CN102320154A - Assembly line for debugging, researching and allocating mould - Google Patents
Assembly line for debugging, researching and allocating mould Download PDFInfo
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- CN102320154A CN102320154A CN201110255094A CN201110255094A CN102320154A CN 102320154 A CN102320154 A CN 102320154A CN 201110255094 A CN201110255094 A CN 201110255094A CN 201110255094 A CN201110255094 A CN 201110255094A CN 102320154 A CN102320154 A CN 102320154A
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Abstract
The invention discloses an assembly line for debugging, researching and allocating a mould, comprising a mechanical press, two researching and allocating hydraulic machines, four moveable worktables, worktable guide rails, seven stations which are distributed in an n shape, and three stations which are respectively arranged in the mechanical press, a first researching and allocating hydraulic machine and a second researching and allocating hydraulic machine; the 1# worktable and the 3# worktable can slide leftwards, rightwards, forwards and backwards; the 2# worktable and the 4# worktable can slide leftwards and rightwards; a hydraulic cylinder capable of stretching upwards and downwards is arranged on an junction area of the left-right guide rail and the front-back guide rail. The invention combines the mechanical press and the mould researching and allocating machines, the mould only needs to be assembled and disassembled for once during researching, allocating and sample debugging, and the mould only needs to be lifted and clamped for once, thereby by the invention, the time is saved, the work efficiency is improved and the space is saved; the moveable worktables can realize a 90-degree or a 270-degree right-angle turning motion (a T-shaped motion or a crossed motion) except a linear motion. The assembly line disclosed by the invention is suitable for optimizing and assembling mechanical presses and the hydraulic researching and allocating machines which are used for debugging, researching and allocating moulds.
Description
Technical field
The invention belongs to pipelining equipment reasonable disposition field, workshop, the mechanism that specifically relates in the flow process with die debugging and bedding-in carries out a kind of die debugging bedding-in general assembly line of reasonably optimizing.
Background technology
Generally need during to die debugging to be placed on mould earlier to carry out bedding-in in the bedding-in hydraulic press, after bedding-in finishes unload mould down (use the overhead traveling crane handling during loading and unloading mould, and mould need be installed, dismantle once); After the mould bedding-in finishes, be placed on and carry out the exemplar debugging in the punching machine, after debugging finishes unload mould down (use the overhead traveling crane handling during loading and unloading mould, and mould need be installed, dismantle once).
Employing with the debugging of every pair one mold of upper type once just need not only be wasted man-hour to mould handling twice, and also because of punching machine and die spotting hydraulic presses are to separate use, space waste is also very serious.
In practical application; In order to save time; Someone utilizes the structure of two workbench of a forcing press (bedding-in machine) control; Can realize that mould debugs in the process of (bedding-in) in forcing press (bedding-in machine), can place mould in advance on the another one workbench, reach the time that reduces the mould handling; The structure of utilizing two workbench of a Digit Control Machine Tool control is also arranged, to realize reducing the purpose of mould handling time.But these two kinds of ways also only are the relative optimal way on the simple meaning, and no formed product is not suitable for extensive repetition.
Summary of the invention
The technical problem that the present invention will solve; Provide a kind of die debugging bedding-in general assembly line; Punching machine is used in combination with die spotting hydraulic presses, and mould is only debugged from the bedding-in to the exemplar needs mould handling once, and mould only needs handling and is installed once; Save time, promote operating efficiency and can save the space; Travelling table can also be realized 90 degree or 270 degree right-angled bend campaigns (motion of T shape or cross motion) except rectilinear motion.
For solving the problems of the technologies described above, the technical scheme that the present invention taked is:
A kind of die debugging bedding-in general assembly line comprises movably workbench, table slide, 1-No. 7 totally seven stations of four of punching machines, two bedding-in hydraulic presses, 1#-4#, wherein:
Between No. 3 stations, No. 2 stations, No. 1 station, No. 5 stations, No. 6 stations through table slide successively about serial connection be word order; Also be connected with No. 4 stations, No. 7 stations through table slide in fore-and-aft direction respectively on No. 1 station, No. 5 stations; 1-No. 7 totally seven stations be the π font and distribute;
No. 1 station is located in the punching machine; No. 3 station is located in the first bedding-in hydraulic press; No. 6 station is located in the second bedding-in hydraulic press;
1# workbench, 3# Working table structure are identical, can horizontally slip along table slide, front and back slide; 2# workbench, 4# Working table structure are identical, can horizontally slip along table slide;
About be provided with the hydraulic cylinder that can stretch up and down to guide rail and front and back to the intersectional region of guide rail.
