CN108892430A - A kind of lightweight regenerated resources sound-absorbing material and preparation method thereof - Google Patents
A kind of lightweight regenerated resources sound-absorbing material and preparation method thereof Download PDFInfo
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- CN108892430A CN108892430A CN201810967524.6A CN201810967524A CN108892430A CN 108892430 A CN108892430 A CN 108892430A CN 201810967524 A CN201810967524 A CN 201810967524A CN 108892430 A CN108892430 A CN 108892430A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00017—Aspects relating to the protection of the environment
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/52—Sound-insulating materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Devices Affording Protection Of Roads Or Walls For Sound Insulation (AREA)
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Abstract
The invention discloses a kind of lightweight regenerated resources sound-absorbing materials and preparation method thereof.The lightweight regenerated resources sound-absorbing material main component is as follows:150~300 parts of the waste ceramic piece aggregate of 5~10mm of partial size, 100~230 parts of the leca of 5~10mm of partial size, the discarded common brick of 10~20mm of partial size or 400~650 parts of Dinas brickes aggregate, 20~50 parts of the rubber granule of 0.06~0.315mm of partial size, intensity is not less than 150~300 parts of cement of 32.5MPa, 50~150 parts of the admixture that 5~30 μm of average grain diameter, 1~5 part of the wood-fibred of 10~20mm of length, 1~10 part of mineralizer, 10~30 parts of pigment powder, 3~7 parts of high performance additive, the ratio of mud 0.2~0.5.This utilizes the lightweight regenerated resources sound-absorbing material relative low price of trade waste preparation, waste utilization rate is high, sound-absorbing effect is good, and high mechanics, fire resistance are good, water resistance is good, durability is strong, is suitble to the development and application of green energy conservation Noise Control material.
Description
Technical field
The present invention relates to a kind of lightweight regenerated resources sound-absorbing materials and preparation method thereof, belong to noise pollution Treatment process neck
Domain.
Background technique
Noise pollution, water pollution and atmosphere pollution are listed in the pollution greatly of the whole world three.With industrial, transportation fast
Speed development, noise pollution are on the rise.Noise not only endangers the auditory system of people, but also can accelerate building, mechanical structure
Aging, influence the precision and service life of equipment and instrument.
In recent years, with the continuous improvement of people's quality of the life and being increasingly enhanced for environmental consciousness, to living environment
It is required that also stepping up, the control problem of noise has caused national governments and the most attention of scientific worker.Sound-absorbing material can
Set about administering noise pollution in terms of protecting three with the source, communication process and the terminal victim that generate from noise, is to answer
With to noise pollution the most effective means.Sound-absorbing material is mostly loose porous material, such as mineral wool, mineral wool, polyurethane
Foamed plastics etc., sound absorbing mechanism is the hole that sound wave gos deep into material, and hole is mostly the internal open pore to interpenetrate, by
Air molecule friction and viscosity resistance, and fiber fines is made to make mechanical oscillation, so that sound is enable to be changed into thermal energy, it is this kind of porous
The acoustic absorptivity of property sound-absorbing material, is generally gradually increased from low to high, thus to the sound absorbing effects of high frequency and intermediate frequency compared with
It is good.Traditional sound-absorbing cotton material sound-absorbing effect is preferable, but non-degradable, cannot independently be used as bearing structure material, fire line
Poor, the poor waterproof properties of energy, and manufacturing cost is high.
The research and development of some sound-absorbing materials with flame retardant property are had existed in currently available technology.Domestic patent
CN101807394Y discloses a kind of layered sound-absorbing material that micro nanometer fiber is compound, which is by one or more while to contain
Combination is overlapped mutually by the sound absorbing layer that 50~900nm and 2~800 μm of fiber forms, by the micro-nano for adjusting different layer materials
Rice fibre fractionation, thickness, bulk density and functional filler come adjust integral material sound-absorbing and the performances such as fire-retardant, but should
The sound-absorbing material complex manufacturing technology and higher cost of patent.
