CN102012161A - Heat treatment device with stacked ceramic thin plates and using method thereof - Google Patents
Heat treatment device with stacked ceramic thin plates and using method thereof Download PDFInfo
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- CN102012161A CN102012161A CN 201010289664 CN201010289664A CN102012161A CN 102012161 A CN102012161 A CN 102012161A CN 201010289664 CN201010289664 CN 201010289664 CN 201010289664 A CN201010289664 A CN 201010289664A CN 102012161 A CN102012161 A CN 102012161A
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Abstract
The present invention discloses a heat treatment device with stacked ceramic thin plates and using method thereof. In structure, the heat treatment device comprises a kiln, and is characterized in that a brick stacking mechanism for receiving blanks from a conveying device is disposed on top of the brick feeding station of the kiln; in usage, press-formed ceramic thin plate blanks are firstly transferred into the kiln through the conveying device, and the sucking disc of the brick stacking mechanism moves to one blank and holds the blank; then the sucked blank is transferred to the top of the next blank and released by the sucking disc; after the blanks are stacked together, the sucking disc is repositioned; the stacked blanks are dried and thermally treated by the sintering kiln. The present invention is applicable to blanks with a variety of specifications, and the kiln is of strong versatility. The invention has significant economic benefit.
Description
Technical field
The present invention relates to a kind of production technical field of Ceramic Tiles, particularly a kind of stacked heat-treating apparatus of ceramic thin plate and the using method of this device.
Background technology
The rigidity of sheet material depends on the thickness of material, and the rigidity of bar depends on the diameter of material.The transmission system of the annealing device of Ceramic Tiles, ceramic board mostly is the transmission of roller rod.Roller way kiln is that individual layer is fired, and special smallclothes (as mosaic) are fired by the refractory material support.The body formed thickness 10-20mm of conventional ceramic adobe, the roller rod of the common heat treatment of the Ceramic Tiles of 600 * 600,800 * 800 specifications (dry, burn till) kiln is thicker, and diameter is 60, about 65mm.The roller rod of thick diameter at high temperature can bear heavier load and not crooked.Ceramic thin plate blank forming thickness 2--7mm, specification is many can to reach 1000 * 3000mm more than 600mm, and owing to approaching greatly, the intensity difference before heat treatment is shaken fragile.The roller rod diameter of the common heat treatment of ceramic thin plate (dry, burn till) kiln is thinner, 20, about 40mm.Ceramic thin plate is lighter, and the roller rod of thin diameter is arranged closeer, and at high temperature the suffered strong point of ceramic thin plate is many, is difficult for producing high temperature deformation.The kiln that generally burns thick brick and burning splits is not general, and the splits kiln burns thick brick, and then the roller rod is yielding, and thick brick kiln burns thin plate, and then thin plate is yielding, is unfavorable for that unified row produces yet.
Summary of the invention
Purpose of the present invention is exactly a kind of large-size thin base substrate that is not only applicable to that provides for the deficiency that solves prior art, also is applicable to the stacked annealing device of conventional ceramic adobe soma ceramic thin plate dry, that burn till.
Another object of the present invention provides a kind of large-size thin base substrate that is not only applicable to, and also is applicable to the using method of the annealing device that conventional ceramic adobe soma ceramic thin plate dry, that burn till is stacked.
The present invention adopts following technical solution to realize above-mentioned purpose: the annealing device that a kind of ceramic thin plate is stacked, comprise kiln, and it is characterized in that: be positioned at the top of entering the brickwork position of kiln, be provided with the folded brick mechanism that accepts base substrate from conveying device.
As further specifying of such scheme, described folded brick mechanism is made up of flat sucker, the transfer arm and the vacuum system that can reach plane motion up and down, and flat sucker is installed on the transfer arm, and vacuum system is connected with flat sucker.
Described flat sucker is the hollow framework that is surrounded by side plate, cover plate and Porous Base, and side plate or cover plate have air-vent, and this air-vent is provided with gate valve, and air-vent links to each other with vacuum system.
