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CN102433678A - Processing method of knitted mercerized bedding fabric - Google Patents

Processing method of knitted mercerized bedding fabric Download PDF

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Publication number
CN102433678A
CN102433678A CN2011103167012A CN201110316701A CN102433678A CN 102433678 A CN102433678 A CN 102433678A CN 2011103167012 A CN2011103167012 A CN 2011103167012A CN 201110316701 A CN201110316701 A CN 201110316701A CN 102433678 A CN102433678 A CN 102433678A
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Prior art keywords
cloth
yarn
mercerising
temperature
machine
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CN2011103167012A
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Chinese (zh)
Inventor
史培国
陈银龙
李永庚
严平
杨明峰
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WUHU SHENGLUO TEXTILE INDUSTRIAL CO LTD
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WUHU SHENGLUO TEXTILE INDUSTRIAL CO LTD
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Priority to CN2011103167012A priority Critical patent/CN102433678A/en
Publication of CN102433678A publication Critical patent/CN102433678A/en
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Abstract

The invention discloses a processing method of knitted mercerized bedding fabric, which mainly adopts a production process of double monofilament burning and refining and then mercerizing, and blank yarns are sequentially treated by yarn singeing, yarn steaming, knitting, grey cloth singeing, refining, dewatering, cylinder drying, mercerizing, dyeing, dewatering, scutching, drying, printing, sizing and preshrinking, and finally are inspected and put into a warehouse. The invention has the advantages of good shape retention, small shrinkage, wide door width and the like, can meet the requirements of the knitted bedding fabric, has better elasticity, moisture absorption and air permeability, smoother and finer hand feeling and better wearing comfort compared with the woven fabric.

Description

A kind of processing method of knitting mercerising bedclothes fabric
Technical field
The present invention relates to the processing method of field of textiles knit fabric, relate in particular to a kind of processing method of knitting mercerising bedclothes fabric.
Background technology
Bedding used lining at present are Woven Fabrics basically; Fabric tissue has plain weave, twill, jacquard weave, satin weave etc., and the knitted bed Bed linens is rarely found on the present domestic and international market, and its reason mainly is that knit fabric is to utilize knitting needle with the crooked lopping of yarn and the fabric that overlaps and form of going here and there each other; Its institutional framework is loose relatively; It is big that shuttle-woven fabric is compared in the finished product shrink, and easy deformation, and conformality is relatively poor; In addition, limited by knitting production machinery equipment, process difficulty of the wide door width of cloth (more than the 200cm) lining, be unfavorable for the processing of wide cut bedding.But relative shuttle-woven fabric, knit fabric has better elastic and sucting wet air permeability, the more soft and smooth exquisiteness of feel, wearing comfort is better.Therefore, if knit fabric is promoted the use of bedding, has vast market prospect undoubtedly.
Summary of the invention
For deficiency and the defective of alleviating prior art, the processing method of a wide door knitting mercerising bedclothes fabric that the object of the present invention is to provide that a kind of conformality is good, washing shrinkage is little, feel is soft and smooth, elasticity and sucting wet air permeability is good.
The present invention adopts following technical scheme to achieve these goals:
The processing method of knitting mercerising bedclothes fabric is characterized in that may further comprise the steps:
(1) selection and yarn singeing: select high-quality base yarn raw material, the base yarn is singed through the yarn singeing machine, yarn is positioned at flame hole central authorities all the time, the control flame temperature is 900~1100 ℃, and yarn is 400~800m/min through the speed of flame;
(2) yarn steaming: the base yarn that will pass through after the yarn singeing evenly is placed on the yarn steaming frame, sends into then in the vacuum damping setting machine, vacuumizes after the sealing; Import steam then; Control yarn setting machine internal pressure is 100~500mbar, and temperature is 50~110 ℃, is incubated 15~120 minutes;
(3) knitting: the yarn that will pass through after the decatize is made into grey cloth on wide door width of cloth circular knitting machine;