More than be basic structure of the present invention, can realize following motion through this structure:
The 1# workbench moves around between No. 1 station, No. 2 stations, No. 3 stations, No. 4 stations;
The 2# workbench moves around between No. 1 station, No. 2 stations, No. 3 stations;
The 3# workbench moves around between No. 1 station, No. 5 stations, No. 6 stations, No. 7 stations;
The 4# workbench moves around between No. 1 station, No. 5 stations, No. 6 stations.
They comprise workbench main body and driving mechanism respectively said 1# workbench, 3# workbench,
(1) the workbench main body comprises working plate, little car body, left and right sides roller and front and rear rolling wheel, and wherein front and rear rolling wheel is lower than the height of a stroke of left and right sides roller hydraulic cylinder;
When 1# workbench, 3# workbench move left and right, left and right sides roller and about two is slidingly matched to guide rail to about the horizontal parallel setting, and front and rear rolling wheel is unsettled;
The 1# workbench, when the 3# workbench moves forward and backward, be slidingly matched to guide rail to the front and back that laterally arrange before and after front and rear rolling wheel and the level, about unsettled to guide rail;
(2) said driving mechanism comprises the motor that has the control system, and by motor-driven reduction box, bevel gear, shaft coupling, the engagement through between bevel gear, power is passed to front and rear rolling wheel by left and right sides roller.
The 2# workbench is identical with the structure of 4# workbench, and they comprise workbench main body and driving mechanism respectively, and the workbench main body comprises by working plate, little car body, left and right sides roller; Its driving mechanism comprises the motor that has the control system, by motor-driven reduction box, shaft coupling.
Guide rail is the multistage that is connected in one successively, No. 3 stations---No. 2 stations---guide rail between No. 6 stations of No. 1 station---No. 5 stations---joins successively, be two be separated by about to horizontal guide rail; Wherein the guide rail of No. 1 station is located in the punching machine, and the guide rail of No. 3 stations, No. 6 stations is located at respectively in the first bedding-in hydraulic press, the second bedding-in hydraulic press; All the other sections horizontal guide rail is an outer rail, is fixed on the basis;
No. 4 stations with locate, the guide rail at No. 7 station places be two front and back that are separated by to horizontal guide rail, be outer rail, be fixed on the basis;
One of at least the groove guide rail that leads of the side roller when being used for workbench slided in two guide rails that each group parallels, the corresponding site of this side wheel is and the suitable structure of groove guide rail that the two is slidingly matched.Parallel two rollers guiding in groove guide rail (both sides exceed about 10mm, than about the wide 5mm of roller) of one side is slided, and avoids derailment occurring to take place.
The wheel spacing of horizontal guide rail spacing and left and right sides roller is suitable, and the wheel spacing of front and back guide rail spacing and left and right sides roller is suitable, about comprise that to the main body of guide rail rail brackets, guide rail plate, system daughter board, block, hydraulic cylinder and fluid pressure line thereof form.
Sequence of movement of the present invention is following:
One, A action
2# workbench (No. 1 station) in punching machine is left; Rotate by electrical control frequency converter forward output control motor; Mechanisms such as driven by motor reduction box, shaft coupling drive left and right sides roller and realize being moved to the left; After arriving No. 2 stations, touch the pre-buried system daughter board on the ground, be implemented in the deceleration of No. 2 stations and stop through the limit switch on the limiting bracket (being located in the 2# workbench); The 2# workbench is left from No. 2 stations; Rotate by electrical control frequency converter forward output control motor; Mechanisms such as driven by motor reduction box, shaft coupling drive left and right sides roller and realize being moved to the left; After arriving bedding-in machine (No. 3 stations), through slowing down in the bedding-in machine and stopping to realize that near switch the 2# workbench slows down and stops.
Otherwise; 2# workbench (No. 3 stations) in the bedding-in machine is left; Oppositely exporting the control motor by the electrical control frequency converter rotates; Mechanisms such as driven by motor reduction box, shaft coupling drive left and right sides roller and realize moving right; After arriving No. 2 stations, touch the pre-buried system daughter board on the ground, be implemented in the deceleration of No. 2 stations and stop through the limit switch on the limiting bracket; The 2# workbench is left from No. 2 stations; Oppositely exporting the control motor by the electrical control frequency converter rotates; Mechanisms such as driven by motor reduction box, shaft coupling drive No. 1 roller and realize moving right; After arriving No. 1 position, through slowing down in the punching machine and stopping to realize that near switch the 2# workbench slows down and stops.