Domestic patent CN105542385A discloses a kind of building sound-absorbing material, which includes following weight
The component of part ratio:10~15 parts of phenolic resin, 10~15 parts of polypropylene, 5~20 parts of diatomite, 6~8 parts of hollow glass micropearl,
5~15 parts of perlite, 1~3 part of barium sulfate, 1~5 part of titanium dioxide, 6~10 parts of stalk, 1~5 part of coupling agent, thickener 1~2
Part.The sound-absorbing material of the patent disclosure is although nontoxic, but without corresponding production method, needs to make by experience, system
Make cumbersome.
The solid waste of building ceramics factory mainly includes the waste material generated in production process, useless mud, useless base, waste residue and powder
Dirt etc..These waste material appropriation of land, go back contaminated soil, water quality, atmosphere, cause serious harm to ecological environment.So such as
What, to its rational exploitation and utilization, is the task of top priority of ceramic field research.
There are the report display discarded common brick that discharges every year of China or Dinas brickes about at 6~1,000,000,000 tons recent years, but its
Resource utilization efficiency is but less than 5%.The characteristics such as discarded common brick or Dinas brickes porosity are high, intensity is low, water absorption rate is high lead to benefit
The reconstituted product poor quality manufactured with it, without the market competitiveness.Therefore, exploitation is high additional using discarded common brick or Dinas brickes
New technology is extremely urgent.
For the above status, can develop it is a kind of using waste ceramic, discarded common brick or Dinas brickes production sound absorption qualities it is good,
The light-weight environment-friendly sound absorber that fire protecting performance is good, water resistance is good, cost of manufacture is cheap, structural mechanical property is good, endurance quality is good
Material.
Summary of the invention
It is an object of the invention to solve the problems, such as that waste ceramic, discarded common brick or Dinas brickes utilization rate are low, one kind is provided
The utilization that sound absorption qualities are good, fire protecting performance is good, water resistance is good, cost of manufacture is cheap, structural mechanical property is good, endurance quality is good
The lightweight regenerated resources sound-absorbing material and preparation method thereof of solid waste preparation.
Above-mentioned purpose of the invention is achieved by the following technical programs:
A kind of lightweight regenerated resources sound-absorbing material prepared using solid waste, the raw material including following parts by weight:
150~300 parts of the waste ceramic piece aggregate of 5~10mm of partial size;
100~230 parts of the leca of 5~10mm of partial size;
The discarded common brick of 10~20mm of partial size or 400~650 parts of Dinas brickes aggregate;
20~50 parts of the rubber granule of 0.06~0.315mm of partial size;
Intensity is not less than 150~300 parts of cement of 32.5MPa;
50~150 parts of the admixture that 5~30 μm of average grain diameter;
1~5 part of the wood-fibred of 10~20mm of length;
1~10 part of mineralizer;
10~30 parts of pigment powder;
3~7 parts of high performance additive;
The ratio of mud 0.2~0.5.
In the lightweight regenerated resources sound-absorbing material and preparation method thereof, said ratio, the rubber granule of specified particle diameter are added,
Rubber granule is a kind of sound-absorbing material with viscoplasticity internal damping characteristics, increases the sound absorption properties of lightweight regenerated resources sound-absorbing material
Energy.
In the lightweight regenerated resources abatvoix, the wood-fibred of aforementioned proportion is added, enhancing lightweight regenerated resources abatvoix
Anti-crack ability, to improve the mechanical property and endurance quality of abatvoix.
In the lightweight regenerated resources sound-absorbing material and preparation method thereof, the mineralizer of said ratio is added, mineralizer is not
Only promote solidifying and early strength function, and durability, fire resistance and the anti-moth of the lightweight regenerated resources sound-absorbing material can also be improved
Energy.Mineralization process significantly improves the workability of wood-fibred and inorganic material, accelerates the hydration reaction speed of cementitious material.
It is strong that mineralising treated wood-fibred is tough, not easy to break, enhances the mechanical property of sound-absorbing material.
In the lightweight regenerated resources sound-absorbing material and preparation method thereof, the pigment powder of said ratio is added.Pigment powder
Addition makes the lightweight regenerated resources sound-absorbing material have gorgeous color, promotes sound-absorbing material to high sound absorption qualities, dress
Decorations performance direction is developed.
