CN103481723A - Method for large-scale production of emboss decorative paintings - Google Patents
Method for large-scale production of emboss decorative paintings Download PDFInfo
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- CN103481723A CN103481723A CN201310355773.7A CN201310355773A CN103481723A CN 103481723 A CN103481723 A CN 103481723A CN 201310355773 A CN201310355773 A CN 201310355773A CN 103481723 A CN103481723 A CN 103481723A
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Abstract
The invention belongs to the field of ornaments, and particularly relates to a method for large-scale production of emboss decorative paintings. The method mainly comprises the following processes: (1) selecting a material; (2) molding; (3) forming; (4) performing surface treatment; (5) adhering a bottom plate and mounting. The method has the advantages of fewer processes, high degree of mechanization, short production period, light product weight, high image quality and the like.
Description
Technical field
The invention belongs to adornment field, be specifically related to a kind of method of large-scale production relief decorative picture.
Background technology
Along with growth in the living standard, people require more and more higher to the decoration of inhabitation, work and playground.The decoration painting of various forms and specification gains great popularity.The demand of decoration painting not only quantitatively significantly rises, and the requirement of quality and grade is also more and more higher.Decoration painting in the market is various in style, a feast for the eyes, but with regard to picture two kinds nothing but, a kind of is plane, a kind of is embossment.Plane decoration is drawn main by device fabrications such as printings, and relief decorative picture mainly relies on and made by hand.And, for the person of making by hand of relief decorative picture, the making of relief decorative picture, not only require the person of making by hand that skilled technical ability will be arranged, and labour intensity is high, and productivity effect is obviously low.Even raise the efficiency by the method for cast with mould, still need just can produce product through the operation of the series of complexes such as formula, condiment, making beating, grouting, drying, repairing, surface preparation, priming paint, polishing, finish paint, modification, assembling and mounting.Therefore, long, occupied ground of the preparation method ubiquity production cycle of existing relief decorative picture and the problem such as fund state is serious, production cost is high and product percent of pass is low, can not satisfying the market to scale, low cost and the high-quality requirement of relief decorative picture.The disclosure of the invention that publication number is CN101574891A flash relief painting, comprise housing, light source and raised table, described housing is for simultaneously being provided with the box like structure of opening, and raised table is translucent construction, be arranged on the opening part of housing, the rear side of raised table is provided with movable reflex reflector.This invention technology is mainly used in solving the problem that light that existing relief painting exists is difficult to see clearly, affect appreciation effect when darker, does not relate to the technique of relief painting.
Summary of the invention
The shortcoming and defect existed for above-mentioned prior art, the object of the present invention is to provide a kind of production method with certain anaglyph decoration painting, with scale, low cost and the high-quality requirement that meets relief decorative picture.
The objective of the invention is to be implemented by the following technical programs:
A kind of method of large-scale production relief decorative picture, master operation comprises (1) selection, (2) molding, (3) moulding, (4) surface treatment and (5) bonding base plate mounting.That the method has is reasonable in design, the characteristics of technology maturation, can scale, low cost, high-quality produce various decoration paintings, as traditional Chinese Painting, oil painting, modern painting, writing brush word plaque etc.
Technical scheme of the present invention is as follows specifically:
A kind of method of large-scale production relief decorative picture mainly comprises following operation:
(1) selection
Select thermoplastic sheets, specific requirement also comprises:
A. the thickness of material: relief decorative picture product area≤1 ㎡ and embossment concavo-convex poor≤5 ㎝, the thickness of the selection of material needs≤2 ㎜; Relief decorative picture product area>1 ㎡ and embossment concavo-convex poor>5 ㎝, the thickness of the selection of material needs>2 ㎜,
B. the shrinkage factor of material: relief decorative picture product area≤1 ㎡ and embossment concavo-convex poor≤5 ㎝, the shrinkage factor of the selection of material needs≤1%; Relief decorative picture product area>1 ㎡ and embossment concavo-convex poor>5 ㎝, the shrinkage factor of the selection of material needs≤0.7%,
C. the surface of material needs anti-solvent, and need in manufacturing process that material surface is made to paint and process, thus to select the material of organic solvent-resistant,
D. the thickness uniformity of material: the material thickness tolerance needs≤4%～6%, otherwise there will be the temperature inequality, produces internal stress, can cause the relief decorative picture deformation of products even to ftracture.
