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CN100590531C - Double pattern exposure method using developable fill material - Google Patents

Double pattern exposure method using developable fill material Download PDF

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CN100590531C
CN100590531C CN200710040715A CN200710040715A CN100590531C CN 100590531 C CN100590531 C CN 100590531C CN 200710040715 A CN200710040715 A CN 200710040715A CN 200710040715 A CN200710040715 A CN 200710040715A CN 100590531 C CN100590531 C CN 100590531C
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filling material
photoresist
hard mask
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CN101308331A (en
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陈福成
朱骏
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Shanghai Huahong Grace Semiconductor Manufacturing Corp
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Shanghai Hua Hong NEC Electronics Co Ltd
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Abstract

本发明公开了一种利用可显影填充材料的两次图形曝光方法,通过在完成第一次光刻、刻蚀,并剥离了剩余的第一抗反射层、第一光刻胶之后,采用湿法可显影填充性材料涂覆在硅片表面,以填充硬掩模之间的间隙,然后通过对所述填充材料进行显影的方式移除硬掩模表面上的所述填充性材料,从而形成平整的界面,然后再进行第二次光刻、刻蚀等工艺,从而消除了传统两次图形曝光技术工艺中由于表面形貌台阶的高度变化而引入的第二次光刻、刻蚀工艺的不稳定性,提高了两次图形曝光技术的表现。

Figure 200710040715

The invention discloses a double pattern exposure method using a developable filling material. After completing the first photolithography and etching, and peeling off the remaining first anti-reflection layer and first photoresist, wet A developable filling material is coated on the surface of a silicon wafer to fill the gap between the hard masks, and then the filling material on the surface of the hard mask is removed by developing the filling material, thereby forming Flat interface, and then carry out the second photolithography, etching and other processes, thus eliminating the second photolithography and etching process introduced due to the height change of the surface topography in the traditional two pattern exposure technology process Instability, improved performance of double graphic exposure technique.

