The preparation method of city refuse incineration furnace granular fuel
Technical field
The invention belongs to environmental technology field, relate to a kind of production method of urban domestic garbage incinerator granular fuel.
Background technology
The organic substance that contains many easy fermentations in the municipal wastes without processing, is placed and then can be produced stink and contaminative percolate, influences environment.In traditional trash processing way, as sanitary landfill method, its floor space is very big, and processing costs is higher, not only wastes a large amount of land resourcess, but also has brought environmental pollution, and applied value is more and more lower, and this method is eliminated gradually; Composting process and for example, its organic utilization is incomplete, fertilizer composition complexity in addition, factor such as minimizing is less also just progressively is eliminated.
Innoxious, the minimizing of treatment of urban garbage and energy are the important directions of current refuse treatment development, it mainly is method to burn away the refuse, the burning of rubbish will progressively become the main flow of domestic waste harmless treatment because of its many distinct advantages that have, mainly show: one, rubbish is after burning disposal, pathogenic agent in the rubbish is utterly destroyed, obnoxious flavour that produces in the combustion processes and flue dust reach emission request after treatment, and innoxious degree is higher; Two, but rubbish loss of weight 80% after burning subtracts and holds more than 90%, and decrement is effective, and volume reduces greatly after the pyrolysis, can save a large amount of soils.Three, the tail gas of Chan Shenging, heat energy can fully reclaim and utilize, and make refuse treatment can obtain economic benefit, realize the Sustainable development of refuse treatment.
China's city garbage burning Study on Technology is started in 20th century the mid-80, is listed in national science and technology tackling key problem technology during " eight or five ".Be in development and conceptual phase now, the technology maturation degree is lower, and the general operating performance of equipment is poor, amounts to operation factory number, and less than 10% in various trash processing way.Factory moves every index and does not reach design requirements for a long time; Main operating index is as follows: average rubbish electric energy heat recovery rate is 5%~8%, be up to 10%, the volume reduction rate of rubbish is 60%~80%, organic content in the slag 〉=3%, the hot burn decrement rate of slag 〉=5% is limited by rubbish moisture content and calorific value, adds a large amount of combustion-supporting material coal or heavy oil for a long time, addition significantly improves processing cost up to 15%~30%.Dust concentration is higher in the tail gas, for a long time qualified discharge not.
Based on this: China incinerator is handled working cost, be about 60~90 yuan/t fresh food garbage, whole incineration plant long-term loss operation, the secondary pollution problem of tail gas and slag does not solve so far as yet fully simultaneously, for the heavy burden of government's back, whole technique and popularization and application have been hindered.
Existing method of burning away the refuse mainly is, with rubbish drop into carry out in the incinerator burnt in a heap, when giving birth to the stove ignition and in the burning process, add combustion-supporting materials such as coal, heavy oil at any time, make the burning of rubbish more abundant, the heat that is produced behind the incineration firing is used to steam boiler and carries out heat exchange, thereby reaches the purpose of energy utilization, discharges after the vent gas treatment that is produced, before waste incineration, sorting and the fragmentation of also having carried out rubbish that have.But there is following shortcoming in the method for this waste incineration:
One, owing to domestic msw water content height, calorific value is low, needs to add a large amount of combustion-supporting materials and heat energy supplementation material;
Two, influenced by rubbish granularity and each component combustioncharacteristics, the burning process residence time is wayward, and the incomplete combustion situation is outstanding, has both strengthened bed drain purge, influences the exhaust emissions quality again, and the heat energy utilization rate is low;
Three, influenced by the rubbish labile element, temperature distributing disproportionation is even in the stove, burns of poor quality;
Four, rubbish is not handled even through simple process, directly advances incinerator, and the stove internal porosity is low, and the burner hearth stacking factor is big, thus low with the air mixed degree, be unfavorable for burning;
Five, because of its point of ignition gap is big, occur local collapse easily after crude waste is heated, influence oxygen supply, cause exhaust emissions of poor quality.