The selection material targetedly from above four aspects, can be greatly cost-saving, and product percent of pass is high, reduces in producing the problem occurred.
(2) molding
A. the mould kind is selected: the thickness of the selection of material≤2 ㎜'s, adopt single mode; The thickness of the selection of material>2 ㎜'s, adopt matched moulds,
B. the embossment in mould is concavo-convex poor, according to used surface processing equipment performance, determine, as used the UV spray drawing machine, embossment concavo-convex poor≤5 ㎜, otherwise can affect the color effect of product, other imitative noble metals, imitative wood, stone effect, the concavo-convex difference of embossment can>5 ㎜,
C. the angle of embossing pattern and baseplane need without exception >=90 °, otherwise be difficult for the demoulding; The height of embossing pattern is excessively tortuous, makes every effort to the round and smooth wedge angle of avoiding,
D. the convergent-divergent of die drawing paper size: the length of the actual size=mould of product and the thickness of wide difference+material * 2.Because relief decorative picture formed product of the present invention is all in the mould outside, so the actual size of product is greater than the layout design size, therefore, when design drawing, to consider, particularly use the product of UV air brushing.Although after material extending, the meeting attenuation, can ignore.
E. do the method for mould: according to existing conventional die-manufacturing method, make mould.Several different methods is arranged, and method commonly used is first according to greasy filth sculpture depanning kind for drawing, and recycle silicon glue is made soft mold, makes production with epoxy resin or the low material of other intensity high shrinkages by the method for cast and gets final product with mould.Also can take machinery or hand engraving with timber or high density plate material, not repeat one by one at this.
(3) moulding
A. forming method: adopt without exception the plant equipment moulding, single mode adopts vacuum to inhale platen press, and matched moulds adopts extrusion.On market, have relevant device to sell, the by specification operation gets final product.
B. forming temperature: depend on Material texture and the material thickness of selecting sheet material.Because of the Material texture of the thermoplastic sheets selected different with material thickness, to temperature and warm-up time require different.Aborning, make the record of material ceiling temperature and lower limit temperature according to different materials, in order to grasp best forming temperature.The sheet material that table 1 is different-thickness is heated to the required time of same temperature.The best forming temperature that table 2 is the part different materials.
Table 1
| Sheet thickness/㎜ | 0.5 | 1.5 | 2.5 |
| Be heated to 121 ℃ of required time/s | 18 | 36 | 48 |
| Unit thickness heat time heating time (s/ ㎜) | 26 | 24 | 19.2 |
Table 2
| The sheet material title | Best forming temperature/℃ |
| PVC | 58-84 |
| PE | 82-120 |
| PP | 95-120 |
| PS | 90-118 |
| ABS | 96-110 |
| PMMA | 82-115 |
C. the demoulding: the goods of moulding must be cooled to the demoulding of the following ability of deformation temperature, otherwise product can be out of shape.Generally at 40 ℃-50 ℃, too lowly be difficult for the demoulding.
Also have in addition the moulding points for attention: the most easily produce the became uneven of product during moulding, its main cause is the suffered drawing-off difference of each several part, and in addition, drawing-off or the speed speed that pulls sheet material also can affect the thickness of goods.In general, the speed of drawing-off should be fast as much as possible, and this is favourable to moulding itself and shortening molding cycle.The speed of drawing-off also depends on the temperature of sheet material, and the drawing-off of thin material type is general all faster than thick material type.
