CN108893730B - A kind of electroless plating pearl nickel plating solution and method - Google Patents
A kind of electroless plating pearl nickel plating solution and method Download PDFInfo
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 84
- 238000007747 plating Methods 0.000 title claims abstract description 68
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 38
- 238000007772 electroless plating Methods 0.000 title claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 238000005406 washing Methods 0.000 claims abstract description 29
- 238000005554 pickling Methods 0.000 claims abstract description 28
- 238000002360 preparation method Methods 0.000 claims abstract description 18
- 230000004913 activation Effects 0.000 claims abstract description 9
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims abstract description 8
- 238000001035 drying Methods 0.000 claims abstract 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 34
- 239000008367 deionised water Substances 0.000 claims description 30
- 229910021641 deionized water Inorganic materials 0.000 claims description 30
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 28
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 23
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 claims description 15
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 claims description 15
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 claims description 15
- 229910001379 sodium hypophosphite Inorganic materials 0.000 claims description 15
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 14
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 14
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 14
- 239000003995 emulsifying agent Substances 0.000 claims description 14
- JLKDVMWYMMLWTI-UHFFFAOYSA-M potassium iodate Chemical compound [K+].[O-]I(=O)=O JLKDVMWYMMLWTI-UHFFFAOYSA-M 0.000 claims description 14
- 239000001230 potassium iodate Substances 0.000 claims description 14
- 235000006666 potassium iodate Nutrition 0.000 claims description 14
- 229940093930 potassium iodate Drugs 0.000 claims description 14
- 239000011780 sodium chloride Substances 0.000 claims description 14
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 claims description 14
- 239000000126 substance Substances 0.000 claims description 14
- 238000006243 chemical reaction Methods 0.000 claims description 12
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 11
- IVKNZCBNXPYYKL-UHFFFAOYSA-N 2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[4-(2,4,4-trimethylpentan-2-yl)phenoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethanol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(OCCOCCOCCOCCOCCOCCOCCOCCOCCOCCO)C=C1 IVKNZCBNXPYYKL-UHFFFAOYSA-N 0.000 claims description 10
- 229940040526 anhydrous sodium acetate Drugs 0.000 claims description 10
- 229960004106 citric acid Drugs 0.000 claims description 10
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 9
- 239000004115 Sodium Silicate Substances 0.000 claims description 7
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 claims description 7
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 7
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 7
- YHOHCZWPIKTKAZ-UHFFFAOYSA-N dihexyl butanedioate;sodium Chemical compound [Na].CCCCCCOC(=O)CCC(=O)OCCCCCC YHOHCZWPIKTKAZ-UHFFFAOYSA-N 0.000 claims description 7
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 7
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 7
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 7
- 239000011775 sodium fluoride Substances 0.000 claims description 7
- 235000013024 sodium fluoride Nutrition 0.000 claims description 7
- 239000011684 sodium molybdate Substances 0.000 claims description 7
- 235000015393 sodium molybdate Nutrition 0.000 claims description 7
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 claims description 7
- 239000001488 sodium phosphate Substances 0.000 claims description 7
- 229910000162 sodium phosphate Inorganic materials 0.000 claims description 7
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 7
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 7
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 claims description 7
- 239000011787 zinc oxide Substances 0.000 claims description 7
- MFXMOUUKFMDYLM-UHFFFAOYSA-L zinc;dihydrogen phosphate Chemical compound [Zn+2].OP(O)([O-])=O.OP(O)([O-])=O MFXMOUUKFMDYLM-UHFFFAOYSA-L 0.000 claims description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- 238000005498 polishing Methods 0.000 claims description 5
- 239000001632 sodium acetate Substances 0.000 claims description 5
- 235000017281 sodium acetate Nutrition 0.000 claims description 5
- 229960004543 anhydrous citric acid Drugs 0.000 claims description 4
- 229960004838 phosphoric acid Drugs 0.000 claims description 4
- 229960000414 sodium fluoride Drugs 0.000 claims description 4
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 claims description 4