A kind of preferred lightweight regenerated resources sound-absorbing material, the raw material including following parts by weight:
190~260 parts of the waste ceramic piece aggregate of 5~10mm of partial size;
130~200 parts of the leca of 5~10mm of partial size;
The discarded common brick of 10~20mm of partial size or 460~590 parts of Dinas brickes aggregate;
30~40 parts of the rubber granule of 0.06~0.315mm of partial size;
Intensity is not less than 180~270 parts of cement of 32.5MPa;
75~125 parts of the admixture that 5~30 μm of average grain diameter
2~4 parts of the wood-fibred of 10~20mm of length;
3~7 parts of mineralizer;
15~25 parts of pigment powder;
4~6 parts of high performance additive;
The ratio of mud 0.3~0.4.
A kind of preferred lightweight regenerated resources sound-absorbing material, the raw material including following parts by weight:
225 parts of the waste ceramic piece aggregate of 5~10mm of partial size;
165 parts of the leca of 5~10mm of partial size;
The discarded common brick of 10~20mm of partial size or 525 parts of Dinas brickes aggregate;
35 parts of the rubber granule of 0.06~0.315mm of partial size;
Intensity is not less than 225 parts of cement of 32.5MPa;
100 parts of the admixture that 5~30 μm of average grain diameter;
3 parts of the wood-fibred of 10~20mm of length;
5.5 parts of mineralizer;
20 parts of pigment powder;
5 parts of high performance additive;
The ratio of mud 0.35.
Preferably, the admixture is one of silicon ash, miberal powder, flyash, ceramic polished powder, steel-making slag powder or a variety of
Composition.
Preferably, the admixture includes following weight percent raw material:Silicon ash 1~60%, miberal powder 5~80%, powder
Coal ash 2~70%, ceramic polished powder 10~90%, steel-making slag powder 1~30%.
Preferably, the mineralizer is one of calcium oxide, sodium hydroxide, gypsum or multiple combinations.
Preferably, the vigorous consistency of dimension of the lightweight regenerated resources sound-absorbing material mixture is 10~20 seconds.
Preferably, the product thickness of the lightweight regenerated resources sound-absorbing material is 40~80 millimeters.
The present invention also provides a kind of preparation methods of lightweight regenerated resources sound-absorbing material to be made according to the following steps:
S1 makes pottery whole aggregates, clay according to each raw material usage of mix calculation of lightweight regenerated resources sound-absorbing material
Grain wood-fibred and the water of 40% weight stir 1~2 minute in advance;
Whole cement, admixture, mineralizer, pigment powder, water-reducing agent, rubber granule are added to what S1 step gained was prewetted by S2
It in aggregate, stirs 1~2 minute, whole additives and remaining 60% water is then added, is sufficiently stirred 2~3 minutes, obtain light
Matter regenerated resources sound-absorbing material mixture;
The lightweight regenerated resources sound-absorbing material mixture that step S2 is obtained is poured into sound-absorbing board mold by S3, is poured into and is set
Thickness is counted, using vibration compression moulding mode, surface is closed flat;
Sound-absorbing material overlay film made from step S3 is conserved 12 hours and is demoulded by S4, then obtains lightweight again within showering curing 7 days
Production-goods source sound-absorbing material.
The lightweight regenerated resources sound-absorbing material mixture integral working that the step S2 is obtained be tie up vigorous consistency 10~
20 seconds.
The vibration compression moulding mode, pressure are 0.8~1.5 megapascal, and time of vibration is 10~20 seconds.
The lightweight regenerated resources sound-absorbing material compression strength be greater than 10 megapascal, sound-absorption coefficient be greater than 0.65, fire protecting performance it is good,
It is resistance to
Aqueous energy is good, durability is good.
On the one hand leca of the invention plays skeletal support, on the other hand play water suction Water storage;Specified particle diameter
Rubber granule, play sound absorption in the present invention;The wood-fibred of specific length plays cracking resistance in the present invention, improves lightweight
The mechanical property of regenerated resources sound-absorbing material;Specific mineralizer combination, improves the toughness of wood-fibred in the present invention, overcomes wood
Harmful components in fiber promote cement setting, improve the durable of lightweight regenerated resources sound-absorbing material to the anticoagulation of cement
Performance and mechanical property.
