CN103394590A - Stamping die structure for circumferential bolts and longitudinal bolts for rail transit - Google Patents
Stamping die structure for circumferential bolts and longitudinal bolts for rail transit Download PDFInfo
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- CN103394590A CN103394590A CN2013103049388A CN201310304938A CN103394590A CN 103394590 A CN103394590 A CN 103394590A CN 2013103049388 A CN2013103049388 A CN 2013103049388A CN 201310304938 A CN201310304938 A CN 201310304938A CN 103394590 A CN103394590 A CN 103394590A
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- 238000004080 punching Methods 0.000 claims description 144
- 230000010485 coping Effects 0.000 claims description 11
- 238000005452 bending Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 43
- 238000004519 manufacturing process Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
The invention discloses a stamping die structure for circumferential bolts and longitudinal bolts for rail transit. The stamping die structure comprises an upper stamping die and a lower stamping die which are arranged in an up-down manner. A stamping contact surface of the upper stamping die is an arc-shaped surface with the radius R, and an upper stamping groove arc which is matched with a peripheral arc of a stamped product is formed in the stamping contact surface along the integral arc length of the stamping contact surface; the lower stamping die comprises a stamping die bottom plate and two stamping movable block supports, the distance between the two stamping movable block supports is adjustable, the two stamping movable block supports are bilaterally arranged on the stamping die bottom plate, a stamping movable block is rotationally pivotally connected onto each stamping movable block support in a hole and shaft matching manner, a lower stamping groove arc which is correspondingly matched with the upper stamping groove arc is formed in a stamping supporting surface of each stamping movable block, and two ends of the stamped product are respectively supported in the lower stamping groove arcs of the two stamping movable blocks in an erected manner. The stamping die structure has the advantages that the upper stamping die and the lower stamping die move up and down and are matched with each other to squeeze the stamped product, so that a rod of the stamped product is forced to deform and is bent to form an arc with the radius R.
Description
Technical field
The present invention relates to the technical field of plant equipment, particularly relate to railway hoop bolt, vertical from the compression mold device to bolt, specifically for the punching die structure of track traffic hoop bolt, longitudinal bolt.
Background technology
Hoop bolt and longitudinal bolt are a kind of standard components that uses in track traffic, and along with construction and the popularization of each large and medium-sized urban mass transit network of the whole nation, the usage quantity of hoop bolt or longitudinal bolt also sharply increases.But therefore because there is an arc-shaped bend in the bar section of this kind bolt on spatial shape, to guarantee that the quality of product also is not easy very much, its Major Difficulties be curved rushing of product or this procedure that bends on.Hoop bolt and longitudinal bolt are all that to adopt metal steel be raw material; because the metal steel have rebound coefficient; therefore common diel is rushed the curved or rear designing requirement that does not usually all reach drawing of bending for the first time at bolt, often also need to again supplement punching press by little punch press.The method of punch process has caused the workload increase so repeatedly, and production efficiency is very low, thereby production cost is relatively high.The one time punching molded equipment that adopts is also arranged in prior art; but the punching press bed die all adopts the roller type design; due to the product contact-making surface of roller and punching press very little; and the ram ratio of the hoop bolt of punching press and longitudinal bolt is larger; so the product surface after punching press often has obvious concavo-convex defect; therefore the fineness of product is poor, causes outward appearance more ugly.
Summary of the invention
Technical problem to be solved by this invention is for above-mentioned prior art present situation, and production efficiency is high, fineness good, simple to operation, the reliable and disposable stamping forming a kind of punching die structure for track traffic hoop bolt, longitudinal bolt of product that completes of energy and provide.
the present invention solves the problems of the technologies described above the technical scheme that adopts: for the punching die structure of track traffic hoop bolt, longitudinal bolt, comprise upper stamping die setting up and down and lower stamping die, the punching press contact-making surface of upper stamping die is the arcwall face with R radius, and along whole arc length, is shaped with together the punching press upper groove arc suitable with stamping products side face arc on this punching press contact-making surface, lower stamping die comprise the stamping die base plate and spacing adjustable be symmetrical set two punching press movable block supports on this stamping die base plate, on each punching press movable block support, equal hole axle coordinates rotation to be articulated with the punching press movable block, on the punching press supporting surface of this punching press movable block, be shaped with the punching press low groove arc with punching press upper groove arc corresponding matching, set up respectively in the punching press low groove arc that is supported on two punching press movable blocks at the two ends of stamping products, upper stamping die and lower stamping die move up and down and coordinate the extruding stamping products, force the bar section of this stamping products to produce the arc deforming bending with R radius.