Two, B action
The 1# workbench in the bedding-in machine in (No. 3 stations) → (No. 2 stations) → forcing press (No. 1 station) and in forcing press (No. 1 station) → (No. 2 stations) → (No. 3 stations) move identical with the 2# workbench; The 1# workbench from No. 2 stations when No. 4 stations move; Fall by electrical control hydraulic brace cylinder; Oppositely exporting the control motor by the electrical control frequency converter rotates; Mechanisms such as driven by motor reduction box, bevel gear, shaft coupling drive front and rear rolling wheel and realize moving forward, and when arriving No. 4 stations, are implemented in the deceleration of No. 4 stations and stop through cable drive weight inductive proximity switch; The 1# workbench from No. 4 stations when No. 2 stations move; Rotate by electrical control frequency converter forward output control motor; Mechanisms such as driven by motor reduction box, bevel gear, shaft coupling drive front and rear rolling wheel and realize moving backward; When arriving No. 2 stations, touch the pre-buried system daughter board on the ground, be implemented in the deceleration of No. 2 stations and stop through the limit switch on the limiting bracket.By electrical control hydraulic cylinder jack-up, the 1# workbench can move to No. 1 station and No. 3 stations from No. 2 stations.
Electric control system of the present invention is such: divide crawl, single action, automatic three kinds of control modes, particularly, moveable platform of press is that a left side is opened the T type and moved and open the T type with the right side and move; Adopt electrical motor driven, be equipped with RHVC, translational speed is fast; The location is accurate, and control flexibly.Can realize the selection of crawl, single action, automatic three kinds of methods of operation respectively through the action button on the push-button station.Four workbench can be selected the operation of 1# or 2# or 3# or 4# workbench through " workbench selection " switch.
1) crawl
" Operation Mode Selection " switch on the push-button station is chosen " crawl " position; " workbench selection " switch is chosen No. 1 station (or No. 2 stations, No. 3 stations, No. 4 stations); Press " open on a left side " (" open on the right side ") button; Can control 1# (or 2#, 3#, 4#) travelling table left (or to the right, forward, backward) move, realize the crawl action.
2) single action
" Operation Mode Selection " switch on the push-button station is chosen " single action " position; " workbench selection " switch is chosen No. 1 station (or No. 2 stations, No. 3 stations, No. 4 stations); Press " open on a left side " (" open on the right side ") button, 1# (or 2#, 3#, 4#) travelling table is (or to the right, forward, backward) high-speed mobile then left, up to running to when the speed reducing switch position is housed; Speed reducing switch sends signal; Travelling table is slowed down rapidly slide, send signal, make workbench stop to move up to position-sensing switch.
3) automatic (1#, 2#)
" method of operation " selector switch is chosen " interlock " position, if the 1# workbench interior, the 2# workbench is in the bedding-in machine, the 3# workbench is being left the position; The 4# workbench is pressed " opening automatically " button in the bedding-in machine, workbench begins to loosen; Loosen lamp bright after, the 1# workbench is left at a high speed left, to decelerate position; Workbench low speed slides, and sends signal up to position-sensing switch, and workbench is out of service.This moment, hydraulic cylinder fell, guide rail fall lamp bright after, the 1# workbench is left at a high speed forward, to decelerate position, workbench low speed slides; Send signal up to position-sensing switch, the 1# workbench is out of service, this moment hydraulic cylinder jack-up, after guide rail jack-up lamp is bright; The 2# workbench drives at a high speed to the right, and to decelerate position, workbench low speed slides, and sends signal up to position-sensing switch; Workbench is out of service, and workbench begins to clamp, and after the clamping lamp was bright, whole automatic die change process was accomplished.
If the 2# workbench, is pressed " opening automatically " button interior, workbench begins to loosen, loosen lamp bright after, the 2# workbench is left at a high speed left, to decelerate position, workbench low speed slides, and sends signal up to position-sensing switch, workbench is out of service.This moment, hydraulic cylinder fell, guide rail fall lamp bright after, the 1# workbench is left at a high speed backward, to decelerate position, workbench low speed slides; Send signal up to position-sensing switch, the 1# workbench is out of service, this moment hydraulic cylinder jack-up, after guide rail jack-up lamp is bright; The 1# workbench drives at a high speed to the right, and to decelerate position, workbench low speed slides, and sends signal up to position-sensing switch; Workbench is out of service, and workbench begins to clamp, and after the clamping lamp was bright, whole automatic die change process was accomplished.