The technical solution described for the present invention, it should be understood that the feature of various aspects disclosed in specification can part
Ground is integrally bonded to each other or is combined with each other, and can with it is different from each other it is multinomial between be combined with each other.The present embodiment
Various aspects can execute independently of one another, or can also be executed together with complementary relationship.
Using " comprising " described in this specification, " having " and "comprising", unless using " only ", otherwise
Expression can add another part.The component and component that the present invention mentions, can be can also individually indicate a plurality of quantity.
In addition, term " at least " is understood to include any and all combinations of one or more related institute lists.
Compared with prior art, technical solution of the present invention has the advantages that:
(1) raw material are mainly industrial solid castoff, improve the comprehensive utilization ratio of solid waste, and protection is reduced to ring
The pollution in border reduces production cost.
(2) in the lightweight regenerated resources sound-absorbing material and preparation method thereof, the rubber of addition said ratio, specified particle diameter
Grain.Rubber granule is a kind of sound-absorbing material with viscoplasticity internal damping characteristics, increases the sound-absorbing of lightweight regenerated resources sound-absorbing material
Performance.
(3) in the lightweight regenerated resources sound-absorbing material, the wood-fibred of aforementioned proportion is added, enhances lightweight regenerated resources sound-absorbing
The anti-crack ability of plate, to improve the mechanical property and endurance quality of abatvoix.
(4) in the lightweight regenerated resources sound-absorbing material and preparation method thereof, the mineralizer of said ratio, mineralizer are added
Not only there is rush solidifying and early strength function, but also durability, fire resistance and the anti-moth of the lightweight regenerated resources sound-absorbing material can also be improved
Performance.Mineralization process significantly improves the workability of wood-fibred and inorganic material, accelerates the hydration reaction speed of cementitious material
Degree.It is strong that mineralising treated wood-fibred is tough, not easy to break, enhances the mechanical property of sound-absorbing material.
(5) in the lightweight regenerated resources sound-absorbing material and preparation method thereof, the pigment powder of said ratio is added, is improved light
The decoration functions of matter regenerated resources sound-absorbing material.
(6) the lightweight regenerated resources sound-absorbing material high mechanical properties can independently be used as bearing structure material.
(7) sound-absorption coefficient of the lightweight regenerated resources sound-absorbing material is greater than 0.65.
Specific embodiment
Embodiment 1
A kind of lightweight regenerated resources sound-absorbing material and preparation method thereof, the raw material including following parts by weight:
The waste ceramic piece aggregate 150 of 5~10mm of partial size;
100 parts of the leca of 5~10mm of partial size;
The discarded common brick of 10~20mm of partial size or 400 parts of Dinas brickes aggregate;
20 parts of the rubber granule of 0.06~0.315mm of partial size;
Intensity is not less than 150 parts of cement of 32.5MPa;
50 parts of the admixture that 5~30 μm of average grain diameter;
1 part of the wood-fibred of 10~20mm of length;
1 part of mineralizer;
10 parts of pigment powder;
3 parts of high performance additive;
The ratio of mud 0.2~0.5.
A kind of preparation method of lightweight regenerated resources sound-absorbing material is made according to the following steps:
S1 makes pottery whole aggregates, clay according to each raw material usage of mix calculation of lightweight regenerated resources sound-absorbing material
Grain wood-fibred and the water of 40% weight stir 1~2 minute in advance;
Whole cement, admixture, mineralizer, pigment powder, water-reducing agent, rubber granule are added to what S1 step gained was prewetted by S2
It in aggregate, stirs 1~2 minute, whole additives and remaining 60% water is then added, is sufficiently stirred 2~3 minutes, obtain light
Matter regenerated resources sound-absorbing material mixture;
The lightweight regenerated resources sound-absorbing material mixture that step S2 is obtained is poured into sound-absorbing board mold by S3, is poured into and is set
Thickness is counted, using vibration compression moulding mode, surface is closed flat;
Sound-absorbing material overlay film made from step S3 is conserved 12 hours and is demoulded by S4, then obtains lightweight again within showering curing 7 days
Production-goods source sound-absorbing material.
The lightweight regenerated resources sound-absorbing material mixture integral working that the step S2 is obtained be tie up vigorous consistency 10~
20 seconds.