Described Porous Base is the flat board that is provided with some air-vents, and the Porous Base outer surface is covered with breathable elastic.
Described flat sucker is flat cuboid.
The present invention also provides the using method of the stacked annealing device of above-mentioned ceramic thin plate, it is characterized in that, it is that ceramic thin plate base substrate with compression moulding transfers to kiln through conveying device, the sucker of folded brick mechanism moves to base substrate and draws base substrate, sucker is drawn base substrate with institute and is moved to next base substrate top, discharge base substrate, base substrate is stacked together, and sucker resets; Stacked base substrate drying, burning kiln heat treatment.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
1, the present invention had added folded brick mechanism before kiln, was suitable for large size ceramic thin plate body drying and burnt till, not fragile and distortion.
2, folded brick mechanism has characteristics such as simple in structure, reliability height, is applicable to the base substrate of plurality of specifications, and furnace universal is strong, has remarkable economic efficiency.
Description of drawings
Fig. 1 is the folded brick structural scheme of mechanism of the present invention;
Fig. 2 is a sucker structure schematic diagram of the present invention;
Fig. 3 is a Porous Base structural representation of the present invention.
Description of reference numerals: 1-roller way kiln; The 2-base substrate; The flat sucker of 3-; The 31-side plate; The 311-air-vent; The 312-gate valve; The 32-cover plate; The 33-Porous Base; The 331-breathable elastic; The 4-transfer arm; The 5-vacuum system.
The specific embodiment
As Fig. 1～shown in Figure 3, the annealing device that ceramic thin plate of the present invention is stacked comprises roller way kiln 1, is positioned at the top of advancing brickwork position (belt conveyor or roller rod) of roller way kiln 1, is provided with the folded brick mechanism that accepts base substrate 2 from the roller rod.In the present embodiment, folded brick mechanism is made up of flat sucker 3, transfer arm 4 and vacuum system 5.Flat sucker is the hollow framework that is surrounded by side plate 31, cover plate 32 and Porous Base 33, it typically is flat cuboid; Side plate 31 or cover plate 32 have air-vent 311, and this air-vent 311 is provided with gate valve 312, and air-vent 311 links to each other with vacuum system 5, form negative pressure in the sucker; Wherein, Porous Base 33 is for being provided with the flat board of some air-vents 311, and Porous Base 33 outer surfaces are covered with breathable elastic 331.Flat sucker 3 connects transfer arms 4, achieve move up and down and achieve plane motion.
The annealing device that the ceramic thin plate base substrate 2 of compression moulding transfers to through belt conveyor or roller rod (dry, burning kiln), the sucker of folded brick mechanism moves to base substrate 2 and draws base substrate, and sucker is drawn base substrate 2 with institute and moved to next base substrate top, discharges base substrate 2, base substrate is stacked together, and sucker resets; Stacked base substrate drying, burning kiln heat treatment.Be stacked together drying or burn till of ceramic thin plate base substrate has strengthened the shock resistance and the high temperature rigid of base substrate 2.
Should be noted that at last: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; Although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the field are to be understood that.Still can make amendment or the part technical characterictic is equal to replacement the specific embodiment of the present invention; And not breaking away from the spirit of technical solution of the present invention, it all should be encompassed in the middle of the technical scheme scope that the present invention asks for protection.
Claims (7)
1. the annealing device that ceramic thin plate is stacked comprises kiln, it is characterized in that, is positioned at the top of entering the brickwork position of kiln, is provided with the folded brick mechanism that accepts base substrate from conveying device.
2. the stacked annealing device of ceramic thin plate according to claim 1, it is characterized in that, described folded brick mechanism is made up of flat sucker, the transfer arm and the vacuum system that can reach plane motion up and down, and flat sucker is installed on the transfer arm, and vacuum system is connected with flat sucker.
3. the stacked annealing device of ceramic thin plate according to claim 2, it is characterized in that described flat sucker is the hollow framework that is surrounded by side plate, cover plate and Porous Base, side plate or cover plate have air-vent, this air-vent is provided with gate valve, and air-vent links to each other with vacuum system.
