CN115064921A - Aluminum stranded wire cable connection all-in-one machine - Google Patents
Aluminum stranded wire cable connection all-in-one machine Download PDFInfo
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- CN115064921A CN115064921A CN202210597449.5A CN202210597449A CN115064921A CN 115064921 A CN115064921 A CN 115064921A CN 202210597449 A CN202210597449 A CN 202210597449A CN 115064921 A CN115064921 A CN 115064921A
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 39
- 238000003825 pressing Methods 0.000 claims abstract description 26
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000002788 crimping Methods 0.000 abstract description 14
- 238000005520 cutting process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/0488—Crimping apparatus or processes with crimp height adjusting means
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- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses an aluminum stranded wire cable wiring integrated machine which comprises a base, a wire clamping assembly and a pipe pressing assembly, wherein horizontal guide rails are arranged on two sides of the upper part of the base; the wire clamping assembly comprises a chuck, and a plurality of clamping jaws are arranged on the chuck; supporting lugs are arranged on two sides of the lower portion of the outer cover, the supporting lugs are slidably mounted on the horizontal guide rail, a threaded connecting block is arranged on the lower portion of the outer cover, and the threaded connecting block is connected with the double-end stud; the pressure pipe assembly comprises four longitudinal guide rails arranged on the upper portion of the supporting table, a plurality of arc-shaped lower clamping blocks are arranged on the supporting plate, a hydraulic cylinder is arranged on the lower portion of the top plate, a piston rod of the hydraulic cylinder is connected with the pressing plate, and a plurality of upper clamping blocks corresponding to the upper clamping blocks in position are arranged on the lower portion of the pressing plate. The invention utilizes the chuck to clamp the cable, and utilizes the stud to plug the cable in the connecting tube, thereby reducing the labor intensity of workers and improving the efficiency of cable crimping.
Description
Technical Field
The invention belongs to the technical field of cable wiring, and particularly relates to an aluminum stranded wire cable wiring integrated machine.
Background
In the field of power transmission and distribution, in order to realize long-distance transmission of electric energy, a connecting pipe capable of being plastically deformed is generally adopted to realize the electrical connection of two cables. Specifically, two cables to be connected are respectively penetrated from two ends of the connecting pipe, then the connecting pipe is placed into a crimping mold of the cable crimping device, and the connecting pipe is extruded to be deformed, so that the two cables are firmly connected.
When the existing aluminum stranded wire cable is connected, the two cable ends are generally peeled off manually, then one end of a wiring tube is inserted into the wiring tube, in order to ensure the firmness of the cable connection, the specification of the wiring tube is often matched with that of the cable, when the cable ends are inserted into the wiring tube, a large force is required to be applied to insert the cable in place, sometimes even tools such as a hammer and the like are used to knock the wiring tube, and thus the end of the wiring tube is deformed; after a cable is inserted into the inside of the junction tube, another cable is inserted into the inside of the junction tube, when two cables are completely inserted into the inside of the junction tube, the cable connector and the junction tube are compressed tightly by using the crimping pliers, however, when the crimping pliers crimp the junction tube, the crimping pliers can only crimp one by one, and the junction tube usually needs to be crimped for many times and affects the efficiency of cable wiring.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide an aluminum stranded wire cable wiring integrated machine to solve the problems that when the existing aluminum stranded wire cable is wired, the power consumption is high when two ends of the cable are inserted into wiring pipes, and the crimping efficiency of the wiring pipes is low.