- 238000004945 emulsification Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 238000007127 saponification reaction Methods 0.000 claims description 3
- 239000001509 sodium citrate Substances 0.000 claims description 3
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 3
- 238000009736 wetting Methods 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims 4
- 230000002378 acidificating effect Effects 0.000 claims 2
- 238000001994 activation Methods 0.000 claims 2
- 238000010438 heat treatment Methods 0.000 claims 2
- WVFDILODTFJAPA-UHFFFAOYSA-M sodium;1,4-dihexoxy-1,4-dioxobutane-2-sulfonate Chemical compound [Na+].CCCCCCOC(=O)CC(S([O-])(=O)=O)C(=O)OCCCCCC WVFDILODTFJAPA-UHFFFAOYSA-M 0.000 claims 2
- 238000002791 soaking Methods 0.000 claims 1
- 238000005238 degreasing Methods 0.000 abstract description 8
- 239000011248 coating agent Substances 0.000 abstract description 4
- 238000000576 coating method Methods 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract 1
- 239000011247 coating layer Substances 0.000 abstract 1
- 238000002203 pretreatment Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 68
- 239000011049 pearl Substances 0.000 description 24
- 238000005260 corrosion Methods 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 5
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 3
- XEYHWMQDXTVNJW-UHFFFAOYSA-N dihexyl butanedioate Chemical compound CCCCCCOC(=O)CCC(=O)OCCCCCC XEYHWMQDXTVNJW-UHFFFAOYSA-N 0.000 description 3
- 235000021110 pickles Nutrition 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical group CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 description 1
- 241001125046 Sardina pilchardus Species 0.000 description 1
- GCFSKCZBSOKYLJ-UHFFFAOYSA-N [Na].O[PH2]=O Chemical compound [Na].O[PH2]=O GCFSKCZBSOKYLJ-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 229910001453 nickel ion Inorganic materials 0.000 description 1
- 235000019512 sardine Nutrition 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
- C23C18/34—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
- C23C18/36—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents using hypophosphites
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/1803—Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces
- C23C18/1824—Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces by chemical pretreatment
- C23C18/1837—Multistep pretreatment
- C23C18/1844—Multistep pretreatment with use of organic or inorganic compounds other than metals, first
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- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Chemically Coating (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
一种化学镀珍珠镍的镀液及方法,它涉及一种在低碳钢片上的前处理方法和一种利用化学镀珍珠镍镀液的制备方法。本发明要解决传统珍珠镍制备方法中仪器复杂、操作精确、不易控制、镀层均匀度不佳等问题。本发明的方法如下:一、碱洗液的配置;二、表面预镀液的配置;三、化学镀镀液的配置;四、珍珠镍的制备工艺流程:酸洗除锈→机械抛光→水洗→碱洗除油→水洗→酸洗活化→水洗→吹干→预镀→化学镀。本发明制备的珍珠镍不仅镀层均匀,同时在工艺方面能够减少消耗,做到节能减排。
A plating solution and method for chemically plating pearl nickel, which relate to a pretreatment method on a low-carbon steel sheet and a preparation method using an electroless pearl nickel plating solution. The invention solves the problems of complicated instruments, accurate operation, difficult control, poor coating uniformity and the like in the traditional pearl nickel preparation method. The method of the invention is as follows: 1. the configuration of the alkaline washing solution; 2. the configuration of the surface pre-plating solution; 3. the configuration of the electroless plating solution; → Alkaline cleaning and degreasing → Water washing → Pickling activation → Water washing → Drying → Pre-plating → Electroless plating. The pearl nickel prepared by the invention not only has a uniform coating layer, but also can reduce consumption in terms of technology, so as to achieve energy saving and emission reduction.
Description
技术领域technical field
本发明涉及一种镀珍珠镍工艺及镀液,尤其涉及一种化学镀珍珠镍的镀液与方法。The invention relates to a pearl nickel plating process and a plating solution, in particular to a plating solution and a method for chemically plating pearl nickel.
背景技术Background technique
化学镀镍是一种不用外来电流,借氧化还原作用在金属制件的表面上沉积一层镍的方法。用于提高抗蚀性和耐磨性,增加光泽和美观。适合于管状或外形复杂的小零件的光亮镀镍,不必再经抛光。一般将被镀制件浸入以硫酸镍、次亚磷酸钠、乙酸钠和硼酸所配成的混合溶液内,在一定酸度和温度下发生变化,溶液中的镍离子被次亚磷酸钠还原为原子而沉积于制件表面上,形成细致光亮的镍镀层。Electroless nickel plating is a method of depositing a layer of nickel on the surface of metal parts by redox without external current. Used to improve corrosion and abrasion resistance, increase gloss and aesthetics. It is suitable for bright nickel plating of small parts with tubular or complex shape without polishing. Generally, the workpiece to be plated is immersed in a mixed solution of nickel sulfate, sodium hypophosphite, sodium acetate and boric acid, and changes at a certain acidity and temperature, and the nickel ions in the solution are reduced to atoms by sodium hypophosphite It is deposited on the surface of the workpiece to form a fine and bright nickel coating.