4) automatic (3#, 4#)
" method of operation " selector switch is chosen " interlock " position, if the 3# workbench interior, the 4# workbench is in the bedding-in machine, the 1# workbench is being left the position; The 2# workbench is pressed " opening automatically " button in the bedding-in machine, workbench begins to loosen; Loosen lamp bright after, the 3# workbench is left at a high speed to the right, to decelerate position; Workbench low speed slides, and sends signal up to position-sensing switch, and workbench is out of service.This moment, hydraulic cylinder fell, guide rail fall lamp bright after, the 3# workbench is left at a high speed forward, to decelerate position, workbench low speed slides; Send signal up to position-sensing switch, the 3# workbench is out of service, this moment hydraulic cylinder jack-up, after guide rail jack-up lamp is bright; The 4# workbench drives at a high speed left, and to decelerate position, workbench low speed slides, and sends signal up to position-sensing switch; Workbench is out of service, and workbench begins to clamp, and after the clamping lamp was bright, whole automatic die change process was accomplished.
If the 4# workbench, is pressed " opening automatically " button interior, workbench begins to loosen, loosen lamp bright after, the 4# workbench is left at a high speed to the right, to decelerate position, workbench low speed slides, and sends signal up to position-sensing switch, workbench is out of service.This moment, hydraulic cylinder fell, guide rail fall lamp bright after, the 3# workbench is left at a high speed backward, to decelerate position, workbench low speed slides; Send signal up to position-sensing switch, the 3# workbench is out of service, this moment hydraulic brace, after guide rail jack-up lamp is bright; The 3# workbench drives at a high speed left, and to decelerate position, workbench low speed slides, and sends signal up to position-sensing switch; Workbench is out of service, and workbench begins to clamp, and after the clamping lamp was bright, whole automatic die change process was accomplished.
Annotate: in single action or in service automatically, if want to stop travelling table please by scram button.
Owing to adopted above-mentioned technical scheme; Institute of the present invention acquisition of technology progress is: 4 travelling tables of the present invention can be realized 8 kinds of motion states; Realize that punching machine is used in combination with die spotting hydraulic presses, mould is only debugged the need mould handling once from the bedding-in to the exemplar, and mould only needs handling and is installed once; Save time, promote operating efficiency and can save the space; Travelling table can also be realized 90 degree or 270 degree right-angled bend campaigns (motion of T shape or cross motion) except rectilinear motion.The present invention is applicable to the optimization general assembly of punching machine and hydraulic pressure bedding-in machine when debugging with bedding-in to mould.
The present invention below will combine Figure of description and specific embodiment to do further explain.
Description of drawings
Fig. 1 is the overall structure sketch map of the embodiment of the invention;
Fig. 2-Fig. 9 is the state diagram of the different eight kinds of motions of the embodiment of the invention;
Figure 10 is the structural representation of embodiment of the invention middle guide system;
Figure 11-Figure 12 is respectively the 1# workbench/front view of 3# workbench, upward view in the embodiment of the invention;
Figure 13 is the left view of Figure 12;
Figure 14, Figure 15 are respectively the 2# workbench/front view of 4# workbench, upward view in the embodiment of the invention;
Figure 16 is the left view of Figure 15;
Figure 17 is the electrical control block diagram of the embodiment of the invention.
Among the figure: 1-working plate, 2-little car body, 3-1,3-3-left and right sides roller, 3-2-front and rear rolling wheel, 4-motor, 5-reduction box, 6-guide rail plate, 7-1～7-6-system daughter board, 8-1～8-12-block, 9-1～9-8-hydraulic cylinder, 10-bevel gear.
The specific embodiment
Embodiment
Shown in Figure 1 is a kind of die debugging bedding-in general assembly line, comprises movably workbench, table slide, 1～No. 7 totally seven stations of four of punching machines, two bedding-in hydraulic presses, 1#-4#, wherein:
Between No. 3 stations, No. 2 stations, No. 1 station, No. 5 stations, No. 6 stations through table slide successively about serial connection be word order; Also be connected with No. 4 stations, No. 7 stations through table slide in fore-and-aft direction respectively on No. 1 station, No. 5 stations; 1-No. 7 totally seven stations be the π font and distribute;
No. 1 station is located in the punching machine; No. 3 station is located in the first bedding-in hydraulic press; No. 6 station is located in the second bedding-in hydraulic press;
1# workbench, 3# Working table structure are identical, can horizontally slip along table slide, slide in front and back; 2# workbench, 4# Working table structure are identical, can horizontally slip along table slide;
Be provided with the hydraulic cylinder 9-1～9-8 that can stretch up and down to guide rail and front and back to the intersectional region of guide rail about No. 2 stations and No. 5 station places.