In order to achieve the purpose, the invention adopts the technical scheme that:
an aluminum stranded wire cable wiring integrated machine comprises a base, a wire clamping assembly and a pipe pressing assembly, wherein a moving wheel is arranged at the lower part of the base, a supporting table is arranged in the middle of the base, horizontal guide rails are arranged on two sides of the upper part of the base, a double-end stud is arranged in the middle of the base, the rotating directions of threads at two ends of the double-end stud are opposite, and one end of the double-end stud is connected with a hand wheel; the wire clamping assemblies are symmetrically provided with two groups, each wire clamping assembly comprises a chuck, a plurality of clamping jaws are arranged on the chuck, and the chuck adopts the conventional three-jaw chuck, four-jaw chuck or six-jaw chuck; one side of the chuck is connected with a sleeve, an outer cover is arranged outside the sleeve, two sides of the lower part of the outer cover are provided with supporting lugs, the supporting lugs are slidably arranged on the horizontal guide rail, the lower part of the outer cover is provided with a threaded connecting block, and the threaded connecting block is connected with the stud; the pipe pressing assembly comprises four longitudinal guide rails arranged on the upper portion of the supporting table, the upper ends of the longitudinal guide rails are connected through a top plate, a supporting plate is fixedly arranged in the middle of each longitudinal guide rail, a plurality of arc-shaped lower clamping blocks are arranged on the supporting plate, a pressing plate is arranged on the upper portion of the supporting plate and is in sliding connection with the longitudinal guide rails, a hydraulic cylinder is arranged on the lower portion of the top plate, a piston rod of the hydraulic cylinder is connected with the pressing plate, and a plurality of upper clamping blocks corresponding to the upper clamping blocks are arranged on the lower portion of the pressing plate.
As a further preference of the technical scheme, wire supporting frames are arranged on two sides of the base, each wire supporting frame comprises an arc-shaped groove plate, supporting rods are arranged on two sides of each arc-shaped groove plate, the lower ends of the supporting rods are fixedly installed on the upper portion of the base, the arc-shaped groove plates support the aluminum stranded cables, and the problem that the end portions of the aluminum stranded cables are warped so as to increase the difficulty of aluminum stranded wire insertion is avoided.
As a further preferred option of the technical scheme, the upper part of the support rod is provided with external threads, two groups of adjusting nuts are connected to the support rod in a threaded manner, and the two groups of adjusting nuts are respectively arranged on the upper side and the lower side of the arc-shaped groove plate; the height-adjustable wire support frame is convenient for adjusting the height of the wire support frame according to the specification of the cable.
As a further preferred aspect of the present technical solution, the supporting plate is provided with a guide groove, the lower portion of the lower clamping block is provided with a slider, the slider is slidably mounted inside the guide groove, the lower portion of the guide groove is provided with a kidney-shaped groove (not shown in the figure), the lower portion of the slider is connected with a screw, and the lower end of the screw penetrates through the kidney-shaped groove of the supporting plate and is connected with a fastening nut through a thread; the pressing plate is provided with a hanging rail, the upper clamping block is provided with a clamping groove, and the clamping groove is connected with the hanging rail in a sliding manner; the lower clamping block and the upper clamping block which are connected in a sliding mode are convenient to adjust adaptively according to the crimping position of the wire connecting tube, and the number of the upper clamping block and the number of the lower clamping block are convenient to increase and decrease according to the crimping times of the wire connecting tube.
As a further preferred option of the technical scheme, linkage guide rods are arranged on two sides of the lower clamping block, the lower ends of the linkage guide rods are in threaded connection with the lower clamping block, through holes are arranged on two sides of the upper clamping block, the through holes on two sides of the upper clamping block are in clearance fit with the linkage guide rods, and the linkage guide rods not only ensure the accuracy of butt-pressing of the upper clamping block and the lower clamping block when the junction box is in compression joint, but also ensure the synchronization of position adjustment of the upper clamping block and the lower clamping block.
As a further preference of the technical scheme, one side of the clamping jaw is provided with a peeling assembly, the peeling assembly comprises a knife rest, one side of the knife rest is rotatably connected with a peeling knife, the other side of the knife rest is provided with a plug-in connector, the inner side of the clamping jaw is provided with an insertion hole, and the plug-in connector is inserted into the insertion hole; a driving motor is arranged on one side of the lower portion of the outer cover, a driving belt wheel is connected to an output shaft of the driving motor, a driven belt wheel is fixedly connected to the sleeve, the sleeve is rotatably connected with the outer cover, the driving belt wheel and the driven belt wheel are both arranged inside the outer cover, and the driving belt wheel and the driven belt wheel are connected through a transmission belt; the driving motor drives the chuck at one end of the sleeve to rotate through belt transmission, and the cable sheath at the end part of the cable is stripped by utilizing the stripping component when the chuck rotates, so that the integration level of the equipment is improved.