The vibration compression moulding mode, pressure are 0.8~1.5 megapascal, and time of vibration is 10~20 seconds.
Embodiment 2
In addition to the formula of lightweight regenerated resources sound-absorbing material is different, other conditions are the same as embodiment 1.
A kind of lightweight regenerated resources sound-absorbing material and preparation method thereof, the raw material including following parts by weight:
300 parts of the waste ceramic piece aggregate of 5~10mm of partial size;
230 parts of the leca of 5~10mm of partial size;
The discarded common brick of 10~20mm of partial size or 650 parts of Dinas brickes aggregate;
50 parts of the rubber granule of 0.06~0.315mm of partial size;
Intensity is not less than 300 parts of cement of 32.5MPa;
150 parts of the admixture that 5~30 μm of average grain diameter;
5 parts of the wood-fibred of 10~20mm of length;
10 parts of mineralizer;
30 parts of pigment powder;
7 parts of high performance additive;
The ratio of mud 0.5.
Embodiment 3
In addition to the formula of lightweight regenerated resources sound-absorbing material is different, other conditions are the same as embodiment 1.
A kind of lightweight regenerated resources sound-absorbing material and preparation method thereof, the raw material including following parts by weight:
190 parts of the waste ceramic piece aggregate of 5~10mm of partial size;
130 parts of the leca of 5~10mm of partial size;
The discarded common brick of 10~20mm of partial size or 460 parts of Dinas brickes aggregate;
30 parts of the rubber granule of 0.06~0.315mm of partial size;
Intensity is not less than 180 parts of cement of 32.5MPa;
75 parts of the admixture that 5~30 μm of average grain diameter
2 parts of the wood-fibred of 10~20mm of length;
3 parts of mineralizer;
15 parts of pigment powder;
4 parts of high performance additive;
The ratio of mud 0.3.
Embodiment 4
In addition to the formula of lightweight regenerated resources sound-absorbing material is different, other conditions are the same as embodiment 1.
A kind of lightweight regenerated resources sound-absorbing material and preparation method thereof, the raw material including following parts by weight:
260 parts of the waste ceramic piece aggregate of 5~10mm of partial size;
200 parts of the leca of 5~10mm of partial size;
The discarded common brick of 10~20mm of partial size or 590 parts of Dinas brickes aggregate;
40 parts of the rubber granule of 0.06~0.315mm of partial size;
Intensity is not less than 270 parts of cement of 32.5MPa;
125 parts of the admixture that 5~30 μm of average grain diameter
4 parts of the wood-fibred of 10~20mm of length;
7 parts of mineralizer;
25 parts of pigment powder;
6 parts of high performance additive;
The ratio of mud 0.4.
Embodiment 5
In addition to the formula of lightweight regenerated resources sound-absorbing material is different, other conditions are the same as embodiment 1.
A kind of lightweight regenerated resources sound-absorbing material and preparation method thereof, the raw material including following parts by weight:
225 parts of the waste ceramic piece aggregate of 5~10mm of partial size;
165 parts of the leca of 5~10mm of partial size;
The discarded common brick of 10~20mm of partial size or 525 parts of Dinas brickes aggregate;
35 parts of the rubber granule of 0.06~0.315mm of partial size;
Intensity is not less than 225 parts of cement of 32.5MPa;
100 parts of the admixture that 5~30 μm of average grain diameter;
3 parts of the wood-fibred of 10~20mm of length;
5.5 parts of mineralizer;
20 parts of pigment powder;
5 parts of high performance additive;
The ratio of mud 0.35.
Comparative example 1
Especially in addition to leca 280, other conditions are the same as embodiment 1.
Comparative example 2
Especially in addition to rubber granule 10, other conditions are the same as embodiment 1.
Comparative example 3
Especially in addition to mineralizer 0, other conditions are the same as embodiment 1.
Comparative example 4
Other than water-cement ratio 0.1, other conditions are the same as embodiment 1.
Comparative example 5
Other than water-cement ratio 0.6, other conditions are the same as embodiment 1.