(4) surface treatment
Surface treatment of the present invention all employing equipment completes.Be divided into:
The air brushing of a.UV color, the UV spray drawing machine can embossment concavo-convex poor≤basse-taille of 5 ㎜ on painted air brushing very accurately.If, but the concavo-convex difference of embossment is excessive, air brushing precision is inadequate, effect is bad.Do this surface treatment of the main employing such as colored traditional Chinese Painting, oil painting, modern painting.During air brushing, product aligning is wanted accurately.
B. imitate the noble metal effect, some thermoplastic moulding rear surface slightly deals with can carry out the silver mirror processing.The silver mirror effect processing method has a variety of, by existing routine techniques operation, gets final product, and at this, does not repeat one by one.After obtaining the silver mirror effect, more as required product is modified into to the material effect of the different noble metals such as imitative gold, silver, palladium, copper.
C. imitative wood, stone effect, inhale the method for pressing by commercially available wood grain, bag decorating film by vacuum as required and be pasted on product surface, can obtain timber true to nature, stone effect.
(5) bonding base plate mounting
Because the back side of product after thermal plasticity slice's material forming is all depth pits not of uniform size, for the attractive in appearance of product, base plate is sealed up in the product back side, the material of base plate is selected as required, and three-ply board, fiberboard, aluminium-plastic panel etc. are arranged.Thickness should >=2 ㎜.The product of take is flat, very, tough, light, firm, cost is low etc. is choice criteria.Be bonded with three kinds of methods, a. directly product is snapped in to the notch of frame, then seal in the back the lastblock base plate, with nail gun bottom board nail on moulding, note, nail can not be beaten on thermoplastic sheets, otherwise can split, b. by yellow glue, AB glue, glass cements etc. are coated in the back side of product or the one side that base plate makes progress, then product is pressed on base plate, after glue is dry, get final product, c. need back side pit is filled and led up, select the pu expanded material, after deployed, pour in pit, then be covered with base plate and press weight, want elder generation to make air-vent in suitable position at base plate, after the pu expanded material solidifies, base plate is and product cements, then scalping the expanded material overflowed in air-vent gets final product.After product has been stained with base plate, mounting frames up and can carry out according to a conventional method, does not repeat them here, and obtains described relief decorative picture.
As preferably, according to the method for a kind of large-scale production relief decorative picture of the present invention, wherein, the kind of described relief decorative picture comprises and is not limited to traditional Chinese Painting, oil painting, modern painting, writing brush word plaque etc.
As preferably, according to the method for a kind of large-scale production relief decorative picture of the present invention, wherein, described thermoplastic sheets comprises and is not limited to PP, PE, PET, PS, PVC, ABS, PMMA etc.On the make to do targetedly and select.
As preferably; method according to a kind of large-scale production relief decorative picture of the present invention; wherein; best forming temperature in described step (3) is: while selecting the PVC material, be 58-84 ℃; while selecting the PE material, being 82-120 ℃, is 95-120 ℃ while selecting the PP material, while selecting the PS material, is 90-118 ℃; while selecting the ABS material, being 96-110 ℃, is 82-115 ℃ while selecting the PMMA material.
As preferably, according to the method for a kind of large-scale production relief decorative picture of the present invention, wherein, the UV color air brushing in described step (4) is mainly used in doing the surface treatment of colored traditional Chinese Painting, oil painting, modern painting etc.
In the present invention, main terms is explained:
The concavo-convex difference of so-called embossment refers to that the relief decorative picture product is in horizontal situation, the peak of embossing pattern and the vertical range of base plate plane.
Mould in the present invention is divided into two kinds of single mode and matched moulds, and wherein: single mode is commonly called as " formpiston ", and matched moulds is commonly called as " matched molds ".
So-called material ceiling temperature refers to that sheet material degraded does not occur and too sagging maximum temperature can on holding frame, not occur.So-called material lower limit temperature refers to that sheet material non-whitening in drafting process does not have the temperature of open defect.
So-called contraposition is accurate, and the pattern height that product after moulding is wanted and is input in spray drawing machine overlaps.