As a further preferred option of the technical solution, the driving pulley and the driven pulley both adopt synchronous pulleys, the transmission belt adopts a synchronous toothed belt, and the transmission belt is prevented from slipping by adopting synchronous belt transmission.
As a further optimization of the technical scheme, two sets of positioning through holes are arranged on the plug connector and are vertically arranged, a bolt is arranged on one side of the clamping jaw and is inserted into the positioning through holes, the two sets of positioning through holes are convenient for adjusting the angle of the skinning knife, specifically, when the cable skin is circularly cut, the skinning knife is arranged to be vertical to the cable, after the cable skin is circularly cut, the clamping jaw of the chuck is loosened, the tool rest is rotated by 90 degrees to enable the skinning knife to be parallel to the cable, the hand wheel is rotated to enable the chuck to move along the axial direction of the cable and transversely cut along the cable skin, and the cable skin can be conveniently and rapidly taken down.
As a further preferred option of the technical scheme, a shell is arranged on one side of the clamping jaw, one end of the bolt is connected with a pull rod, one end of the pull rod extends to the outside of the shell and is connected with a pull ring, a spring is sleeved on the outside of the pull rod, one end of the spring is fixedly connected with the bolt, and the other end of the spring is fixedly connected with the inner wall of the shell, so that the bolt is prevented from accidentally dropping and losing, and the bolt is guaranteed to be kept in a plugging state with the plug.
As a further preferred option of the technical scheme, one side of the wire clamping assembly is provided with a positioning clamp, the positioning clamp is mounted on the horizontal guide rail, the positioning clamp comprises a circular jacket with an opening at one end, the jacket is sleeved on the horizontal guide rail, the opening side of the jacket is connected with a connecting rod in a clearance manner, the lower end of the connecting rod is connected with a nut in a threaded manner, the upper end of the connecting rod is connected with a handle, one side of the handle is provided with an arc section, and the arc section is eccentrically arranged with a hinge point of the connecting rod and the handle, so that the arc section forms a cam structure, one side of the jacket is provided with a base plate, and the connecting rod penetrates through the base plate; when the stripping assembly performs girdling stripping on the cable, the positioning clamp is moved to be tightly attached to the supporting lug to position the initial position of the chuck, and when the stripping assembly performs transverse stripping on the cable, the positioning clamp performs limiting on the moving end point of the outer cover, so that the transverse stripping accuracy of the cable is ensured.
The invention has the beneficial effects that:
1) the invention utilizes the chuck to clamp the cable, and utilizes the stud to plug the cable in the connecting tube, thereby reducing the labor intensity of workers and improving the efficiency of cable crimping.
2) The wire support frames with adjustable heights are arranged on the two sides of the base to support the end portions of the cables, so that the difficulty that the ends of the aluminum stranded wires of the cables are warped to increase the plugging of the aluminum stranded wires is avoided.
3) The upper clamping block and the lower clamping block are both arranged in a position-adjustable structure, so that the adaptability adjustment can be conveniently carried out according to the crimping position of the wire connecting tube, and the number of the upper clamping block and the lower clamping block can be conveniently increased or decreased according to the crimping frequency of the wire connecting tube; in addition, the linkage guide rods are arranged on two sides of the lower clamping block, so that the accuracy of butt-pressing of the upper clamping block and the lower clamping block during crimping of the junction box is guaranteed, and the synchronism of position adjustment of the upper clamping block and the lower clamping block is also guaranteed.
4) One side at the jack catch has set up the subassembly of skinning, and the subassembly of skinning can 90 rotations, and the cable is carried out the circular cutting earlier when skinning, to cable axial cutting again, has reduced the degree of difficulty that the cable skin was taken off.
5) Set up the locating clip on one side of pressing from both sides line subassembly, when the subassembly of skinning was skinned to the cable circular cutting, removed the locating clip to pasting tight support lug, fix a position the initial position of chuck, when the subassembly of skinning transversely skinned the cable, the locating clip carries on spacingly to the removal terminal point of dustcoat, has guaranteed the accuracy that the cable transversely skinned.
Drawings
FIG. 1 is a schematic structural diagram of an aluminum stranded wire cable connection all-in-one machine.
FIG. 2 is a schematic diagram of the assembly of a base and a pipe clamping component in the aluminum stranded wire cable connection integrated machine.