Figure 200710040715

Description

But utilize the secondary image exposure method of developing filler material
Technical field
The present invention relates to a kind of manufacture method of SIC (semiconductor integrated circuit), but relate in particular to a kind of secondary image exposure method that on the integrated circuit substrate, utilizes developing material.
Background technology
Along with dwindling of chip size, traditional single optical patterning technology can not satisfy the demand of semiconductor technology evolves, for potentiality, the more tiny chip live width of realization of further excavating and utilize existing equipment, secondary image exposure technology (Double Patterning) is arisen at the historic moment.
But also there is more problem in present secondary image exposure technology, shown in Fig. 1 a to Fig. 1 d, in the prior art, uses the positive photoresist exposure imaging to realize that the typical process flow of secondary image exposure technology is as follows:
(1) (Hard Mask, HM) 102 (for example silicon dioxide, silicon nitride, metal silicide) of the hard mask of deposit one deck on the substrate 101 to be etched;
(2) first anti-reflecting layers (Bottom Anti-Reflection Coating, BARC) 103 the coating and first photoresist (Photo Resist, PR) 104 coating;
(3) carry out the photoetching first time, at this moment the cross-section structure of silicon chip as shown in Figure 1a;
(4) carry out the etching first time, at first etch into first antireflecting coating 103 of non-photoresist protection zone, utilize first photoresist 104 as the etching masking layer subsequently, finish hard mask 102 etchings, this etching stopping is in substrate to be etched 101 surfaces;
(5) peel off first anti-reflecting layer 103 and first photoresist 104, at this moment the cross-section structure of silicon chip is shown in Fig. 1 b;
The coating of (6) second anti-reflecting layers 105, the coating of second photoresist 106;
(7) carry out the photoetching second time, at this moment the cross-section structure of silicon chip is shown in Fig. 1 c;
(8) carry out the etching second time, at first etch away second antireflecting coating 105 that covers hard mask 102 and non-photoresist protection zone, utilize the hard mask 102 and second photoresist 106 subsequently, the substrate 101 that etching exposes jointly as the etching masking layer.
(9) peel off remaining second anti-reflecting layer 105 and second photoresist 106, clean then, at this moment the cross-section structure of silicon chip is shown in Fig. 1 d;
(10) peel off remaining hard mask 102.
In this technological process, there is following shortcoming: because the etching selection ratio of hard mask layer and backing material is not high, therefore its thickness is thicker, the coating thickness that causes second antireflecting coating differs greatly in graphics intensive zone and the loose zone of figure, and then can influence follow-up photoetching, etching technics, cause being difficult to carry out accurate, repeatable explained hereafter.
Summary of the invention
But the technical problem to be solved in the present invention provides a kind of secondary image exposure method of utilization developing filler material, can avoid producing the problem that coating thickness is regional in graphics intensive and the loose zone of figure differs greatly of antireflecting coating for the second time, thereby improve the stability of photoetching for the second time and etching technics, improve the performance of secondary image exposure technology.
For solving the problems of the technologies described above, but the invention provides a kind of secondary image exposure method of utilization developing filler material, comprise the steps:
(1) the hard mask 202 of deposit one deck on silicon chip substrate to be etched 201;
(2) in deposit apply one deck first anti-reflecting layer 203 on the silicon chip of hard mask 202, on the silicon chip that has applied first anti-reflecting layer 203, apply first photoresist 204 then;
(3) carry out the photoetching first time;
(4) carry out the etching first time, at first, etch away first anti-reflecting layer 203 that is positioned at non-first photoresist 204 protection zones; Then, utilize first photoresist 204 as the etching masking layer, finish the etching for hard mask 202, this etching stopping is in substrate 201 surfaces;
(5) peel off first photoresist 204 and remaining first anti-reflecting layer 203;
(6) packing material 205 that can develop with wet method is coated in silicon chip surface, fills the gap between the hard mask 202;
(7) develop through the silicon chip after packing material 205 coatings, remove the packing material 205 of hard mask 202 surfaces, realize the smooth performance of silicon chip surface;
(8) applying second anti-reflecting layer 206, apply second photoresist 207 again at the silicon chip surface that has applied second anti-reflecting layer (206) then through the silicon chip surface after developing;
(9) carry out the photoetching second time;
(10) carry out the etching second time, at first, etch away second anti-reflecting layer (206) and the packing material (205) that are positioned at non-second photoresist (207) protection zone; Then, utilize hard mask (202) and second photoresist (207), etch away the substrate (201) of exposure as the etching masking layer;
(11) peel off second photoresist 207 and remaining second anti-reflecting layer 206 and packing material 205, clean then;
(12) peel off remaining hard mask 202.
The present invention is owing to adopted technique scheme, has such beneficial effect, promptly by finishing photoetching for the first time, etching, and peeled off remaining first anti-reflecting layer, after first photoresist, adopt wet method can develop the fillibility coated materials at silicon chip surface, to fill the gap between the hard mask, remove described fillibility material on the hard mask surface by the mode that described packing material is developed then, thereby form smooth interface, and then carry out the photoetching second time, technologies such as etching, thereby eliminated the photoetching of introducing owing to the height change of surface topography step in the traditional secondary image exposure technical matters second time, the instability of etching technics, the performance that has improved the secondary image exposure technology; And process of the present invention does not have the specific (special) requirements to the alignment precision of figure when carrying out photoetching for the second time.
Description of drawings
The present invention is further detailed explanation below in conjunction with accompanying drawing and embodiment:
Fig. 1 a to Fig. 1 d is the silicon chip section of structure that utilizes the existing techniques in realizing secondary image exposure;