For optimizing technique scheme, the concrete measure of taking also comprises:
Above-mentioned upper stamping die comprises upper punch coping and upper punching template, the punching press contact-making surface is formed on the lower end of punching template, above the upper end of punching template is through the dismountable lower surface that is fixedly mounted on the upper punch coping of patrix hold-down screw, and upper punch coping and upper punching template are T-shaped structure on side view.
Above-mentioned punching press movable block support is shaped with two support ledge, and support ledge fixedly is equipped with rack pin shaft, and the punching press movable block rotates and wears and join mutually between two support ledge and with bracket pins axis hole axle.
The bottom surface of above-mentioned punching press movable block support horizontally slips and matches with the end face of stamping die base plate, the penetrating strip slide opening that is shaped with counter sink on the stamping die base plate, punching press movable block support is shaped with circular locating hole, in strip slide opening and locating hole, is equipped with successively the bracket fixing bolt of the punching press movable block support that is locked.
On the end face of above-mentioned stamping die base plate, be shaped with recessed guide-localization groove, in the guide-localization groove, fixedly be embedded with the support positioning key, on the bottom surface of punching press movable block support, be shaped with accordingly the guide chute that slides along this support positioning key positioning and guiding.
The outer end that is positioned at each punching press movable block support on the end face of above-mentioned stamping die base plate is provided with backer's adjustable plate, backer's adjustable plate vertically is fixedly mounted on the stamping die base plate through backer's set bolt, on backer's adjustable plate, be shaped with the bracket adjustment screwed hole, in this bracket adjustment screwed hole, spiral is fitted with the bracket adjustment bolt that coordinates with punching press movable block support (22) apical grafting.
The top screw thread of above-mentioned backer's adjustable plate is equipped with the adjusted bolt that coordinates with the stamping products apical grafting.
The lower end root of above-mentioned backer's adjustable plate is put and is positioned in backer's locating slot that the stamping die base plate is shaped with.
In above-mentioned punching press movable block punching press low groove arc, near outer end, be shaped with the screw thread suitable with the stamping products thread segment.
Compared with prior art, the punching press contact-making surface of upper stamping die of the present invention is the arcwall face with R radius, on the punching press contact-making surface, along whole arc length, is shaped with together the punching press upper groove arc suitable with stamping products side face arc; The adjustable two punching press movable block supports that are symmetrically arranged with of spacing on the stamping die base plate of lower stamping die, rotate on punching press movable block support to be articulated with stamping products and support the punching press movable block that coordinates, and in the punching press movable block, is shaped with punching press low groove arc.Punching press low groove arc has increased the contact area with stamping products, has guaranteed the surface smoothness of product, and stamping products stamps out the bolt that bar section has the R radius under the acting in conjunction of upper stamping die and lower stamping die.Advantage of the present invention is: can disposablely complete the bolt punch forming, improve product quality and production efficiency, reduce production costs and personnel labor intensity, and have the characteristics of simple to operate, reliable and long service life.
The accompanying drawing explanation
Fig. 1 is the status architecture schematic diagram before embodiment of the present invention punching press;
View when Fig. 2 is work of the present invention;
Fig. 3 is the side view of Fig. 1;
Fig. 4 is that the F-F of Fig. 1 is to cutaway view;
Fig. 5 is the structural representation of punching press movable block support in Fig. 1;
Fig. 6 is the structural representation of stamping die base plate in Fig. 1;
Fig. 7 is one of traditional Sheet Metal Forming Technology simulation drawing;
Fig. 8 is two of traditional Sheet Metal Forming Technology simulation drawing.
The specific embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are described in further detail.
Fig. 1 is to Figure 6 shows that structural representation of the present invention.