(4) grey cloth is singed: singed through 8 combustion gas burners of revolving singer in the grey cloth front, control cloth speed is 40~100m/min, and the burner temperature is 1000~1300 ℃, and cloth cover and burner distance are 3~5cm;
(5) concise, dehydration, drum dry: the grey cloth after will singing is put into the overflow dye vat and is carried out refining processing, and the weight ratio of control grey cloth and water is 1:5~12, and scouring agent concentration is 0.2~3g/L; Degreaser 0.2~2 g/L; Soda ash 2~5g/L, 95~100 ℃ of temperature, 20~100 minutes processing times; Draining then, go out cloth, dehydration, loose formula oven dry on flexible dryer;
(6) mercerising: cloth is carried out mercerising on the cylinder mercerizing range, control soda bath concentration is 15~30 Baume degrees, and the caustic soda temperature is 15~35 ℃, and cloth speed is 10~30m/min, mercerising tension force 200~400N, and the spray washing temperature is 40~80 ℃;
(7) dyeing, stamp: the cloth behind the mercerising is handled through dyeing, open-width, oven dry,, carried out post processing then then with cloth stamp on printing machine;
(8) typing: will dye and stamp after cloth pad the dressing liquid that contains hydrophilic silicon oil and multifunctional nano polyurethane; Hydrophilic silicon oil concentration is 15~80g/L in the dressing liquid; Polyurethane concentration is 30~100g/L, and the liquid carrying rate of cloth is 60~100%, then drying and shaping on setting machine; Temperature of oven is 120~170 ℃ in the setting machine, and cloth speed is 10~30m/min;
(9) preshrunk: the cloth after will finalizing the design carries out preshrunk in the preshrinking machine that has rubber blanket and wool blanket; Open steam valve; The control speed of a motor vehicle is 10~30m/min, and the stainless steel roll temperature of regulating on the rubber blanket is 40~80 ℃, and the pressure between stainless steel rider and the rubber blanket is 5~20MPa; The stainless steel roll temperature of regulating on the wool blanket is 60~100 ℃, makes cloth at the uniform velocity entirely through preshrinking machine rubber blanket and wool blanket;
(10) detect, put in storage: the cloth after the preshrunk is carried out finished product detection, the stock of putting in storage then.
The processing method of described knitting mercerising bedclothes fabric is characterized in that: described stamp is reactive printing or COAT PRINTING or digital ink-jet printed, and used printing machine is plain net/rotary screen printing machines or digital ink-jet printed machine.
The processing method of described knitting mercerising bedclothes fabric is characterized in that: described base yarn raw material for textile, wash/cotton, regenerated celulose fibre and silk/cotton blended yarn.
The processing method of described knitting mercerising bedclothes fabric is characterized in that: described scouring agent is selected from SAS; Degreaser is selected from degreaser RC9; Hydrophilic silicone oil is selected from hydrophilic silicone oil SIQ; Polyurethane is selected from the multifunctional nano polyurethane PU.
Beneficial effect of the present invention:
1, before knitting, increase the yarn steaming operation, yarn eliminates internal stress through the typing of vacuum decatize, has reduced time sth. made by twisting, has improved brute force; Make simultaneously yarn moisture regain evenly, filoplume is at ease, soft, improved weaving efficiency and grey quality.
2, adopt wide door width of cloth circular knitting machine to weave and " concise post-mercerizing earlier " technology, the requirement that had both solved the wide door of the knitting bedclothes fabric width of cloth has also improved cloth cover silky luster degree and dyeability simultaneously.
3, adopt " two burning monofilament " technology, i.e. yarn singeing and grey cloth are singed, mercerising, make that cloth cover is bright and clean, lines is clear, and be not only flexible but also glossy, and improved the DIMENSIONAL STABILITY of knitted fabric.
4, in back arrangement process, pass through typing and shrinking processes, further improved the conformality and the DIMENSIONAL STABILITY of fabric, improved the washing shrinkage and the drapability of lining, given lining better elastic and plentiful soft and smooth feel simultaneously.
In sum; Adopt the knit fabric of technical method production of the present invention to have advantages such as conformality is good, washing shrinkage is little, door fabric width; Can not only satisfy the requirement of knitting bedclothes fabric; And have better elasticity and sucting wet air permeability than shuttle-woven fabric, and the more soft and smooth exquisiteness of feel, wearing comfort is better.