FIG. 3 is a schematic structural diagram of a wire clamping assembly in the aluminum stranded wire cable connection all-in-one machine.
Fig. 4 is an exploded view of a wire clamping component in the aluminum stranded wire cable connection all-in-one machine.
FIG. 5 is an exploded view of a chuck and a stripping component in the aluminum stranded wire and cable wiring integrated machine.
Fig. 6 is a partially enlarged view of a portion a in fig. 5 of the aluminum stranded wire cable connection integrated machine of the present invention.
FIG. 7 is a schematic diagram of the assembly of a support plate in the aluminum stranded wire and cable wiring integrated machine.
FIG. 8 is an assembly drawing of a pressing plate in the aluminum stranded wire and cable wiring integrated machine.
Fig. 9 is a schematic diagram of the connection of an upper clamping block and a lower clamping block in the aluminum stranded wire cable connection integrated machine.
FIG. 10 is an exploded view of a positioning clamp in the aluminum stranded wire and cable wiring integrated machine.
In the figure: 1. a base; 101. a moving wheel; 102. a support table; 103. a horizontal guide rail; 104. a stud; 105. a hand wheel; 2. a wire supporting frame; 201. a support bar; 202. an arc-shaped groove plate; 203. adjusting the nut; 3. a wire clamping assembly; 301. a chuck; 3011. a claw; 302. a sleeve; 303. a housing; 304. a driven pulley; 305. a driving pulley; 306. a drive motor; 307. a transmission belt; 308. a support lug; 309. a threaded connection block; 4. a crimp tube assembly; 401. a longitudinal guide rail; 402. a pallet; 403. a guide groove; 404. a lower clamping block; 4041. a slider; 4042. a screw; 405. a linkage guide rod; 406. pressing a plate; 407. an upper clamping block; 4071. a card slot; 408. hoisting a rail; 409. a top plate; 410. a hydraulic cylinder; 5. a peeling assembly; 501. a tool holder; 502. a skinning knife; 503. a plug-in connector; 504. positioning the through hole; 505. a jack; 506. a bolt; 507. a housing; 508. a pull rod; 509. a spring; 6. positioning clips; 601. a jacket; 602. a connecting rod; 603. a handle; 6031. an arc segment; 604. a base plate; 605. a nut; 7. aluminum stranded wires; 8. and a wire connecting pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 10, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used for convenience of description only, and do not indicate or imply that the devices or elements referred to must have a specific orientation, a specific orientation configuration and operation, and thus, are not to be construed as limiting the present invention.
As shown in fig. 1-3 and 7-8, an aluminum stranded wire cable wiring integrated machine comprises a base 1, a wire clamping assembly 3 and a pipe pressing assembly 4, wherein a moving wheel 101 is arranged at the lower part of the base 1, a supporting table 102 is arranged at the middle part of the base 1, horizontal guide rails 103 are arranged at two sides of the upper part of the base 1, a stud 104 is arranged at the middle part of the base 1, the rotating directions of threads at two ends of the stud 104 are opposite, and one end of the stud 104 is connected with a hand wheel 105; the wire clamping assemblies 3 are symmetrically provided with two groups, each wire clamping assembly 3 comprises a chuck 301, a plurality of clamping jaws 3011 are arranged on each chuck 301, and the chucks 301 adopt the existing three-jaw chuck 301, four-jaw chuck 301 or six-jaw chuck 301; one side of the chuck 301 is connected with a sleeve 302, an outer cover 303 is arranged outside the sleeve 302, two sides of the lower part of the outer cover 303 are provided with supporting lugs 308, the supporting lugs 308 are slidably mounted on the horizontal guide rail 103, the lower part of the outer cover 303 is provided with a threaded connecting block 309, and the threaded connecting block 309 is connected with the stud 104; the pressure pipe assembly 4 comprises four longitudinal guide rails 401 arranged on the upper portion of the support platform 102, the upper ends of the longitudinal guide rails 401 are connected through a top plate 409, a supporting plate 402 is fixedly installed in the middle of the longitudinal guide rails 401, a plurality of arc-shaped lower clamping blocks 404 are arranged on the supporting plate 402, a pressing plate 406 is arranged on the upper portion of the supporting plate 402, the pressing plate 406 is connected with the longitudinal guide rails 401 in a sliding mode, a hydraulic cylinder 410 is arranged on the lower portion of the top plate 409, a piston rod of the hydraulic cylinder 410 is connected with the pressing plate 406, and a plurality of upper clamping blocks 407 corresponding to the upper clamping blocks 407 are arranged on the lower portion of the pressing plate 406.