Reference numeral wherein is: bracket fixing bolt A, backer's set bolt B, bracket adjustment bolt C, adjusted bolt D, rack pin shaft L, upper stamping die 1, upper punch coping 11, upper punching template 12, punching press contact-making surface 12a, punching press upper groove arc 12b, patrix hold-down screw 13, lower stamping die 2, stamping die base plate 21, strip slide opening 21a, guide-localization groove 21b, backer's locating slot 21c, punching press movable block support 22, locating hole 22a, guide chute 22b, support ledge 221, punching press movable block 23, punching press supporting surface 23a, punching press low groove arc 23b, backer's adjustable plate 24, support positioning key 25, stamping products 3.
as shown in Figures 1 to 6, punching die structure for track traffic hoop bolt, longitudinal bolt of the present invention, comprise upper stamping die 1 setting up and down and lower stamping die 2, the punching press contact-making surface 12a of upper stamping die 1 is the arcwall face with R radius, and this punching press contact-making surface 12a is upper along whole arc length, is shaped with together the punching press upper groove arc 12b suitable with stamping products 3 side face arcs, lower stamping die 2 comprise stamping die base plate 21 and spacing adjustable be symmetrical set two punching press movable block supports 22 on this stamping die base plate 21, on each punching press movable block support 22, equal hole axle coordinates rotation to be articulated with punching press movable block 23, on the punching press supporting surface 23a of this punching press movable block 23, be shaped with the punching press low groove arc 23b with punching press upper groove arc 12b corresponding matching, set up respectively in the punching press low groove arc 23b that is supported on two punching press movable blocks 23 at the two ends of stamping products 3, upper stamping die 1 and lower stamping die 2 move up and down and coordinate extruding stamping products 3, force the bar section of this stamping products 3 to produce the arc deforming bending with R radius.Hoop bolt and longitudinal bolt are a kind of standard components that uses in track traffic, usually by steel, are processed into, and the bar section of bolt bends to the R arc, and two ends are processed with screw thread.In prior art; bolt after the first punching press of legacy equipment because steel have certain rebound coefficient; therefore as shown in Figure 7; the H place of bolt product there will be certain distortion; in order to reach the standard-required of design; product also need to adopt punching press again on little punch press at the Q place usually, thereby can not reach one time punching molded purpose, and production efficiency is relatively low.Fig. 8 has showed another kind of diel, and as we can see from the figure, roller supporting is adopted at the two ends of stamping products, because roller and contacting of stamping products are the line contact, so when the product punching press, easily causes the defects such as product support surface fineness is poor.The punching press contact-making surface 12a of upper stamping die 1 of the present invention has the arcwall face of the R arc of radius that forms stamping products 3, and on punching press contact-making surface 12a, also be shaped with punching press upper groove arc 12b, punching press upper groove arc 12b can play positioning action, and preventing in punching course occurs to break away causes product rotation distortion.the adjustable two punching press movable block supports 22 that are provided with of the present invention's spacing on stamping die base plate 21, can realize the punching press of products of different specifications, greatly widened practicality of the present invention, the punching press movable block 23 that coordinates is supported in being equipped with stamping products 3 that punching press movable block support 22 hole axles rotate, because punching press movable block 23 can be pressed 22 rotations of movable block support relatively, and punching press movable block 23 is shaped with punching press low groove arc 23b, therefore in the product punching course, stamping products 3 can contact with punching press movable block 23 maintenance faces all the time, thereby the present invention can not only guarantee the disposable punch forming of stamping products 3, and can also guarantee the fineness on stamping products 3 surfaces, by adjustable design, can also meet simultaneously the punching press demand of plurality of specifications product.The present invention is reasonable in design, simple in structure, reliable, and production efficiency is high, simple to operation, convenient disassembly, can effectively reduce workman's labour intensity, the Cost reduction expenditure.
In embodiment, from Fig. 1, Fig. 3 and Fig. 4, finding out, upper stamping die 1 comprises upper punch coping 11 and upper punching template 12, punching press contact-making surface 12a is formed on the lower end of punching template 12, above the upper end of punching template 12 is through the dismountable lower surface that is fixedly mounted on upper punch coping 11 of patrix hold-down screw 13, and upper punch coping 11 and upper punching template 12 are T-shaped structure on side view.
In embodiment, punching press movable block support 22 is shaped with two support ledge 221 as shown in Figure 5, and support ledge 221 fixedly is equipped with rack pin shaft L, and punching press movable block 23 rotates and wears and join mutually between two support ledge 221 and with rack pin shaft L hole axle.Punching press movable block 23 is punching press movable block support 22 rotations relatively take rack pin shaft L as axis of rotation.
In embodiment as shown in Figure 2 and Figure 6, the bottom surface of punching press movable block support 22 horizontally slips and matches with the end face of stamping die base plate 21, the penetrating strip slide opening 21a that is shaped with counter sink on stamping die base plate 21, punching press movable block support 22 is shaped with circular locating hole 22a, in strip slide opening 21a and locating hole 22a, is equipped with successively the bracket fixing bolt A of the punching press movable block support 22 that is locked.