Therefore to improve the operating mass of incinerator, strengthen the heat energy utilization rate, reduce the treating tail gas cost, at first should enter the stokehold and carry out more effective pre-treatment, for burning creates favorable conditions at rubbish.
Summary of the invention
The objective of the invention is to overcome above-mentioned the deficiencies in the prior art and provide that a kind of water content is low, calorific value is high, the preparation method of institute's calorific value basically identical, city refuse incineration furnace granular fuel that combustion efficacy is good, in incinerator, use this granular fuel can improve the operating mass of incinerator, strengthen the heat energy utilization rate, improve the exhaust emissions quality.
The object of the present invention is achieved like this:
A kind of preparation method of city refuse incineration furnace granular fuel is characterized in that may further comprise the steps:
(1) sorting, fragmentation: municipal wastes is carried out sorting, sub-elect combustiblerefuse, again these combustiblerefuses are broken into the rubbish piece material of particle diameter≤100mm;
(2) draining evaporation: is that the drop of 2900-3300Pa mixes in the storehouse and draining with above-mentioned rubbish piece material at pressure, and the moisture content in the evaporation rubbish piece material is to rubbish piece material water content≤40%;
(3) secondary is pulverized: the rubbish piece material of water content≤40% is carried out the secondary pulverizing, form the rubbish piece material of particle diameter≤50mm;
(4) granulation: in the rubbish piece material of particle diameter≤50mm, add the auxiliary agent of rubbish piece material weight 3-8%, carry out extruder grain after mixing again, form the granulated garbage material;
(5) oven dry: above-mentioned granulated garbage material is dried between 100-200 ℃,, promptly get city refuse incineration furnace granular fuel to water content≤20%.
Wherein, in sorting, broken step, broken bag rate 〉=95% of composting, so-called broken bag rate is meant the notion at Chinese rubbish characteristic, the Chinese city domestic refuse is packed based on unfiled mixing, if can not effectively separate brokenly to packing bag, can't effectively sort, will cause very big influence to following process.This is proposed broken bag rate notion, represent in the course of processing the per-cent that cracks the rubbish packing bag with it.
2900-3300Pa pressure in the draining evaporation step forms by charging into air, and the effect of pouring air in this process is: one, take away most of moisture content by air cycle; Two, utilize the effect of oxygen in the air to guarantee that drop rubbish in process does not produce obnoxious flavoures such as methane, thereby reduce obnoxious flavour content; Three, pouring air can reduce the generation of foul gas or alleviate its concentration.
The auxiliary agent that is added in granulation step is wherein any one of calcium oxide or lime carbonate, white lime, its role is to: one, effectively improve granular fuel intensity; Two, granular fuel no longer produces Secondary Fermentation in the preservation process; Three, in the granular fuel combustion processes, play the dechlorinating agent effect.
In granulation step, the particle diameter of the granulated garbage material of formation is that 20-30mm, length are 40-100mm; Preferably particle diameter is that 20mm, length are 60-80mm;
In granulation step, water content≤36% of the granulated garbage material of formation;
The temperature that is adopted in baking step is preferably 150 ℃.
The incineration furnace granular fuel performance such as the following table that make according to present method:
Project |
Calorific value |
Finished product moisture content |
Particle shape |
Granule strength |
Granulation mass proportion |
Performance perameter |
Q
y dw1600~4000Kcal/kg
|
≤20% |
(column) φ 20 * 40~100mm |
6~8N |
r=600kg/m |
The using method of this city refuse incineration furnace granular fuel is very simple, being about to this granular fuel drops in the incinerator, when giving birth to the stove ignition, add combustion-supporting materials such as a certain amount of coal, heavy oil, the combustion of opening of rubbish is more prone to, utilize the combustibility of self and the heat of generation in incinerator, to realize the situation that rubbish burns rubbish after this granular fuel burning, need not add combustion-supporting material once more, the heat that is produced is used to steam boiler and carries out heat exchange, heat is fully utilized, and discharges after the vent gas treatment; Certainly, be the Optimizing operation environment, can also in pilot process, dispose sewage disposal, remove smell, operation such as oxygenation, these technology belong to known technology.