珍珠镍又称为缎面镍、沙丁镍等。因其独特的表面形貌,使得其从视觉上有珍珠般高雅的光泽,并不会像光亮镍反光强烈,而使人感觉很舒适。正因如此,较长时间观察珍珠镍不会引起视觉疲劳,所以现在人们更多地会选择珍珠镍产品,并且珍珠镍在航空航天、生活、科研领域都受到青睐。珍珠镍具有不光滑、凹凸不平的表面,光线在其表面会发生漫反射,同时它的孔隙率低、内应力比正常的光亮镍和暗镍都要低、抗腐蚀性很好,用手触摸不会轻易留下指纹。目前,许多欧美国家及日本等都采取用珍珠镍作为其中一种抗腐蚀材料并加以推广。Pearl nickel is also known as satin nickel, sardine nickel, etc. Because of its unique surface morphology, it has a pearl-like and elegant luster visually, and it does not reflect as strongly as bright nickel, which makes people feel very comfortable. Because of this, long-term observation of pearl nickel will not cause visual fatigue, so now people will choose pearl nickel products more, and pearl nickel is favored in the fields of aerospace, life, and scientific research. Pearl nickel has a non-smooth and uneven surface, and light will be diffusely reflected on its surface. At the same time, its porosity is low, its internal stress is lower than that of normal bright nickel and dark nickel, and its corrosion resistance is very good. It can be touched by hand. Will not leave fingerprints easily. At present, many European and American countries and Japan have adopted pearl nickel as one of the anti-corrosion materials and promoted them.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种利用化学镀制备珍珠镍的镀液及方法,解决了珍珠镍制备方法单调、镀层不均匀等问题。The purpose of the present invention is to provide a plating solution and method for preparing pearl nickel by chemical plating, which solves the problems of monotonous preparation method of pearl nickel and uneven coating.
本发明的一种化学镀珍珠镍的镀液与方法,是按以下步骤进行的:A kind of plating solution and method for chemical plating pearl nickel of the present invention is carried out according to the following steps:
一、碱洗液的配制:取氢氧化钠、磷酸钠、硅酸钠、碳酸钠、十二烷基硫酸钠溶解在去离子水中,待用;1. Preparation of alkaline washing solution: Dissolve sodium hydroxide, sodium phosphate, sodium silicate, sodium carbonate and sodium lauryl sulfate in deionized water for use;
二、预镀液的配制:取氧化锌、磷酸二氢锌、磷酸、柠檬酸、氟化钠、十二烷基苯磺酸钠、钼酸钠溶解在去离子水中,调节pH后待用;2. Preparation of pre-plating solution: dissolve zinc oxide, zinc dihydrogen phosphate, phosphoric acid, citric acid, sodium fluoride, sodium dodecylbenzene sulfonate, and sodium molybdate in deionized water, adjust the pH, and stand by;
三、化学镀液的配制:3. Preparation of chemical plating solution:
(1)、酸性化学镀液:取硫酸镍、次亚磷酸钠、柠檬酸、无水乙酸钠、氯化钠、乳化剂OP-10、碘酸钾、丁二酸二己酯磺酸钠溶解在去离子水中,调节pH后待用;(1) Acid electroless plating solution: dissolve nickel sulfate, sodium hypophosphite, citric acid, anhydrous sodium acetate, sodium chloride, emulsifier OP-10, potassium iodate, sodium dihexyl succinate sulfonate In deionized water, adjust the pH for later use;
(2)、碱性化学镀液:取硫酸镍、次亚磷酸钠、柠檬酸钠、无水乙酸钠、氯化钠、乳化剂OP-10、碘酸钾、丁二酸二己酯磺酸钠溶解在去离子水中,调节pH后待用;(2), alkaline chemical plating solution: take nickel sulfate, sodium hypophosphite, sodium citrate, anhydrous sodium acetate, sodium chloride, emulsifier OP-10, potassium iodate, dihexyl succinate sulfonic acid Sodium is dissolved in deionized water, and the pH is adjusted for later use;
四、首先配制酸洗除锈流程中的酸洗液,后将低碳钢片放入酸洗液中酸洗除锈,然后进行机械抛光,取出水洗,水洗后放入碱洗液中除油,除油后取出再进行水洗,之后进行酸洗活化,活化后水洗,吹干,放入预镀液中进行表面预镀,最后放入化学镀液中施镀,完成后水洗,吹干。4. First prepare the pickling solution in the pickling and rust removal process, then put the low carbon steel sheet into the pickling solution to pickle and remove rust, then perform mechanical polishing, take out the water for washing, and put it into the alkaline washing solution to remove oil after washing. , after degreasing, take it out and wash it with water, then carry out pickling activation, wash with water after activation, blow dry, put it in a pre-plating solution for surface pre-plating, and finally put it into an electroless plating solution for plating, rinse with water and dry after completion.