Present embodiment can be realized eight kinds of motions, like Fig. 2～shown in Figure 9, particularly:
The 1# workbench moves around between No. 1 station, No. 2 stations, No. 3 stations, No. 4 stations;
The 2# workbench moves around between No. 1 station, No. 2 stations, No. 3 stations;
The 3# workbench moves around between No. 1 station, No. 5 stations, No. 6 stations, No. 7 stations;
The 4# workbench moves around between No. 1 station, No. 5 stations, No. 6 stations.
A, 1# workbench, 3# workbench are with reference to Figure 11-Figure 13
1# workbench, 3# Working table structure are identical, and they comprise workbench main body and driving mechanism respectively,
(1) the workbench main body comprises working plate 1, dolly body 2, left and right sides roller 3-1 and front and rear rolling wheel 3-2, and wherein front and rear rolling wheel 3-2 is lower than the height of a hydraulic cylinder travel of left and right sides roller 3-1;
When 1# workbench, 3# workbench move left and right, left and right sides roller 3-1 and about two is slidingly matched to guide rail to about the horizontal parallel setting, and front and rear rolling wheel 3-2 is unsettled;
The 1# workbench, when the 3# workbench moves forward and backward, be slidingly matched to guide rail to the front and back that laterally arrange before and after front and rear rolling wheel 3-2 and the level, about unsettled to guide rail;
(2) driving mechanism comprises the motor that has the control system, and by motor-driven reduction box, bevel gear 10, shaft coupling, through the engagement of 10 on bevel gear, power is passed to front and rear rolling wheel by left and right sides roller, guarantees the main motion of front and rear rolling wheel.
B, 2# workbench and 4# workbench are with reference to Figure 14-Figure 16
The 2# workbench is identical with the structure of 4# workbench, and they comprise workbench main body and driving mechanism respectively.
The workbench main body comprises by working plate 1, dolly body 2, left and right sides roller 3-3; Its driving mechanism comprises the motor 4 that has the control system, by motor-driven reduction box 5, shaft coupling.
C, guide track system are with reference to Figure 10
Guide rail is the multistage that is connected in one successively, No. 3 stations---No. 2 stations---guide rail between No. 6 stations of No. 1 station---No. 5 stations---joins successively, be two be separated by about to horizontal guide rail; Wherein the guide rail of No. 1 station is located in the punching machine, and the guide rail of No. 3 stations, No. 6 stations is located at respectively in the first bedding-in hydraulic press, the second bedding-in hydraulic press; All the other sections horizontal guide rail is an outer rail, is fixed on the basis;
The guide rail at No. 4 stations and No. 7 station places is respectively two front and back that are separated by to horizontal guide rail, is outer rail, is fixed on the basis;
One of at least the groove guide rail that leads of the side roller when being used for workbench slided in two guide rails that each group parallels, the corresponding site of this side wheel is and the suitable structure of groove guide rail that the two is slidingly matched.Annotate: parallel two rollers guiding in groove guide rail (both sides exceed about 10mm, than about the wide 5mm of roller) of a side is slided, and avoids derailment occurring to take place.
The wheel spacing of horizontal guide rail spacing and left and right sides roller is suitable; Before and after the wheel spacing of guide rail spacing and left and right sides roller suitable, about comprise rail brackets, guide rail plate 6, system daughter board 7-1～7-6, block 8-1～8-12, hydraulic cylinder 9-1～9-8 and fluid pressure line composition thereof to the main body of guide rail.
The standard component body that block is made up of firm banking and sideboard; Be fixed on the outside basis, when being used for 1# workbench and 3# workbench from No. 1 station to 2 station, No. 3 station to 2 stations, No. 1 station to 5 station, No. 6 station to 5 stations when No. 4 stations and No. 7 stations move the accurate location of front and rear rolling wheel;
The system daughter board is fixed on the outside basis, is used for workbench when No. 2 stations and No. 5 stations move, and can contact deceleration in the workbench with the location switch deceleration with stop.
Sequence of movement of the present invention is following:
One, A action
2# workbench (No. 1 station) in punching machine is left; Rotate by electrical control frequency converter forward output control motor; Mechanisms such as driven by motor reduction box, shaft coupling drive left and right sides roller and realize being moved to the left; After arriving No. 2 stations, touch the pre-buried system daughter board on the ground, be implemented in the deceleration of No. 2 stations and stop through the limit switch on the limiting bracket (being located in the 2# workbench); The 2# workbench is left from No. 2 stations; Rotate by electrical control frequency converter forward output control motor; Mechanisms such as driven by motor reduction box, shaft coupling drive left and right sides roller and realize being moved to the left; After arriving bedding-in machine (No. 3 stations), through slowing down in the bedding-in machine and stopping to realize that near switch the 2# workbench slows down and stops.
