保证良好的塑性,因此,亟需一种具有高强度的同时又能保证高塑性的低密度钢板。目前Fe-Mn-C-Al系列低密度、高强度、高塑性钢的研究主要通过传统的热轧、热轧后退火、酸洗、冷轧、冷轧后退火生产工艺进行制备,工艺复杂,能耗及环境污染较大,成本较大,开发难度较大。So far, people have been seeking the balance of the three major indicators of "lightweight, strength, and toughness" of metal materials. However, strength and toughness are always mutually exclusive, and it is difficult to obtain high strength while still ensuring good plasticity. Therefore, a low-density steel plate with high strength and high plasticity is urgently needed. At present, the research on Fe-Mn-C-Al series low-density, high-strength, high-plasticity steel is mainly prepared through the traditional production process of hot rolling, annealing after hot rolling, pickling, cold rolling, and annealing after cold rolling. The process is complicated. The energy consumption and environmental pollution are relatively high, the cost is high, and the development is difficult.
目前现有的专利文献CN111235484B公开了一种高强度高硬度低密度钢的制备方法,其特点是该合金钢的化学组成成分及重量百分比为C:0.7-1.8%,Mn:25-34%, Al:8-12%,Si:0.3%-0.9%,Cr:0.3%-1.2%,V:0.1-0.7%,Ti:0.1%-0.8%,Mo:0.7%-1.3%,经过热锻、水韧、热轧和固溶处理后,再经过冷轧和时效处理,抗拉强度可以达到950-1127MPa,硬度达到62-68HRC。专利文献CN104711494A公开了一种高强度高塑性的NiAl强化低密度钢,其特点是该合金钢的化学组成成分重量%为C:0.5-1.5%, Mn:10-30%,Al:5-12%,Ni:5-15%,抗拉强度达到1350MPa以上,延伸率达到10%以上。专利文献CN108779528B公开了具有高延展性、低密度高强度奥氏体钢带,其特点是该合金钢的化学组成成分重量%为C:0.65-0.9%,Mn:5.0-20%,Al:5.5-11%,0< Si≤0.15%,0<Cu≤0.34%,0<Cr≤0.14%,同时加入一种或者一种以上的V、Ti、Nb、 V、Zr等微合金元素,该钢的抗拉强度≥800MPa、延伸率≥25%、密度≤7.3kg/m3。Existing patent document CN111235484B discloses a kind of preparation method of high-strength high-hardness low-density steel at present, it is characterized in that the chemical composition and weight percentage of this alloy steel are C: 0.7-1.8%, Mn: 25-34%, Al: 8-12%, Si: 0.3%-0.9%, Cr: 0.3%-1.2%, V: 0.1-0.7%, Ti: 0.1%-0.8%, Mo: 0.7%-1.3%, after hot forging, After water toughening, hot rolling and solution treatment, then cold rolling and aging treatment, the tensile strength can reach 950-1127MPa, and the hardness can reach 62-68HRC. Patent document CN104711494A discloses a high-strength and high-plastic NiAl reinforced low-density steel, which is characterized in that the chemical composition of the alloy steel is C: 0.5-1.5%, Mn: 10-30%, Al: 5-12 %, Ni: 5-15%, the tensile strength reaches above 1350MPa, and the elongation reaches above 10%. Patent document CN108779528B discloses a high-ductility, low-density, high-strength austenitic steel strip, which is characterized in that the chemical composition weight percent of the alloy steel is C: 0.65-0.9%, Mn: 5.0-20%, Al: 5.5 -11%, 0<Si≤0.15%, 0<Cu≤0.34%, 0<Cr≤0.14%, while adding one or more microalloying elements such as V, Ti, Nb, V, Zr, the steel The tensile strength is ≥800MPa, the elongation is ≥25%, and the density is ≤7.3kg/m 3 .
上述专利文献中公布的钢制品的制造方法均采用传统连轧工艺,工艺流程长、能耗高、机组设备多、基建成本高,生产综合成本高,且由于合金元素高,铸造过程容易产生偏析,轧制过程轧制力大,热轧和冷轧都容易形成裂纹,开发难度大,对于高抗拉强度、高延伸率的薄钢带的开发难度更大。The manufacturing methods of steel products published in the above patent documents all adopt the traditional continuous rolling process, which has long process flow, high energy consumption, many unit equipment, high infrastructure cost, high overall production cost, and segregation is easy to occur in the casting process due to high alloying elements , The rolling force in the rolling process is large, hot rolling and cold rolling are easy to form cracks, the development is difficult, and the development of thin steel strips with high tensile strength and high elongation is even more difficult.