本发明包含以下有益效果:The present invention includes the following beneficial effects:
与现有技术相比,本发明珍珠镍的优点在于,具有耐蚀性好、镀层均匀、更易控制等优点。本文开发出的化学镀珍珠镍的方法,改变了单一的珍珠镍制备方法、操作更加简单、成本低、利用率高、能够节约资源,达到经济环保的优点。Compared with the prior art, the pearl nickel of the present invention has the advantages of good corrosion resistance, uniform coating, easier control and the like. The method of electroless pearl nickel plating developed in this paper has changed the single pearl nickel preparation method, with simpler operation, low cost, high utilization rate, saving resources, and achieving the advantages of economy and environmental protection.
附图说明Description of drawings
图1为镀镍产品外观图,其中a.光亮镍、b.半光亮镍、c.暗镍、d.珍珠镍。Figure 1 shows the appearance of nickel-plated products, in which a. bright nickel, b. semi-bright nickel, c. dark nickel, d. pearl nickel.
图2为珍珠镍的扫描电子显微镜(SEM)图(2000×)。Figure 2 is a scanning electron microscope (SEM) image of pearl nickel (2000×).
图3为珍珠镍的扫描电子显微镜(SEM)图(10000×)。Figure 3 is a scanning electron microscope (SEM) image of pearl nickel (10000×).
具体实施方式Detailed ways
下面结合最佳的实施例对本发明做进一步说明,但本发明的保护范围并不仅限有以下实施例。The present invention will be further described below in conjunction with the best embodiments, but the protection scope of the present invention is not limited to the following embodiments.
具体实施方式一:本实施方式的一种化学镀珍珠镍的镀液与方法是按照以下步骤进行的:Embodiment 1: The plating solution and method for electroless nickel plating of pearls of the present embodiment are carried out according to the following steps:
一、碱洗液的配制:取氢氧化钠、磷酸钠、硅酸钠、碳酸钠、十二烷基硫酸钠溶解在去离子水中,待用;1. Preparation of alkaline washing solution: Dissolve sodium hydroxide, sodium phosphate, sodium silicate, sodium carbonate and sodium lauryl sulfate in deionized water for use;
二、预镀液的配制:取氧化锌、磷酸二氢锌、磷酸、柠檬酸、氟化钠、十二烷基苯磺酸钠、钼酸钠溶解在去离子水中,调节pH后待用;2. Preparation of pre-plating solution: dissolve zinc oxide, zinc dihydrogen phosphate, phosphoric acid, citric acid, sodium fluoride, sodium dodecylbenzene sulfonate, and sodium molybdate in deionized water, adjust the pH, and stand by;
三、化学镀液的配制:3. Preparation of chemical plating solution:
(1)、酸性化学镀液:取硫酸镍、次亚磷酸钠、柠檬酸、无水乙酸钠、氯化钠、乳化剂OP-10、碘酸钾、丁二酸二己酯磺酸钠溶解在去离子水中,调节pH后待用;(1) Acid electroless plating solution: dissolve nickel sulfate, sodium hypophosphite, citric acid, anhydrous sodium acetate, sodium chloride, emulsifier OP-10, potassium iodate, sodium dihexyl succinate sulfonate In deionized water, adjust the pH for later use;
(2)、碱性化学镀液:取硫酸镍、次亚磷酸钠、柠檬酸钠、无水乙酸钠、氯化钠、乳化剂OP-10、碘酸钾、丁二酸二己酯磺酸钠溶解在去离子水中,调节pH后待用;(2), alkaline chemical plating solution: take nickel sulfate, sodium hypophosphite, sodium citrate, anhydrous sodium acetate, sodium chloride, emulsifier OP-10, potassium iodate, dihexyl succinate sulfonic acid Sodium is dissolved in deionized water, and the pH is adjusted for later use;
四、首先配制酸洗除锈流程中的酸洗液,后将低碳钢片放入酸洗液中酸洗除锈,然后进行机械抛光,取出水洗,水洗后放入碱洗液中除油,除油后取出再进行水洗,之后进行酸洗活化,活化后水洗,吹干,放入预镀液中进行表面预镀,最后放入化学镀液中施镀,完成后水洗,吹干。4. First prepare the pickling solution in the pickling and rust removal process, then put the low carbon steel sheet into the pickling solution to pickle and remove rust, then perform mechanical polishing, take out the water for washing, and put it into the alkaline washing solution to remove oil after washing. , after degreasing, take it out and wash it with water, then carry out pickling activation, wash with water after activation, blow dry, put it in a pre-plating solution for surface pre-plating, and finally put it into an electroless plating solution for plating, rinse with water and dry after completion.