Otherwise; 2# workbench (No. 3 stations) in the bedding-in machine is left; Oppositely export the control motor by the electrical control frequency converter and rotate, mechanisms such as driven by motor reduction box, shaft coupling drive left and right sides roller and realize moving right, arrive No. 2 stations after; Touch the pre-buried system daughter board on the ground through the limit switch on the limiting bracket, be implemented in the deceleration of No. 2 stations and stop; The 2# workbench is left from No. 2 stations; Oppositely exporting the control motor by the electrical control frequency converter rotates; Mechanisms such as driven by motor reduction box, shaft coupling drive No. 1 roller and realize moving right; After arriving No. 1 position, through slowing down in the punching machine and stopping to realize that near switch the 2# workbench slows down and stops.
Two, B action
The 1# workbench in the bedding-in machine in (No. 3 stations) → (No. 2 stations) → forcing press (No. 1 station) and in forcing press (No. 1 station) → (No. 2 stations) → (No. 3 stations) move identical with the 2# workbench; The 1# workbench from No. 2 stations when No. 4 stations move; Fall by electrical control hydraulic brace cylinder; Oppositely exporting the control motor by the electrical control frequency converter rotates; Mechanisms such as driven by motor reduction box, bevel gear, shaft coupling drive front and rear rolling wheel and realize moving forward, and when arriving No. 4 stations, are implemented in the deceleration of No. 4 stations and stop through cable drive weight inductive proximity switch; The 1# workbench from No. 4 stations when No. 2 stations move; Rotate by electrical control frequency converter forward output control motor; Mechanisms such as driven by motor reduction box, gear, shaft coupling drive front and rear rolling wheel and realize moving backward; When arriving No. 2 stations, touch the pre-buried system daughter board on the ground, be implemented in the deceleration of No. 2 stations and stop through the limit switch on the limiting bracket.By electrical control hydraulic cylinder jack-up, the 1# workbench can move to No. 1 station and No. 3 stations from No. 2 stations.
Electric control system of the present invention is with reference to Figure 17, when workbench need move:
Select workbench sequence number (1#2#3#4#) through the function key on the guidance panel earlier;
Select the shift action (for example from 1# to the 2# position) of workbench again;
After choosing state, transmit signal to PLC, export to frequency converter, make frequency converter do forward, oppositely export to transmission mechanisms such as motor, driven by motor decelerator, and then drive roller, workbench is moved to preferential direction through program running by button;
When moving to the operating position, through slow down, location switch contact system sends signal, is input to the operation of PLC shut down procedure, thereby workbench slowed down and put in place;
Sender was passed to PLC after the workbench deceleration put in place, gave guidance panel by PLC output services state, was used to the state of indicating workbench to show at present.
The move mode of workbench is three kinds, i.e. crawl, single action, automatically, moveable platform of press are that a left side is opened the T type and moved and open the T type with a left side and move, and adopt electrical motor driven, are equipped with RHVC, and translational speed is fast, and the location is accurate, and control flexibly.Can realize the selection of crawl, single action, automatic three kinds of methods of operation respectively through the action button on the push-button station.
Four workbench can be selected the operation of 1# or 2# or 3# or 4# workbench through " workbench selection " switch.Concrete operations are with reference to following manner:
1) crawl
" Operation Mode Selection " switch on the push-button station is chosen " crawl " position; " workbench selection " switch is chosen No. 1 station (or No. 2 stations, No. 3 stations, No. 4 stations); Press " open on a left side " (" open on the right side ") button; Can control 1# (or 2#, 3#, 4#) travelling table left (or to the right, forward, backward) move, realize the crawl action.
2) single action
" Operation Mode Selection " switch on the push-button station is chosen " single action " position; " workbench selection " switch is chosen No. 1 station (or No. 2 stations, No. 3 stations, No. 4 stations); Press " open on a left side " (" open on the right side ") button, 1# (or 2#, 3#, 4#) travelling table is (or to the right, forward, backward) high-speed mobile then left, up to running to when the speed reducing switch position is housed; Speed reducing switch sends signal; Travelling table is slowed down rapidly slide, send signal, make workbench stop to move up to position-sensing switch.