The granular fuel that adopts the present invention to make has than prior art following advantage is arranged:
One, effectively improved the calorific value of rubbish.Through the permanent calculation of material, the rubbish of low heat value 800Kcal/kg, calorific value can reach 1500-1600Kcal/kg after said process processing; Greatly improved the utilization scope of burning method treating refuse with this understanding,, can adopt this method to carry out incineration treatment of garbage now in the city that original refuse thermal value does not reach the incinerator operational condition;
Two, water content reduces, and point of ignition reduces.Because the water content of this granular fuel has only 20%, very easily light, remove and give birth to except the stove ignition, can not add any combustion-supporting material, can realize the burning operation of rubbish, fully saved the energy;
Three, calorific value is stable.Granular fuel after above-mentioned processing, its inherent calorific value basically identical, it is less that calorific value differs, and almost at the equal incendivity of equal conditions or burnout, thereby improved the incinerator operation stability;
Four, burning is more abundant.After above-mentioned granular fuel is piled incinerator, because the porosity between the particle is higher, itself and air exposure level are improved greatly, under the environment of aerobic, the granular fuel burning is more abundant;
Five, burning back granular fuel decrement is obvious.Through the granular fuel of said process processing after the incinerator internal combustion, waste reduction 60%, thus effectively improve nearly about 1 times of incinerator processing power;
Six, heat energy utilization rate raising, exhaust emissions quality improve.Because the improvement of combustion conditions, the utilization ratio of effective heat energy of incinerator output can improve about 40%, and it is nearly 20% that deduction raw material tooling cost, total system energy recovery utilization ratio can improve, and it is nearly 80% that the tail gas dust discharge reduces, and discharge quality effectively improves.
Description of drawings
Fig. 1 is a process flow sheet of the present invention;
Embodiment
The present invention is described in further detail below in conjunction with drawings and Examples, but the present invention has more than and is limited to these examples:
Embodiment 1:
A kind of preparation method of city refuse incineration furnace granular fuel is characterized in that may further comprise the steps:
(1) sorting, fragmentation: municipal wastes is carried out sorting, remove hard materials such as glass, cobble, metal, bone, sub-elect combustiblerefuse, again these combustiblerefuses are broken into the rubbish piece material of particle diameter≤100mm, and guarantee broken bag rate 〉=95% of combustiblerefuse simultaneously;
(2) draining evaporation: is that the drop of 2900Pa mixes in the storehouse and draining with above-mentioned rubbish piece material at oxygenation pressure, and the moisture content in the evaporation rubbish piece material is to rubbish piece material water content≤40%;
(3) secondary is pulverized: the rubbish piece material of water content≤40% is carried out the secondary pulverizing, form the rubbish piece material of particle diameter≤50mm;
(4) granulation: add the calcium oxide of rubbish piece material weight 3% in the rubbish piece material of particle diameter≤50mm, carry out extruder grain after mixing again, the formation particle diameter is that 20mm, length are the granulated garbage material of 40~100mm;
(5) oven dry: above-mentioned granulated garbage material is dried under 100 ℃ temperature, till water content≤20%, promptly get city refuse incineration furnace granular fuel.
Embodiment 2:
A kind of preparation method of city refuse incineration furnace granular fuel is characterized in that may further comprise the steps:
(1) sorting, fragmentation: municipal wastes is carried out sorting, remove hard materials such as glass, cobble, metal, bone, sub-elect combustiblerefuse, again these combustiblerefuses are broken into the rubbish piece material of particle diameter≤100mm, and guarantee broken bag rate 〉=95% of combustiblerefuse simultaneously;
(2) draining evaporation: is that the drop of 3300Pa mixes in the storehouse and draining with above-mentioned rubbish piece material at oxygenation pressure, and the moisture content in the evaporation rubbish piece material is to rubbish piece material water content≤40%;
(3) secondary is pulverized: the rubbish piece material of water content≤40% is carried out the secondary pulverizing, form the rubbish piece material of particle diameter≤50mm;
(4) granulation: add the lime carbonate of rubbish piece material weight 8% in the rubbish piece material of particle diameter≤50mm, carry out extruder grain after mixing again, the formation particle diameter is that 30mm, length are the granulated garbage material of 60~80mm;
(5) oven dry: above-mentioned granulated garbage material is dried under 150 ℃ temperature, till water content≤20%, promptly get city refuse incineration furnace granular fuel.