具体实施方式二:本实施方式与具体实施方式一不同点在于:步骤一所述碱洗液除油流程是通过碱液的皂化和乳化作用、浸透润湿作用机理来除去可皂化油脂达到去油的目的,其碱洗液配方为氢氧化钠 90g/L、磷酸钠 30g/L、硅酸钠 20g/L、碳酸钠 20g/L、十二烷基硫酸钠 0.02g/L,依次加入去离子水中,溶解即可。其他与具体实施方式一相同。Embodiment 2: The difference between this embodiment and Embodiment 1 is that the degreasing process of the alkaline washing solution in step 1 is to remove the saponified grease through the saponification and emulsification of the lye, and the mechanism of infiltration and wetting to achieve degreasing. The purpose of the caustic washing liquid is sodium hydroxide 90g/L, sodium phosphate 30g/L, sodium silicate 20g/L, sodium carbonate 20g/L, sodium lauryl sulfate 0.02g/L, followed by adding deionized Dissolve in water. Others are the same as the first embodiment.
具体实施方式三:本实施方式与具体实施方式一或二不同点在于:步骤二所述预镀液的配方和表面预镀工艺为:配制氧化锌 12g/L、磷酸二氢锌 10g/L、磷酸 30mL/L、柠檬酸 0.5g/L、氟化钠 0.4g/L、十二烷基苯磺酸钠 0.3g/L、钼酸钠 1g/L的150ml溶液于250mL烧杯中;向溶液中滴加浓氨水,调节pH至2.5,最后将活化后的钢片浸入处理液中进行反应,反应15 min后取出,用去离子水冲洗表面,吹干待用。其他与具体实施方式一或二相同。Embodiment 3: The difference between this embodiment and Embodiment 1 or 2 is that the formula of the pre-plating solution in step 2 and the surface pre-plating process are: preparing zinc oxide 12g/L, zinc dihydrogen phosphate 10g/L, Phosphoric acid 30mL/L, citric acid 0.5g/L, sodium fluoride 0.4g/L, sodium dodecylbenzenesulfonate 0.3g/L, sodium molybdate 1g/L 150ml solution in a 250mL beaker; put into the solution Concentrated ammonia water was added dropwise to adjust the pH to 2.5. Finally, the activated steel sheet was immersed in the treatment solution for reaction. After 15 min of reaction, it was taken out. The surface was rinsed with deionized water and dried for use. Others are the same as in the first or second embodiment.
具体实施方式四:本实施方式与具体实施方式一至三之一不同点在于:步骤三所述的酸性化学镀镀液的配方及工艺为:配制100 mL含硫酸镍 40g/L、次亚磷酸钠 50g/L、柠檬酸 20g/L、无水乙酸钠 20g/L、氯化钠 20g/L、乳化剂OP-10 2.4-4.8mL/L、碘酸钾0.0005-0.001g/L,丁二酸二己酯磺酸钠 3.0mL/L的溶液;向溶液中滴加浓氨水调节pH至4-4.5,加热溶液至85-90 ℃,将表面预镀的钢片放入镀液,进行施镀反应1.5 h,取出后用去离子水冲洗,吹干即可。其他与具体实施方式一至三之一相同。Embodiment 4: The difference between this embodiment and Embodiments 1 to 3 is that the formula and process of the acid electroless plating bath described in step 3 are: preparing 100 mL of nickel sulfate 40g/L, sodium hypophosphite 50g/L, citric acid 20g/L, anhydrous sodium acetate 20g/L, sodium chloride 20g/L, emulsifier OP-10 2.4-4.8mL/L, potassium iodate 0.0005-0.001g/L, succinic acid A solution of 3.0 mL/L of sodium dihexyl sulfonate; add concentrated ammonia water dropwise to the solution to adjust pH to 4-4.5, heat the solution to 85-90 °C, put the pre-plated steel sheet into the plating solution, and perform plating After reaction for 1.5 h, rinse with deionized water and blow dry. Others are the same as one of Embodiments 1 to 3.