3) automatic (1#, 2#)
" method of operation " selector switch is chosen " interlock " position, if the 1# workbench interior, the 2# workbench is in the bedding-in machine, the 3# workbench is being left the position; The 4# workbench is pressed " opening automatically " button in the bedding-in machine, workbench begins to loosen; Loosen lamp bright after, the 1# workbench is left at a high speed left, to decelerate position; Workbench low speed slides, and sends signal up to position-sensing switch, and workbench is out of service.This moment, table slide jack-up cylinder fell, guide rail fall lamp bright after, the 1# workbench is left at a high speed forward, to decelerate position, workbench low speed slides; Send signal up to position-sensing switch, the 1# workbench is out of service, this moment hydraulic cylinder jack-up, after guide rail jack-up lamp is bright; The 2# workbench drives at a high speed to the right, and to decelerate position, workbench low speed slides, and sends signal up to position-sensing switch; Workbench is out of service, and workbench begins to clamp, and after the clamping lamp was bright, whole automatic die change process was accomplished.
If the 2# workbench, is pressed " opening automatically " button interior, workbench begins to loosen, loosen lamp bright after, the 2# workbench is left at a high speed left, to decelerate position, workbench low speed slides, and sends signal up to position-sensing switch, workbench is out of service.This moment, hydraulic cylinder fell, guide rail fall lamp bright after, the 1# workbench is left at a high speed backward, to decelerate position, workbench low speed slides; Send signal up to position-sensing switch, the 1# workbench is out of service, this moment table slide jack-up cylinder jack-up, after guide rail jack-up lamp is bright; The 1# workbench drives at a high speed to the right, and to decelerate position, workbench low speed slides, and sends signal up to position-sensing switch; Workbench is out of service, and workbench begins to clamp, and after the clamping lamp was bright, whole automatic die change process was accomplished.
4) automatic (3#, 4#)
" method of operation " selector switch is chosen " interlock " position, if the 3# workbench interior, the 4# workbench is in the bedding-in machine, the 1# workbench is being left the position; The 2# workbench is pressed " opening automatically " button in the bedding-in machine, workbench begins to loosen; Loosen lamp bright after, the 3# workbench is left at a high speed to the right, to decelerate position; Workbench low speed slides, and sends signal up to position-sensing switch, and workbench is out of service.This moment, hydraulic cylinder fell, guide rail fall lamp bright after, the 3# workbench is left at a high speed forward, to decelerate position, workbench low speed slides; Send signal up to position-sensing switch, the 3# workbench is out of service, this moment hydraulic cylinder jack-up, after guide rail jack-up lamp is bright; The 4# workbench drives at a high speed left, and to decelerate position, workbench low speed slides, and sends signal up to position-sensing switch; Workbench is out of service, and workbench begins to clamp, and after the clamping lamp was bright, whole automatic die change process was accomplished.
If the 4# workbench, is pressed " opening automatically " button interior, workbench begins to loosen, loosen lamp bright after, the 4# workbench is left at a high speed to the right, to decelerate position, workbench low speed slides, and sends signal up to position-sensing switch, workbench is out of service.This moment, hydraulic cylinder fell, guide rail fall lamp bright after, the 3# workbench is left at a high speed backward, to decelerate position, workbench low speed slides; Send signal up to position-sensing switch, the 3# workbench is out of service, this moment hydraulic cylinder jack-up, after guide rail jack-up lamp is bright; The 3# workbench drives at a high speed left, and to decelerate position, workbench low speed slides, and sends signal up to position-sensing switch; Workbench is out of service, and workbench begins to clamp, and after the clamping lamp was bright, whole automatic die change process was accomplished.
Annotate: in single action or in service automatically, if want to stop travelling table please by scram button.
Claims (4)
1. die debugging bedding-in general assembly line,
It is characterized in that:Comprise movably workbench, table slide, 1-No. 7 totally seven stations of four of punching machines, two bedding-in hydraulic presses, 1#-4#, wherein:
Between No. 3 stations, No. 2 stations, No. 1 station, No. 5 stations, No. 6 stations through table slide successively about serial connection be word order; Also be connected with No. 4 stations, No. 7 stations through table slide in fore-and-aft direction respectively on No. 1 station, No. 5 stations; 1-No. 7 totally seven stations be the π font and distribute;
No. 1 station is located in the punching machine; No. 3 station is located in the first bedding-in hydraulic press; No. 6 station is located in the second bedding-in hydraulic press;
1# workbench, 3# Working table structure are identical, can horizontally slip along table slide, front and back slide; 2# workbench, 4# Working table structure are identical, can horizontally slip along table slide;
About be provided with the hydraulic cylinder that can stretch up and down to guide rail and front and back to the intersectional region of guide rail.