Compared with prior art, the present invention has following advantage:
Relatively see the following form (identical product that the area of take is 3 ㎝ as 1 ㎡, the concavo-convex difference of embossment is example) of prior art and the inventive method:
| Method | Process links | Mechanization degree | Production cycle | Product weight | Picture quality |
| The present invention | 5 | High | 3 working days | ≤2kg | Good |
| Prior art | 12 | Low | 10 working days | ＞6kg | Generally |
From table can find out in relatively, method of the present invention has that process links is few, mechanization degree is high, with short production cycle, product weight light, the picture quality advantages of higher.
The specific embodiment
Below in conjunction with embodiment, be described more specifically content of the present invention.Should be appreciated that enforcement of the present invention is not limited to the following examples, any pro forma accommodation that the present invention is made and/or change all will fall into protection domain of the present invention.
In the present invention, if not refer in particular to, all equipment and raw material etc. all can be buied from market or the industry is commonly used.Method in following embodiment, if no special instructions, be the conventional method of this area.
embodiment 1the oil painting that to produce 80 ㎝ * 80 ㎝, the concavo-convex difference of embossment be 3 ㎜
A kind of method of large-scale production relief decorative picture mainly comprises following operation:
(1) selection, select the PMMA material, and material thickness is 1.8 ㎜, and shrinkage factor is<1%, and the material thickness tolerance is<6%,
(2) make mould, die size is length 80 ㎝-1.8 ㎜ * 2, and width is 80 ㎝-1.8 ㎜ * 2, and the concavo-convex difference of mould embossment is 3 ㎜,
(3) moulding, first be heated to 90 ℃ by the PMMA material of selection, then the material after heating overlayed on mould, starts Packing Machine, moulding, and when temperature drops to 50 ℃, the demoulding.
(4) surface treatment, be put into the product after moulding on UV spray drawing machine spray booth, to good position, machines, and air brushing completes.
(5) bonding base plate mounting, snap in the product that has sprayed color in the oil painting frame of choosing, and covers the thick fiberboard of lastblock 3 ㎜ at this back side, with nail gun by fiber board bolt on the oil painting frame, a width has the embossment concave-convex effect.Coloury oil painting completes.
embodiment 2the imitative noble metal calligraphy and painting that to produce 80 ㎝ * 200 ㎝, the concavo-convex difference of embossment be 2 ㎝
A kind of method of large-scale production relief decorative picture mainly comprises following operation:
(1) selection, select the PVC material, and material thickness is 2.5 ㎜, and shrinkage factor is<0.7%, and the material thickness tolerance is<4%,
(2) make mould, die size, without convergent-divergent, is first made formpiston, then makees former, and formpiston is put into former, and the space of 2.5 ㎜ is arranged, and matched moulds is fixed good position in extruder.
(3) moulding, be heated to the PVC material of selection the former top that is placed on matched moulds after 80 ℃, machines, and allows formpiston depress, and when temperature drops to 45 ℃, removes formpiston.
(4) surface treatment, clean the product surface after moulding to dry, and by the technology of Vacuum Deposition, carries out the silver mirror processing, obtains being modified into gold after the silver mirror effect again.
(5) bonding base plate mounting, coat appropriate yellow glue by the product back side, on the three-ply board that to be pressed in a slice thickness when the glue face is tack-free be 3 ㎜, the three-ply board surrounding has been pasted the wallpaper that decorative effect is arranged, after glue is dry, load onto picture frame, a dazzling simulating golden colour word plaque completes.
embodiment 3the imitative woodcarving product that to produce 100 ㎝ * 240 ㎝, the concavo-convex difference of embossment be 5 ㎝
A kind of method of large-scale production relief decorative picture mainly comprises following operation:
(1) selection, select the ABS material, and material thickness is 3 ㎜, and shrinkage factor is<0.7%, and the material thickness tolerance is<4%,
(2) make mould, die size, without convergent-divergent, is first made formpiston, then makees former, and formpiston is put into former, and the space of 3 ㎜ is arranged, and matched moulds is fixed good position in extruder.