具体实施方式五:本实施方式与具体实施方式一至四之一不同点在于:步骤三所述的碱性化学镀镀液的配方及工艺为:配制100 mL含硫酸镍 40g/L、次亚磷酸钠 50g/L、柠檬酸钠 20g/L、无水乙酸钠 20g/L、氯化钠 20g/L、乳化剂OP-10 2.4-4.8mL/L、碘酸钾0.0005-0.001g/L,丁二酸二己酯磺酸钠 3.0mL/L的溶液;向溶液中滴加浓氨水调节pH至9-9.5,加热溶液至40-60 ℃,将表面预镀的钢片放入镀液,进行施镀反应1.5 h,取出后用去离子水冲洗,吹干即可。其他与具体实施方式一至四之一相同。Embodiment 5: The difference between this embodiment and Embodiments 1 to 4 is that the formula and process of the alkaline electroless plating bath described in step 3 are: preparing 100 mL of nickel sulfate 40g/L, hypophosphorous acid Sodium 50g/L, sodium citrate 20g/L, anhydrous sodium acetate 20g/L, sodium chloride 20g/L, emulsifier OP-10 2.4-4.8mL/L, potassium iodate 0.0005-0.001g/L, A solution of 3.0 mL/L of sodium dihexyl sulfonate; add concentrated ammonia water dropwise to the solution to adjust the pH to 9-9.5, heat the solution to 40-60 °C, put the pre-plated steel sheet into the plating solution, and carry out The plating reaction was carried out for 1.5 h, and after removal, rinsed with deionized water and dried. Others are the same as one of Embodiments 1 to 4.
具体实施方式六:本实施方式与具体实施方式一至五之一不同点在于:步骤四所述的低碳钢前处理流程中酸洗除锈溶液与工艺为:酸洗溶液由去离子水与浓盐酸以体积比1:1的比例配制,酸洗时间为5-10min,温度为室温。其他与具体实施方式一至五之一相同。Embodiment 6: The difference between this embodiment and Embodiments 1 to 5 is that the pickling and rust removal solution and process in the low carbon steel pretreatment process described in step 4 are: the pickling solution is composed of deionized water and concentrated The hydrochloric acid is prepared in a volume ratio of 1:1, the pickling time is 5-10min, and the temperature is room temperature. Others are the same as one of Embodiments 1 to 5.
本发明内容不仅限于上述各实施方案的内容,其中一个或几个具体实施方式的组合同样也可以实现发明的目的。The content of the present invention is not limited to the content of the above-mentioned embodiments, and a combination of one or more specific embodiments can also achieve the purpose of the invention.
通过以下实施例验证本发明的有益效果。The beneficial effects of the present invention are verified by the following examples.