发明内容Contents of the invention
本发明的目的在于,克服现有技术中存在的缺陷,提供一种基于亚快速凝固+轧制工艺的高抗拉强度的低密度冷轧薄钢带及其制造方法,本发明制造方法,热轧阶段省去了板坯加热、多道次反复热轧等复杂过程,仅通过亚快速凝固+单道次20~50%压下量的热轧之后进行冷轧,生产流程更短,工序成本低,生产的能耗和碳排放量大幅度降低;在铸造阶段,由于铸带厚度较薄并且凝固速度较快,在薄带钢中无明显的中心 P偏析带和长条状的MnS夹杂带,表现出较高的韧性,有利于后续进行冷变形加工;本发明方法制造的低密度冷轧薄钢带,屈服强度在1550MPa以上,抗拉强度在 1800MPa以上,延伸率为10%以上。The purpose of the present invention is to overcome the defects in the prior art, and provide a low-density cold-rolled thin steel strip with high tensile strength based on sub-rapid solidification+rolling process and its manufacturing method. The manufacturing method of the present invention, thermal In the rolling stage, complex processes such as slab heating and multi-pass repeated hot rolling are omitted, and only sub-rapid solidification + 20-50% reduction in a single pass is followed by cold rolling. The production process is shorter and the process cost is lower. Low, the energy consumption and carbon emissions of production are greatly reduced; in the casting stage, due to the thinner cast strip thickness and faster solidification speed, there is no obvious central P segregation zone and long strip MnS inclusion zone in the thin strip steel , showing higher toughness, which is conducive to subsequent cold deformation processing; the low-density cold-rolled thin steel strip manufactured by the method of the present invention has a yield strength of more than 1550 MPa, a tensile strength of more than 1800 MPa, and an elongation of more than 10%.
为实现上述目的,本发明的技术方案是设计一种基于亚快速凝固+轧制工艺的高抗拉强度的低密度冷轧薄钢带,其化学成分及质量百分数为:C:0.6%-1.5%,Mn:16%-25%, Al:6%-12%,V:0.01%-0.2%,Zr:0.01%-0.5%,Si:0.01%-0.5%,Cu:0.01%-2%,Ni: 0.05%-2%,余量为Fe和杂质元素。In order to achieve the above object, the technical solution of the present invention is to design a low-density cold-rolled thin steel strip with high tensile strength based on sub-rapid solidification+rolling process, and its chemical composition and mass percentage are: C: 0.6%-1.5 %, Mn: 16%-25%, Al: 6%-12%, V: 0.01%-0.2%, Zr: 0.01%-0.5%, Si: 0.01%-0.5%, Cu: 0.01%-2%, Ni: 0.05%-2%, the balance is Fe and impurity elements.
优选的技术方案是,杂质元素的化学成分及质量百分数符合P≤0.06%、S≤0.002%、 N≤0.003%。The preferred technical solution is that the chemical composition and mass percentage of the impurity elements meet the requirements of P≤0.06%, S≤0.002%, and N≤0.003%.
相应地,本发明还公开了一种基于亚快速凝固+轧制工艺的高抗拉强度的低密度冷轧薄钢带的制造方法,包括如下步骤:Correspondingly, the present invention also discloses a method for manufacturing a high-tensile-strength low-density cold-rolled thin steel strip based on a sub-rapid solidification+rolling process, comprising the following steps:
S1:按照上述的化学成分及质量百分数,冶炼制备钢水;S1: Prepare molten steel by smelting according to the above chemical composition and mass percentage;
S2:将步骤S1制备的钢水经亚快速凝固制备成铸带;S2: preparing the molten steel prepared in step S1 into a cast strip through sub-rapid solidification;
S3:将步骤S2制备的铸带经过一道次热轧制备成薄钢带;S3: preparing the cast strip prepared in step S2 into a thin steel strip through one pass of hot rolling;
S4:将步骤S3制备的薄钢带经气雾冷却系统冷却至600℃~800℃;S4: cooling the thin steel strip prepared in step S3 to 600° C. to 800° C. through an air mist cooling system;
S5:将步骤S4制备的薄钢带于900℃~1150℃温度下固溶处理1~3h,然后进行压下量为20%-50%的冷轧,并于650℃~850℃温度下时效处理10~12h后空冷;S5: solution-treating the thin steel strip prepared in step S4 at a temperature of 900°C to 1150°C for 1 to 3 hours, then performing cold rolling with a reduction of 20% to 50%, and aging at a temperature of 650°C to 850°C Cool in air after 10-12 hours of treatment;
其中,所述的制造方法制造的低密度冷轧薄钢带的屈服强度在1550MPa以上,抗拉强度在1800MPa以上。Wherein, the yield strength of the low-density cold-rolled thin steel strip manufactured by the manufacturing method is above 1550 MPa, and the tensile strength is above 1800 MPa.