Comparative example 6
A kind of Concrete acoustic material and preparation method thereof, the raw material including following parts by weight:
1130 parts of the granite stones of 5~25mm of partial size;
756 parts of the river sand of 0~4.75mm of partial size;
Intensity is not less than 160 parts of cement of 32.5MPa;
190 parts of the admixture that 5~30 μm of average grain diameter;
2 parts of high performance additive;
The ratio of mud 0.45.
A kind of preparation method of Concrete acoustic material is made according to the following steps:
S1 according to Concrete acoustic material each raw material usage of mix calculation, by the water of whole aggregates and 40% weight
Stirring 0.5~1 minute in advance;
Whole cement, admixture, water-reducing agent are added in the aggregate prewetted obtained by S1 step by S2, stir 0.5~1.5 point
Then clock is added whole additives and remaining 60% water, is sufficiently stirred 1~2 minute;Obtain Concrete acoustic material mixing
Object;
The Concrete acoustic material mixture that step S2 is obtained is poured into mold by S3, using vibration moulding mode, is reached
To design thickness, surface is closed flat, and overlay film conserves 3 days and obtains Concrete acoustic material.
Comparative example 7
From the traditional acoustical cotton for purchasing thickness 100mm on the market.
Prepared by standard specimen standard curing 28 days to sound-absorbing material described in Examples 1 to 5, comparative example 1~7, to lightweight
Regenerated resources sound-absorbing material carries out bulk density, compression strength, sound-absorption coefficient, water resistance, endurance quality test, and experimental data is shown in Table
1:
1 lightweight regenerated resources sound-absorbing material detection data of table
From the point of view of table 1,280 parts of 1 leca of comparative example, with embodiment 1 compare, bulk density, compression strength, sound-absorption coefficient,
Water resistance and endurance quality decline more;10 parts of 2 rubber granule of comparative example, compares with embodiment 1, and bulk density is compression strength, resistance to
It is aqueous to reduce more with endurance quality essentially unchangedization, sound-absorption coefficient;0 part of 3 mineralizer of comparative example is compared with embodiment 1, is held
Weight, sound-absorption coefficient essentially unchangedization, compression strength, water resistance and endurance quality decline are more;4 water-cement ratio 0.1 of comparative example, with
Embodiment 1 compares, and bulk density, compression strength, sound-absorption coefficient and endurance quality decline more, and water resistance decline is few;Comparison
5 water-cement ratio 0.6 of example is compared with embodiment 1, and bulk density increase is more, and compression strength, sound-absorption coefficient decline more, water resistance
With endurance quality essentially unchangedization;6 normal concrete sound-absorbing material of comparative example is compared with embodiment 1, and bulk density, compression strength increase
Add more, sound-absorption coefficient decline more, water resistance and endurance quality essentially unchangedization;The traditional acoustical cotton of comparative example 7, with implementation
Example 1 compares, and bulk density, compression strength, water resistance and endurance quality decline more, and sound-absorption coefficient increases few.By a large amount of
Test, haydite, rubber granule, water-cement ratio selected by the present invention are optimal;The power of sound-absorbing material can be improved in addition mineralizer
Learn performance and endurance quality;The sound absorption qualities of regenerated resources sound-absorbing material of the invention, bulk density are much better than normal concrete, water-fast
Performance and endurance quality will be much better than traditional sound-absorbing cotton material.
Claims (11)
1. a kind of lightweight regenerated resources sound-absorbing material, which is characterized in that the lightweight regenerated resources sound-absorbing material includes following
The raw material of parts by weight:
150~300 parts of the waste ceramic piece aggregate of 5~10mm of partial size;
100~230 parts of the leca of 5~10mm of partial size;
The discarded common brick of 10~20mm of partial size or 400~650 parts of Dinas brickes aggregate;
20~50 parts of the rubber granule of 0.06~0.315mm of partial size;
Intensity is not less than 150~300 parts of cement of 32.5MPa;
50~150 parts of the admixture that 5~30 μm of average grain diameter;
1~5 part of the wood-fibred of 10~20mm of length;
1~10 part of mineralizer;
10~30 parts of pigment powder;
3~7 parts of high performance additive;
The ratio of mud 0.2~0.5.