具体实施例specific embodiment
本实施例方式的一种化学镀珍珠镍的镀液与方法,是按照以下步骤进行的:A plating solution and method for chemically plating pearl nickel in the present embodiment is carried out according to the following steps:
一、碱洗液的配制:取氢氧化钠、磷酸钠、硅酸钠、碳酸钠、十二烷基硫酸钠溶解在去离子水中,待用;1. Preparation of alkaline washing solution: Dissolve sodium hydroxide, sodium phosphate, sodium silicate, sodium carbonate and sodium lauryl sulfate in deionized water for use;
二、预镀液的配制:取氧化锌、磷酸二氢锌、磷酸、柠檬酸、氟化钠、十二烷基苯磺酸钠、钼酸钠溶解在去离子水中,调节pH后待用;2. Preparation of pre-plating solution: dissolve zinc oxide, zinc dihydrogen phosphate, phosphoric acid, citric acid, sodium fluoride, sodium dodecylbenzene sulfonate, and sodium molybdate in deionized water, adjust the pH, and stand by;
三、化学镀液的配制:3. Preparation of chemical plating solution:
(1)、酸性化学镀液:取硫酸镍、次亚磷酸钠、柠檬酸、无水乙酸钠、氯化钠、乳化剂OP-10、碘酸钾、丁二酸二己酯磺酸钠溶解在去离子水中,调节pH后待用;(1) Acid electroless plating solution: dissolve nickel sulfate, sodium hypophosphite, citric acid, anhydrous sodium acetate, sodium chloride, emulsifier OP-10, potassium iodate, sodium dihexyl succinate sulfonate In deionized water, adjust the pH for later use;
(2)、碱性化学镀液:取硫酸镍、次亚磷酸钠、柠檬酸钠、无水乙酸钠、氯化钠、乳化剂OP-10、碘酸钾、丁二酸二己酯磺酸钠溶解在去离子水中,调节pH后待用;(2), alkaline chemical plating solution: take nickel sulfate, sodium hypophosphite, sodium citrate, anhydrous sodium acetate, sodium chloride, emulsifier OP-10, potassium iodate, dihexyl succinate sulfonic acid Sodium is dissolved in deionized water, and the pH is adjusted for later use;
四、首先配制酸洗除锈流程中的酸洗液,后将低碳钢片放入酸洗液中酸洗除锈,然后进行机械抛光,取出水洗,水洗后放入碱洗液中除油,除油后取出再进行水洗,之后进行酸洗活化,活化后水洗,吹干,放入预镀液中进行表面预镀,最后放入化学镀液中施镀,完成后水洗,吹干。4. First prepare the pickling solution in the pickling and rust removal process, then put the low carbon steel sheet into the pickling solution to pickle and remove rust, then perform mechanical polishing, take out the water for washing, and put it into the alkaline washing solution to remove oil after washing. , after degreasing, take it out and wash it with water, then carry out pickling activation, wash with water after activation, blow dry, put it in a pre-plating solution for surface pre-plating, and finally put it into an electroless plating solution for plating, rinse with water and dry after completion.
本实施例中所述的碱洗液除油流程是通过碱液的皂化和乳化作用、浸透润湿作用机理来除去可皂化油脂达到去油的目的,其碱洗液配方为氢氧化钠 90g/L、磷酸钠 30g/L、硅酸钠 20g/L、碳酸钠 20g/L、十二烷基硫酸钠 0.02g/L,依次加入去离子水中,溶解即可。The degreasing process of the alkaline washing solution described in this embodiment is to remove the saponified oil and grease through the saponification and emulsification of the alkaline solution and the mechanism of infiltration and wetting to achieve the purpose of degreasing. The formula of the alkaline washing solution is sodium hydroxide 90g/ L, sodium phosphate 30g/L, sodium silicate 20g/L, sodium carbonate 20g/L, and sodium lauryl sulfate 0.02g/L were added to deionized water in turn and dissolved.
本实施例中所述的预镀液的配方和表面预镀工艺为:配制氧化锌 12g/L、磷酸二氢锌 10g/L、磷酸 30mL/L、柠檬酸 0.5g/L、氟化钠 0.4g/L、十二烷基苯磺酸钠 0.3g/L、钼酸钠 1g/L的150ml溶液于250mL烧杯中;向溶液中滴加浓氨水,调节pH至2.5,最后将活化后的钢片浸入处理液中进行反应,反应15 min后取出,用去离子水冲洗表面,吹干待用。The formula of the pre-plating solution and the surface pre-plating process described in this example are: preparing zinc oxide 12g/L, zinc dihydrogen phosphate 10g/L, phosphoric acid 30mL/L, citric acid 0.5g/L, sodium fluoride 0.4g/L g/L, sodium dodecylbenzenesulfonate 0.3g/L, sodium molybdate 1g/L 150ml solution in a 250mL beaker; add concentrated ammonia water dropwise to the solution, adjust pH to 2.5, and finally put the activated steel The tablets were immersed in the treatment solution for reaction, taken out after 15 min of reaction, rinsed with deionized water, and dried for use.