The specific embodiment
Embodiment 1:The matter of drawing materials is that the concrete procedure of processing that 65,S/2 100% long-staple cotton combed yarn processing is fit to do the large red mercerising plain (effective gate width of cloth 205cm) of knitting bedclothes fabric is:
(1) 65,S/2 100% long-staple cotton raw yarn is singed on the yarn singeing machine, the control flame temperature is 1000 ℃, and yarn is 600m/min through the speed of flame, makes yarn at the uniform velocity through flame central authorities;
(2) yarn after will singing evenly is placed on the yarn steaming frame, sends into then in the vacuum damping setting machine, vacuumizes earlier after the sealing, imports steam then, and control yarn setting machine internal pressure is 200mbar, and temperature is 100 ℃, is incubated 60 minutes.Delivering to knitting workshop after yarn steaming finishes rapidly weaves;
(3) with the yarn behind the yarn steaming at 28G44 " be made into plain on the single face large circle machine, make that the gate width of cloth is 306cm under the grey cloth, to satisfy the requirement of the wide door width of cloth more than the bedclothes fabric 200cm;
(4) singed through 8 combustion gas burners of revolving singer in the grey cloth front, control cloth speed is 70m/min, and the burner temperature is 1200 ℃, and cloth cover and burner distance are 3cm, fully remove the fine hair on grey cloth surface;
(5) grey cloth after will singing drops into the overflow dye vat and carries out concisely, and the weight ratio of control grey cloth and water is 1:8, and scouring agent concentration is 0. 3g/L, degreaser 0.5 g/L, soda ash 5g/L, 98 ℃ of temperature, 60 minutes processing times.Draining then, go out cloth, dehydration, loose formula oven dry on flexible dryer;
(6) with fabric mercerising on the cylinder mercerizing range, control soda bath concentration is 28 Baume degrees (° B é), and the caustic soda temperature is 20 ℃, and cloth speed is 14m/min, mercerising tension force 280N, and the spray hot water temperature is 70 ℃;
(7) cloth behind the mercerising is dyeed draining then, dehydration, open-width, oven dry in the overflow dye vat;
(8) cloth is padded the dressing liquid that contains hydrophilic silicon oil SIQ and polyurethane PU, on setting machine, dry then, bake.Hydrophilic silicon oil SIQ concentration is 40g/L in the dressing liquid, and polyurethane PU concentration is 50g/L, and the liquid carrying rate of cloth is 80%, and temperature of oven is 160 ℃ in the setting machine, and cloth speed is 18m/min;
(9) cloth is carried out preshrunk in the preshrinking machine that has rubber blanket and wool blanket; The stainless steel roll temperature of regulating on the rubber blanket is 60 ℃; Pressure between stainless steel rider and the rubber blanket is 15MPa, and the stainless steel roll temperature of regulating on the wool blanket is 90 ℃, and the control speed of a motor vehicle is 12m/min; Open the steam spray valve and adjust the entering arrangment door width of cloth and overfeeding, make that the gate width of cloth is 205cm under the cloth;
(10) with cloth perching, clot on cloth inspecting machine, put in storage.
Embodiment 2:The matter of drawing materials is that the concrete procedure of processing that 32,S/1 100% long-staple cotton combed yarn processing is fit to do the stamp mercerising plain (effective gate width of cloth 215cm) of knitting bedclothes fabric is:
(1) 32,S/1 100% long-staple cotton combed yarn is singed on the yarn singeing machine, the control flame temperature is 1000 ℃, and yarn is 700m/min through the speed of flame, makes yarn at the uniform velocity through flame central authorities;
(2) yarn after will singing evenly is placed on the yarn steaming frame, sends into then in the vacuum damping setting machine, vacuumizes earlier after the sealing, imports steam then, and control yarn setting machine internal pressure is 200mbar, and temperature is 100 ℃, is incubated 60 minutes.Delivering to knitting workshop after yarn steaming finishes rapidly weaves;
(3) with the yarn behind the yarn steaming at 28G44 " be made into plain on the single face large circle machine, make that the gate width of cloth is 304cm under the grey cloth, to satisfy the requirement of the wide door width of cloth more than the bedclothes fabric 200cm;
(4) singed through 8 combustion gas burners of revolving singer in the grey cloth front, control cloth speed is 60m/min, and the burner temperature is 1200 ℃, and cloth cover and burner distance are 3cm, fully remove the fine hair on grey cloth surface;
(5) grey cloth after will singing drops into the overflow dye vat and carries out concisely, and the weight ratio of control grey cloth and water is 1:7, and scouring agent concentration is 0. 5g/L; Degreaser 0.5 g/L; Soda ash 5g/L, 98 ℃ of temperature, 60 minutes processing times; Draining then, go out cloth, dehydration, loose formula oven dry on flexible dryer;