As shown in fig. 1-2, in this embodiment, two sides of the base 1 are provided with the wire support frames 2, each wire support frame 2 includes an arc-shaped groove plate 202, two sides of each arc-shaped groove plate 202 are provided with the support rods 201, the lower ends of the support rods 201 are fixedly installed on the upper portion of the base 1, and the arc-shaped groove plates 202 support the aluminum stranded wires 7, so that the end portions of the aluminum stranded wires 7 are prevented from being warped and the difficulty in inserting the aluminum stranded wires 7 is increased.
As shown in fig. 2, in the present embodiment, an external thread is provided on an upper portion of the support rod 201, two sets of adjusting nuts 203 are connected to the support rod 201 by a thread, and the two sets of adjusting nuts 203 are respectively disposed on upper and lower sides of the arc-shaped groove plate 202; the height-adjustable wire support frame 2 is convenient for adjusting the height of the wire support frame 2 according to the specification of the cable.
As shown in fig. 7-8, in this embodiment, the supporting plate 402 is provided with a guide groove 403, the lower portion of the lower clamping block 404 is provided with a sliding block 4041, the sliding block 4041 is slidably mounted inside the guide groove 403, a waist-shaped groove (not shown) is provided at the lower portion of the guide groove 403, a screw 4042 is connected to the lower portion of the sliding block 4041, and a fastening nut is screwed into the lower end of the screw 4042 penetrating through the waist-shaped groove of the supporting plate 402; the pressure plate 406 is provided with a hanging rail 408, the upper clamping block 407 is provided with a clamping groove 4071, and the clamping groove 4071 is slidably connected with the hanging rail 408; the slidably connected lower clamping block 404 and upper clamping block 407 facilitate adaptive adjustment according to the crimp position of the barrel 8, and facilitate increasing or decreasing the number of upper clamping blocks 407 and lower clamping blocks 404 according to the number of crimps of the barrel 8.
As shown in fig. 9, in this embodiment, linkage guide rods 405 are disposed on two sides of the lower clamping block 404, the lower ends of the linkage guide rods 405 are in threaded connection with the lower clamping block 404, through holes are disposed on two sides of the upper clamping block 407, the through holes on two sides of the upper clamping block 407 are in clearance fit with the linkage guide rods 405, and the linkage guide rods 405 ensure the accuracy of pressing the upper clamping block 407 and the lower clamping block 404 when the junction box 8 is crimped and ensure the synchronization of position adjustment of the upper clamping block 407 and the lower clamping block 404.
As shown in fig. 5, in this embodiment, a peeling assembly 5 is disposed on one side of the jaw 3011, the peeling assembly 5 includes a knife holder 501, a peeling knife 502 is rotatably connected to one side of the knife holder 501, a plug-in connector 503 is disposed on the other side of the knife holder 501, a plug-in hole 505 is disposed inside the jaw 3011, and the plug-in connector 503 is plugged inside the plug-in hole 505; a driving motor 306 is arranged on one side of the lower portion of the outer cover 303, a driving pulley 305 is connected to an output shaft of the driving motor 306, a driven pulley 304 is fixedly connected to the sleeve 302, the sleeve 302 is rotatably connected with the outer cover 303, the driving pulley 305 and the driven pulley 304 are both arranged inside the outer cover 303, and the driving pulley 305 and the driven pulley 304 are connected through a transmission belt 307; the driving motor 306 drives the chuck 301 at one end of the sleeve 302 to rotate through the belt 307, and the cable sheath at the end of the cable is stripped by the stripping component 5 when the chuck 301 rotates, so that the integration level of the equipment is improved.
As shown in fig. 4, in the present embodiment, a synchronous pulley is used for both the driving pulley 305 and the driven pulley 304, and a synchronous cog belt is used for the transmission belt 307, so that the transmission belt 307 is prevented from slipping by using synchronous belt transmission.