(3) moulding, be heated to the ABS material of selection the former top that is placed on matched moulds after 105 ℃, machines, and allows formpiston depress, and when temperature drops to 45 ℃, removes formpiston.
(4) surface treatment, keep flat the product after moulding, and the above is covered with the wood grain PVC film chosen, and presses surrounding, pushes in Packing Machine, machines, and the PVC film is bonded on product firmly.
(5) bonding base plate mounting, by the appropriate deployed (commercially available prod of pu expanded material, the product of a lot of manufacturers is all available, as Shandong Lecron New Energy Saving Materials Co., Ltd. of producer, Shanghai Dongda Polyurethane Co., Ltd etc., title: pu expanded material, this material has A component and B component, need the operation instruction allotment by producer), pour the pit at the product back side into, be covered with out the thick density board of leachy 3 ㎜, press weight on density board, approximately 20 minutes recession duplicate removal things, load onto picture frame, the imitative woodcarving production of a width completes.
Above preferred embodiment, just for description and interpretation content of the present invention, does not form the restriction to content of the present invention.Although the inventor has done in more detail and has enumerated the present invention, but, the content that those skilled in the art discloses according to summary of the invention part and embodiment, can make various modifications or/and to supplement or adopt similar mode to substitute be obvious to described specific embodiment, and can realize technique effect of the present invention, therefore, repeat no longer one by one herein.The term occurred in the present invention, for the elaboration to technical solution of the present invention and understanding, is not construed as limiting the invention.
Claims (5)
1. the method for a large-scale production relief decorative picture is characterized in that mainly comprising following operation:
(1) selection
Select thermoplastic sheets, specific requirement also comprises:
A. the thickness of material: relief decorative picture product area≤1 ㎡ and embossment concavo-convex poor≤5 ㎝, the thickness of the selection of material needs≤2 ㎜; Relief decorative picture product area>1 ㎡ and embossment concavo-convex poor>5 ㎝, the thickness of the selection of material needs>2 ㎜,
B. the shrinkage factor of material: relief decorative picture product area≤1 ㎡ and embossment concavo-convex poor≤5 ㎝, the shrinkage factor of the selection of material needs≤1%; Relief decorative picture product area>1 ㎡ and embossment concavo-convex poor>5 ㎝, the shrinkage factor of the selection of material needs≤0.7%,
C. the surface of material needs anti-solvent,
D. the thickness uniformity of material: the material thickness tolerance needs≤4%～6%,
(2) molding
A. the mould kind is selected: the thickness of the selection of material≤2 ㎜'s, adopt single mode; The thickness of the selection of material>2 ㎜'s, adopt matched moulds,
B. the embossment in mould is concavo-convex poor, according to used surface processing equipment performance, determine,
C. the angle of embossing pattern and baseplane need without exception >=90 °, the height of embossing pattern is excessively tortuous, makes every effort to the round and smooth wedge angle of avoiding,
D. the convergent-divergent of die drawing paper size: the length of the actual size=mould of product and the thickness of wide difference+material * 2,
E. do the method for mould: make mould according to existing conventional die-manufacturing method,
(3) moulding
A. forming method: adopt without exception the plant equipment moulding, single mode adopts vacuum to inhale platen press, and matched moulds adopts extrusion,
B. forming temperature: depend on Material texture and the material thickness of selecting sheet material,
C. the demoulding: the goods of moulding must be cooled to deformation temperature with bottom knockout, generally at 40 ℃-50 ℃,
(4) surface treatment
Surface treatment all employing equipment completes, and is divided into:
The air brushing of a.UV color, adopt the UV spray drawing machine embossment concavo-convex poor≤basse-taille of 5 ㎜ on painted air brushing, during air brushing, product aligning is wanted accurately,