(6) with fabric mercerising on the cylinder mercerizing range, control mercerising concentration of lye is 30 Baume degrees (° B é), and the caustic soda temperature is 18 ℃, and cloth speed is 14m/min, mercerising tension force 280N, and the spray hot water temperature is 70 ℃;
(7) cloth behind the mercerising is dyeed draining then, dehydration, open-width, oven dry in the overflow dye vat;
(8) cloth is crossed clear water typing and slurry side cut through setting machine earlier, makes the smooth not crimping of cloth cover, on rotary screen printing machines, carries out reactive printing then, carries out vapour steaming colour fixing, open width washing, roller oven dry again;
(9) cloth is padded the dressing liquid that contains hydrophilic silicon oil SIQ and polyurethane PU, on setting machine, dry then, bake.Hydrophilic silicon oil SIQ concentration is 60g/L in the dressing liquid, and polyurethane PU concentration is 50g/L, and the liquid carrying rate of cloth is 70%, and temperature of oven is 165 ℃ in the setting machine, and cloth speed is 20m/min;
(10) cloth is carried out preshrunk in the preshrinking machine that has rubber blanket and wool blanket; The stainless steel roll temperature of regulating on the rubber blanket is 70 ℃; Pressure between stainless steel rider and the rubber blanket is 10MPa, and the stainless steel roll temperature of regulating on the wool blanket is 100 ℃, and the control speed of a motor vehicle is 15m/min; Open the steam spray valve and adjust the entering arrangment door width of cloth and overfeeding, make that the gate width of cloth is 215cm under the cloth;
(11) with cloth perching, clot on cloth inspecting machine, put in storage.
Embodiment 3:The matter of drawing materials is that the concrete procedure of processing that 60S/2 silk 30% cotton blended combed yarn processing in 70% day is fit to do the stamp mercerising FIGURED CLOTH (effective gate width of cloth 215cm) of knitting bedclothes fabric is:
(1) 70% day silk 30% cotton blended combed yarn of 60S/2 is singed on the yarn singeing machine, the control flame temperature is 1000 ℃, and yarn is 700m/min through the speed of flame, makes yarn at the uniform velocity through flame central authorities;
(2) yarn after will singing evenly is placed on the yarn steaming frame, sends into then in the vacuum damping setting machine, vacuumizes earlier after the sealing, imports steam then, and control yarn setting machine internal pressure is 200mbar, and temperature is 100 ℃, is incubated 30 minutes.Delivering to knitting workshop after yarn steaming finishes rapidly weaves;
(3) with the yarn behind the yarn steaming at 28G44 " be made into FIGURED CLOTH on the jacquard, make that the gate width of cloth is 296cm under the grey cloth, to satisfy the requirement of the wide door width of cloth more than the bedclothes fabric 200cm;
(4) singed through 8 combustion gas burners of revolving singer in the grey cloth front, control cloth speed is 70m/min, and the burner temperature is 1200 ℃, and cloth cover and burner distance are 3cm, fully remove the fine hair on grey cloth surface;
(5) grey cloth after will singing drops into the overflow dye vat and carries out concisely, and the weight ratio of control grey cloth and water is 1:6, and scouring agent concentration is 0. 2g/L, degreaser 0.3 g/L, soda ash 2g/L, 98 ℃ of temperature, 60 minutes processing times.Draining then, go out cloth, dehydration, loose formula oven dry on flexible dryer;
(6) with fabric mercerising on the cylinder mercerizing range, control mercerising concentration of lye is 15 Baume degrees (° B é), and the caustic soda temperature is 35 ℃, and cloth speed is 14m/min, mercerising tension force 300N, and the spray hot water temperature is 60 ℃;
(7) cloth behind the mercerising is dyeed draining then, dehydration, open-width, oven dry in the overflow dye vat;
(8) cloth is crossed clear water typing and slurry side cut through setting machine earlier, makes the smooth not crimping of cloth cover, on flat screen printing machine, carries out reactive printing then, carries out vapour steaming colour fixing, open width washing, roller oven dry again;
(9) cloth is padded the dressing liquid that contains hydrophilic silicon oil SIQ and polyurethane PU, on setting machine, dry then, bake.Hydrophilic silicon oil SIQ concentration is 40g/L in the dressing liquid, and polyurethane PU concentration is 60g/L, and the liquid carrying rate of cloth is 70%, and temperature of oven is 160 ℃ in the setting machine, and cloth speed is 20m/min;
(10) cloth is carried out preshrunk in the preshrinking machine that has rubber blanket and wool blanket; The stainless steel roll temperature of regulating on the rubber blanket is 60 ℃; Pressure between stainless steel rider and the rubber blanket is 15MPa, and the stainless steel roll temperature of regulating on the wool blanket is 80 ℃, and the control speed of a motor vehicle is 15m/min; Open the steam spray valve and adjust the entering arrangment door width of cloth and overfeeding, make that the gate width of cloth is 215cm under the cloth;
(11) with cloth perching, clot on cloth inspecting machine, put in storage.