本实施例中所述的酸性化学镀镀液的配方及工艺为:配制100 mL含硫酸镍 40g/L、次亚磷酸钠 50g/L、柠檬酸 20g/L、无水乙酸钠 20g/L、氯化钠 20g/L、乳化剂OP-102.4-4.8mL/L、碘酸钾 0.0005-0.001g/L,丁二酸二己酯磺酸钠 3.0mL/L的溶液;向溶液中滴加浓氨水调节pH至4-4.5,加热溶液至85-90 ℃,将表面预镀的钢片放入镀液,进行施镀反应1.5 h,取出后用去离子水冲洗,吹干即可。The formula and process of the acid electroless plating bath described in this embodiment are: preparing 100 mL containing 40g/L of nickel sulfate, 50g/L of sodium hypophosphite, 20g/L of citric acid, 20g/L of anhydrous sodium acetate, A solution of sodium chloride 20g/L, emulsifier OP-102.4-4.8mL/L, potassium iodate 0.0005-0.001g/L, sodium dihexyl succinate sulfonate 3.0mL/L; Adjust the pH to 4-4.5 with ammonia water, heat the solution to 85-90 °C, put the pre-plated steel sheet into the plating solution, carry out the plating reaction for 1.5 h, take it out, rinse with deionized water, and dry it.
本实施例中所述的碱性化学镀镀液的配方及工艺为:配制100 mL含硫酸镍 40g/L、次亚磷酸钠 50g/L、柠檬酸钠 20g/L、无水乙酸钠 20g/L、氯化钠 20g/L、乳化剂OP-102.4-4.8mL/L、碘酸钾 0.0005-0.001g/L,丁二酸二己酯磺酸钠 3.0mL/L的溶液;向溶液中滴加浓氨水调节pH至9-9.5,加热溶液至40-60 ℃,将表面预镀的钢片放入镀液,进行施镀反应1.5 h,取出后用去离子水冲洗,吹干即可。The formula and process of the alkaline electroless plating bath described in this embodiment are: preparing 100 mL containing 40g/L of nickel sulfate, 50g/L of sodium hypophosphite, 20g/L of sodium citrate, and 20g/L of anhydrous sodium acetate. L, sodium chloride 20g/L, emulsifier OP-102.4-4.8mL/L, potassium iodate 0.0005-0.001g/L, sodium dihexyl succinate sulfonate 3.0mL/L solution; drop into the solution Add concentrated ammonia water to adjust the pH to 9-9.5, heat the solution to 40-60 ℃, put the pre-plated steel sheet into the plating solution, carry out the plating reaction for 1.5 h, take it out, rinse with deionized water, and blow dry.
本实施例中所述的低碳钢前处理流程中酸洗除锈溶液与工艺为:酸洗溶液由去离子水与浓盐酸以体积比1:1的比例配制,酸洗时间为5-10min,温度为室温。The pickling and rust removal solution and process in the low carbon steel pretreatment process described in this embodiment are: the pickling solution is prepared by deionized water and concentrated hydrochloric acid in a volume ratio of 1:1, and the pickling time is 5-10min , the temperature is room temperature.
本实施例制得珍珠镍的外观图和扫描电子显微镜(SEM)如图1、图2、图3所示,最优配方所处理得到的珍珠镍表面均匀致密,有着珍珠般质感与翡翠般光泽。The appearance diagram and scanning electron microscope (SEM) of nickel pearls prepared in this example are shown in Figure 1, Figure 2, and Figure 3. The surface of nickel pearls obtained by the optimal formula is uniform and dense, with pearl-like texture and jade-like luster. .
本案施例采用的制备工艺操作简单、流程简捷、节能环保并改变了珍珠镍单一的制备工艺。The preparation process adopted in the example of this case is simple in operation, simple in process, energy-saving and environmentally friendly, and changes the single preparation process of pearl nickel.
本实施例制得的珍珠镍的耐腐蚀性能检测结果为用41 g/L的硫酸铜溶液对珍珠镍进行抗腐蚀性能检测,平均达到3小时不出现锈点。The test result of the corrosion resistance of the pearl nickel prepared in this example is that the corrosion resistance of the pearl nickel is tested with a copper sulfate solution of 41 g/L, and no rust spots appear in an average of 3 hours.
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珍珠镍电镀新工艺及其阴极过程初探;曹香雄;《中国优秀硕士学位论文全文数据库 工程科技I辑》;20161115(第11期);绪论 * |
装饰性沙丁镍镀层耐腐蚀性研究;陆纹雅;《中国优秀硕士学位论文全文数据库 工程科技I辑》;20130715(第7期);绪论 * |
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