B. imitative noble metal effect, carry out the silver mirror processing after the thermoplastic moulding, after obtaining the silver mirror effect, more as required product is modified into to the material effect of imitative gold, silver, palladium, copper noble metal,
C. imitative wood, stone effect, inhale the method for pressing by commercially available wood grain, bag decorating film by vacuum as required and be pasted on product surface, can obtain timber true to nature, stone effect,
(5) bonding base plate mounting
Base plate is sealed up in the product back side, and the material of base plate is selected as required, and three-ply board, fiberboard, aluminium-plastic panel are arranged, and thickness is answered >=2 ㎜, be bonded with three kinds of methods, a. directly product is snapped in to the notch of frame, then seal in the back the lastblock base plate, with nail gun bottom board nail on moulding, b. by yellow glue, AB glue, glass cement is coated in the back side of product or the one side that base plate makes progress, then product is pressed on base plate, after glue is dry, get final product, c. need the back side pit of product after thermal plasticity slice's material forming is filled and led up, select the pu expanded material, after deployed, pour in pit, then be covered with base plate and press weight, want elder generation to make air-vent in suitable position at base plate, after the pu expanded material solidifies, base plate is and product cements, then scalping the expanded material overflowed in air-vent gets final product, after product has been stained with base plate, mounting frames up and obtains described relief decorative picture.
2. the method for a kind of large-scale production relief decorative picture according to claim 1, is characterized in that, the kind of described relief decorative picture comprises and is not limited to traditional Chinese Painting, oil painting, modern painting, writing brush word plaque.
3. the method for a kind of large-scale production relief decorative picture according to claim 1, is characterized in that, described thermoplastic sheets comprises and is not limited to PP, PE, PET, PS, PVC, ABS, PMMA.
4. the method for a kind of large-scale production relief decorative picture according to claim 1; it is characterized in that; best forming temperature in described step (3) is: while selecting the PVC material, be 58-84 ℃; while selecting the PE material, be 82-120 ℃; while selecting the PP material, be 95-120 ℃; while selecting the PS material, being 90-118 ℃, is 96-110 ℃ while selecting the ABS material, while selecting the PMMA material, is 82-115 ℃.
5. the method for a kind of large-scale production relief decorative picture according to claim 1, is characterized in that, the UV color air brushing in described step (4) is mainly used in doing the surface treatment of colored traditional Chinese Painting, oil painting, modern painting.
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| CN104924826A (en) * | 2015-05-20 | 2015-09-23 | 王万军 | Manufacturing technology of embossed flagstone calligraphies and paintings |
| CN105666656A (en) * | 2016-01-21 | 2016-06-15 | 卓达新材料科技集团河北有限公司 | Method for manufacturing stone panel model mold |
| CN105751806A (en) * | 2016-03-30 | 2016-07-13 | 广州城建职业学院 | Painting method of wrinkled lacquer painting |
| CN107150548A (en) * | 2017-07-17 | 2017-09-12 | 洛阳理工学院 | A kind of stereo relief decorative is drawn and its manufacture craft |
| CN108327440A (en) * | 2018-01-31 | 2018-07-27 | 重庆中壹迪工业设计有限公司 | Car model apparatus for making |
| CN109514874A (en) * | 2018-12-17 | 2019-03-26 | 江门锐鼎包装科技有限公司 | A kind of 3D colour toilet lid and processing method |
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| KR20090072171A (en) * | 2007-12-28 | 2009-07-02 | 허봉락 | Engraved molding for display and manufacturing method |
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| CN104924826A (en) * | 2015-05-20 | 2015-09-23 | 王万军 | Manufacturing technology of embossed flagstone calligraphies and paintings |
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| CN109514874A (en) * | 2018-12-17 | 2019-03-26 | 江门锐鼎包装科技有限公司 | A kind of 3D colour toilet lid and processing method |
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| Publication number | Publication date |
|---|---|
| CN103481723B (en) | 2015-10-07 |
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