Refer to Fig. 2, Fig. 5 and Fig. 6, on the end face of stamping die base plate 21 of the present invention, be shaped with recessed guide-localization groove 21b, in guide-localization groove 21b, fixedly be embedded with support positioning key 25, on the bottom surface of punching press movable block support 22, be shaped with accordingly the guide chute 22b that slides along this support positioning key 25 positioning and guidings.
In embodiment as depicted in figs. 1 and 2, the outer end that is positioned at each punching press movable block support 22 on the end face of stamping die base plate 21 is provided with backer's adjustable plate 24, backer's adjustable plate 24 vertically is fixedly mounted on stamping die base plate 21 through backer's set bolt B, on backer's adjustable plate 24, be shaped with the bracket adjustment screwed hole, in this bracket adjustment screwed hole, spiral is fitted with the bracket adjustment bolt C that coordinates with punching press movable block support 22 apical graftings.
In embodiment, the top screw thread of backer's adjustable plate 24 is equipped with the adjusted bolt D that coordinates with stamping products 3 apical graftings.
In embodiment, the lower end root of backer's adjustable plate 24 is put and is positioned in backer's locating slot 21c that stamping die base plate 21 is shaped with.24 of backer's adjustable plates are put in backer's locating slot 21c and can be improved backer's adjustable plate 24 fastnesses.
In embodiment, in punching press movable block 23 punching press low groove arc 23b, near outer end, be shaped with the screw thread suitable with stamping products 3 thread segments.
The present invention goes up in use stamping die 1 and lower stamping die 2 is arranged on the mould installation bed of punch press and hydraulic press by upper punch coping 11 and stamping die base plate 21 respectively, then the two ends of stamping products 3 are put in the punching press low groove arc 23b of punching press movable block 23, adopt adjusted bolt D by stamping products 3 location, then open lathe and get final product stamping products.
Adjustment principle of the present invention is releases clamp set bolt A, and runing rest adjusting bolt C is transferred to required position to punching press movable block support 22, then tightens bracket fixing bolt A and get final product.Support positioning key 25 plays positioning action at ordinary times, in adjustment, plays guide effect, guarantees that punching press movable block support 22 can not be offset to both sides in adjustment, can only move left and right, and adjusts more convenient.
Claims (9)
1. for the punching die structure of track traffic hoop bolt, longitudinal bolt, comprise upper stamping die (1) setting up and down and lower stamping die (2), it is characterized in that: the punching press contact-making surface (12a) of described upper stamping die (1) is for having the arcwall face of R radius, and this punching press contact-making surface (12a) is upper along whole arc length, is shaped with together the punching press upper groove arc (12b) suitable with stamping products (3) side face arc, described lower stamping die (2) comprise stamping die base plate (21) and spacing adjustable be symmetrical set two punching press movable block supports (22) on this stamping die base plate (21), the upper equal hole of described each punching press movable block support (22) axle coordinates rotation to be articulated with punching press movable block (23), on the punching press supporting surface (23a) of this punching press movable block (23), be shaped with the punching press low groove arc (23b) with punching press upper groove arc (12b) corresponding matching, set up respectively in the punching press low groove arc (23b) that is supported on two punching press movable blocks (23) at the two ends of described stamping products (3), described upper stamping die (1) and lower stamping die (2) move up and down and coordinate extruding stamping products (3), force the bar section of this stamping products (3) to produce the arc deforming bending with R radius.
2. the punching die structure for track traffic hoop bolt, longitudinal bolt according to claim 1, it is characterized in that: described upper stamping die (1) comprises upper punch coping (11) and upper punching template (12), described punching press contact-making surface (12a) is formed on the lower end of punching template (12), above the upper end of punching template (12) is through the dismountable lower surface that is fixedly mounted on upper punch coping (11) of patrix hold-down screw (13), and described upper punch coping (11) and upper punching template (12) are T-shaped structure on side view.
3. the punching die structure for track traffic hoop bolt, longitudinal bolt according to claim 2, it is characterized in that: described punching press movable block support (22) is shaped with two support ledge (221), described support ledge (221) fixedly is equipped with rack pin shaft (L), and described punching press movable block (23) is positioned between two support ledge (221) and with rack pin shaft (L) hole axle and rotates and wear and join mutually.