4. the stacked annealing device of ceramic thin plate according to claim 3 is characterized in that described Porous Base is the flat board that is provided with some air-vents.
5. the stacked annealing device of ceramic thin plate according to claim 4 is characterized in that described Porous Base outer surface is covered with breathable elastic.
6. the stacked annealing device of ceramic thin plate according to claim 2 is characterized in that described flat sucker is flat cuboid.
7. the using method of the stacked annealing device of any described ceramic thin plate in the claim 1～6, it is characterized in that, it is that first ceramic thin plate base substrate with compression moulding transfers to kiln through conveying device, and the sucker of folded brick mechanism moves to base substrate and draws base substrate; Sucker is drawn base substrate with institute and is moved to next base substrate top then, discharges base substrate, and base substrate is stacked together, and sucker resets; Stacked base substrate drying, burning kiln heat treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010289664 CN102012161A (en) | 2010-09-20 | 2010-09-20 | Heat treatment device with stacked ceramic thin plates and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010289664 CN102012161A (en) | 2010-09-20 | 2010-09-20 | Heat treatment device with stacked ceramic thin plates and using method thereof |
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| CN102012161A true CN102012161A (en) | 2011-04-13 |
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| CN 201010289664 Pending CN102012161A (en) | 2010-09-20 | 2010-09-20 | Heat treatment device with stacked ceramic thin plates and using method thereof |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1957039A1 (en) * | 1969-11-13 | 1971-06-16 | Laeis Werke Ag | System for filling a kiln car with tiles |
| JPS5950079A (en) * | 1982-09-10 | 1984-03-22 | 株式会社村田製作所 | Manufacture of ceramic thin sheet |
| JPH06144914A (en) * | 1992-02-12 | 1994-05-24 | Oribesuto Kk | Production of ceramic board and ceramic board |
| JPH0782043A (en) * | 1993-06-30 | 1995-03-28 | Taiyo Yuden Co Ltd | Production of ceramic sheet |
| CN1149283A (en) * | 1995-02-27 | 1997-05-07 | 东丽株式会社 | Thin flat ceramic plate and method of manufacturing the same |
| CN101015936A (en) * | 2007-02-14 | 2007-08-15 | 徐平 | Blank transfer device of ceramic shaping machine and transfer method thereof |
| CN201145475Y (en) * | 2007-12-17 | 2008-11-05 | 广东科达机电股份有限公司 | Roll table kiln burned by large specification thin sheet ceramic tile |
| CN201828134U (en) * | 2010-09-20 | 2011-05-11 | 徐平 | Heat treatment device for laminated ceramic sheets |
-
2010
- 2010-09-20 CN CN 201010289664 patent/CN102012161A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1957039A1 (en) * | 1969-11-13 | 1971-06-16 | Laeis Werke Ag | System for filling a kiln car with tiles |
| JPS5950079A (en) * | 1982-09-10 | 1984-03-22 | 株式会社村田製作所 | Manufacture of ceramic thin sheet |
| JPH06144914A (en) * | 1992-02-12 | 1994-05-24 | Oribesuto Kk | Production of ceramic board and ceramic board |
| JPH0782043A (en) * | 1993-06-30 | 1995-03-28 | Taiyo Yuden Co Ltd | Production of ceramic sheet |
| CN1149283A (en) * | 1995-02-27 | 1997-05-07 | 东丽株式会社 | Thin flat ceramic plate and method of manufacturing the same |
| CN101015936A (en) * | 2007-02-14 | 2007-08-15 | 徐平 | Blank transfer device of ceramic shaping machine and transfer method thereof |
| CN201145475Y (en) * | 2007-12-17 | 2008-11-05 | 广东科达机电股份有限公司 | Roll table kiln burned by large specification thin sheet ceramic tile |
| CN201828134U (en) * | 2010-09-20 | 2011-05-11 | 徐平 | Heat treatment device for laminated ceramic sheets |
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Application publication date: 20110413 |