优选的技术方案有,所述的步骤S2中,具体操作为:将步骤S1制备的钢水经过单棍熔体旋转的方法凝固成铸带,铸带的厚度为1.4~2.5mm。The preferred technical solution is that in the step S2, the specific operation is as follows: the molten steel prepared in the step S1 is solidified into a casting belt through a single-roll melt rotation method, and the thickness of the casting belt is 1.4-2.5 mm.
优选的技术方案还有,所述的步骤S3中,所述的步骤S3中,一道次热轧压下量为20%~50%,薄钢带的厚度为0.8~1.9mm、宽度为60mm~150mm。The preferred technical solution is also that in the step S3, in the step S3, the hot rolling reduction in one pass is 20%-50%, the thickness of the thin steel strip is 0.8-1.9mm, and the width is 60mm- 150mm.
优选的技术方案还有,所述的步骤S3中,热轧出口温度为850℃~1050℃。In a preferred technical solution, in the step S3, the temperature at the exit of the hot rolling is 850°C to 1050°C.
进一步优选的技术方案还有,所述的制造方法制造的低密度冷轧薄钢带的金相组织为奥氏体及析出相,冷轧薄钢带的厚度为0.5~1.0mm,延伸率为10%以上,密度为 6.5~7.2g/cm3。A further preferred technical solution is that the metallographic structure of the low-density cold-rolled thin steel strip produced by the manufacturing method is austenite and precipitated phases, the thickness of the cold-rolled thin steel strip is 0.5-1.0mm, and the elongation is More than 10%, the density is 6.5-7.2g/cm 3 .
本发明的优点和有益效果在于:Advantage and beneficial effect of the present invention are:
1、运用传统生产工艺开发低密度钢的过程较复杂且难度极大,本发明制造方法通过亚快速凝固+一道次热轧工艺生产热轧钢带而后冷轧可以降低低密度钢的生产难度,之前未见相关生产工艺报道。1. The process of developing low-density steel using traditional production techniques is complex and extremely difficult. The manufacturing method of the present invention produces hot-rolled steel strips through a sub-rapid solidification + one-pass hot-rolling process and then cold-rolls to reduce the production difficulty of low-density steel. No relevant production process reports have been seen before.
2、本发明制造方法中的热轧阶段省去了板坯加热、多道次反复热轧等复杂过程,仅通过亚快速凝固+单道次20~50%压下量的热轧之后进行冷轧,生产流程更短,工序成本低,生产的能耗和碳排放量大幅度降低。2. In the hot rolling stage of the manufacturing method of the present invention, complex processes such as slab heating and multi-pass repeated hot rolling are omitted, and cold rolling is carried out only through sub-rapid solidification + hot rolling with a reduction of 20-50% in a single pass. Rolling, the production process is shorter, the process cost is low, and the energy consumption and carbon emissions of production are greatly reduced.
3、本发明的低密度冷轧薄钢带在铸造阶段,由于铸带厚度较薄并且凝固速度较快,在薄带钢中无明显的中心P偏析带和长条状的MnS夹杂带,表现出较高的韧性,有利于后续进行冷变形加工。3. In the casting stage of the low-density cold-rolled thin steel strip of the present invention, since the thickness of the cast strip is relatively thin and the solidification speed is fast, there is no obvious central P segregation zone and strip-shaped MnS inclusion zone in the thin strip steel, showing Higher toughness, which is beneficial to subsequent cold deformation processing.
4、传统热轧工艺中板坯冷却过程中发生合金元素析出,板坯再加热时往往会由于合金元素回溶不充分而降低合金元素利用率;本发明制造方法的亚快速凝固工艺中,铸带直接热轧,所添加的合金元素主要以固溶态存在,可提高合金利用率。4. In the traditional hot rolling process, alloying elements are precipitated during the cooling process of the slab. When the slab is reheated, the utilization rate of the alloying elements is often reduced due to insufficient remelting of the alloying elements; in the sub-rapid solidification process of the manufacturing method of the present invention, casting With direct hot rolling, the added alloy elements mainly exist in solid solution state, which can improve the utilization rate of the alloy.