As shown in fig. 5, in this embodiment, two sets of positioning through holes 504 are formed in the plug 503, the two sets of positioning through holes 504 are vertically arranged, a plug 506 is arranged on one side of the claw 3011, the plug 506 is plugged into the positioning through hole 504, the two sets of positioning through holes 504 facilitate adjusting the angle of the peeling knife 502, specifically, when the cable skin is circularly cut, the peeling knife 502 is arranged to be perpendicular to the cable, after the cable skin is circularly cut, the claw 3011 of the chuck 301 is released, then the knife rest 501 is rotated by 90 °, the peeling knife 502 is made to be parallel to the cable, and then the hand wheel 105 is rotated to make the chuck 301 move axially along the cable, and transversely cut along with the cable skin, thereby facilitating quick removal of the cable skin.
As shown in fig. 6, in this embodiment, a housing 507 is disposed on one side of the jaw 3011, one end of the plug 506 is connected to a pull rod 508, one end of the pull rod 508 extends to the outside of the housing 507 and is connected to a pull ring, a spring 509 is sleeved outside the pull rod 508, one end of the spring 509 is fixedly connected to the plug 506, and the other end of the spring 509 is fixedly connected to the inner wall of the housing 507, so that the plug 506 is prevented from accidentally dropping and losing, and the plug 506 is ensured to maintain the plugging state with the plug 503.
As shown in fig. 2 and 10, in this embodiment, a positioning clamp 6 is disposed on one side of the wire clamping assembly 3, the positioning clamp 6 is mounted on the horizontal guide rail 103, the positioning clamp 6 includes a circular jacket 601 with an opening at one end, the jacket 601 is sleeved on the horizontal guide rail 103, a connecting rod 602 is connected to the opening side of the jacket 601 with a gap, a nut 605 is connected to a lower end of the connecting rod 602 by a thread, a handle 603 is connected to an upper end of the connecting rod 602 by an intersection, an arc segment 6031 is disposed on one side of the handle 603, and the arc segment 6031 is eccentrically disposed with a hinge point between the connecting rod 602 and the handle 603, so that the arc segment 6031 forms a cam structure, a backing plate 604 is disposed on one side of the jacket 601, and the connecting rod 602 penetrates through the backing plate 604; when the stripping assembly 5 strips the cable in an annular cutting manner, the clamping sleeve 601 of the positioning clamp 6 is moved to be tightly attached to the supporting lug 308, then the handle 603 is rotated, the handle 603 drives the connecting rod 602 to rotate to be screwed with the screw cap 605, then the handle 603 is pressed downwards, the open end of the clamping sleeve 601 is tightly embraced with the horizontal guide rail 103 by the aid of the arc segment 6031, the initial position of the chuck 301 is positioned, when the stripping assembly 5 strips the cable transversely, the positioning clamp 6 limits the moving end point of the outer cover 303, and the transverse stripping accuracy of the cable is guaranteed.
Before the cable is crimped, one end of the cable is firstly stretched into the chuck 301, the distance from the end to the peeling knife 502 is measured, then the driving motor 306 is started, the driving motor 306 drives the chuck 301 to rotate through the belt drive belt 307, the chuck 301 drives the peeling knife 502 to rotate to perform circular cutting on the cable skin, after the circular cutting is completed, the driving motor 306 is stopped, the chuck 301 is loosened, then the peeling knife 502 is switched to the direction, the peeling knife 502 is parallel to the cable, the positioning clamp 6 is moved to be tightly attached to the supporting lug 308 and locked on the horizontal guide rail 103, then the hand wheel 105 is rotated to enable the chuck 301 to perform reciprocating movement in the axial direction of the cable, the cable skin is transversely cut, and therefore the cable skin can be conveniently taken out.
After peeling, the peeling assembly 5 is taken down, the cable is clamped by the chucks 301, the wiring tube 8 is placed on the lower clamping block 404, the hydraulic cylinder 410 is controlled to descend, the upper clamping block 407 is in contact with the wiring tube 8, the pressure of the hydraulic cylinder 410 is insufficient to deform the wiring tube 8 at the moment, the movement of the wiring tube 8 is only limited, then the hand wheel 105 is rotated to enable the chucks 301 on the two sides to be close to each other, the exposed aluminum stranded wires 7 are gradually inserted into the wiring tube 8, and after the insertion is completed, the hydraulic cylinder 410 is controlled to extend again to compact the wiring tube 8 and the cable; the number and the position of the upper clamping block 407 and the lower clamping block 404 can be adjusted according to the length of the wire connecting tube 8 before the cable is crimped, so that the crimping effect of the wire connecting tube 8 is ensured.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the present invention as defined in the accompanying claims.