Fig. 2 is the schematic flow sheet that but the utilization developing filler material is realized secondary image exposure according to the present invention;
Fig. 3 a to Fig. 3 f is the silicon chip section of structure that but the utilization developing filler material is realized secondary image exposure according to the present invention.
Embodiment
As shown in Figure 2, but realize the schematic flow sheet of secondary image exposure for utilization developing filler material of the present invention, its detailed process is as follows:
The hard mask 202 of deposit one deck on substrate 201 to be etched (Hard Mask, HM), deposition thickness is 100 nanometer to 10000 nanometers; Wherein, hard mask 202 can be or be made of following material: as silicon dioxide, silicon nitride, metal silicide.
In deposit apply one deck first anti-reflecting layer (BottomAnti-Reflection Coating) 203 on the silicon chip of hard mask 202, coating thickness is 10 nanometer to 10000 nanometers, baking temperature is that 50 ℃ to 250 ℃, stoving time are 10 seconds to 1000 seconds.Described first anti-reflecting layer can adopt following material: amorphous silicon, silicon nitride, silicon oxynitride, monox, doped silicon oxide, siloxicon, nitride, silicon nitride, titanium, titanium dioxide etc.Then, on the silicon chip that has applied first anti-reflecting layer 203, apply first photoresist (Photo Resist, PR) 204, coating thickness is 10 nanometer to 10000 nanometers, baking temperature is that 50 ℃ to 250 ℃, stoving time are 10 seconds to 1000 seconds.
Silicon chip is carried out the photoetching first time, thereby form the cross-section structure shown in Fig. 3 a.Subsequently; described silicon chip is carried out the etching first time, at first etch away first anti-reflecting layer 203 that is positioned at non-first photoresist 204 protection zones, utilize first photoresist 204 then as the etching masking layer; finish the etching for hard mask 202, this etching stopping is in substrate 201 surfaces.After the described first time, etching was finished, peel off first photoresist 204 and remaining first anti-reflecting layer 203, thereby form the silicon chip cross-section structure shown in Fig. 3 b.
The packing material 205 that can develop with wet method is coated in silicon chip surface, to fill the gap between the hard mask 202.In the present invention, described packing material 205 is by ketone, ethers, organic solvents such as alkanes, antireflection absorbing material, can constitute with the organic acid group resin of standard Tetramethylammonium hydroxide developer solution reaction and the organic group resin that contains oxygen, fluorine element, cross-linked resin constitutes, its molecular weight is between 1000 to 50000, and refractive index is between 1.0 to 3.0, and extinction coefficient is between 0.1 to 3.0.Can fill gap between the hard mask 202 effectively in order to ensure packing material 205, can carry out the coating of 1~3 packing material 205 according to actual conditions, whenever after finishing the coating of a packing material 205, all tackle to apply to show and detect, to check whether it satisfies the requirement of filling the gap between the hard mask 202, if backlog demand then can apply for the 2nd~3 time, till meeting the demands.In one embodiment, the coating dosage of each coated packing material 205 is 0.5ml to 5ml, and baking temperature is 60 ℃ to 250 ℃, and stoving time is 10 seconds to 120 seconds.The silicon chip cross-section structure of finishing after packing material applies can be referring to Fig. 3 c.
Develop through the silicon chip after packing material 205 coatings,, realize the smooth performance of silicon chip surface to remove the packing material 205 of hard mask 202 surfaces.In the developing process, the temperature of used developer solution is 10 ℃ to 30 ℃, and the development soak time is 10 seconds to 120 seconds, re-uses the deionized water rinsing silicon chip surface subsequently, and to remove developer solution, flush time is 10 to 120 seconds.In order to remove the packing material 205 of hard mask 202 surfaces clean, realize smooth silicon chip surface, can carry out 1~3 time according to actual conditions develops, whenever after finishing once development, all tackling the performance of developing and detecting,, then can carry out the 2nd~3 time and develop if finding that the surface of hard mask 202 is also residual has a packing material 205, packing material 205 until hard mask 202 surfaces is all removed, and silicon chip surface is comparatively smooth.In one embodiment, each developer solution consumption that develops is 1ml to 100ml, and temperature is 10 ℃ to 30 ℃, and the development soak time is 10 seconds to 120 seconds.Can be through the silicon chip cross-section structure after developing with reference to figure 3d.
Applying second anti-reflecting layer 206 through the silicon chip surface after developing, coating thickness is 10 nanometer to 10000 nanometers, and baking temperature is that 50 ℃ to 250 ℃, stoving time are 10 seconds to 1000 seconds.Wherein, described second anti-reflecting layer 206 can adopt following material: amorphous silicon, silicon nitride, silicon oxynitride, monox, doped silicon oxide, siloxicon, nitride, silicon nitride, titanium, titanium dioxide etc.Then, apply second photoresist 207 again at the silicon chip surface that has applied second anti-reflecting layer 206, applied thickness is that 10 nanometer to 10000 nanometers, baking temperature are that 50 ℃ to 250 ℃, stoving time are 10 seconds to 1000 seconds.
Silicon chip is carried out the photoetching second time, form the cross-section structure shown in Fig. 3 e.Subsequently; described silicon chip is carried out the etching second time; at first etch away second anti-reflecting layer 206 and the packing material 205 that are positioned at non-second photoresist 207 protection zones, utilize the hard mask 202 and second photoresist 207 then, etch away the substrate 201 of exposure as the etching masking layer.After described second time, etching was finished, but peel off second photoresist 207 and remaining second anti-reflecting layer 206 and wet method developing filler material 205, and silicon chip is cleaned, the cross-section structure of formed silicon chip is shown in Fig. 3 f.Then, after remaining hard mask 202 peeled off, promptly finished whole secondary image exposure process, formed chip with less live width spacing.
In sum, but the method for the invention is by utilizing developing filler material, avoid producing the problem that coating thickness is regional in graphics intensive and the loose zone of figure differs greatly of antireflecting coating for the second time, therefore improved the stability of photoetching for the second time, etching technics in the secondary image exposure technology.