5、本发明的低密度冷轧薄钢带,金相组织为奥氏体及析出相,具有优越的高抗拉性能:屈服强度在1550MPa以上,抗拉强度在1800MPa以上,延伸率为10%以上。5. The low-density cold-rolled thin steel strip of the present invention has a metallographic structure of austenite and precipitated phases, and has excellent high tensile properties: the yield strength is above 1550MPa, the tensile strength is above 1800MPa, and the elongation is 10% above.
具体实施方式detailed description
下面结合实施例,对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The specific implementation of the present invention will be further described below in conjunction with the examples. The following examples are only used to illustrate the technical solution of the present invention more clearly, but not to limit the protection scope of the present invention.
实施例1Example 1
采用本发明方法制造一种基于亚快速凝固+轧制工艺的高抗拉强度的低密度冷轧薄钢带,包括如下步骤:Adopt the inventive method to manufacture a kind of high tensile strength low-density cold-rolled thin steel strip based on sub-rapid solidification+rolling process, comprising the steps:
S1:按照化学成分及质量百分数为:C:1.1%,Mn:21%,Al:9.8%,V:0.15%, Si:0.5%,Ni:1.5%,Zr:0.15%,Cu:1.5%,P:0.06%,S:0.002%,N:0.003%,余量为Fe和不可避免的杂质元素,冶炼制备成分合格的钢水;S1: According to chemical composition and mass percentage: C: 1.1%, Mn: 21%, Al: 9.8%, V: 0.15%, Si: 0.5%, Ni: 1.5%, Zr: 0.15%, Cu: 1.5%, P: 0.06%, S: 0.002%, N: 0.003%, the balance is Fe and unavoidable impurity elements, smelting and preparing molten steel with qualified components;
S2:将步骤S1冶炼合格的钢水经过单棍熔体旋转的方法铸成厚度为1.9mm的铸带,钢水温度约为1500℃;S2: cast the molten steel qualified in step S1 into a cast strip with a thickness of 1.9mm by rotating a single-roller melt, and the temperature of the molten steel is about 1500°C;
S3:将步骤S2制备的铸带经过一道次热轧下压量40%制备成薄钢带,薄钢带热轧后的温度为950℃;S3: the cast strip prepared in step S2 is prepared into a thin steel strip through one hot rolling with a reduction of 40%, and the temperature of the thin steel strip after hot rolling is 950° C.;
S4:将步骤S3制备的薄钢带经气雾冷却至730℃;S4: cooling the thin steel strip prepared in step S3 to 730° C. through air mist;
S5:将步骤S4制备的薄钢带于1000℃温度下固溶处理1.5h,然后进行压下量为40%的冷轧,并于650℃温度下时效处理10h后空冷;S5: solution-treating the thin steel strip prepared in step S4 at a temperature of 1000° C. for 1.5 hours, then performing cold rolling with a reduction of 40%, aging at a temperature of 650° C. for 10 hours, and then air-cooling;
所述的制造方法制造的低密度冷轧薄钢带的宽度为60mm,厚度为0.75mm,密度为6.8g/cm3,屈服强度为1570MPa,抗拉强度为1800Mpa,延伸率为16%。The low-density cold-rolled thin steel strip produced by the manufacturing method has a width of 60 mm, a thickness of 0.75 mm, a density of 6.8 g/cm 3 , a yield strength of 1570 MPa, a tensile strength of 1800 MPa and an elongation of 16%.