2. a kind of lightweight regenerated resources sound-absorbing material according to claim 1, which is characterized in that lightweight production-goods again
Source sound-absorbing material includes the raw material of following parts by weight:
190~260 parts of the waste ceramic piece aggregate of 5~10mm of partial size;
130~200 parts of the leca of 5~10mm of partial size;
The discarded common brick of 10~20mm of partial size or 460~590 parts of Dinas brickes aggregate;
30~40 parts of the rubber granule of 0.06~0.315mm of partial size;
Intensity is not less than 180~270 parts of cement of 32.5MPa;
75~125 parts of the admixture that 5~30 μm of average grain diameter
2~4 parts of the wood-fibred of 10~20mm of length;
3~7 parts of mineralizer;
15~25 parts of pigment powder;
4~6 parts of high performance additive;
The ratio of mud 0.3~0.4.
3. a kind of lightweight regenerated resources sound-absorbing material according to claim 1, which is characterized in that lightweight production-goods again
Source sound-absorbing material includes the raw material of following parts by weight:
225 parts of the waste ceramic piece aggregate of 5~10mm of partial size;
165 parts of the leca of 5~10mm of partial size;
The discarded common brick of 10~20mm of partial size or 525 parts of Dinas brickes aggregate;
35 parts of the rubber granule of 0.06~0.315mm of partial size;
Intensity is not less than 225 parts of cement of 32.5MPa;
100 parts of the admixture that 5~30 μm of average grain diameter;
3 parts of the wood-fibred of 10~20mm of length;
5.5 parts of mineralizer;
20 parts of pigment powder;
5 parts of high performance additive;
The ratio of mud 0.35.
4. a kind of according to claim 1 or 2 or 3 lightweight regenerated resources sound-absorbing material, which is characterized in that the admixture is
One of silicon ash, miberal powder, flyash, ceramic polished powder, steel-making slag powder or a variety of compositions.
5. a kind of lightweight regenerated resources sound-absorbing material according to claim 4, which is characterized in that the admixture includes
Following weight percent raw material:Silicon ash 1~60%, miberal powder 5~80%, flyash 2~70%, ceramic polished powder 10~90%,
Steel-making slag powder 1~30%.
6. a kind of lightweight regenerated resources sound-absorbing material according to claim 4, which is characterized in that the mineralizer is oxygen
Change one of calcium, sodium hydroxide, gypsum or multiple combinations.
7. a kind of lightweight regenerated resources sound-absorbing material according to claim 4, which is characterized in that the lightweight regenerated resources
The vigorous consistency of the dimension of sound-absorbing material mixture is 10~20 seconds.
8. a kind of lightweight regenerated resources sound-absorbing material according to claim 4, which is characterized in that the lightweight regenerated resources
The product thickness of sound-absorbing material is 40~80 millimeters.
9. a kind of preparation method of lightweight regenerated resources sound-absorbing material, feature described according to claim 1~one of 8 exist
In being made according to the following steps:
S1 according to lightweight regenerated resources sound-absorbing material each raw material usage of mix calculation, by whole aggregates, leca wood
Fiber and the water of 40% weight stir 1~2 minute in advance;
Whole cement, admixture, mineralizer, pigment powder, water-reducing agent, rubber granule are added to the aggregate prewetted obtained by S1 step by S2
In, it stirs 1~2 minute, whole additives and remaining 60% water is then added, is sufficiently stirred 2~3 minutes, obtains lightweight again
Production-goods source sound-absorbing material mixture;
The lightweight regenerated resources sound-absorbing material mixture that step S2 is obtained is poured into sound-absorbing board mold by S3, and it is thick to be poured into design
Degree, using vibration compression moulding mode, surface is closed flat;
Sound-absorbing material overlay film made from step S3 is conserved 12 hours and is demoulded by S4, then obtains lightweight production-goods again within showering curing 7 days
Source sound-absorbing material.
10. the preparation method of lightweight regenerated resources sound-absorbing material according to claim 9, which is characterized in that the step
The lightweight regenerated resources sound-absorbing material mixture integral working that S2 is obtained is dimension vigorous consistency 10~20 seconds.
11. the preparation method of lightweight regenerated resources sound-absorbing material according to claim 10, which is characterized in that the vibration
Dynamic compression moulding mode, pressure are 0.8~1.5 megapascal, and time of vibration is 10~20 seconds.
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