2. die debugging bedding-in general assembly line according to claim 1,
It is characterized in that:Said 1# workbench, 3# workbench, they comprise workbench main body and driving mechanism respectively,
(1) the workbench main body comprises working plate, little car body, left and right sides roller and front and rear rolling wheel, and wherein front and rear rolling wheel is lower than the height of a hydraulic cylinder travel of left and right sides roller;
When 1# workbench, 3# workbench move left and right, left and right sides roller and about two is slidingly matched to guide rail to about the horizontal parallel setting, and front and rear rolling wheel is unsettled;
The 1# workbench, when the 3# workbench moves forward and backward, be slidingly matched to guide rail to the front and back that laterally arrange before and after front and rear rolling wheel and the level, about unsettled to guide rail;
(2) said driving mechanism comprises the motor that has the control system, and by motor-driven reduction box, bevel gear, shaft coupling, the engagement through between bevel gear, power is passed to front and rear rolling wheel by left and right sides roller.
3. die debugging bedding-in general assembly line according to claim 1,
It is characterized in that:The 2# workbench is identical with the structure of 4# workbench, and they comprise workbench main body and driving mechanism respectively, and the workbench main body comprises by working plate, little car body, left and right sides roller; Its driving mechanism comprises the motor that has the control system, and by motor-driven reduction box, shaft coupling.
4. die debugging bedding-in general assembly line according to claim 1,
It is characterized in that:
Guide rail is the multistage that is connected in one successively, No. 3 stations---No. 2 stations---guide rail between No. 6 stations of No. 1 station---No. 5 stations---joins successively, be two be separated by about to horizontal guide rail; Wherein the guide rail of No. 1 station is located in the punching machine, and the guide rail of No. 3 stations, No. 6 stations is located at respectively in the first bedding-in hydraulic press, the second bedding-in hydraulic press; All the other sections horizontal guide rail is an outer rail, is fixed on the basis;
The guide rail at No. 4 station places, No. 2 station places be two front and back that are separated by to horizontal guide rail, be outer rail, be fixed on the basis;
One of at least the groove guide rail that leads of the side roller when being used for workbench slided in two guide rails that each group parallels, the corresponding site of this side wheel is and the suitable structure of groove guide rail that the two is slidingly matched;
The wheel spacing of horizontal guide rail spacing and left and right sides roller is suitable, and the wheel spacing of front and back guide rail spacing and left and right sides roller is suitable,
About comprise that to the main body of guide rail rail brackets, guide rail plate, system daughter board, block, hydraulic cylinder and fluid pressure line thereof form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110255094.3A CN102320154B (en) | 2011-08-31 | 2011-08-31 | Assembly line for debugging, researching and allocating mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110255094.3A CN102320154B (en) | 2011-08-31 | 2011-08-31 | Assembly line for debugging, researching and allocating mould |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102320154A true CN102320154A (en) | 2012-01-18 |
| CN102320154B CN102320154B (en) | 2014-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110255094.3A Expired - Fee Related CN102320154B (en) | 2011-08-31 | 2011-08-31 | Assembly line for debugging, researching and allocating mould |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103480739A (en) * | 2013-09-27 | 2014-01-01 | 吉林省元隆达工装设备有限公司 | Overturning machine for spotting of large dies and moulds |
| CN112958711A (en) * | 2021-04-06 | 2021-06-15 | 济南二机床集团有限公司 | Automatic stamping line system and moving method of movable workbench |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2631690Y (en) * | 2003-07-21 | 2004-08-11 | 环球工业机械（东莞）有限公司 | Horizontal mould grinding apparatus |
| JP2009072819A (en) * | 2007-09-21 | 2009-04-09 | Yamada Dobby Co Ltd | Support device for die spotting in electric servo press |
| CN201604320U (en) * | 2009-12-21 | 2010-10-13 | 芜湖奥托自动化设备有限公司 | Servo seat-grinding pressure machine |
-
2011
- 2011-08-31 CN CN201110255094.3A patent/CN102320154B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2631690Y (en) * | 2003-07-21 | 2004-08-11 | 环球工业机械（东莞）有限公司 | Horizontal mould grinding apparatus |
| JP2009072819A (en) * | 2007-09-21 | 2009-04-09 | Yamada Dobby Co Ltd | Support device for die spotting in electric servo press |
| CN201604320U (en) * | 2009-12-21 | 2010-10-13 | 芜湖奥托自动化设备有限公司 | Servo seat-grinding pressure machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103480739A (en) * | 2013-09-27 | 2014-01-01 | 吉林省元隆达工装设备有限公司 | Overturning machine for spotting of large dies and moulds |
| CN112958711A (en) * | 2021-04-06 | 2021-06-15 | 济南二机床集团有限公司 | Automatic stamping line system and moving method of movable workbench |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102320154B (en) | 2014-10-01 |
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