实施例2Example 2
采用本发明方法制造一种基于亚快速凝固+轧制工艺的高抗拉强度的低密度冷轧薄钢带,包括如下步骤:Adopt the inventive method to manufacture a kind of high tensile strength low-density cold-rolled thin steel strip based on sub-rapid solidification+rolling process, comprising the steps:
S1:按照化学成分及质量百分数为:C:1.2%,Mn:22%,Al:10.2%,V:0.15%,Zr:0.15%,Cu:1.5%,Si:0.3%,Ni:1.5%,P:0.06%,S:0.002%,N:0.003%,余量为Fe和不可避免的杂质元素,冶炼制备成分合格的钢水;S1: According to chemical composition and mass percentage: C: 1.2%, Mn: 22%, Al: 10.2%, V: 0.15%, Zr: 0.15%, Cu: 1.5%, Si: 0.3%, Ni: 1.5%, P: 0.06%, S: 0.002%, N: 0.003%, the balance is Fe and unavoidable impurity elements, smelting and preparing molten steel with qualified components;
S2:将步骤S1冶炼合格的钢水经过单棍熔体旋转的方法铸成厚度为1.9mm的铸带,钢水温度约为1540℃;S2: cast the molten steel qualified in step S1 into a cast strip with a thickness of 1.9mm by rotating a single-roller melt, and the temperature of the molten steel is about 1540°C;
S3:将步骤S2制备的铸带经过一道次热轧下压量40%制备成薄钢带,薄钢带热轧后的温度为1000℃;S3: The cast strip prepared in step S2 is prepared into a thin steel strip through one hot rolling with a reduction of 40%, and the temperature of the thin steel strip after hot rolling is 1000° C.;
S4:将步骤S3制备的薄钢带经气雾冷却至710℃;S4: cooling the thin steel strip prepared in step S3 to 710° C. through air mist;
S5:将步骤S4制备的薄钢带于1050℃温度下固溶处理2h,然后进行压下量为40%的冷轧,并于750℃温度下时效处理11h后空冷;S5: solution-treating the thin steel strip prepared in step S4 at a temperature of 1050° C. for 2 hours, then performing cold rolling with a reduction of 40%, aging at a temperature of 750° C. for 11 hours, and then air-cooling;
所述的制造方法制造的低密度冷轧薄钢带的宽度为80mm,厚度为0.70mm,密度为6.8g/cm3,屈服强度为1590MPa,抗拉强度为1827Mpa,延伸率为16%。The low-density cold-rolled thin steel strip produced by the manufacturing method has a width of 80mm, a thickness of 0.70mm, a density of 6.8g/cm 3 , a yield strength of 1590MPa, a tensile strength of 1827Mpa and an elongation of 16%.
实施例3Example 3
采用本发明方法制造一种基于亚快速凝固+轧制工艺的高抗拉强度的低密度冷轧薄钢带,包括如下步骤:Adopt the inventive method to manufacture a kind of high tensile strength low-density cold-rolled thin steel strip based on sub-rapid solidification+rolling process, comprising the steps:
S1:按照化学成分及质量百分数为:C:1.2%,Mn:22%,Al:10.2%,V:0.15%, Si:0.5%,Ni:2.0%,Zr:0.15%,Cu:1.5%,P:0.06%,S:0.002%,N:0.003%,余量为Fe和不可避免的杂质元素,冶炼制备成分合格的钢水;S1: According to chemical composition and mass percentage: C: 1.2%, Mn: 22%, Al: 10.2%, V: 0.15%, Si: 0.5%, Ni: 2.0%, Zr: 0.15%, Cu: 1.5%, P: 0.06%, S: 0.002%, N: 0.003%, the balance is Fe and unavoidable impurity elements, smelting and preparing molten steel with qualified components;
S2:将步骤S1冶炼合格的钢水经过单棍熔体旋转的方法铸成厚度为1.9mm的铸带,铸轧速度为85m/min,钢水温度约为1555℃;S2: cast the molten steel qualified in step S1 into a cast strip with a thickness of 1.9mm by rotating a single-roller melt, the casting and rolling speed is 85m/min, and the temperature of the molten steel is about 1555°C;
S3:将步骤S2制备的铸带经过一道次热轧下压量45%制备成薄钢带,薄钢带热轧后的温度为870℃;S3: The cast strip prepared in step S2 is prepared into a thin steel strip through one hot rolling with a reduction of 45%, and the temperature of the thin steel strip after hot rolling is 870° C.;
S4:将步骤S3制备的薄钢带经气雾冷却至860℃;S4: cooling the thin steel strip prepared in step S3 to 860° C. through air mist;
S5:将步骤S4制备的薄钢带于1050℃温度下固溶处理2.0h,然后进行压下量为40%的冷轧,并于700℃温度下时效处理11h后空冷;S5: solution-treating the thin steel strip prepared in step S4 at a temperature of 1050° C. for 2.0 hours, then performing cold rolling with a reduction of 40%, aging at a temperature of 700° C. for 11 hours, and then air-cooling;
所述的制造方法制造的低密度冷轧薄钢带的宽度为70mm,厚度为0.65mm,密度为6.8g/cm3,屈服强度为1610MPa,抗拉强度为1842Mpa,延伸率为15%。The low-density cold-rolled thin steel strip manufactured by the manufacturing method has a width of 70mm, a thickness of 0.65mm, a density of 6.8g/cm 3 , a yield strength of 1610MPa, a tensile strength of 1842Mpa and an elongation of 15%.