4. the punching die structure for track traffic hoop bolt, longitudinal bolt according to claim 3, it is characterized in that: the bottom surface of described punching press movable block support (22) horizontally slips and matches with the end face of stamping die base plate (21), the upper penetrating strip slide opening (21a) that is shaped with counter sink of described stamping die base plate (21), described punching press movable block support (22) is shaped with circular locating hole (22a), in described strip slide opening (21a) and locating hole (22a), is equipped with successively the bracket fixing bolt (A) of the punching press movable block support (22) that is locked.
5. the punching die structure for track traffic hoop bolt, longitudinal bolt according to claim 4, it is characterized in that: on the end face of described stamping die base plate (21), be shaped with recessed guide-localization groove (21b), in described guide-localization groove (21b), fixedly be embedded with support positioning key (25), on the bottom surface of described punching press movable block support (22), be shaped with accordingly the guide chute (22b) that slides along this support positioning key (25) positioning and guiding.
6. the punching die structure for track traffic hoop bolt, longitudinal bolt according to claim 5, it is characterized in that: the outer end that is positioned at each punching press movable block support (22) on the end face of described stamping die base plate (21) is provided with backer's adjustable plate (24), described backer's adjustable plate (24) vertically is fixedly mounted on stamping die base plate (21) through backer's set bolt (B), on described backer's adjustable plate (24), be shaped with the bracket adjustment screwed hole, in this bracket adjustment screwed hole, spiral is fitted with the bracket adjustment bolt (C) that coordinates with punching press movable block support (22) apical grafting.
7. the punching die structure for track traffic hoop bolt, longitudinal bolt according to claim 6, it is characterized in that: the top screw thread of described backer's adjustable plate (24) is equipped with the adjusted bolt (D) that coordinates with stamping products (3) apical grafting.
8. the punching die structure for track traffic hoop bolt, longitudinal bolt according to claim 7 is characterized in that: the lower end root of described backer's adjustable plate (24) is put and is positioned in backer's locating slot (21c) that stamping die base plate (21) is shaped with.
9. the punching die structure for track traffic hoop bolt, longitudinal bolt according to claim 8, is characterized in that: in described punching press movable block (23) punching press low groove arc (23b), near outer end, be shaped with the screw thread suitable with stamping products (3) thread segment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310304938.8A CN103394590B (en) | 2013-07-19 | 2013-07-19 | Stamping die structure for circumferential bolts and longitudinal bolts for rail transit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310304938.8A CN103394590B (en) | 2013-07-19 | 2013-07-19 | Stamping die structure for circumferential bolts and longitudinal bolts for rail transit |
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| Publication Number | Publication Date |
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| CN103394590A true CN103394590A (en) | 2013-11-20 |
| CN103394590B CN103394590B (en) | 2015-04-15 |
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| CN201310304938.8A Expired - Fee Related CN103394590B (en) | 2013-07-19 | 2013-07-19 | Stamping die structure for circumferential bolts and longitudinal bolts for rail transit |
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| CN104841764A (en) * | 2015-03-31 | 2015-08-19 | 宁波东港紧固件制造有限公司 | Bending die for L-shaped highway bolt |
| CN111167944A (en) * | 2019-12-30 | 2020-05-19 | 浙江裕泰汽车配件有限公司 | Bolt die and forming composite process |
| CN111389983A (en) * | 2020-03-30 | 2020-07-10 | 大同新成新材料股份有限公司 | Bracket flanging machine for intelligent pantograph carbon slide plate and use method thereof |
| CN115071200A (en) * | 2022-08-24 | 2022-09-20 | 深圳市信润富联数字科技有限公司 | Stamping process and die design method, device, equipment and readable storage medium |
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| CN111389983A (en) * | 2020-03-30 | 2020-07-10 | 大同新成新材料股份有限公司 | Bracket flanging machine for intelligent pantograph carbon slide plate and use method thereof |
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| Publication number | Publication date |
|---|---|
| CN103394590B (en) | 2015-04-15 |
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Inventor after: Yue Haikun Inventor before: Cai Tiyong |
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Effective date of registration: 20171206 Address after: 224400 fir Road No. 2, Chen Ji Town, Funing County, Yancheng City, Jiangsu Patentee after: YANCHENG CHENGCHUANG FOUNDRY Co.,Ltd. Address before: 315104 Ningbo Donggang Fastener Manufacturing Co., Ltd., 78 Qiming Road, Ningbo, Zhejiang, Yinzhou District Patentee before: NINGBO DONGGANG FASTENER MFG. CO.,LTD. |
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