Claims (7)

1、一种利用可显影填充材料的两次图形曝光方法,其特征在于,包括:1. A double pattern exposure method utilizing a developable filling material, characterized in that it comprises: (1)在待刻蚀的硅片衬底(201)上淀积一层硬掩模(202);(1) Deposit a layer of hard mask (202) on the silicon wafer substrate (201) to be etched; (2)在淀积了硬掩膜(202)的硅片上涂覆一层第一抗反射层(203),然后在涂覆了第一抗反射层(203)的硅片上涂覆第一光刻胶(204);(2) coating a first anti-reflection layer (203) on the silicon wafer deposited with the hard mask (202), and then coating the first anti-reflection layer (203) on the silicon wafer coated with the first anti-reflection layer (203); a photoresist (204); (3)进行第一次光刻;(3) Carrying out photolithography for the first time; (4)进行第一次刻蚀,首先,刻蚀掉位于非第一光刻胶(204)保护区域内的第一抗反射层(203);然后,利用第一光刻胶(204)作为刻蚀掩蔽层,完成对于硬掩模(202)的刻蚀,该刻蚀停止于衬底(201)表面;(4) Carry out etching for the first time, at first, etch away the first anti-reflection layer (203) that is positioned at the non-first photoresist (204) protected area; Then, utilize the first photoresist (204) as Etching the masking layer to complete the etching of the hard mask (202), the etching stops at the surface of the substrate (201); (5)剥离第一光刻胶(204)和剩余的第一抗反射层(203);(5) peeling off the first photoresist (204) and the remaining first anti-reflection layer (203); (6)用湿法将可显影的填充材料(205)涂覆在硅片表面,填充硬掩模(202)之间的间隙;(6) Coating a developable filling material (205) on the surface of the silicon wafer by a wet method to fill the gap between the hard masks (202); (7)显影经过填充材料(205)涂覆后的硅片,去除硬掩模(202)表面上方的填充材料(205),实现硅片表面的平整表现;(7) developing the silicon wafer coated with the filling material (205), and removing the filling material (205) above the surface of the hard mask (202), so as to achieve a smooth surface of the silicon wafer; (8)在经过显影后的硅片表面涂覆第二抗反射层(206),然后在涂覆了第二抗反射层(206)的硅片表面再涂覆第二光刻胶(207);(8) Coating the second anti-reflection layer (206) on the surface of the silicon wafer after development, and then coating the second photoresist (207) on the surface of the silicon wafer coated with the second anti-reflection layer (206) ; (9)进行第二次光刻;(9) Carrying out photolithography for the second time; (10)进行第二次刻蚀,首先,刻蚀掉位于非第二光刻胶(207)保护区域内的第二抗反射层(206)和填充材料(205);然后,利用硬掩模(202)和第二光刻胶(207)作为刻蚀掩蔽层,刻蚀掉暴露的衬底(201);(10) Carry out etching for the second time, at first, etch away the second anti-reflection layer (206) and filling material (205) that are located in the non-second photoresist (207) protected area; Then, use the hard mask (202) and the second photoresist (207) are used as an etching mask layer to etch away the exposed substrate (201); (11)剥离第二光刻胶(207)和剩余的第二抗反射层(206)及填充材料(205),然后进行清洗;(11) peeling off the second photoresist (207) and the remaining second anti-reflection layer (206) and filling material (205), and then cleaning; (12)剥离剩余的硬掩模(202)。(12) Stripping the remaining hard mask (202). 2、根据权利要求1所述的利用可显影填充材料的两次图形曝光方法,其特征在于,在执行所述步骤(6)时,应根据实际情况进行1~3次填充材料(205)的涂覆,每进行完一次填充材料(205)的涂覆后,都应对涂覆表现进行检测,以检查其是否满足填充硬掩模(202)之间的间隙的要求,如果未满足要求,则可第2~3次涂覆,直至满足要求为止。2. The double graphic exposure method using a developable filling material according to claim 1, characterized in that, when performing the step (6), the filling material (205) should be exposed 1 to 3 times according to the actual situation. Coating, after each filling material (205) is coated, the coating performance should be detected to check whether it meets the requirements for filling the gaps between the hard masks (202), if the requirements are not met, then It can be applied for the 2nd or 3rd time until the requirements are met. 3、根据权利要求1或4所述的利用可显影填充材料的两次图形曝光方法,其特征在于,所述填充材料(205)由酮类,醚类,烷烃类等有机溶剂、抗反射吸收材料、可与标准四甲基氢氧化铵显影液反应的有机酸基团树脂以及含氧、氟元素的有机基团树脂或交联树脂构成,其分子量在1000到50000之间,折射率在1.0到3.0之间,消光系数在0.1到3.0之间。