实施例4Example 4
采用本发明方法制造一种基于亚快速凝固+轧制工艺的高抗拉强度的低密度冷轧薄钢带,包括如下步骤:Adopt the inventive method to manufacture a kind of high tensile strength low-density cold-rolled thin steel strip based on sub-rapid solidification+rolling process, comprising the steps:
S1:按照化学成分及质量百分数为:C:1.2%,Mn:22%,Al:10.2%,V:0.15%,Si:0.5%,Ni:2.0%,Zr:0.15%,Cu:1.5%,P:0.06%,S:0.002%,N:0.003%,余量为Fe和不可避免的杂质元素,冶炼制备成分合格的钢水;S1: According to chemical composition and mass percentage: C: 1.2%, Mn: 22%, Al: 10.2%, V: 0.15%, Si: 0.5%, Ni: 2.0%, Zr: 0.15%, Cu: 1.5%, P: 0.06%, S: 0.002%, N: 0.003%, the balance is Fe and unavoidable impurity elements, smelting and preparing molten steel with qualified components;
S2:将步骤S1冶炼合格的钢水经过单棍熔体旋转的方法铸成厚度为1.9mm的铸带,铸轧速度为75m/min,钢水温度约为1550℃;S2: cast the molten steel qualified in step S1 into a cast strip with a thickness of 1.9 mm by rotating a single-roller melt, the casting and rolling speed is 75 m/min, and the temperature of the molten steel is about 1550 ° C;
S3:将步骤S2制备的铸带经过一道次热轧下压量45%制备成薄钢带,薄钢带热轧后的温度为950℃;S3: The cast strip prepared in step S2 is processed into a thin steel strip by hot rolling with a reduction rate of 45% in one pass, and the temperature of the thin steel strip after hot rolling is 950° C.;
S4:将步骤S3制备的薄钢带经气雾冷却至750℃;S4: cooling the thin steel strip prepared in step S3 to 750° C. through gas mist;
S5:将步骤S4制备的薄钢带于1100℃温度下固溶处理2.0h,然后进行压下量为45%的冷轧,并于700℃温度下时效处理11h后空冷;S5: solution-treating the thin steel strip prepared in step S4 at a temperature of 1100° C. for 2.0 hours, then performing cold rolling with a reduction of 45%, aging at a temperature of 700° C. for 11 hours, and then air-cooling;
所述的制造方法制造的低密度冷轧薄钢带的宽度为60mm,厚度为0.60mm,密度为6.8g/cm3,屈服强度为1620MPa,抗拉强度为1860Mpa,延伸率为15%。The low-density cold-rolled thin steel strip manufactured by the manufacturing method has a width of 60mm, a thickness of 0.60mm, a density of 6.8g/cm 3 , a yield strength of 1620MPa, a tensile strength of 1860Mpa and an elongation of 15%.
实施例5Example 5
采用本发明方法制造一种基于亚快速凝固+轧制工艺的高抗拉强度的低密度冷轧薄钢带,包括如下步骤:Adopt the inventive method to manufacture a kind of high tensile strength low-density cold-rolled thin steel strip based on sub-rapid solidification+rolling process, comprising the steps:
S1:按照化学成分及质量百分数为:C:1.0%,Mn:21%,Al:10.5%,V:0.2%, Si:0.5%,Ni:1.5%,Zr:0.20%,Cu:1.5%,P:0.06%,S:0.002%,N:0.003%,余量为Fe和不可避免的杂质元素,冶炼制备成分合格的钢水;S1: According to chemical composition and mass percentage: C: 1.0%, Mn: 21%, Al: 10.5%, V: 0.2%, Si: 0.5%, Ni: 1.5%, Zr: 0.20%, Cu: 1.5%, P: 0.06%, S: 0.002%, N: 0.003%, the balance is Fe and unavoidable impurity elements, smelting and preparing molten steel with qualified components;
S2:将步骤S1冶炼合格的钢水经过单棍熔体旋转的方法铸成厚度为1.9mm的铸带,铸轧速度为75m/min,钢水温度约为1500℃;S2: cast the molten steel qualified in step S1 into a cast strip with a thickness of 1.9mm by rotating a single-roller melt, the casting and rolling speed is 75m/min, and the temperature of the molten steel is about 1500°C;
S3:将步骤S2制备的铸带经过一道次热轧下压量45%制备成薄钢带,薄钢带热轧后的温度为950℃;S3: The cast strip prepared in step S2 is processed into a thin steel strip by hot rolling with a reduction rate of 45% in one pass, and the temperature of the thin steel strip after hot rolling is 950° C.;
S4:将步骤S3制备的薄钢带经气雾冷却至730℃;S4: cooling the thin steel strip prepared in step S3 to 730° C. through air mist;
S5:将步骤S4制备的薄钢带于1100℃温度下固溶处理3.0h,然后进行压下量为50%的冷轧,并于800℃温度下时效处理10h后空冷;S5: solution-treating the thin steel strip prepared in step S4 at a temperature of 1100° C. for 3.0 hours, then performing cold rolling with a reduction of 50%, aging at a temperature of 800° C. for 10 hours, and then air-cooling;
所述的制造方法制造的低密度冷轧薄钢带的宽度为80mm,厚度为0.55mm,密度为6.8g/cm3,屈服强度为1650MPa,抗拉强度为1878Mpa,延伸率为14%。The low-density cold-rolled thin steel strip produced by the manufacturing method has a width of 80mm, a thickness of 0.55mm, a density of 6.8g/cm 3 , a yield strength of 1650MPa, a tensile strength of 1878Mpa and an elongation of 14%.