Claims (10)
1. An aluminum stranded wire cable wiring integrated machine comprises a base, a wire clamping assembly and a pipe pressing assembly, and is characterized in that a moving wheel is arranged at the lower part of the base, a supporting table is arranged in the middle of the base, horizontal guide rails are arranged on two sides of the upper part of the base, a double-end stud is arranged in the middle of the base, the rotating directions of threads at two ends of the double-end stud are opposite, and one end of the double-end stud is connected with a hand wheel; the wire clamping assemblies are symmetrically provided with two groups, each wire clamping assembly comprises a chuck, and a plurality of clamping jaws are arranged on the chucks; one side of the chuck is connected with a sleeve, an outer cover is arranged outside the sleeve, two sides of the lower part of the outer cover are provided with supporting lugs, the supporting lugs are slidably arranged on the horizontal guide rail, the lower part of the outer cover is provided with a threaded connecting block, and the threaded connecting block is connected with the stud; the pipe pressing assembly comprises four longitudinal guide rails arranged on the upper portion of the supporting table, the upper ends of the longitudinal guide rails are connected through a top plate, a supporting plate is fixedly arranged in the middle of each longitudinal guide rail, a plurality of arc-shaped lower clamping blocks are arranged on the supporting plate, a pressing plate is arranged on the upper portion of the supporting plate and is in sliding connection with the longitudinal guide rails, a hydraulic cylinder is arranged on the lower portion of the top plate, a piston rod of the hydraulic cylinder is connected with the pressing plate, and a plurality of upper clamping blocks corresponding to the upper clamping blocks are arranged on the lower portion of the pressing plate.
2. The aluminum stranded wire cable connection integrated machine as claimed in claim 1, wherein wire supporting frames are arranged on two sides of the base, each wire supporting frame comprises an arc-shaped groove plate, supporting rods are arranged on two sides of each arc-shaped groove plate, and lower ends of the supporting rods are fixedly arranged on the upper portion of the base.
3. The aluminum stranded wire and cable wiring integrated machine as claimed in claim 2, wherein an external thread is arranged on the upper portion of the support rod, two groups of adjusting nuts are connected to the support rod in a threaded manner, and the two groups of adjusting nuts are respectively arranged on the upper side and the lower side of the arc-shaped groove plate.
4. The aluminum stranded wire and cable wiring integrated machine as claimed in claim 1, wherein the supporting plate is provided with a guide groove, the lower portion of the lower clamping block is provided with a slide block, the slide block is slidably mounted inside the guide groove, the lower portion of the guide groove is provided with a kidney-shaped groove, the lower portion of the slide block is connected with a screw rod, and the lower end of the screw rod penetrates through the kidney-shaped groove of the supporting plate and is in threaded connection with a fastening nut; the pressing plate is provided with a hanger rail, the upper clamping block is provided with a clamping groove, and the clamping groove is connected with the hanger rail in a sliding mode.
5. The aluminum stranded wire cable connection integrated machine as claimed in claim 4, wherein linkage guide rods are arranged on two sides of the lower clamping block, the lower ends of the linkage guide rods are in threaded connection with the lower clamping block, through holes are arranged on two sides of the upper clamping block, and the through holes on two sides of the upper clamping block are in clearance fit with the linkage guide rods.
6. The aluminum stranded wire and cable connection integrated machine as claimed in any one of claims 1 to 5, wherein a peeling assembly is arranged on one side of the clamping jaw, the peeling assembly comprises a tool rest, one side of the tool rest is rotatably connected with a peeling tool, the other side of the tool rest is provided with a plug connector, the inner side of the clamping jaw is provided with a jack, and the plug connector is plugged in the jack; the outer cover is characterized in that a driving motor is arranged on one side of the lower portion of the outer cover, a driving belt wheel is connected to an output shaft of the driving motor, a driven belt wheel is fixedly connected to the sleeve, the sleeve is rotatably connected with the outer cover, the driving belt wheel and the driven belt wheel are both arranged inside the outer cover, and the driving belt wheel and the driven belt wheel are connected through a transmission belt.