Embodiment 3:
A kind of preparation method of city refuse incineration furnace granular fuel is characterized in that may further comprise the steps:
(1) sorting, fragmentation: municipal wastes is carried out sorting, remove hard materials such as glass, cobble, metal, bone, sub-elect combustiblerefuse, again these combustiblerefuses are broken into the rubbish piece material of particle diameter≤100mm, and guarantee broken bag rate 〉=95% of combustiblerefuse simultaneously;
(2) draining evaporation: is that the drop of 3300Pa mixes in the storehouse and draining with above-mentioned rubbish piece material at oxygenation pressure, and the moisture content in the evaporation rubbish piece material is to rubbish piece material water content≤40%;
(3) secondary is pulverized: the rubbish piece material of water content≤40% is carried out the secondary pulverizing, form the rubbish piece material of particle diameter≤50mm;
(4) granulation: add the white lime of rubbish piece material weight 5% in the rubbish piece material of particle diameter≤50mm, carry out extruder grain after mixing again, the formation particle diameter is that 25mm, length are the granulated garbage material of 60~80mm;
(5) oven dry: above-mentioned granulated garbage material is dried under 200 ℃ temperature, till water content≤20%, promptly get city refuse incineration furnace granular fuel.
Adopt the prepared city refuse incineration furnace granular fuel of the present invention in incinerator, burn and compare parameters such as following table: " the municipal wastes management and treatment and disposal technological standard standard application practice pandect " that these parameters will report press to publish by 2002 8 moonlight tomorrow with municipal wastes, p804-805 the 5th joint, the content of main technical details and economic parameters is determined:
Sequence number |
Project |
Rubbish directly burns |
Granulated garbage burns |
1 |
To the crude waste requirement |
Q
y dw≥1000Kcal/kg
|
Q
y dw≥600Kcal/kg
|
2 |
Bulk density |
r=250~350kg/m
3 |
r≥600kg/m
3 |
3 |
Temperature of combustion |
724~1050℃ |
1050℃~1300℃ |
4 |
Rubbish is in the incinerator residence time |
1.5h~2.5h |
1h~1.5h |
5 |
The rubbish bed thickness |
500~1000mm |
500~1500mm |
6 |
Burning tail thermal load |
8×10
4~15×10
4Kcal/m
3h
|
1.5×10
4~25×10
4Kcal/m
3h
|
7 |
The incinerator load range |
90%~100% |
100%~140% |
8 |
The high heating value material adds |
15%~30% |
\ |
9 |
The hot burn decrement rate of dregs of incinerator |
5%~10% |
Below 1% |
10 |
The dregs of incinerator organic content |
0.1%~3% |
\ |
11 |
Outlet exhaust gas dust concentration |
80~120mmg/m
3 |
30~40mmg/m
3 |
12 |
Lingemann blackness |
The I level |
\ |
13 |
The burner hearth coefficient of excess air |
1.5~2 |
2-4 |
14 |
Average rubbish electric energy heat recovery rate |
5-8% |
20-30% |
15 |
The average treatment cost |
60~90 yuan/ton |
32.6 unit/ton |
In a word, after preparing granular fuel by method provided by the present invention, burn again, it is the optimal path that changes existing incinerator working condition, reduced the requirement of incineration treatment of garbage simultaneously to raw material, calorific value and moisture content, improved the scope of application of burning method treating refuse, reduce energy consumption and cost, improve the output of processing power and heat energy, and the secondary pollution that greatly reduces tail gas and caused, be that an important technology is broken through, in addition, utilize this technology the incinerator that has now stopped production can be restarted use, greatly saved investment.