经测试实施例1~5制备的低密度冷轧薄钢带的金相组织均为奥氏体及析出相。The metallographic structures of the low-density cold-rolled thin steel strips prepared in Examples 1-5 are all austenite and precipitated phases.
本发明制造方法,热轧阶段省去了板坯加热、多道次反复热轧等复杂过程,仅通过亚快速凝固+单道次20~50%压下量的热轧之后进行冷轧,生产流程更短,工序成本低,生产的能耗和碳排放量大幅度降低;在铸造阶段,由于铸带厚度较薄并且凝固速度较快,在薄带钢中无明显的中心P偏析带和长条状的MnS夹杂带,表现出较高的韧性,有利于后续进行冷变形加工;本发明方法制造的低密度冷轧薄钢带,屈服强度在 1550MPa以上,抗拉强度在1800MPa以上,延伸率为10%以上。In the manufacturing method of the present invention, complex processes such as slab heating and multi-pass repeated hot rolling are omitted in the hot rolling stage, and only sub-rapid solidification + 20-50% reduction in a single pass is followed by cold rolling to produce The process is shorter, the process cost is low, and the energy consumption and carbon emissions of production are greatly reduced; in the casting stage, due to the thinner cast strip thickness and faster solidification speed, there is no obvious central P segregation zone and long The strip-shaped MnS inclusion belt shows higher toughness, which is beneficial to subsequent cold deformation processing; the low-density cold-rolled thin steel strip manufactured by the method of the present invention has a yield strength of more than 1550MPa, a tensile strength of more than 1800MPa, and an elongation more than 10%.
高强度、高塑性低密度钢中各元素的作用如下:The role of each element in high strength, high plasticity and low density steel is as follows:
C:C元素的作用主要与Mn、Al元素形成κ'-碳化物,形成析出强化、弥散强化,提高钢的强度,C是奥氏体形成元素,可以促进奥氏体的形成,同时又可以降低钢的密度,但是,C含量过多会形成过多的κ'-碳化物,反而对合金的延伸率形成不利的影响。C: The role of C element is mainly to form κ'-carbides with Mn and Al elements, forming precipitation strengthening and dispersion strengthening, and improving the strength of steel. C is an austenite forming element, which can promote the formation of austenite and at the same time Reduce the density of steel, but too much C content will form too many κ'-carbides, which will adversely affect the elongation of the alloy.
Mn:Mn元素是奥氏体形成元素,可以促进奥氏体的形成,对钢的强塑性是十分有利的,且Mn元素可以和C、Al元素形成κ'-碳化物,通过析出强化和弥散强化作用进一步提高钢的强塑性,Mn元素的密度比Fe元素略低,不会增加钢的密度,同时 Mn元素又比较便宜,但是,过量的添加Mn元素会使得钢在时效过程析出大量的β-Mn 相,该相为硬质相,会大大降低钢的塑性,因此,Mn含量的控制在一个范围之内,本发明的含量为16%-25%。Mn: Mn element is an austenite forming element, which can promote the formation of austenite, which is very beneficial to the strong plasticity of steel, and Mn element can form κ'-carbide with C and Al elements, through precipitation strengthening and dispersion The strengthening effect further improves the strong plasticity of the steel. The density of the Mn element is slightly lower than that of the Fe element, which will not increase the density of the steel. At the same time, the Mn element is relatively cheap. However, excessive addition of the Mn element will cause the steel to precipitate a large amount of β during the aging process. -Mn phase, which is a hard phase, will greatly reduce the plasticity of steel, therefore, the content of Mn is controlled within a range, and the content of the present invention is 16%-25%.