Claims (4)

1. the processing method of a knitting mercerising bedclothes fabric is characterized in that may further comprise the steps:
(1) selection and yarn singeing: select high-quality base yarn raw material, the base yarn is singed through the yarn singeing machine, yarn is positioned at flame hole central authorities all the time, the control flame temperature is 900~1100 ℃, and yarn is 400~800m/min through the speed of flame;
(2) yarn steaming: the base yarn that will pass through after the yarn singeing evenly is placed on the yarn steaming frame, sends into then in the vacuum damping setting machine, vacuumizes after the sealing; Import steam then; Control yarn setting machine internal pressure is 100~500mbar, and temperature is 50~110 ℃, is incubated 15~120 minutes;
(3) knitting: the yarn that will pass through after the decatize is made into grey cloth on wide door width of cloth circular knitting machine;
(4) grey cloth is singed: singed through 8 combustion gas burners of revolving singer in the grey cloth front, control cloth speed is 40~100m/min, and the burner temperature is 1000~1300 ℃, and cloth cover and burner distance are 3~5cm;
(5) concise, dehydration, drum dry: the grey cloth after will singing is put into the overflow dye vat and is carried out refining processing, and the weight ratio of control grey cloth and water is 1:5~12, and scouring agent concentration is 0.2~3g/L in the dye vat; Degreaser 0.2~2 g/L; Soda ash 2~5g/L, 95~100 ℃ of temperature, 20~100 minutes processing times; Draining then, go out cloth, dehydration, oven dry;
(6) mercerising: cloth is carried out mercerising on the cylinder mercerizing range, control soda bath concentration is 15~30 Baume degrees, and the caustic soda temperature is 15~35 ℃, and cloth speed is 10~30m/min, mercerising tension force 200~400N, and the spray washing temperature is 40~80 ℃;
(7) dyeing, stamp: the cloth behind the mercerising is handled through dyeing, open-width, oven dry,, carried out post processing then then with cloth stamp on printing machine;
(8) typing: will dye and stamp after cloth pad the dressing liquid that contains hydrophilic silicon oil and multifunctional nano polyurethane; Hydrophilic silicon oil concentration is 15~80g/L in the dressing liquid; Polyurethane concentration is 30~100g/L, and the liquid carrying rate of cloth is 60~100%, then drying and shaping on setting machine; Temperature of oven is 120~170 ℃ in the setting machine, and cloth speed is 10~30m/min;
(9) preshrunk: the cloth after will finalizing the design carries out preshrunk in the preshrinking machine that has rubber blanket and wool blanket; Open steam valve; The control speed of a motor vehicle is 10~30m/min, and the stainless steel roll temperature of regulating on the rubber blanket is 40~80 ℃, and the pressure between stainless steel rider and the rubber blanket is 5~20MPa; The stainless steel roll temperature of regulating on the wool blanket is 60~100 ℃, makes cloth at the uniform velocity entirely through preshrinking machine rubber blanket and wool blanket;
(10) detect, put in storage: the cloth after the preshrunk is carried out finished product detection, the stock of putting in storage then.
2. the processing method of knitting mercerising bedclothes fabric according to claim 1 is characterized in that: described stamp is reactive printing or COAT PRINTING or digital ink-jet printed, and used printing machine is plain net/rotary screen printing machines or digital ink-jet printed machine.
3. the processing method of knitting mercerising bedclothes fabric according to claim 1 is characterized in that: described base yarn raw material for textile, wash/cotton, regenerated celulose fibre and silk/cotton blended yarn.
4. the processing method of knitting mercerising bedclothes fabric according to claim 1 is characterized in that: described scouring agent is selected from SAS; Degreaser is selected from degreaser RC9; Hydrophilic silicone oil is selected from hydrophilic silicone oil SIQ; Polyurethane is selected from the multifunctional nano polyurethane PU.
CN2011103167012A 2011-10-19 2011-10-19 Processing method of knitted mercerized bedding fabric Pending CN102433678A (en)

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