7. The aluminum stranded wire cable connection integrated machine as claimed in claim 6, wherein the driving pulley and the driven pulley are synchronous pulleys, and the transmission belt is a synchronous cog belt.
8. The aluminum stranded wire and cable wiring integrated machine as claimed in claim 6, wherein two sets of positioning through holes are arranged on the plug connector and are arranged vertically, a bolt is arranged on one side of the clamping jaw and is inserted into the positioning through holes, when the cable sheath is cut circularly, the peeling knife is arranged to be vertical to the cable, after the cable sheath is cut circularly, the clamping jaw of the chuck is loosened, and then the knife rest is rotated by 90 degrees to enable the peeling knife to be parallel to the cable.
9. The aluminum stranded wire and cable wiring integrated machine as claimed in claim 8, wherein a housing is arranged on one side of the clamping jaw, one end of the bolt is connected with a pull rod, one end of the pull rod extends to the outside of the housing and is connected with a pull ring, a spring is sleeved on the outside of the pull rod, one end of the spring is fixedly connected with the bolt, and the other end of the spring is fixedly connected with the inner wall of the housing.
10. The aluminum stranded wire and cable wiring integrated machine according to claim 8, wherein a positioning clamp is arranged on one side of the wire clamping assembly and mounted on the horizontal guide rail, the positioning clamp comprises a circular clamping sleeve with an opening at one end, the clamping sleeve is sleeved on the horizontal guide rail, a connecting rod is connected with the opening side of the clamping sleeve in a clearance manner, a nut is connected to the lower end of the connecting rod in a threaded manner, a handle is connected to the upper end of the connecting rod in a connecting manner, an arc section is arranged on one side of the handle, the arc section is eccentrically arranged with a hinged point of the connecting rod and the handle, so that the arc section forms a cam structure, a base plate is arranged on one side of the clamping sleeve, and the connecting rod penetrates through the base plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210597449.5A CN115064921A (en) | 2022-05-30 | 2022-05-30 | Aluminum stranded wire cable connection all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210597449.5A CN115064921A (en) | 2022-05-30 | 2022-05-30 | Aluminum stranded wire cable connection all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115064921A true CN115064921A (en) | 2022-09-16 |
Family
ID=83197908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210597449.5A Withdrawn CN115064921A (en) | 2022-05-30 | 2022-05-30 | Aluminum stranded wire cable connection all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115064921A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116131069A (en) * | 2023-04-20 | 2023-05-16 | 国网山东省电力公司高青县供电公司 | Multifunctional wiring tool |
| CN116937280A (en) * | 2023-07-19 | 2023-10-24 | 徐州苏开电气设备有限公司 | Multi-cable connecting device |
| CN118123132A (en) * | 2024-05-07 | 2024-06-04 | 常州巨辉金属制品有限公司 | Stainless steel bar cutting peeler |
-
2022
- 2022-05-30 CN CN202210597449.5A patent/CN115064921A/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116131069A (en) * | 2023-04-20 | 2023-05-16 | 国网山东省电力公司高青县供电公司 | Multifunctional wiring tool |
| CN116131069B (en) * | 2023-04-20 | 2023-08-18 | 国网山东省电力公司高青县供电公司 | Multifunctional wiring tool |
| CN116937280A (en) * | 2023-07-19 | 2023-10-24 | 徐州苏开电气设备有限公司 | Multi-cable connecting device |
| CN116937280B (en) * | 2023-07-19 | 2024-11-05 | 徐州苏开电气设备有限公司 | Multi-cable connecting device |
| CN118123132A (en) * | 2024-05-07 | 2024-06-04 | 常州巨辉金属制品有限公司 | Stainless steel bar cutting peeler |
| CN118123132B (en) * | 2024-05-07 | 2024-06-28 | 常州巨辉金属制品有限公司 | Stainless steel bar cutting peeler |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20220916 |
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| WW01 | Invention patent application withdrawn after publication |