Al:Al元素会大大降低钢的密度,与C、Mn元素形成κ'-碳化物,通过析出强化和弥散强化作用进一步提高钢的强塑性,但是Al含量过高会增加钢的成本,因此, Al含量的控制在一个范围之内,本发明的含量为6%-12%。Al: Al element will greatly reduce the density of steel, form κ'-carbide with C and Mn elements, and further improve the strong plasticity of steel through precipitation strengthening and dispersion strengthening, but too high Al content will increase the cost of steel, therefore, The control of Al content is within a range, and the content of the present invention is 6%-12%.
V:V元素通过在钢种形成碳氮化物而有效提高钢的强度和韧性,在亚快速凝固条件下可以溶入更多的V元素,有益于后期更好的析出,更好的起到析出强化的效果,添加V一方面会增加成本,另一方面,V会在晶界上析出从而在钢带上产生裂纹,因此,V的浓度控制在0.01%-0.2%。V: The V element can effectively improve the strength and toughness of the steel by forming carbonitrides in the steel grade, and can dissolve more V elements under sub-rapid solidification conditions, which is beneficial to better precipitation in the later stage and better precipitation. The effect of strengthening, on the one hand, adding V will increase the cost, on the other hand, V will precipitate on the grain boundary and cause cracks on the steel strip. Therefore, the concentration of V is controlled at 0.01%-0.2%.
Zr:Zr元素可以去除钢中的N元素,抑制形成AlN。在亚快速凝固条件下,Zr可以更好的起到细化晶粒的作用。但是,Zr元素比较昂贵,会增加钢的成本。因此,Zr 元素的含量控制在0.01%-0.5%。Zr: The Zr element can remove the N element in the steel and inhibit the formation of AlN. Under sub-rapid solidification conditions, Zr can better play a role in refining grains. However, Zr element is relatively expensive and increases the cost of steel. Therefore, the content of Zr element is controlled at 0.01%-0.5%.
Si:Si元素可以脱氧,Si元素也可以降低钢的比重,在亚快速凝固条件下可以溶入更多的Si元素,更好的起到固溶强化的效果,提高钢的强度,但是硅含量过高会降低钢的焊接性能,因此,允许Si的最高含量为0.5%。Si: Si element can deoxidize, Si element can also reduce the specific gravity of steel, and more Si element can be dissolved under sub-rapid solidification conditions, which can better achieve the effect of solid solution strengthening and improve the strength of steel, but the silicon content Too high will reduce the weldability of steel, therefore, allow the maximum content of Si to be 0.5%.
Cu:Cu元素可以稳定奥氏体,且Cu元素比Ni元素便宜,在亚快速凝固条件下可以溶入更多的Cu元素,降低Cu元素的偏析,降低开裂倾向,更好的达到固溶强化的效果,但是,如果Cu含量过高,成本增加,且轧制过程更容易开裂,因此,Cu的浓度必须在0.01%-2%之内。Cu: Cu elements can stabilize austenite, and Cu elements are cheaper than Ni elements, and more Cu elements can be dissolved under sub-rapid solidification conditions, reducing the segregation of Cu elements, reducing the tendency of cracking, and better achieving solid solution strengthening However, if the Cu content is too high, the cost will increase and the rolling process will be more prone to cracking. Therefore, the Cu concentration must be within 0.01%-2%.
Ni:Ni元素可以稳定奥氏体且提高堆垛层错能,Ni集中在钢的表面还可以改进钢的耐腐蚀性和耐氧化性,可以抑制腐蚀过程中H的吸收,在亚快速凝固条件下可以溶入更多的Ni元素,更好的达到固溶强化的效果。因此,Ni的添加含量为0.05%-2%之内。Ni: Ni element can stabilize austenite and increase stacking fault energy. Ni concentrated on the surface of steel can also improve the corrosion resistance and oxidation resistance of steel, and can inhibit the absorption of H in the corrosion process. Under sub-rapid solidification conditions Under this condition, more Ni elements can be dissolved, and the effect of solid solution strengthening can be better achieved. Therefore, the added content of Ni is within 0.05%-2%.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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