3. The double graphic exposure method using a developable filling material according to claim 1 or 4, characterized in that the filling material (205) is made of organic solvents such as ketones, ethers, alkanes, anti-reflection absorbers, etc. Materials, organic acid group resins that can react with standard tetramethylammonium hydroxide developer, and organic group resins or cross-linked resins containing oxygen and fluorine elements, the molecular weight is between 1000 and 50000, and the refractive index is 1.0 to 3.0, and the extinction coefficient is between 0.1 and 3.0. 4、根据权利要求2所述的利用可显影填充材料的两次图形曝光方法,其特征在于,每次所涂覆的填充材料(205)的涂布剂量均为0.5ml到5ml,烘烤温度均为60℃到250℃,烘烤时间均为10秒到120秒。4. The double pattern exposure method utilizing a developable filling material according to claim 2, characterized in that the coating dose of the filling material (205) applied each time is 0.5ml to 5ml, and the baking temperature Both are 60°C to 250°C, and the baking time is 10 seconds to 120 seconds. 5、根据权利要求1或2所述的利用可显影填充材料的两次图形曝光方法,其特征在于,在执行所述步骤(7)时,应根据实际情况进行1~3次显影,每进行完一次显影后,都应对显影表现进行检测,如果发现硬掩模(202)的表面上方还残留有填充材料(205),则可进行第2~3次显影,直至硬掩模(202)表面上方的填充材料(205)全部去除,硅片表面平整。5. The double graphic exposure method using a developable filling material according to claim 1 or 2, characterized in that, when performing the step (7), one to three times of development should be carried out according to the actual situation, each time After the first development, the development performance should be checked. If it is found that the filling material (205) remains on the surface of the hard mask (202), the second to third development can be carried out until the surface of the hard mask (202) The upper filling material (205) is completely removed, and the surface of the silicon wafer is smooth. 6、根据权利要求5所述的利用可显影填充材料的两次图形曝光方法,其特征在于,每次显影的显影液用量均为1ml到100ml,温度均为10℃到30℃,显影浸泡时间均为10秒到120秒。6. The double pattern exposure method using a developable filling material according to claim 5, characterized in that the amount of developer used for each development is 1ml to 100ml, the temperature is 10°C to 30°C, and the developing soaking time Both are from 10 seconds to 120 seconds. 7、根据权利要求6所述的利用可显影填充材料的两次图形曝光方法,其特征在于,对填充材料(205)进行显影后,还需使用去离子水冲洗硅片表面,以移除显影液,冲洗时间为10到120秒。7. The double pattern exposure method using a developable filling material according to claim 6, characterized in that, after developing the filling material (205), the surface of the silicon wafer needs to be rinsed with deionized water to remove the developed solution, the rinse time is 10 to 120 seconds.
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CN102841514A (en) * 2011-06-23 2012-12-26 上海华虹Nec电子有限公司 Method for implementing exposure of high-step surface graph by wet developable filling material
CN102903611B (en) * 2012-09-19 2018-06-22 上海集成电路研发中心有限公司 A kind of Metal-dielectric-metcapacitor capacitor and its manufacturing method
CN103337566A (en) * 2013-06-19 2013-10-02 上海大学 Patterned substrate manufacturing method
US9709884B2 (en) * 2014-11-26 2017-07-18 Taiwan Semiconductor Manufacturing Company, Ltd. EUV mask and manufacturing method by using the same
CN107359118B (en) * 2017-07-31 2019-11-29 电子科技大学 A kind of production method of super junction power device Withstand voltage layer

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